Taylor Freezer CH03, CH04, CH05 Operation Manual

MANUAL OF USE AND
MANUEL D’UTILISATION
MANUALE D’USO E
ELECTRONIC PASTEURIZERS WITH BAIN-MARIE
PASTEURISATEURS ELECTRONIQUES BAIN-MARIE
PASTORIZADORES ELÉCTRONICOS CON BAŇO MARIA
PASTORIZZATORI ELETTRONICI A BAGNOMARIA
MAINTENANCE
ET D’ENTRETIEN
MANUTENCION
MANUTENZIONE
Series-Série-Serie
CH03 05 CH04 04 CH05 04
1 - ENGLISH
We recommend to carefully and fully read the present manual before using your TAYLOR machine. In your own interest, pay particular attention to the following warnings:
IMPORTANT
The non-observance of this warning can jeopardize the user’s health and the correct operation of the machine.
The machine is covered by guarantee according to the conditions reported in the Seller’s
In the following field, please write your machine serial number in capital letters
Serial number
Distributor’s stamp
ENGLISH - 2
Congratulations on purchasing a machine TAYLOR. The present manual, enclosed to the machine, is integrant and essential part of the machine and shall be delivered to the final user. Before performing any kind of operation, it is recommended to carefully study the reported instructions, as only a careful reading allows you getting the highest performance from your machine. The following pages report all information necessary to correctly install, commission, adjust and service your machine. TAYLOR reserves the right to carry out all changes necessary to improve its product or manual without prior notice and to insert them in the subsequent issues.
INDEX
1. TRANPORT, HANDLING AND STORAGE .…………………….…………. 4
2. MARKINGS AND GRAPHICS ………………………………………… 5
3. INSTALLATION ………………………………………… 7
3.1 Field of use ………………………………………… 7
3.2 Limits of use ………………………………………… 7
3.3 Machine outfit ………………………………………… 7
3.4 Commissioning ………………………………………… 7
4. SAFETY DEVICES ………………………………………… 10
5. OPERATION ………………………………………… 11
5.2.1CH03 CH04 operation ………………………………… 15
5.2.2 CH05 operation ………………………………… 17
6. MAINTENANCE ………………………………………... 18
6.1 Routine maintenance ………………………………………… 18
6.1.1 Cleaning and sanitization ………………………………… 18
6.2 Extraordinary maintenance ………………………………………… 20
6.2.1 Refrigeration plant ………………………………………… 20
6.2.2 Electric system ………………………………………… 20
7. TROUBLE-SHOOTING …………………….………………… 21
7.1 Alarm management ………………………………………… 21
7.2 Trouble-shooting ………………………………………… 22
8. APPENDICES ………………………………………… A1
1.1 Preliminary inspection ………………………………………… 4
1.2 Machine unpacking ………………………………………… 4
1.3 Packing dimensions ………………………………………… 4
5.1 Control panel ………………………………………… 11
5.2 Use of programs ………………………………………… 15
8.1 Technical data ………………………………………… A1
3 - ENGLISH
1 TRANSPORT, HANDLING AND STORAGE.
1.1 PRELIMINARY INSPECTION
The machine travels at the customer’s risk. In case packing is damaged, immediately inform the carrier. Immediately inform the carrier also in case of damage to the machine, even if you open the packing a few days after the delivery. It is always advisable to accept the goods SUBJECT TO INSPECTION. The equipment shall be assembled with great care: falls and shocks can damage it without showing external damages.
1.2 MACHINE UNPACKING
For a correct machine unpacking, carefully follow the instructions hereunder reported:
in case of packing carton on wooden frame:
Remove the strap fixing the carton to the bottom and take the packing off from the top.
In case of wood case:
Remove the case upper side and the side walls by means of a nail drawer, pay attention not to disperse the nails and the wood splinters;
Remove the plastic bag and put it in a safe place;
Unscrew the machine side panels by means of a cross and/or cut screw-driver;
Turn out the screws fixing the packing lower side to the machine by means of a 17mm
wrench;
Remove the packing lower part, lift the machine and hook it up to the lifting points specified on the frame with the symbols;
Reposition the side panels.
The packing shall be stored in a dry place, out of the children’s reach. It can be used again, if correctly preserved, for a possible transfer of the machine.
The storing temperature shall range between -13°F and +131 °F. Humidity shall range between 30 and 95%. Packing elements such as plastic bags, nails, expanded polystyrene, cartons, etc. must be left out of the children’s reach.
1.3 Packing dimensions
MODEL
CH03 CH04 CH05
SIZES (CM) WEIGHT N- L (KG)
50X90X130 159-190 50X113X130 200-248 90X113X130 335-410
CASE
ENGLISH - 4
2. MARKINGS AND GRAPHICS
Never touch the machine with hands and tools during production or maintenance and cleaning operations, without making sure that the machine is in STOP position, the master switch is off and/or the multipolar plug disconnected. TAYLOR declines any liability for accidents deriving from an improper use of the machine due to the non-compliance with the above-mentioned recommendations.
The machine is provided with a plate and some pictograms, which together with the present manual allow using the machine in safer conditions.
Machine data plate
The adhesive label located on the back of the machine allows identifying the model and reports the following indications: Manufacturer’s name and address; Machine model and version; Serial number; Rated electrical characteristics; Type and weight of employed Freon; Manufacturing year.
Indication
Points of application of lifting devices. The following plate is placed on the four sides of the frame lower part and shows the points where lifting hooks shall be positioned in order to perform this operation in safe conditions. By means of a cross screw-driver unscrew the two side panels and then position the lifting devices into the apposite points. Make sure that they cannot accidentally come out during lifting operations.
Warning!
Maintenance allowed to qualified personnel only.
The following plate placed on the machine back panel forbids extraordinary maintenance operations and/or repairs delegating them to authorized people only, whose address is indicated in the provided space.
5 - ENGLISH
Warning!
Do not touch with hands.
The following plate placed on the back of air-cooled machines shows that cleaning operations on the heat exchanger shall be carried out only by means of a brush or an exhauster.
Warning!
High voltage inside, danger of fulguration.
The following plate is placed on the electric box cover and warns the operator that in no case the cover must be removed avoiding this way the risk of lethal fulguration. Also in this case, maintenance operations on internal components must be performed by authorized personnel only.
Warning!
Risk of crashing.
The following plate is applied on the upper panel on the tank cover right side and shows that it is necessary to pay attention to the cover both during cleaning and loading operations. In fact it can fall down if accidentally knocked causing injuries to the operator. All CH pasteurizers are equipped with an advanced shearing-prevention system able to stop moving elements when the cover is opened. Nevertheless, all cleaning and maintenance operations shall be carried out when the machine is in “STOP” position and the master switch turned off.
ENGLISH - 6
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