Taski Swingo 450B Technical Manual

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Edition: V1.10 / 2007

Technical Manual

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Technical Manual

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Index

1 Foreword

1.1 Target 2

1.2 Technical Training 2

1.3 Technical Manual 2

1.4 Training DVD 3

1.5 Conclusion 3

2 Elementary

2.1 Health & Safety 2

2.2 ESD 2

3 Technical data

3.1 Machine Range 2

3.2 Technical Information 2

3.3 Accessories & Additional Parts 5

4 Technical procedures

4.1 Required material 2

4.2 Important information 3

4.3 Subassemblies 4

4.4 Electronical 13

4.5 Schematics 14

5Software & Parameter

5.1 Configuration Software 2

5.2 ConfigBox (450/ 750/ 1250) 7

6 Troubleshooting

6.1 No water flow 2

6.2 Machine does not switch on 2

6.3 Batteries do not get charged 4

6.4 Vacuum motor does not switch on 4

6.5 Brush motor does not switch on 5

7 Evaluation of machine condition

7.1 Customer Data 2

7.2 Machine Data 2

7.3 Checks 2

7.4 Outcome 4

8 Recommended spare parts

8.1 General 2

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8.2 Spare Parts 2

9 Additional information

9.1 Available GTS Newsletter/ Instructions 2

10 Revision 11 Appendix 12 Notes

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1 Foreword

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1 Foreword

1.1 Target

To serve our customers faster and more efficient it is important to achieve a general standard of technical knowhow with our partners in the market.

Therefore we developed a new Technical Training concept which is based on e-spares. The concept consists of a Technical Training, a Technical Manual and Training DVD.

These three tools will be produced for each newly launched machine with a certain complexity. The Technical Manual will be available as PDF. The Technical Training documentation will be distributed after having attended a technical training, and the Technical Manual can be downloaded from e-spares. The DVD can be orderd at your GTS contact.

1.2 Technical Training

The Technical Training is addressed as reference book for the technical training sessions and will be distributed to the floor care responsible and/or to the technical training responsible after attending a training session provided by GTS (Max. 2 persons per country).

The intension is, that a technical trainer after this session, is able to perform technical training for their local technical staff and in this way to transfer the knowledge to all service technicans.

The Technical Training is not intended as manual for the service technicians and will be distributed only to the training responsible of each country.

1.3 Technical Manual

The Technical Manual is addressed to the service technicians and should be translated and distributed after a technical training.

It contains a summary of procedures, hints and suggestions etc. which are helpful and essential for the daily business. The Technical Manual can be downloaded from espares/documents and bases on the matters of the Technical Training.

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1.4 Training DVD

As supplement to the Technical Training and the Technical Manual we also produced a Training DVD which can be ordered at GTS.

The Training DVD is intended as refresh and self-study tool and can also be used as medium for the technical training sessions.

1.5 Conclusion

We are convinced that the new Technical Training concept together with the Technical Manual and the DVD are powerful tools which will help our service organisations to achieve a higher level of repairs and customer satisfaction.

If you have any comments or questions do not hesitate to contact your country responsible.

Sincerely yours

GTS Team

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2 Elementary

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2Elementary

2.1 Health & Safety

Scrubber dryers may be powered by mains electricity or batteries. There are risks associated with both, which call for proper precautions, such as the provision of good ventilation and the elimination of risk of ignition.

All work, implemented on such machines should only be performed by trained personnel in accordance with local regulations.

Before working on such a machine, isolate it from any electrical source and lock out / tagout.

Always wear the required Personal Protective Equipment (including gloves and goggles that must be worn when potentially exposed to any hazardous material and when carrying out hazardous work tasks).

Note that parts may be contaminated with chemical product. If possible flush hoses out with fresh water prior to carrying out any maintenance. For information on chemical products that are used in this machine, please carefully read the product label and Material Safety Data Sheet (MSDS).

Empty water tanks prior to carrying out any maintenance. Ensure contaminated water is emtied into an approved drain. Avoid pollution.

