Read all instructions Failure to follow all instructions listed below may result in electric
shock, fire and/or serious injury. The term ’’power tool’’ in all of the warnings listed below
refers to your mains-operated (corded) power tool or battery-operated (cordless) power
tool.
SAVE THESE INSTRUCTIONS
1) Work area
a) Keep work area clean and well lit. Cluttered and dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools create sparks which may ignite the
dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions can
cause you to lose control.
2) Electrical safety
a) Power tools plugs must match the outlet. Never modify the plug in any way. Do not use
any adapter plugs with earthed (grounded) power tool. Unmodified plugs and matching
outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges
and refrigerators. There is an increased risk of electric shock if your body is earthed or
grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool will
increase the risk of electric chock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power
tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled
cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces the risk of electric shock.
f) For added protection against accidental electrocution use a residual current device (RCD or
Safety Switch) in conjunction with power tools. If not already fitted to the domestic electricity
supply board, portable power boards with built-in Safety Switches can be purchased from
most reputable hardware stores.
3) Personal safety
a) Stay alert, watch what you are doing and use common sense when operating a power
tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol
or medication. A moment of inattention while operating power tools may result in serious
personal injury.
b) Use safety equipment. Always wear eye protection. Safety equipment such as dust mask,
non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will
reduce personal injuries.
c) Avoid accidental starting. Ensure the switch is in the off-position before plugging in.
Carrying power tools with your finger on the switch or plugging in power tools that have
the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key
left attached to rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better
control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves
away from moving parts. Loose clothes, jewellery or long hair can be caught in moving
parts.
g) If devices are provided for the connection of dust extraction and collection facilities,
ensure these are connected and properly used. Use of these devices can reduce dust
related hazards.
4) Power tool use and cars
a) Do not force the power tool. Use the correct power tool for your application. The correct
power tool will so the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power tool that
cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or the battery pack from the power tool
before making any adjustments, changing accessories, or storing power tools. Such
preventive safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons unfamiliar
with the power tool or these instructions to operate the power tool. Power tools are
dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of
parts and any other condition that may affect the power tools operation. If damaged, have
the power tool repaired before use. Many accidents are caused by poorly maintained
power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc. in accordance with these instructions
and in the manner intended for the particular type of power tool, taking into account
the working conditions and the work to be performed. Use of the power tool for
operations different from those intended could result in a hazardous situation.
5) Service
a) Have your power tool serviced by a qualified repair person using only identical replacement
parts. This will ensure that the safety of the power tool is maintained.
Precautions on using Metal Cut Off Machine
The Cut off Machine is for light duty home use for cutting metal.
Disconnect power supply plug before replacing wheels or covers.
Ensure abrasive wheel rotates freely before switching on the power.
Do not operate the machine with the wheel guard off.
Never allow material to jam between the wheels and the rests.
Never strike the wheels, as they are brittle and may crack.
Never use a wheel that has been cracked.
Before installing the abrasive wheel, check its direction of rotation with the arrow
indicated on the safety guard.
If the power is reduced and more sparks occur by the commutator during the
operation, check the carbon brush. Change the brush if worn out.
Maintain and oil tools frequently and with care. Keep cutting tools sharp and clean
for better and safer performance. Follow instruction for lubrication and changing
accessories. Inspect tool cord periodically and if damaged have it repaired or
changed by an authorized service facility. Inspect extension cords frequently and
replace if damaged. Please use only original spare parts for replacement.
Ensure switch is in off-position when plugging in.
The temperature of the machine will increase during the operation. Keep the
working area well ventilated to decrease the temperature. Allow machine to cool if
it becomes too hot.
Do not use the cutting-off machine without guards in position.
Use only abrasive wheels recommended by the manufacturer which have marked
speed equal or greater to that marked on the machine.
OPERATION
1.Make sure that the supply voltage matches that specified on the
rating plate.
2.Specifications for abrasive wheel:
TypeOuter
Diameter
TS16-355355254mm32mm* 80 m/s
3.Use only abrasive wheels in good condition.
4.An abrasive wheel that has been stored for more than one year should be
strength tested. It can be only used after it has passed the test.
5.Before carrying out any work, allow the motor to run idle for one minute.
Make sure there is no oscillation caused by improper installation of the
abrasive wheel. Unusual oscillation may cause unusual noises and the
installation should be adjusted.
6.Secure the work-piece properly with vice before starting to cut. Maintain
appropriate wheel speed by varying the downward pressure applied
during cutting, depending on the profile, material and diameter of the
object being cut.
Adjustment of the vice
The auxiliary stopper of the vice can be tilted to an angle of –30° to 45°.
To Adjust the angle of the vice loosen the two fixing screws on the auxiliary stopper
and tilt it to the desired angle, then tighten the fixing screws again.
Inner
Diameter
ThicknessOperating
Linear Velocity
Loosen and Tighten the vice
Tighten
Turn the vice rod clockwise to secure the work-piece with the vice.
Loosen
Turn the vice rod anti-clockwise to release the work-piece (see Figure 1).
•When a large work-piece is to be processed, move the auxiliary stopper
forward 3.5 mm (see Figure 2).
•Raise the section bar with a supporting block, if you want to continuously
use a worn abrasive wheel. Check the size of the supporting block first.
Ensure that it is smaller than the size of the section bar, so that the section
bar can be secured by the vice.
Figure 1
Supporting Block
3.5mm
Figure 2
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