Taylor Freezer C819, C821 Operation Manual

Models C819 & C821
Auto Lift Grills
Original Operating Instructions
073946-M
5/10/11 (Original Publication)
(Updated 10/14/11)
Complete this page for quick reference when service is required:
Taylor Distributor:
Phone:
Service:
Parts:
Date of Installation:
Information found on data plate:
Model Number:
Serial Number:
Electrical Specs: Voltage Cycle
Phase
Maximum Fuse Size: Amps
Minimum Wire Ampacity: Amps
Part Number:
E May, 2011 Taylor
All rights reserved. 073946-M
The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries.
Taylor Company 750 N. Blackhawk Blvd. Rockton, IL 61072
Table of Contents
Section 1 To the Installer 1............................................
Installer Safety 1........................................................
Site Preparation 1.......................................................
Electrical Connections 1.................................................
Installation 2...........................................................
Section 2 To the Operator 3...........................................
Section 3 Safety 4....................................................
Section 4 Operator Parts Identification 7...............................
C819 7................................................................
C821 8................................................................
Accessories 9..........................................................
Section 5 Important: To the Operator 10.................................
Section 6 Operating Procedures 11.....................................
Daily Opening Procedures 11..............................................
Loading Store Menu Items To USB 18......................................
Table of Contents Models C819 & C821
Table of Contents - Page 2
Loading Menu Items From USB 19.........................................
Operating Procedures 21.................................................
Daily Cleaning Procedures 23.............................................
Section 7 Troubleshooting Guide 31....................................
Section 8 Parts List 35.................................................
Wiring Diagrams 44......................................................
Note: Continuing research results in steady improvements; therefore, information in this manual is subject to change without notice.
Note: Only instructions originating from the factory or its authorized translation representative(s) are considered to be the original set of instructions.
E May, 2011 Taylor (Original Publication)
(Updated October, 2011) All rights reserved. 073946-M
The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries.
Models C819 & C821 Table of Contents
Taylor Company 750 N. Blackhawk Blvd. Rockton, IL 61072
Section 1 To the Installer
The following are general installation instructions. For complete installation details, please see the checkout card.
cause severe injuries.
This unit has many sharp edges that can
Installer Safety
In all areas of the world, equipment should be installed in accordance with existing local codes. Please contact your local authorities if you have any questions.
Care should be taken to ensure that all basic safety practices are followed during the installation and servicing activities related to the installation and service of Taylor equipment.
S Only Taylor authorized service personnel
should perform installation and repairs on the equipment.
S Authorized service personnel should consult
OSHA Standard 29CFRI910.147 or the applicable code of the local area for the industry standards on lockout/tagout procedures before beginning any installation or repairs.
S Authorized service personnel must ensure
that the proper PPE is available and worn when required during installation and service.
S Authorized service personnel must remove
all metal jewelry, rings, and watches before working on electrical equipment.
The main power supply(s) to the equipment must be disconnected prior to performing any repairs. Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the equipment.
Site Preparation
Review the area where the unit will be installed before uncrating the unit. Make sure all possible hazards to the user or the equipment have been addressed.
Electrical Connections
The grill is supplied with one power cord. Check the data plate on the grill for voltage, cycle, phase and electrical specifications.
For proper power connections, refer to the wiring diagram provided inside the left side panel, attached to the gas manifold assembly. The power connection is located behind the access line cover on the front of the grill.
In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70-1987. The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. Compliance therewith and proper maintenance will result in an installation essentially free from hazard!
In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities.
The Proper Wire Size and Branch Circuit Overcurrent Device shall be selected according to the data label information and in accordance with CEC Part I 2006, Section 14-100(e)(i).
Note:Allrepairsmustbeperformedbyan authorized Taylor Service Technician.
Models C819 & C821 To the Installer
1
FOLLOW YOUR LOCAL ELECTRICAL CODES!
CAUTION: THIS EQUIPMENT MUST BE PROPERLY GROUNDED! FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK!
This unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the equipment's frame.
S Stationary appliances which are not
equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.