2.2 ESD

STATIC ELECTRICITY is electricity at rest or the accumulation of electric charge, as opposed to an electric current which is the movement of electricity. The flow or movement of people and/or materials in and through the environment causes separation and therefore static electricity. A familiar example of static electricity is when a person walks across a carpeted floor. Static electricity/electrostatic charge is generated simply by the contact and separation of the soles of that individual's shoes from the carpeted floor

ELECTROSTATIC DISCHARGE (ESD) occurs when the electrostatic charge is transferred from a material that carries the charge to an electrostatic sensitive device. In the example above, this electrostatic discharge is the "shock" felt after walking across the carpeted floor and then touching a door knob. It is this electrostatic discharge, which comes in varying degrees, that can be most damaging to electrical devices and

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other industrial, commercial, and consumer products

Static electricity, a natural phenomenon, and consequently electrostatic discharge are the primary causes of a myriad of problems affecting industry, business and personal life. These problems can be as simple as the shock resulting from walking across a carpet; as costly as the destruction of sensitive electronic components or jamming of machinery.

Almost any material can generate static electricity. The ability to store or dissipate the charge depends on the type of material. Static can damage devices, which can result in immediate product failure to operate. In contrast, static damage can go undetected for a period of time and the results are product failure once the product is in service. Electrostatic fields are associated with charged objects. The degree of severity of ESD events is contingent upon the type of discharge which occurs. The three most common ESD charge transfers are:

• from an external object to the device

• from a device to another object

• resulting from electrostatic fields

Please do not store electronics without ESD Bags at any time

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3 Technical data

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3Technical Data

3.1 Machine Range

3.2 Technical Information

3.2.1 Machine Profile

3.2.2 Technical Data

SKU Description Rating plate

7513902 swingo 450 B B-model Co450 24Vdc 7513903 swingo 450 B BMS EURO Co450 BMS 24Vdc 7513904 swingo 450 B BMS UK Co450 BMS 24Vdc

Table 1: Machine range

Pos. Value

Theoretical performance (m²/h) 1290 Practical performance (m²/h) 645 Working width (mm) 430 Cleaning tool type (-drive) brush / pad Squeegee width (mm) 680 Solution tank nominal (l) 20 Recovery tank nominal (l) 20

Table 2: Machine profile

Pos. Value

Noise level (dB(A)) < 70 Nominal consumption (W) 900 Voltage / Frequency (V) 24

Table 3: Technical Data

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3.2.3 Dimensions and weights

Battery capacity (maintenance-free) (Ah)/C5 -50 Battery autonomy (max.) (h) 1.5 Max. working speed km/h 3 Internal charger BMS models Protection grade IP IPX3 Protection Protection class charger II Approvals SEV/ TUV / OVE Vibration (m/s2) 0.25

Pos. Value

Dimensions (handle in working position) L/W/H (mm) 1340/480/920 Dimensions (handle in parking position) L/W/H (mm) 1050/480/980 Dimensions (shipping position without clean water

tank assy)

L/W/H (mm) 1050/480/785

Battery compartement L/W/H (mm) 275/354/204 Weight, ready to use (kg) 123 Weight, ready for shipping (kg) 62 Max. floor pressure (N/mm2) 0.86 Turn radius (mm) 1050 Wheel diameter (mm) 200 Castor diameter (mm) 100

Table 4: Dimensions and weights

Pos. Value

Table 3: Technical Data

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3.2.4 Charger (only BMS version & traktionblock gel batteries)

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3.2.5 Brush System

3.2.6 Scution Power

3.3 Accessories & Additional Parts

Pos. Value

Typ (C27-324-6-II) 24V - 6A Primary 230 VAC

50/60 Hz Secondary 6 A at 27.8 V Fuse T 2.5 A Protection type IP 20 T 40 Power (W/ VA) 200/ 300 Approval CE Cable length / BMS cable (m) - / 2.5

Table 5: Charger

Pos. Value

Brush diameter (mm) 430 Brush motor (W) 750 Brush speed (rpm) 170 Brush pressure (kg) 30 Magnetic valve (W) 7

