Taski swingo 855B Power Technical Manual

Edition: V1.00/2010

Technical Manual

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GTS Technical Manual

technical manual swingo 855 B Power V1.00 2010.02IVZ.fm

15. March 2010 Edition: V1.00/2010

Copyright © 2010, Diversey Inc.

Index

1 Foreword

1.1 Target 2

1.2 Technical Training 2

1.3 Technical Manual 2

1.4 Conclusion 3

2 Elementary

2.1 Health & Safety 2

2.2 ESD 2

3 General

3.1 General information 2

3.1.1 Part reference 2

3.1.2 Consumable supplies 2

3.1.3 Direction description 2

3.1.4 Power source 2

3.2 Required material 3

3.2.1 Tools 3

3.2.2 Material 3

4 Technical data

4.1 Machine range 2

4.2 Technical Information 3

4.2.1 Machine profile 3

4.2.2 Technical data 3

4.2.3 Machine speed 4

4.2.4 Dimensions and weights 4

4.2.5 Battery 5

4.2.6.1 Battery compartment 5

4.2.7.2 Battery specifications 6

4.2.8 Charger 7

4.2.9 Brush system 7

4.2.10 Suction power 8

4.2.11 Additional 8

4.3 Accessories & Additional parts 9

4.3.1 Accessories 9

4.3.2 Additional parts 9

5Mechanical

5.1 Mechanical sequences 2

5.1.1 Handle/Upper part 2

5.1.2.1 Replacing of microswitch 2

5.1.3.2 Replacing of hall sensor board 3

5.1.4.3 Replacing of throttle lever 5

5.1.5.4 Replacing of vacuum motor 6

5.1.6.5 Replacing of tank cover 8

5.1.7 Squeegee lowering mechanism 11

5.1.8.1 Replacing of squeegee bracket spring 11

5.1.9 Squeegee 12

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5.1.10.1 Replacing of fixation spring 12

5.1.11.2 Replacing of front blade 13

5.1.12.3 Replacing of back blade 14

5.1.13 Lower part & tank 15

5.1.14.1 Replacing of tank 15

5.1.15.2 Replacing of castor wheel 17

5.1.16.3 Replacing of filter 24V 18

5.1.17.4 Replacing of pump 19

5.1.18 Drive, Wheel group 21

5.1.19.1 Replacing of traction unit 21

5.1.20 Brush drive unit 22

5.1.21.1 Replacing of brush drive unit 22

5.1.22 Brush drive 25

5.1.23.1 Replacing of brush belt 25

5.1.24.2 Replacing of pulley 27

5.1.25.3 Replacing of motor & motor belt 28

5.1.26 Tool lowering unit 30

5.1.27.1 Replacing of foot lever 30

6Electrical

6.1 System architecture 2

6.1.1 General 2

6.1.2 System overview 2

6.1.3 Emergency loop 3

6.2 Electrical sequences 4

6.2.1 Dashboard 4

6.2.2.1 Replacing of dashboard 4

6.2.3.2 Connections 5

6.2.4 Dashboard service menu 9

6.2.5.1 Reset service LED 9

6.2.6 Power electronics 10

6.2.7.1 Replacing of power electronics 10

6.2.8.2 Connections 11

6.2.9 Charger 15

6.2.10.1 Replacing of charger 15

6.2.11.2 Connections 16

6.3 Schematics/System 18

6.3.1 Battery connection 18

6.3.2 Electrical schematic 19

7 Additional information

7.1 Available GTS Newsletter/Instructions 2

8 Revision

9Appendix

10 Notes

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Technical Manual

1 Foreword

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01.0 swingo 855 - foreword.fm

1 Foreword

1.1 Target

To serve our customers faster and more efficient it is important to achieve a general
standard of technical know how with our partners in the market.

Therefore we developed a new Technical Training concept which is based on e-spares.
The concept consists of a Technical Training and a Technical Manual.

These two tools will be produced for each newly launched machine with a certain com­plexity. The Technical Manual will be available as PDF file and can be downloaded from
e-spares. The Technical Training documentation will be distributed after having at­tended a the technical training.

1.2 Technical Training

The Technical Training is addressed as reference book for the technical training ses­sions and will be distributed to the floor care responsible and/or to the technical train­ing responsible after attending a training session provided by GTS (max. 2 persons
per country).

The intension is, that after this session, a technical trainer is able to perform technical
training for their local technical staff and in this way to transfer the knowledge to all
service technicians.

The Technical Training is not intended as manual for the service technicians and will
be distributed only to the training responsible of each country.

1.3 Technical Manual

The Technical Manual is addressed to the service technicians and should be translated
and distributed after a technical training.

It contains a summary of procedures, hints and suggestions etc. which are helpful and

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essential for the daily business. The Technical Manual can be downloaded from e­spares/documents.

1.4 Conclusion

We are convinced that the new Technical Training concept together with the Technical
Manual are powerful tools, which will help our service organisations to achieve a high­er level of quality in repairs and customer satisfaction.

If you have any comments or questions do not hesitate to contact your country re­sponsible.

Sincerely yours

GTS Team

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Technical Manual

2 Elementary

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2Elementary

2.1 Health & Safety

Scrubber dryers may be powered by mains electricity or batteries. There are risks as­sociated with both, which call for proper precautions, such as the provision of good
ventilation and the elimination of risk of ignition.

All work, implemented on such machines should only be performed by trained per­sonnel in accordance with local regulations.

Before working on such a machine, isolate it from any electrical source.

Always wear the required personal protective equipment (including gloves and gog­gles that must be worn when potentially exposed to any hazardous material and when
carrying out hazardous work tasks).