S Appliances that are permanently connected
to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices such as a GFI to protect against the leakage of current and be installed by the authorized personnel to the local codes.
S Supply cords used with this unit shall be
oil-resistant, sheathed flexible cable, not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.
Installation
WARNING: Improper installation, adjustment, alteration, service, or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
This machine is designed for indoor use only.
DO NOT installthemachineinanarea
where a water jet could be used to clean or rinse the machine. Failure to follow this instruction may result in serious electrical shock.
This grill must be installed on a level surface. Failure to comply may result in personal injury or equipment damage.
Installation of Cable Kit
If the unit is permanently connected, the Cable Kit must be installed. Flexible conduit must be used when installing the appliance.
Ventilation and Clearance
To ensure proper operation of this appliance, it must be installed so that the products of combustion are efficiently removed.
After set up, do not store anything on top of the grill. Failure to follow this instruction may result in a fire hazard.
Grease Disposal Container
If the grill is not factory-equipped with grease disposal containers, the store is required to provide appropriate grease disposal containers in accordance with NSF Standard 4 requirements.
2
Models C819 & C821To the Installer
Section 2 To the Operator
The grill you have purchased has been carefully engineered and manufactured to provide dependable operation.
This grill, when properly operated and maintained, will produce a consistent quality product. Like all mechanical products, it will require cleaning and maintenance. A minimum amount of care and attention is necessary if the operating procedures in this manual are followed closely.
This Operator's Manual should be read before operating or performing any maintenance on your equipment.
It is strongly recommended that all personnel responsible for the equipment's operation and cleaning review these procedures for proper training and assurance that no misunderstandings exist.
In the event you should require technical assistance, please contact your local authorized Taylor Distributor.
Note: Warranty is valid only if the parts are authorized Taylor parts, purchased from an authorized Taylor Distributor, and the required service work is provided by an authorized Taylor service technician. Taylor reserves the right to deny warranty claims on equipment or parts if non-approved parts or refrigerant were installed in the machine, system modifications were performed beyond factory recommendations, or it is determined that the failure was caused by neglect or abuse.
Note: Constant research results in steady improvements; therefore, information in this manual is subject to change without notice.
If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed and cannot be disposed as unsorted municipal waste.
The user is responsible for returning the product to the appropriate collection facility as specified by your local code.
For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.
Models C819 & C821 To the Operator
3
Section 3 Safety
We, at Taylor Company, are concerned about the safety of the operator when he or she comes in contact with the grill and its parts. Taylor has gone to extreme efforts to design and manufacture built-in safety features to protect both you and the service technician. As an example, warning labels have been attached to the grill to further point out safety precautions to the operator.
IMPORTANT - Failure to adhere to the following safety precautions may result in severe personal injury or death. Failure to comply with these warnings may damage the machine and its components. Component damage will result in part replacement expense and service repair expense.
To Operate Safely:
DO NOT operate the grill without reading
this Operator's Manual. This manual should be kept in a safe place for future reference.
S Stationary appliances which are not
equipped with a power cord and a plug or other device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.
S Appliances that are permanently connected
to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices such as a GFI to protect against the leakage of current and be installed by the authorized personnel to the local codes.
S Supply cords used with this unit shall be
oil-resistant, sheathed flexible cable, not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord, (Code designation 60245 IEC 57), installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.
Per IEC 60335-1 and its part 2 standards, “This appliance is to be used only by trained personnel. It is not intended for use by children or people with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge, unless given supervision or instruction concerning the use of the appliance by a person responsible for their safety.”
Failure to follow the instructions below may result in severe injury or death from electrocution:
S DO NOT operate the grill unless it is
properly grounded.
S DO NOT operate the grill with larger fuses
than specified on the data label.
S DO NOT operate the grill unless all service
panels and access doors are attached with screws.
IMPORTANT: DO NOT use a water jet or spray excessive water on or anywhere near the grill. Failure to follow this instruction may result in
serious electrical shock and cause permanent electrical and mechanical damage to internal parts.