Table 6: Brush System

Pos. Value

Vacuum motor (W) 400 Max. air flow (l/s) 24 Max. vacuum (kPa) 9.3

Table 7: Suction Power

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3.3.1 Accessories

3.3.2 Options

SKU Draft No. Article

7510829 - Pad drive harpoon grip 430 mm 8504750 - Scrubbing brush standard 430 mm 8504800 - Scrubbing brush washed concrete 430 mm 8504780 - Scrubbing brush abrasive

Table 8: Accessories

SKU Draft No. Article

4122527 17605-71 PU Castor Wheel 100 4124749 17450-31 External hours counter for battery models 4124754 17606-03 External hours counter for mains models

Table 9: Additional Parts

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4 Technical procedures

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4 Technical procedures

4.1 Required material

4.1.1 Material

• Cable tie 200 mm 4023260

• Fuse 315 mA 4122605

• Fuse 75 A 4122607

• Fuse 10 A 4075130

• Self locking nut M6 4092870

• Self locking nut M8 4007200

• Lubricant Klüber Staburag NBU12 4122512

• Lubricant Synsetral 53B P Kg 4039680

• Lubricant OKS 420 4056460

• Lubricat Special 230gr 4118240

• Sealing Compound Omnivisc 4099600

The listings above are not exhaustive.

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4.2 Important information

4.2.1 General

4.2.1.1 Part reference

Explicid mentioned parts are defined by references corresponing to the partslist on e-spares.

E.g. Tank axle (02/118) corresponds to the partslist on e-spares, subassembly 2, Position 118.

4.2.1.2 Expendable parts

If you have to remove cable ties make sure that all are correctly positioned when reassembling the machine

If you have to remove self locking nuts, you should substitute them by new ones

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4.3 Subassemblies

4.3.1 Handle (01)

Picture 1: Handle open

• Unscrew the cover (01/112)

Carefully separate the cover from the handle to prevent cable damages

• Carefully disconnect the cables from the electronic board (01/

116)

Reassembly

Follow the steps in reverse order

Tighten the power cable with a torque of 6 Nm to the cooler Refer to picture: Power cable electronics Take care that you position the cable from the control label (01/

110) with the sticker outwards

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Picture 2: Power cable electronics

4.3.1.1 Removing handle from the tank

• Remove screws (01/130)

• Remove the cover disks (01/131)

• Remove the handle

Reassembly

Follow the steps in reverse order

The screws (01/130) have to be tighten with a torque of 15 Nm Pay attention that the holes of the toothed wheel, sustaining disc

and cover disk are in line before you place the handle The middle hole of the toothed wheel has to be positioned according

to the description in chapter: Remove toothed wheel

4.3.1.2 Replacing electronics

ESD - Electrostatic Discharge

• Unscrew the electronic board (01/116)

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Reassembly

Follow the steps in reverse order

Fix the charger communication cable and the limit switch cable with sealing compound omnivisc (01/141)

Refer to listing: Material

4.3.1.3 Removing handle bowl

• The electronic board has to be removed (one of the 21 screws is located behind the electronic board)

• Remove the protection foil covering the one screw

• Unscrew the 21 handle bowl screws (01/101)

• Take apart the front handle bowl (01/106)

Reassembly

Follow the steps in reverse order

Pay attention to the correct position of the micro switch cables

4.3.1.4 Replacing bowden cable

• Loosen the nut fixing the bowden cable to the articulation (01/

119)

• Remove the spring and bowden cable from the handle position lock (01/124)

Reassembly

Follow the steps in reverse order

Adjustment

The spring is part of the bowden cable unit Preadjust the tension of the bowden cable by positioning the nut at

8.5 mm

Afterwards adjust the bowden cable that it is not tensioned and the disengaging lever has no play

Refer to picture: Bowden cable By increasing the distance between nut and bowden holder the

movement of the disengaging lever becomes harder By reducing the distance between nut and bowden holder the

movement of the disengaging lever becomes softer

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Picture 3: Bowden cable

4.3.1.5 Replacing toothed wheel

• Remove the sustaining discs (01/129)