Note that parts may be contaminated with chemical product. If possible flush hoses
out with fresh water prior to carrying out any maintenance. For information on chem­ical products that are used in this machine, please carefully read the product label
and Material Safety Data Sheet (MSDS).

Empty water tanks prior to carrying out any maintenance. Ensure contaminated water
is emptied into an approved drain. Avoid pollution.

2.2 ESD

Static electricity is electricity at rest or the accumulation of electric charge, as op­posed to an electric current which is the movement of electricity. The flow or move­ment of people and/or materials in and through the environment causes separation
and therefore static electricity. A familiar example of static electricity is when a per­son walks across a carpeted floor. Static electricity/electrostatic charge is generated
simply by the contact and separation of the soles of that individual's shoes from the
carpeted floor.

Electrostatic Discharge (ESD) occurs when the electrostatic charge is transferred from
a material that carries the charge to an electrostatic sensitive device. In the example
above, this electrostatic discharge is the „shock“ felt after walking across the carpeted

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floor and then touching a door knob. It is this electrostatic discharge, which comes in
varying degrees, that can be most damaging to electrical devices and other industrial,
commercial and consumer products.

Static electricity, a natural phenomenon and consequently electrostatic discharge are
the primary causes of countless problems affecting industry, business and personal
life. These problems can be as simple as the shock resulting from walking across a
carpet; as costly as the destruction of sensitive electronic components or jamming of
machinery.

Almost any material can generate static electricity. The ability to store or unload the
charge depends on the type of material.
Static can damage devices, which can result in immediate product failure to operate.
In contrast, static damage can go undetected for a period of time and the results are
product failure once the product is in service.
Electrostatic fields are associated with charged objects.
The degree of severity of ESD events is contingent upon the type of discharge which
occurs. The three most common ESD charge transfers are:

• from an external object to the device

• from a device to another object

• resulting from electrostatic fields

Please do not store electronics without ESD bags at any time.

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Technical Manual

3 General

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3 General

3.1 General information

3.1.1 Part reference

Explicitly mentioned parts are defined by references corresponding
to the e-spares spare parts list.

E.g. Tank axle (02/118) corresponds to the parts list on e-spares,
sub assembly 2, position 118.

3.1.2 Consumable supplies

If you have to remove cable ties then position the new ones at the
original place.

If you have to remove self locking nuts, you should replace them
by new ones.

3.1.3 Direction description

On the „RH“ always means on the right hand side of the machine in
working direction (when you are standing behind the machine).

On the „LH“ always means on the left hand side of the machine in
working direction (when you are standing behind the machine).

3.1.4 Power source

Depending on the work it might be required to remove the power
source (mains/batteries) from the machine.

The in here mentioned sequences (mechanical and electrical) are
based on the assumption that the power source (mains/batteries)
were removed from the machine before.

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3.2 Required material

3.2.1 Tools

• A standard range of tools is required e.g.

• Fork spanners

• Allen keys

• Torx keys

3.2.2 Material

• No special tools are required.

The above listings are only a recommendation for the technical
training.

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Technical Manual

4 Technical data

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4Technical Data

4.1 Machine range

SKU Description Version Series

7517571 TASKI swingo 855 B

Power

01

7517572 TASKI swingo 855 B

Power

BMS EUR 01

7517573 TASKI swingo 855 B

Power

BMS UK 01

7517574 TASKI swingo 855 B

Power

BMS DK 01

7517742 TASKI swingo 855 B

Power

BMS NA 01

7517821 TASKI swingo 855 B

Power

BMS SEV 01

Table 1: Machine range

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4.2 Technical Information

4.2.1 Machine profile

4.2.2 Technical data

Pos. Value

Theoretical performance (at 4.5 km/h) (m²/h) 2250

Practical performance (m²/h) 850

Working width (mm) 500

Squeegee width (mm) 690

Solution tank (l) 40

Recovery tank (l) 40

Table 2: Machine profile

Pos. Value

Noise level (ECO mode) dB(A) 64 (<60)

Vibration (m/s2) < 0.5

Approvals CE/CB Test cer-

tificate./ ÖVE

Nominal consumption (W) 900

Power drive motor (W) 200

Power suction motor (W) 490

Voltage (V) 24

Battery capacity max. (maintenance-free/wet) (Ah)/C5 50/70

Battery autonomy max.
(70 Ah maintenance free battery)

(h) max. 2.0

Internal charger BMS

Protection class - BMS model Class 1

Protection class - Non BMS model Class 3

Table 3: Technical Data

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4.2.3 Machine speed

4.2.4 Dimensions and weights

Pos. Value

Transportation speed (km/h) 4.5

Cleaning speed (km/h) 4.5

Ramp max. (%) 2

Table 4: Machine speed

Pos. Value

Dimensions L/W/H (mm) 1220/475/1167

Door pass through with squeegee (mm) 690

Battery compartment L/W/H (mm) 350 x 330 x 240

Net weight without batteries; empty tank (kg) 70

Weight, ready to use (kg) 160

Max. floor pressure front (N/mm2) 0.33

Wheel diameter front (mm) 200

Wheel diameter - castor (mm) 100

Table 5: Dimensions and weights

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Picture 1: Dimensions

4.2.5 Battery

4.2.5.1 Battery compartment

Pos. Value

Battery compartment L/W/H (mm) 350 x 330 x 240

Table 6: Battery compartment

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Picture 2: Battery compartment

4.2.5.2 Battery specifications

Please use batteries from Excide/Sonnenschein, as this is our
preferred partner.

BMS is only for dry (gel) batteries.

For the correct connection of the batteries, pay attention to the
voltage of each battery and the correct connection. Therefore refer
to e-spares.