Failure to follow this instruction may result in:
S
S
S
destroying electrical components
4
serious electrical shock
burns from hot steam
liquid collecting inside the grill and
Models C819 & C821Safety
This appliance must be isolated from all combustible construction and materials including, but not limited to: walls, partitions, furniture, floors, curtains, paper, boxes, and decorations. Failure to comply may result in a fire and cause destruction and severe injury.
FORYOURSAFETY
Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
USE EXTREME CAUTION while setting up,
operating, and cleaning the grill.
S Avoid coming in contact with hot grill
surfaces or with hot grease.
S DO NOT prepare or remove product without
proper equipment.
S DO NOT allow untrained personnel to
operate this grill. Failure to follow these instructions can result in burn
injuries.
Take caution to protect eyes, lungs, and all parts of the body from potential harm when using any chemical cleaner. Failure to follow this instruction may result in a chemical burn.
DO NOT use any abrasives or cleaners other than approved foodservice cleaners and degreasers. Failure to comply may cause illness to the consumer and may also damage grill surfaces.
For thorough cleaning, the grill must be pulled away from the wall. Before moving the grill, remove the grease cans. Turn off the gas at the quick connect shut-off valve on the flexible hose. Disconnect the gas quick connector. Disconnect the tether to the grill, which is located on the back panel of the unit. To return the grill to its original position, reverse the steps. Use extreme caution to smoothly and slowly roll the grill backward into place.
Failure to do so may cause the grill to tip and can result in severe equipment damage or personal injury.
DO NOT use cold water or ice to cool the upper platen or the lower cook surface. Failure to follow this instruction may result in:
S serious electrical shock
S
S
destroying electrical components
burns from hot steam
liquid collecting inside the grill and
S DO NOT obstruct the ventilation openings at
the rear of this appliance.
S DO NOT obstruct the flow of air in and
around the grill.
NOTICE all warning labels that have been attached to the grill to further point out safety precautions to the operator.
Models C819 & C821 Safety
5
This piece of equipment is made in America and has American sizes on hardware. All metric conversions are approximate and vary in size.
NOISE LEVEL: Airborne noise emission does not exceed 70 dB(A) when measured at a distance of
1.0 meter from the surface of the machine and at a height of 1.6 meters from the floor.
If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted municipal waste.
These instructions are valid only if the country code symbol appears on the appliance. If the symbol does not appear on the appliance, refer to the technical instructions which give the necessary instructions for adapting the appliance to the utilization conditions of that country.
The user is responsible for returning the product to the appropriate collection facility, as specified by your local code.
For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.
6
Models C819 & C821Safety
Section 4 Operator Parts Identification
C819
Figure 1
ITEM
1 CAN A.-GREASE X73944
2 SLIDE-GREASE CAN 073293
3 PANEL-SIDE UPPER-LEFT 073990
4 SCREW-10-32X3/8 SLTD TRUS 024298
5 PANEL-SIDE-LOWER-LEFT 073992
6 PLATEN A.-SERVICE X73741-23
7 PANEL A.-BACK SERVICE X69664
8 DEFLECTOR A.-FLUE X69657
9 SCREW-3/8-16X1-1/2 SERR 020129
10 KIT A.-GREASE SHIELD X78330-SER
11 PANEL-SIDE UPPER-RIGHT 073989
12 PANEL-SIDE-LOWER-RIGHT 073991
DESCRIPTION PART NO.
Models C819 & C821 Operator Parts Identification
ITEM DESCRIPTION PART NO.