• Pull the toothed wheel out of the articulation

Reassembly

Follow the steps in reverse order

Service

Lubricate the toothed wheel and articulation with: Klüber Staburag Refer to Material listing

Check the condition of the O-rings The middle hole of the toothed wheel has to be in upper position

while the part with less teeth has to be in driving direction Refer to picture: Toothed wheel position

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Picture 4: Toothed wheel position

4.3.1.6 Replacing handle position lock

Service

Lubricate the position lock and articulation with: Klüber Staburag Refer to Material listin

4.3.2 Brush drive unit (07)

Adjustment

Default setting: Eccentric disc (05/116): Position 4 Eccentric shaft (05/110): Position 6

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Picture 5: Default setting eccentric shaft

Do not use the locking lever (05/116) to tighten the eccentric shaft (05/110)

Connect the wires of the brush motor and the cable strand on the connection block, matching the colours

Position the hose and fix with a cable tie Refer to picture: Brush unit hose position

Picture 6: Brush unit hose position

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4.3.2.1 Replacing belt (07/123)

• Remove cover (07/129)

• Remove the belt tensioning roller (07/120)

• Remove the brush coupling (07/135)

• Remove one screw (07/125) and loosen the others two

• Move the axle over the positioner

• Remove belt

Refer to picture: Remove belt

Picture 7: Remove belt

1 Belt tensioning roller 2 Remove screw 3 Loosen the screw 4 Loosen the screw 5 Move axle over the positioner 6 Remove belt

Reassembly

Follow the steps in reverse order

Take care that the teeth of the belt are positioned inwardly

Service

Lubricate the bearing of the belt tensioning roller, the axle and the bearing of the pulley and the ball bearing with: Synsetral

Lubricate the holes for the brush housing screws with: Klüber Staburag

Refer to Material listing

4.3.3 Squeegee mechanism (04)

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4.3.3.1 Replacing complete squeegee mechanism

The screw (06/101) has to be tightened with a torque of 70 Nm

Service

Lubricate the bearing plate, the squeegee mechanism support and the hexagon screw with: OKS 427

Lubricate the axle (04/130) and the adjusting nut of the squeegee bracket with: Synsetral

Refer to Material listing

4.3.4 Tool lowering unit (05) & Chassis (06)

4.3.4.1 Replacing cradles, foot lever & axle

Adjustment

The limit switch has to switch when the foot lever passes the centre of the LH side of the foot lowering gate

Refer to picture: switching point

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Picture 8: Switching point

Position the axle (06/136) in the correct position. Refer to picture: Position axle

Picture 9: Position axle

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4.4 Electronical

4.4.1 Electronic board & connections

Picture 10: Electronic print connections

1Magnetic valve 2 GND (negative) 3 Fuse 315 mA T 4 ConfigBox/ Software 5 Hours counter (optional) 6 SW update (only at manufacturer) 7 Micro switch 8 Charger communication 9 Control label 10 Power 24V (batteries) 11 Vacuum motor out (positive) 12 Brush motor out (positive)

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4.5 Schematics

4.5.1 Electrical schematic (09)

Picture 11: Electrical schematic

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4.5.2 Battery connection (10)

Picture 12: Battery connection

4.5.3 Water & air flow

4.5.3.1 Water flow clear water

Picture 13: Waterflow clear water

1 Clear water tank 2 Water regulation set 3 Clear water filter 4Magnetic valve 5 Angle nipple 6Brush

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Picture 14: Waterflow dirty water

4.5.3.2 Water flow dirty water

1 Squeegee 2 Tank cover assy 3 Recovery tank

4.5.3.3 Air flow

A. Recovery tank B. Tank cover assy C. Vacuum motor

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5 Software & Parameter

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5 Software & Parameter

5.1 Configuration Software

5.1.1 How to readout data

The software is needed to read out data or to change/adjust certain parameters

(It runs on electronics V2.0 or higher, default values on CD are according V2.4)

5.1.2 Requirements

• TASKI swingo (series models)