Supplier Type

VoltageAhLength [mm]

Width [mm]

Height [mm]

Weight [kg]

Excide Sonnenschien GF12050 12 50 278 175 190 20

Excide Sonnenschien GF12070 12 70 330 171 236 28

Table 7: Dry (gel) batteries

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4.2.6 Charger

4.2.7 Brush system

Pos. Value

Primary V 100 - 240

Primary Hz 50 - 60

Secondary V 24

Secondary A 9

Protection type 1 (2)

Approval UL

Cable length / BMS cable (m) 3

Table 8: Charger

Pos. Value

Brush system (mm) 1x 500

Brush motor (W) 750

Brush speed (rpm) 160

Brush pressure max. (kg) 43

Table 9: Brush system

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4.2.8 Suction power

4.2.9 Additional

Pos. Value

Vacuum motor (W) 490

Max. air flow (l/s) 32

Max. vacuum (mbar) 118

Max. vacuum (kPa) 11.8

Table 10: Suction power

Pos. Value

Cleaning Solution Dosing CSD system

Brush lifting mechanical

Squeegee lifting mechanical

Table 11: Additional

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4.3 Accessories & Additional parts

4.3.1 Accessories

4.3.2 Additional parts

SKU Article

7505440 Pad drive harpoon grip 500 mm

8504770 Scrubbing brush standard 500 mm

8505120 Scrubbing brush washed concrete 500 mm

8505130 Scrubbing brush abrasive 500 mm

4122528 Blade front small

4122529 Blade back small

Table 12: Accessories

SKU Article

4127203 Blades front Type 712 3mm (Closed front blade)

4127070 Double back blades (56/2.5 x 750)

4075260 External hour counter for battery models

4122526 PU traction wheel (brown)

4122746 PU wheels (green, supergrip)

4122563 Castor wheel blue (option for 755/855)

4122527 PU castor wheel 100

Table 13: Additional parts

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Technical Manual

5 Mechanical

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5 Mechanical

5.1 Mechanical sequences

5.1.1 Handle/Upper part

5.1.1.1 Replacing of microswitch

Picture 1: Microswitch

Remove

• Remove the 3 screws of the cover.

• Remove the cover.

• Unplug hour counter wires from the hour counter or the cover.

• Remove spring of the microswitch.

• Remove microswitch from fixation.

• Disconnect wires from microswitch.

Mount

• Connect new microswitch to the wires.

• Position the microswitch on the fixation.

Ensure that the microswitch is positioned correctly on the fixation
(pins).

• Assemble microswitch spring.

• Test if the microswitch is functional when moving the throttle
levers.

• Connect the hour counter wires to the hour counter or to the
cover.

• Assemble the cover.

• Tighten the cover with the 3 screws.

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5.1.1.2 Replacing of hall sensor board

Picture 2: Throttle hall sensor

Remove

• Remove microswitch according to chapter REPLACING OF
MICROSWITCH.

• Remove the 5 screws of the dashboard.

• Remove dashboard.

• Disconnect hall sensor compl. ribbon cable.

• Thread out hall sensor compl. ribbon cable.

• Unscrew mechanic hall sensor compl. fixation.

• Remove mechanic hall sensor compl.

Mount

• Build in mechanic hall sensor compl.

Make sure that the mechanic hall sensor compl. is placed correctly
on the pins of the support before tightening the screw.

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Picture 3: Hall sensor positioning

• Place and tighten screw of mechanic hall sensor compl.

• Thread in the hall sensor compl. ribbon cable.

• Connect hall sensor compl. ribbon cable to the dashboard.

• Position dashboard and fix it with the 5 screws.

• Complete assembling according to the chapter REPLACING OF
MICROSWITCH.

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5.1.1.3 Replacing of throttle lever

Remove

• Remove microswitch according to chapter REPLACING OF
MICROSWITCH.

• Unscrew the four screws of the of switch holder bracket.

• Remove switch holder bracket.

• Unscrew mechanic hall sensor compl. fixation.

• Remove mechanic hall sensor compl.

• Put the locking lever to the left.

• Remove both throttle levers.

Remarks

The lever parts can be replaced as single pieces according to e­spares.

Picture 4: Throttle levers position

Pay attention that the solenoid is placed on the left side (hall sensor
side).

Make sure that the rubber covers are placed in the slots.

Mount

• Assemble both throttle levers.

Ensure that the lever toothed wheels are positioned in the centre of
the possible movement.

• Mount switch holder bracket.

• Build in mechanic hall sensor compl.

Make sure that the mechanic hall sensor compl. is placed correctly
on the pins of the support before tightening the screw.

• Place and tighten screw of mechanic hall sensor compl.

• Complete assembling according to the chapter REPLACING OF
MICROSWITCH.

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5.1.1.4 Replacing of vacuum motor

Picture 5: Vacuum motor

Remove

• Open the tank cover.

• Loosen the screw on the tank cover on the support side (RH).

• Loosen the screw on the other side (LH).

• Close the tank cover.

• Open the tank cover without base plate.

Picture 6: Base plate

• Disconnect vacuum motor wires from connection block.

• Remove sealing of vacuum motor to tank cover.

• Remove capacitor from motor.

• Unscrew the 3 screws of the vacuum motor protection plate.

• Remove the vacuum motor protection plate.

• Remove vacuum motor fixation sealings.

• Remove vacuum motor.

• Remove bottom sealing of the vacuum motor.

Mount

• Position bottom sealing of the vacuum motor.

• Build in vacuum motor.

• Position vacuum motor fixation sealings.

• Assemble vacuum motor protection plate.

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Remarks

Ensure that the vacuum motor sealings are proper positioned
before assembling the protection plate back.

• Position and tighten the vacuum motor protection plate
fixation.

Remarks

Ensure that the turn protection is placed (spin protection).