13 NUT-JAM 1 1/2-12 STEEL 073594
14 CASTER-5" 7-5/8 STEM 078377
15 CASTER-GRILL 5" SWIVEL
W/LOCK
16 KIT A.-GRILL CONTROL X73474-SER
17 PANEL A.-FRONT-LOWER X69660
18 SWITCH-ROCKER-DPST-10A 076989-WP
19 PLUG A.-USB CABLE 073808
20 BUTTON-OPERATOR-BLACK 076012
21 BUTTON-OPERATOR-RED 076011
22 PANEL A.-LIGHT X69678
7
073240
110902
C821
ITEM
1 CAN A.-GREASE X73944
2 SLIDE-GREASE CAN 073293
3 PANEL-SIDE UPPER-LEFT 073990
4 SCREW-10-32X3/8 SLTD TRUS 024298
5 PANEL-SIDE-LOWER-LEFT 073992
6 PLATEN A.-SERVICE X73741-23
7 PANEL A.-BACK SERVICE X69664
8 DEFLECTOR A.-FLUE X69657
9 SCREW-3/8-16X1-1/2 SERR 020129
10 KIT A.-GREASE SHIELD X78330-SER
11 PANEL-SIDE UPPER-RIGHT 073989
12 PANEL-SIDE-LOWER-RIGHT 073991
110902
DESCRIPTION PART NO.
Figure 2
8
ITEM DESCRIPTION PART NO.
13 NUT-JAM 1 1/2-12 STEEL 073594
14 CASTER-5" 7-5/8 STEM 078377
15 CASTER-GRILL 5" SWIVEL
W/LOCK
16 KIT A.-GRILL CONTROL X73474-SER
17 PANEL A.-FRONT-LOWER X69660
18 SWITCH-ROCKER-DPST-10A 076989-WP
19 PLUG A.-USB CABLE 073808
20 BUTTON-OPERATOR-BLACK 076012
21 BUTTON-OPERATOR-RED 076011
22 PANEL A.-LIGHT X69678
073240
Models C819 & C821Operator Parts Identification
Accessories
Figure 3
ITEM
1 SHEET-RELEASE (BOX 9) 073442
*2 RETAINER-SHEET RELEASE
(RETENTION BAR)
**3 CLIP-RELEASE MATERIAL
W/TAB
4 SCRAPER-TEFLON WIPER 075887
DESCRIPTION PART NO.
072845
072673
Models C819 & C821 Operator Parts Identification
ITEM DESCRIPTION PART NO.
5 STRIP-REPLACEMENT 075888
6 CLEANER-STERA SHEEN
(CASE OF 6, 1 QT. BOTTLES)
***7 HOLDER-CLEANING 073736
***8 PAD-CLEANING 073737
* SHOWN PER PLATEN ** SHOWN PER PLATEN
(NOTE: EXTRA CLIPS ARE SENT WITH GRILL)
*** SOLD SEPARATELY THROUGH YOUR LOCAL
DISTRIBUTOR
9
073160
110602
Section 5 Important: To the Operator
ITEM
1 RAISE BUTTON
2 STANDBY/COOK MODE BUTTON
3 MASTER POWER SWITCH
4 COVER A.-USB
5 CLEAN MODE KEY
DESCRIPTION
Figure 4
10
ITEM DESCRIPTION
6 PROGRAM KEY
7 TEMPERATURE INDICATOR LIGHTS
8 POWER KEY
9 FUNCTION DISPLAY
10 MENU SELECT KEYS
Models C819 & C821Important: To the Operator
Section 6 Operating Procedures
The Models C819 and C821 are 24” (610 mm) grills. The C819 is equipped with two independent 12” (305 mm) upper platens and the Model C821 is equipped with one independent 12” (305 mm) upper platen.
These grills are capable of cooking a variety of products and feature two cooking options. They provide all the features of a flat grill as well as the advantages of two-sided cooking.
Note: The two platen Model C819 has been selected to illustrate the step-by-step procedures. For grills equipped with less than two platens, perform the following steps as appropriate for your grill platen configuration.
Daily Opening Procedures
Before operating the grill, the release material sheets must be installed on the upper platens. The release material sheets are reversed and rotated on a daily basis (black side vs. brown side.)
Step 1
Slide the release sheet retainer through the hemmed end of the release material sheet.
Figure 5
Step 2
Hook the release sheet retainer on the release material shoulder screws at the top of the upper platen.
Perform the following steps for installing the release material sheets:
CAUTION: Make sure the grill is COOL before attempting to install or remove release material sheets.
Models C819 & C821 Operating Procedures
11
Figure 6
110531
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