• Notebook

• Adapter cable set 4122673 (17606-39): Software, Cable

5.1.3 Step by step

• Switch off machine / unplug the mains driven machines

• Remove the electrical cover

• Connect the PC with the machine

• Assemble the electrical cover again, but do not fix it in such a way, that you squash the PC connection cable

If you do not assemble the cover, it is not possible to switch on the machine

• Switch on computer

• Switch on the machine / plug in the mains driven machines

• Start software

• Double click on „Parameter list“(as you do not have the password, you can only change some parameters)

• Change/adjust parameters according to parameter list (a red cross in the title shows: no access for any parameters in the file, these parameters are marked grey)

• when all necessary changes/adjustments have been done done, store the data on the board with icon „Programming Board“

• Log off the program with „Close“

• Switch off machine / unplug the mains driven machines

• Disconnect Machine and computer

• Remount electronic cable

• Test all functions of the machine

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5.1.4 Minor malfunctions

Make sure, that port COM1 is not occupied by other software applications, e.g. palm, modem etc. otherwise data exchange is not possible!

5.1.5 Parameter swingo (all models)

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Unit Parameter Description Machine

type

Min. Max Default

V2.4

Step size To be pro-

grammed

Drive control 1 Current limitation B2 10 27 24 1 No

2 Time acceleration ramp

forward

B2 0.4 3 2.9 0.1 No

3 Time braking ramp for-

ward

B2 0.4 3 1.8 0.1 No

4 Time acceleration ramp

backward

B2 0.4 3 2.9 0.1 No

5 Time braking ramp back-

ward

B2 0.4 3 1.8 0.1 No

Brush unit 6 Current limitation B1/B2 15 38 35 1 No

6 Current limitation B3 15 38 30 1 No 7 Delay current limitation B1/B2/B3 0.2 8 3 0.1 No 8 Delay brush lowering

manually to brush coupling

B1/B2/B3 0.1 2 0.3 0.1 No

9 Delay brush lowering with

motor to brush coupling

B2 0.1 2 0.5 0.1 No

10 Time brush coupling B1/B2/B3 0 3 1.5 0.1 No 11 Brush lowering with motor

/ 0 = without / 1 = with

B2 0 1 0 1 Yes

47 Delay brush stop B1/B2/B3 0 1 0.6 0.1 No

Battery type 12 Battery type / mainte-

nance free = 0 / wet = 1

B1/B2/B3 0 1 0 1 Yes

Table 1: Parameter Software

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13 Battery charger / int.

charger = 0 / ext. charger = 1

B1/B2/B3 0 1 0 1 Yes

14 Battery charging time B1/B2/B3 0 279'620 0 0.1 No 15 Battery charging cycles B1/B2/B3 0 0 1 No

Hours counter 16 Running hours electronics E/B1/B2/B3 0 279'620 0 0.1 No

17 Running hours vac motor B1/B2/B3 0 279'620 0 0.1 No 18 Running hours brush mo-

tor

B1/B2/B3 0 279'620 0 0.1 No

19 Running hours brush posi-

tioning motor (Linac)

B2 0 279'620 0 0.1 No

20 Running hours drive motor B2 0 279'620 0 0.1 No 21 Running hours dosing

pump

B2 0 279'620 0 0.1 No

22 Switching cycles electron-

ics

B1/B2/B3 0 0 1 No

23 Switching cycles vac mo-

tor

B1/B2/B3 0 0 1 No

24 Switching cycles brush

motor

B1/B2/B3 0 0 1 No

25 Switching cycles brush po-

sitioning motor (Linac)

B2 0 0 1 No

26 Switching cycles drive mo-

tor

B2 0 0 1 No

Unit Parameter Description Machine

type

Min. Max Default

V2.4

Step size To be pro-

grammed

Table 1: Parameter Software

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27 Switching cycles dosing

pump

B2 0 0 1 No

Service interval

28 Service interval E/B1/B2/B3 200 900 450 1 Yes

29 Service hours counter

(Service LED)

E/B1/B2/B3 0 279'620 0 0.1 Yes

Battery monitoring

30 Battery reset level fully

charged (maintenance free)

B1/B2/B3 20 28 25.6 0.05 No

31 Battery reset level partial-

ly charged (maintenance free)