• Assemble capacitor.

• Position top sealing of vacuum motor.

• Connect vacuum motor wires to connection block.

• Close tank cover and position it on the base plate.

• Open tank cover together with base plate.

• Use the tank cover support.

• Tighten base plate fixation on the LH side.

• Tighten base plate fixation on the tank support side (RH).

Tighten the fixation rubbers smoothly.

Remarks

Check at the end if the vacuum motor top sealing is positioned
properly, therefore unscrew and remove the dashboard and check.

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5.1.1.5 Replacing of tank cover

Picture 7: Tank cover

Remove

• Unscrew dashboard fixation.

• Remove dashboard and disconnect all cables.

• Remove screws of handle cover.

• Disconnect wires of external hour counter from the cover or
the hour counter depending on the setup.

• Remove handle cover.

• Unscrew screws of throttle lever bracket.

• Thread out hall sensor ribbon cable and remove the complete
throttle lever system.

• Unscrew handle fixation to the tank cover (02/103) and (02/

107).

• Remove handle from tank cover.

• Unscrew and remove rear panel.

• Open the tank cover.

• Loosen the screw on the tank cover on the support side (RH).

• Loosen the screw on the other side (LH).

• Close the tank cover.

• Open the tank cover without base plate.

Picture 1: Base plate

• Disconnect vacuum motor cable at connection block (cable to

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power electronics).

• Remove cable fixation at base plate.

• Thread out cables from tank cover.

•Close tank cover.

• Remove fixation screw of axle on one side.

• Push out axle (09/101).

• Remove complete cover.

• According to what you need to exchange, remove the existing
parts from the tank cover and place it on the new one.

Mount (Drilling of hole for tank cover axle)

Assemble the tank cover lock at the end of the sequence.

• Position the base plate on the new tank cover.

• Fix the base plate on the tank cover.

• Position the tank cover including base plate correctly on the
tank.

Make sure that the sealings are nicely positioned.

• Drill the hole for the tank axle without pressing the tank cover
down onto the tank (drill with 10 mm).

• Mount the tank cover axle.

• Fix the axle with the screws.

Remarks

Ensure that the flap is positioned between the tank and the base
plate.

• Open tank cover.

• Thread in cable to the tank cover.

Remarks

Ensure that the cables are positioned that way, that they can not
be squeezed by the tank cover.

• Fix cables on the base plate.

• Connect vacuum motor to the connection block (cable from
power electronics).

• Close tank cover and position it on the base plate.

• Open tank cover together with base plate.

• Use the tank cover support.

• Tighten base plate fixation on the LH side.

• Tighten base plate fixation on the tank support side (RH).

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Remarks

Check at the end if the vacuum motor top sealing is positioned
properly, therefore unscrew and remove the dashboard and check.

• Open tank cover.

• Assemble tank cover lock.

Adjustment

Adjust the tank cover lock and ensure a proper opening and closing
of the tank cover.

• Mount the rear panel.

• Assemble handle on the tank cover with the 7 screws.

• Position the complete throttle lever system.

• Thread in the hall sensor cable to the dashboard.

• Fix the throttle lever bracket with the screws.

• Position wires on the external hour counter or on the handle
cover, depending on the setup.

• Mount the handle cover.

• Connect wires to dashboard.

• Assemble dashboard on the tank cover.

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5.1.2 Squeegee lowering mechanism

5.1.2.1 Replacing of squeegee bracket spring

Picture 2: Squeegee lowering

Remove

• Remove the squeegee from the fixation.

• Remove the tool from the brush drive unit.

1 Remove screws (03/103) from support (03/101).
2 Put the bracket in working position (down).

Remarks

Lift up the rear of machine and incline it to the front to loosen the
tension of the spring.

3 Remove one circlip of rear axle.

• Remove the rear axle.

4 Remove pressure spring.

Mount

• Assemble new pressure spring.

• Assemble the rear axle.

• Position the circlip on the rear axle.

Ensure that the slide bearings are proper positioned.

• Move the squeegee bracket to semi transport position.

• Assemble the screws.

Service

Apply lubricant locking on the screws (03/103).

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5.1.3 Squeegee

Picture 3: Squeegee

5.1.3.1 Replacing of fixation spring

Picture 4: Offset fixation

Remove

• Unscrew the 2 screws of the offset fixation.

• Remove the offset and the spring.

• Remove the spring from the offset.

Mount

• Assemble the new spring on the offset.

• Assemble the offset and the spring on the squeegee.

• Mount the screws of the offset.

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5.1.3.2 Replacing of front blade

Remove

Picture 5: Front blade fixation

• Tighten fixation screw until the tightening strap can be
removed (the pressure to the outer sides of the squeegee
body will be reduced).

• Remove front blade.

Mount

• Position new front blade.

Picture 6: Tightening strap front blade

• Position tightening strap.

• Untighten fixation screw until the blade is proper fixed on the
squeegee body.

Ensure that the tightening strap is positioned correct (thin part to
the bottom).

If you over tighten the tightening strap it can bulge.

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5.1.3.3 Replacing of back blade

Picture 7: Back blade

Remove

• Untighten the fixation screws on both sides to release the
pressure.

• Remove the back blade.

Mount

• Position new back blade.

• Position tightening strap.

• Thighten fixation screws until the blade is proper fixed on the
squeegee body.

Remarks

Pay attention that the tightening strap is positioned in the centre.

Ensure that the tightening strap is positioned correct (thin part to
the bottom).

If you over tighten the tightening strap it can bulge.

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5.1.4 Lower part & tank

5.1.4.1 Replacing of tank

Picture 8: Tank

Remove

• Remove tank cover according to chapter REPLACING OF TANK
COVER.

• Remove fresh water hose from tank.

• Remove rear panel.

• Unscrew charger jack from rear panel.

• Unlock battery compartment by removing screws from locking
system.

• Open the battery compartment.

• Thread out wiring and hoses to the battery compartment.

• Close battery compartment.

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Picture 9: Water tank axle

• Remove water tank fixation screws.

• Remove water tank from axle.

• Remove the existing parts from the tank and place it on the
new one.

Mount

• Position the new water tank on the axle.

• Fix the water tank onto the axle with the two screws.

• Open the battery compartment.

• Thread in cables from the battery compartment.

• Assemble charger jack on the rear panel.

• Connect fresh water hose to the water tank.

• Assemble tank cover according to chapter REPLACING OF
TANK COVER.

• Adjust battery compartment lock.

• Lock the battery compartment on both sides with the screws
from the locking system.

Adjustment

Ensure that the screws of the lock can be properly positioned.

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5.1.4.2 Replacing of castor wheel

Picture 10: Castor wheel

Remove

• Unlock battery compartment on the LH side by removing the
screw from the locking system.

• Lay the machine on the LH side.

• Unlock battery compartment on the RH side by removing the
screw from the locking system.

• Open the battery compartment.

• Untighten the fixation screw with a 19 mm fork spanner.

• Remove the complete castor wheel and squeegee support.

Mount

• Assemble castor wheel and squeegee support according to e­spares.

• Tighten the fixation screw with a 19 mm fork spanner.

• Lock battery compartment on the RH side with the screw of
the locking system.

• Lift up the machine.

• Lock battery compartment on the LH side with the screw of the
locking system.

Adjustment

Tighten the screw with 70 Nm.

Service

Apply gear/bearing lubricant (05/134) on the bush (05/114).

Apply adhesive locking (05/133) on screw (05/104).

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5.1.4.3 Replacing of filter 24V

Picture 11: Filter 24V

Remove

• Remove filter cover of filter 24V.

Ensure that no water is in the fresh water system before you
disconnect the hoses.

• Remove fixation screws from chassis.

• Thread out filter 24V from the chassis.

• Disconnect the fresh water connection.

• Disconnect the wires from coil.

• Remove complete filter 24V.

Mount

• Take new filter 24V.

• Connect wires to coil.

• Connect fresh water hoses to the filter 24V.

• Thread in the filter 24V on the chassis.

• Position fixation screws an tighten them.

• Position filter cover on the filter 24V.

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5.1.4.4 Replacing of pump

Picture 12: Pump

Remove

• Unlock battery compartment by removing the screws from the
locking system.

• Open the battery compartment.

• Lower the brush drive unit to cleaning position without tool
underneath.

• Unscrew brush housing fixation screws.

• Remove the brush housing to get access to the pump.

• Disconnect the pump wires.

• Unscrew hose clamps on both sides of the pump.

• Remove the fresh water hoses from the pump.

Picture 13: Pump

• Thread out pump from pump holder.

Mount

• Position new pump into pump holder.

Ensure that the pump is build in according to the water flow. The
arrow on the pump indicates the water flow direction.

• Connect fresh water hoses on the pump with the clamps.

• Connect wires to the pumps.

• Mount the brush housing.

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• Position and tighten screws of brush housing.

• Close battery compartment.

• Lock battery compartment on both sides with the screws of
the locking system.

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5.1.5 Drive, Wheel group

5.1.5.1 Replacing of traction unit

Picture 14: Traction unit

Remove

• Unlock battery compartment by removing screws from locking
system.

• Open battery compartment.

• Disconnect traction unit from power electronics.

• Thread out cables from battery compartment.

• Close battery compartment.

• Lay machine to the LH side.

• Unscrew fixation brackets.

• Remove traction unit including traction wheels.

Mount

• Position new traction unit including traction wheels.

• Position and tighten fixation brackets.

• Lift up machine again.

• Open battery compartment.

• Thread in cables of traction unit into the battery compartment.

• Connect traction unit to power electronics.

• Look the battery compartment on both sides with the screws
from the locking system.

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5.1.6 Brush drive unit

5.1.6.1 Replacing of brush drive unit

Picture 15: Brush drive replacing

Remove

• Unlock battery compartment by removing screws from locking
system.

• Open battery compartment.

• Put the brush drive unit in cleaning position.

• Unscrew brush housing fixation screws.

• Remove the brush housing from the brush drive unit.

• Disconnect pump wiring.

• Disconnect the fresh water hose from the pump.

• Disconnect the brush motor wires from power electronics.

• Remove self locking nuts (M8) on LH and RH from the bolts,
holding brush drive unit to the cradle.

• Remove self locking nut (M6) at eccentric disc at the RH.

• Remove the eccentric disc.

• Remove the bolt and eccentric shaft.

Make sure that you hold the brush drive unit firmly.

• Pivot the complete brush drive unit out.

Mount

• Position the brush drive unit to the cradles.

• Position the bolt and the eccentric shaft.

• Position the eccentric disc.

Adjustment

Default setting:
Eccentric disc (07/122): Position 4
Eccentric shaft (07/110): Position 4

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Remarks

Based on data from the application department (Muenchwilen) the
default setting is as mentioned. Changing this setting will not bring
an improvement of the cleaning performance.

Picture 16: Default setting eccentric shaft

Picture 17: Default setting eccentric disc

• Position a new self locking nut (M6) at the eccentric disc.

• Position two new self locking nuts (M8) at the bolt, holding
brush drive unit to cradle.

• Thighten all self locking nuts.

Do not use the locking lever (07/116) to tighten the eccentric shaft
(07/110)

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• Connect the brush motor to the power electronics.

Connect the wires of the brush motor matching the colours.

• Connect the fresh water hose to the pump.

• Connect the pump wires.

• Position the brush housing on the brush drive unit.

• Position the brush housing screws and tighten them.

• Close and lock battery compartment with the screws of the
looking system.

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5.1.7 Brush drive

Picture 18: Brush drive

5.1.7.1 Replacing of brush belt

Remove

• Remove brush drive unit according to chapter REPLACING OF
BRUSH DRIVE UNIT.

• Position brush drive unit upside down.

• Remove the three screws (08/137) of cover.

• Remove the cover (08/129).

Picture 19: Remove belt

1 Untighten belt tensioning roller and remove it.
2 Remove the small tensioning roller.
3 Remove the belt.

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Mount

• Position new belt carefully.

• Mount the small tensioning roller and push it to the limit.

• Thighten the fixation screw of the small tensioning roller.

• Position the tensioning roller on the brush base plate.

• Position the fixation screw and tighten it only as much as
required to move over the brush base plate nozzle.

• Move the tensioning roller with a 17 mm fork spanner over the
nozzle on the brush base plate.

Remarks

If you can not get over the nozzle you can adjust the small
tensioning roller slightly.

• Thighten the fixation screw of the tensioning roller completely.

• Position the cover on the brush drive unit.

• Position and tighten the fixation screws of cover.

Ensure that the belt does not touch the cover.

• Complete assembling according to the chapter REPLACING OF
BRUSH DRIVE UNIT.

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5.1.7.2 Replacing of pulley

e

Picture 20: Brush pulley

Remove

• Remove brush drive unit according to chapter REPLACING OF
BRUSH DRIVE UNIT.

• Remove brush belt according to chapter REPLACING OF
BRUSH BELT.

• Remove the three screws (08/136) of the coupling.

• Remove the coupling from brush drive pulley.

• Remove the catch (08/131).

• Remove the centre plug (08/134) and the sealing ring (08/

130).

• Remove the retaining ring (08/141).

• Remove the pulley (08/127).

Mount

• Mount the new pulley.

• Position the retaining ring.

Service

Apply lubricant on the sealing ring (08/130).

• Position the sealing ring and the centre plug.

• Position the catch.

• Position the coupling.

• Fix the coupling with the three screws.

Service

Thighen the screws (8/136) with 2.3 Nm.

• Complete assembling according to the chapter REPLACING OF
BRUSH BELT.

• Complete assembling according to the chapter REPLACING
BRUSH DRIVE UNIT.

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5.1.7.3 Replacing of motor & motor belt

Picture 21: Motor belt

Remove

• Remove brush drive unit according to chapter REPLACING OF
BRUSH DRIVE UNIT.

• Remove brush belt according to chapter REPLACING OF
BRUSH BELT.

• Remove brush pulley according to chapter REPLACING OF
PULLEY.

• Remove the two screws (09/134) and the one counter head
screw (09/135).

• Remove the motor and the motor belt.

Picture 22: Motor belt

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Mount

• Position the new motor/new belt.

Take care that the belt is positioned correctly.

• Insert the counter head screw.

• Position the two other screws.

Service

Apply adhesive looking on the screws (09/134).

• Tension the belt.

• Tighten all screws.

• Complete assembling according to the chapter REPLACING OF
PULLEY BELT.

• Complete assembling according to the chapter REPLACING OF
BRUSH BELT.

• Complete assembling according to the chapter REPLACING OF
BRUSH DRIVE UNIT.

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5.1.8 Tool lowering unit

5.1.8.1 Replacing of foot lever

Picture 23: Tool lowering

Remove

• Remove brush drive unit according to chapter REPLACING OF
BRUSH DRIVE UNIT.

• Remove traction unit according to chapter REPLACING OF
TRACTION UNIT.

• Remove pedal pad from foot lever.

• Unplug microswitch.

• Unscrew microswitch fixation.

• Remove microswitch.

• Remove retaining ring (07/107) for axle (07/112).

• Remove axle (07/112) on RH side for cradle.

Picture 24: Cradle fixation

• Remove the cradle and foot lever from the chassis.

• Remove nuts (07/113) and (07/126).

• Remove the foot lever (07/104).

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Mount

• Build in new foot lever.

• Position and tighten nuts (07/113) and (07/126).

• Position cradle and foot lever in the correct position.

• Assemble axle (07/112) for cradle.

• Assemble microswitch and adjust accordingly.

Adjustment

The foot lever switch has to apply when the foot lever passes the
centre of the LH side of the stop plate squeegee (07/102)

Picture 25: Switching point

• Connect microswitch.

• Assemble pedal pad on the foot lever.

• Complete assembling according to the chapter REPLACING OF
TRACTION UNIT.

• Complete assembling according to the chapter REPLACING OF
BRUSH DRIVE UNIT.

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Technical Manual

6 Electrical

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6Electrical

6.1 System architecture

6.1.1 General

• The firmware is memorised only on the power electronics.

• Applying the correct torque where required is essential for a
safe operation of the machine.

• ESD can harm the electronic boards and therefore reduce the
life time of the machine. Use always an ESD bag to protect the
electronics.

6.1.2 System overview

Picture 1: System overview

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6.1.3 Emergency loop

Picture 2: Emergency loop

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6.2 Electrical sequences

6.2.1 Dashboard

Picture 3: Dashboard

6.2.1.1 Replacing of dashboard

Remove

• Remove the 5 screws of the dashboard.

• Dismount dashboard from machine.

• Disconnect all electrical connections.

Mount

• Connect electrical connections to dashboard.

• Mount dashboard on machine.

• Fix the dashboard with the 5 screws to the machine.

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6.2.1.2 Connections

Picture 4: Dashboard connectors

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Pos. Plug Description [plug] Pin Description [pin]

1 X8 Membrane keypad 1 +5V

1 X8 Membrane keypad 2 +5V

1 X8 Membrane keypad 3 Dosing plus (+)

1 X8 Membrane keypad 4 Dosing minus (-)

1 X8 Membrane keypad 5 Dosing ON/OFF

1 X8 Membrane keypad 6 Dosing ON/OFF

1 X8 Membrane keypad 7 LED vacuum motor

1 X8 Membrane keypad 8 LED Dosing level 5

1 X8 Membrane keypad 9 LED Dosing level 4

1 X8 Membrane keypad 10 LED Dosing level 3

1 X8 Membrane keypad 11 LED Dosing level 2

1 X8 Membrane keypad 12 LED Dosing level 1

1 X8 Membrane keypad 13 LED Battery capacity level 4 - green

1 X8 Membrane keypad 14 LED Battery capacity level 3 - green

1 X8 Membrane keypad 15 LED Battery capacity level 2 - green

1 X8 Membrane keypad 16 LED Battery capacity level 1 - green

1 X8 Membrane keypad 17 LED Battery capacity level 1 - red

1 X8 Membrane keypad 18 LED Service

1 X8 Membrane keypad 19 LED charger - charged - green

Table 1: Dashboard connector description

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1 X8 Membrane keypad 20 LED charger - charge - yellow

1 X8 Membrane keypad 21 LED charger - charge failed - red

1 X8 Membrane keypad 22 GND

2 X1 Communication 1 Throttle signal

2X1Communication 2Serial - OUT

2X1Communication 3Serial - CLK

2X1Communication 4Serial - LATCH

2X1Communication 5Serial - IN

2X1Communication 6Start signal

2X1Communication 7+5V

2X1Communication 8GND

2 X1 Communication 9 (Housing) GND

2 X1 Communication 10 (Housing) GND

3 X7 Throttle hall sensor

(option for old hall sensor ribbon cable)

1Throttle (blue wire)

3 X7 Throttle hall sensor

(option for old hall sensor ribbon cable)

2GND

3 X7 Throttle hall sensor

(option for old hall sensor ribbon cable)

3+5V

3 X7 Throttle hall sensor

(option for old hall sensor ribbon cable)

4 Microswitch (parking = open)

4 X9 Throttle hall sensor 1 Throttle (blue wire)

Pos. Plug Description [plug] Pin Description [pin]

Table 1: Dashboard connector description

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4 X9 Throttle hall sensor 2 GND

4 X9 Throttle hall sensor 3 +5V

4 X9 Throttle hall sensor 4 Microswitch (parking = open)

5 X6 Charger communication 1 Information charge - yellow

5 X6 Charger communication 2 Information charged - green

5 X6 Charger communication 3 Information charge failed - red

5 X6 Charger communication 4 Emergency loop IN (Jumper for NON BMS)

5 X6 Charger communication 5 Emergency loop OUT (Jumper for NON

BMS)

5 X6 Charger communication 6 GND

6 X5 Emergency loop 1 24V Permanent

6 X5 Emergency loop 2 Emergency loop

7B1Hall sensor 1Power hold

8 S1 Reed contact 1 Machine start

Pos. Plug Description [plug] Pin Description [pin]

Table 1: Dashboard connector description

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6.2.2 Dashboard service menu

The swingo 855B has no dashboard service functionality except the reset of the serv­ice hour counter.

6.2.2.1 Reset service LED

To reset the service hour counter LED you have to perform following steps:

Picture 5: Reset service hour LED

• Switch ON the machine

• Service hour counter LED has to be ON.

• Press the buttons dosing (+) and dosing (-) until the service
LED switches OFF.

• After approximately 3 seconds it starts flashing.

• Flashing stops after approximately 2 seconds.

• Service hour counter is reset.

Remarks

You also can reset the service hour counter with the Service Tool
online. Please refer to the Service Tool Manual for this and
additional explanations.

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6.2.3 Power electronics

Picture 6: Power electronics

6.2.3.1 Replacing of power electronics

Remove

• Loosen the two screws that fix the power electronics to the
support.

• Move out the power electronics.

• Disconnect wires and connectors.

• Remove power electronics.

Mount

• Take new power electronics.

• Connect wires and connectors to power electronics.

• Position power electronics on the support.

• Tighten the two screws.

Tighten the connectors with the correct torque.

Adjustment

• M5 (05/121) with 5 Nm

• Battery minus

• Brush minus

• M6 (05/124) with 7 Nm

• Brush plus

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• M4 (05/127) with 2.5 Nm

• Battery plus

6.2.3.2 Connections

Picture 7: Power electronics connector

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Pos. Plug Description [plug] Pin Description [pin]

1 X15 Brush motor - Minus (-) 1 Minus (-)

2 X13 Brush motor - Plus (+) 1 Plus (+)

3 X14 Battery - 24V 1 24V

4 X16 Battery - GND 1 GND

5X1Drive motor 1Minus (-)

5X1Drive motor 2Plus (+)

6 X2 Vacuum motor 1 Plus (+)

6 X2 Vacuum motor 2 Minus (-)

7 X8 Emergency loop 1 Emergency loop - IN

7 X8 Emergency loop 2 Emergency loop - OUT

8 X12 External hour counter (Optional) 1 Plus

8 X12 External hour counter (Optional) 2 Minus

9 X17 TASKI J-FIT (Optional) 1 Power On

9 X17 TASKI J-FIT (Optional) 2 Power On

9 X17 TASKI J-FIT (Optional) 3 PWM J-FIT OUT

9 X17 TASKI J-FIT (Optional) 4 GND

10 X9 USB port 1 VCC USB

10 X9 USB port 2 Minus

10 X9 USB port 3 Plus

10 X9 USB port 4 GND

Table 2: Power electronics connector description

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10 X9 USB port 5 (Housing) GND

11 X7 Communication 1 Throttle

11 X7 Communication 2 Serial - OUT

11 X7 Communication 3 Serial - CLK

11 X7 Communication 4 Serial - LATCH

11 X7 Communication 5 Serial - IN

11 X7 Communication 6 Start signal

11 X7 Communication 7 +5V

11 X7 Communication 8 GND

11 X7 Communication 9 (Housing) GND

11 X7 Communication 10 (Housing) GND

12 X18 Electrical brush drive unit 1 Motor Plus

12 X18 Electrical brush drive unit 2 Motor Minus

12 X18 Electrical brush drive unit 3 EBU internal switch

12 X18 Electrical brush drive unit 4 EBU internal switch

12 X18 Electrical brush drive unit 5 Brush position switch (Transport = Closed)

12 X18 Electrical brush drive unit 6 Minus (-)

13 X4 Pump 1 1 Duty cycle Pump 1 (1255)

13 X4 Pump 2 2 Duty cycle Pump 2 (755/855 and 1255)

13 X4 Filter 24V 3 Plus (+)

Pos. Plug Description [plug] Pin Description [pin]

Table 2: Power electronics connector description

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13 X4 Pumps/Filter 24V 4 GND (1255)

13 X4 Pumps/Filter 24V 5 GND (755/855 and 1255)

13 X4 Pumps/Filter 24V 6 GND (Valve)

Pos. Plug Description [plug] Pin Description [pin]

Table 2: Power electronics connector description

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6.2.4 Charger

Picture 8: Charger

6.2.4.1 Replacing of charger

Remove

• Remove connector from charger.

• Disconnect battery connection and thread out wires.

• Unscrew main cord connection and thread out cable.

• Untighten screws at the bottom to remove charger.

Mount

• Position charger and tighten screws at the bottom.

• Thread in main cord and fix it to the connection block.

• Thread in battery wires and connect accordingly to the
colours.

• Connect the communication cable to the charger.

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6.2.4.2 Connections

Picture 9: Charger connectors

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Pos. Plug Description [plug] Pin Description [pin]

1 B1 Battery charge (red) 1 Battery charge - Plus (+)

1 B1 Battery charge (black) 2 Battery charge - Minus (-)

2S3Power main cord 1Phase

2S3Power main cord 2Neutral

2S3Power main cord 3GND

3 X7 Charger communication 1 Not connected

3 X7 Charger communication 2 Not connected

3 X7 Charger communication 3 Emergency loop IN

3 X7 Charger communication 4 Emergency loop OUT

3 X7 Charger communication 5 GND

3 X7 Charger communication 6 Information charge failed

3 X7 Charger communication 7 Information charge

3 X7 Charger communication 8 Information charged

Table 3: Charger connector description

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6.3 Schematics/System

6.3.1 Battery connection

Picture 10: Battery connection

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6.3.2 Electrical schematic

Picture 11: Electrical schematic

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Technical Manual

7 Additional information

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7 Additional information

7.1 Available GTS Newsletter/Instructions

Newsletter Date of is-

sue

Topic/Modification Ma-

chine

version

Serial

number

Tool SKU tool

Table 1: Newsletters/Instructions

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Technical Manual

8 Revision

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11.0 swingo 855 B Power - revision.fm

8Revision

Date Chapter Content Description Revision

Table 1: Revision

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Technical Manual

9 Appendix

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Glossar

A

Accessories 4-9
Additional 4-8
Additional information 7-2
Additional parts 4-9

B

Back blade 5-14
Batteries 3-2
Battery 4-5
Battery compartment 4-5
Battery connection 6-18
Battery specifications 4-6
Brush belt - New setup 5-25
Brush drive 5-25
Brush drive unit 5-22
Brush System 4-7

C

Castor wheel 5-17
Charger 4-7, 6-15
Conclusion 1-3
Connections 6-5, 6-11
Connectors 6-16
Consumable supplies 3-2

D

Dash board service menu 6-9
Dashboard 6-4
Dimensions and weights 4-4
Direction description 3-2
Drive, wheel group 5-21

E

Electrical schematic 6-19
Electrical sequences 6-4
Electronic sequences 6-2
Elementary 2-2
Emergency loop 6-3
ESD 2-2

F

Filter 24V 5-18
Fixation spring 5-12

Foot lever 5-30
Foreword 1-2
Front blade 5-13

G

General 3-2, 6-2

H

Hall sensor board 5-3
Handle/Upper part 5-2
Health & Safety 2-2

L

Lower part & tank 5-15

M

Machine Profile 4-3
Machine range 4-2
Machine speed 4-4
Material 3-3
Mechanical sequences 5-2
Microswitch 5-2
Motor 5-28
Motor belt 5-28

N

Newsletter/Instructions 7-2
Notes 10-1

P

Part reference 3-2
Power electronics 6-10
Pulley - New setup 5-27
Pump 5-19

R

Required material 3-3
Reset service LED 6-9
Revision 8-2

S

Schematics 6-18
Scution Power 4-8

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Squeegee 5-12
Squeegee bracket spring 5-11
Squeegee lowering 5-11
System 6-18
System architecture 6-2
System overview 6-2

T

Tank 5-15
Tank cover 5-8
Target 1-2
Technical Data 4-2

Technical data 4-3
Technical Information 4-3
Technical Manual 1-2
Technical Training 1-2
Throttle lever 5-5
Tool lowering unit 5-30
Tools 3-3
Traction unit 5-21

V

Vacuum motor 5-6

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Technical Manual

10 Notes

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