B1/B2/B3 20 28 24.6 0.05 No

32 Battery 3 LEDs (mainte-

nance free)

B1/B2/B3 20 28 23.8 0.05 No

33 Battery 2 LEDs (mainte-

nance free)

B1/B2/B3 20 28 22.8 0.05 No

34 Battery 1 LED (mainte-

nance free)

B1/B2/B3 20 28 21.8 0.05 No

35 Battery warn level (main-

tenance free)

B1/B2/B3 20 28 21 0.05 No

36 Battery reset level fully

charged (wet)

B1/B2 20 28 25.6 0.05 No

37 Battery reset level partial-

ly charged (wet)

B1/B2 20 28 24.6 0.05 No

38 Battery 3 LEDs (wet) B1/B2 20 28 23.8 0.05 No

Unit Parameter Description Machine

type

Min. Max Default

V2.4

Step size To be pro-

grammed

Table 1: Parameter Software

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• B1 = battery powered machine, 750 B eco

• B2 = battery powered m achines , 750/1250B Power

• B3 = battery powered machine, 450B

• E = mains driven machines, 750/1250E

5.2 ConfigBox (450/ 750/ 1250)

5.2.1 Description

39 Battery 2 LEDs (wet) B1/B2 20 28 22.8 0.05 No 40 Battery 1 LED (wet) B1/B2 20 28 21.8 0.05 No 41 Battery warn level (wet) B1/B2 20 28 21 0.05 No

Voltage monitoring

42 Supply Voltage 230V = 1 /

110V = 0

E0111Boards with

diff. Volt. are avail. separately

43 Threshold value

undervoltage110V

E 60 100 80 1 N o

44 Switch off delay under

voltage 110V

E 0.2 1.2 0.8 0.1 No

45 Threshold value underval-

ued 230V

E 160 200 180 1 No

Unit Parameter Description Machine

type

Min. Max Default

V2.4

Step size To be pro-

grammed

Table 1: Parameter Software

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The Configbox has an LC-Display (2x16 characters) and 2 buttons (Select/Next). It allows easy changing of the changeable parameters and reading out data and hours. The communication is only in english and higher than version 1.1. The Configbox contains a 9V battery (6LR61/6AM6 or MN1604) and can only communicate with assembled and working electronic.

The connection is the same as for the computer software

5.2.2 Safety points

Whenever you open the dashboard, you must switch off the machine (B-models) or unplug first from mains power (E-models).

Never directly touch the components on the board with your hand or fingers.

5.2.3 Requirements

• TASKI swingo (series models)

• Configbox

• Adapter cable set 4122673 (17606-39): Software, Cable

5.2.4 Step by Step

• Switch off machine / unplug the mains driven machines

• Remove the electrical cover

• Connect the PC with the machine

• Assemble the electrical cover again, but do not fix it in such a way that you squash the PC connection cable

If you do not assemble the cover it is not possible to switch on the machine

Remarks

Follow the menu guide

5.2.5 Menu Guide

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5.2.6 Parameter overview

Function / Handling Configbox display

• Switch on machine and press “SELECT”

• Read out machine type and software version

Swingo 450/ 750/ 1250 SW-Version: 2.XX

• Parameter 11-13: EBU, Battery and Charger

• Press “NEXT” to see the first parameter

11: Brush Lowering with motor

• Press “SELECT” to change the parameter

• The cursor changes to the second row

11:BrushLowering with motor

• Press “NEXT” to change the displayed parameter

• Press “SELECT” to program the changed parameter

11:BrushLowering manually

• Press “NEXT” for the next parameter

• Parameter 16-20: Running hours look like:

• These parameters can only be read out

17:HoursVacMotor

178.3h

• Parameter 28: Service interval setting

• Pressing “NEXT” changes the hours in steps of 50 up to 900 and back to 200

• The value can be set between 200 and 900 hours

• Press “SELECT” to program the value to the board

• Parameter 29: Service hours counter reset:

• Press “SELECT” to reset the hours counter

• The cursor changes to the second row

•Press

• “SELECT” to program the hours to 0

Table 2: Menu guide

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07.0 swingo 450B - software u parameters.fm - 31. May 2007

•

No. Parameter de-

scription

Readable

Change able

Mains 230240V

Eco 24V Power

24V

11 Brush lowering with

motor

12 Battery type x x x 13 Battery charger exter-

nal

xxx

16 Running hours elec-

tronics

xxxx

17 Running hours vac mo-

tor

xxx

18 Running hours brush

motor

xxx

20 Running hours drive

motor

28 Service interval x x x x 29 Service hours counter

reset

xxxx

Table 3: Parameter Configbox

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6 Troubleshooting

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6 Troubleshooting

Processes described in the instruction of use are not mentioned here

6.1 No water flow

6.2 Machine does not switch on

Part Position Order

No.

Do/ Perform If Then Else

Magnetic Valve

10/134 4122936

• Check functionality of the Valve by supplying 24VDC direct to the Valve

• Switch power supply On/ Off

Valve open & close Check Hoses Exchange Magnet-

ic Valve

Table 1: Troubleshooting - no water on the floor

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Part Position Order

No.

Do/ Perform If Then Else

Batteries

• Make sure the batteries are connected and charged correctly

• Measure Voltage of batteries

V = > 24 V DC (if possible power check under load)

Check battery fuse Charge batteries/

perform power test on batteries/ exchange batteries

Fuse 75A 08/132 4122607

• Measure if the battery voltage is present after the fuse

Voltage is same after fuse as on batteries

Check Connections

Connections

08/143 08/142

4091300 4091310

• Measure if the battery voltage is present after the charger jack

Voltage is same after charger jack as on fuse

Check if power is present on electronics 450B

Connect charger jack/ Exchange charger jack

Electronics 450B

01/116 4126576

• Measure power on electronisc 450B

Voltage is same on cooler body of electronics as on charger jack

Check fuse of electronics 450B

Replace wires

Fine Wire Fuse

01/111 4122605

• Remove the fuse from the electronisc 450B

• Measure resistance

R = approx. 0 Ohm

Check key Exchange fuse

Key 08/144 4122551

• Is the key set complete

Yes Check plugs Exchange key

Connectors electronics 450B

01/116 4126576

• Check if all plugs are positioned correctly

Yes Exchange elec-

tronics 450B

Position the connectors correctly

Table 2: Troubleshooting - Does not witch on

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6.3 Batteries do not get charged

6.4 Vacuum motor does not switch on

Part Position

Order No.

Do/ Perform If Then Else

Charger input

06/111 4123114

• Connect charger to the mains

• Measure the input Voltage

Input = Main voltage

Check charger output

Check mains cord/ Exchange mains cord

Charger output

06/109 4125935

• Leave charger connected to batteries

• Measure the voltage at the output pins of the charger

Charging voltage available

Check voltage at batteries

Exchange charger

Table: Troubleshooting - Batteries do not get charged

Part Position Order

No.

Do/ Perform If Then Else

Connection block

02/143 4082740

• Switch vacuum motor on/ off

• Measure the voltage at the connection block

Power changes 0/ 24V DC

Check carbon brushes Exchange vaccum motor

Exchange control label

Table 3: Troubleshooting - Vacuum motor does not switch on

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08.0 swingo 450B - trouble shooting.fm - 31. May 2007

6.5 Brush motor does not switch on

Part Position Order

No.

Do/ Perform If Then Else

Limit switch

05/123 4122743

• Check if the limit switch is able to switch

• Disconect the limit switch

• Measure the resistance or perform „beep“ test

• Actuate the limit switch

Switch on/ off Check micro

switch

Exchange limit switch

Microswitch

01/108 41021120

• Check if the micro switch is able to switch

• Disconnect the micro switch

• Measure the resitance or perform „beep“ test

• Actuate the limit switch

Switch on/ off Check brush mo-

tor power

Exchange limit switch

Connection block

06/117 4082740

• Activate limit switch and micro switch

• Measure voltage at connection block

Voltage present Check carbon

brushes Exchange brush motor

Check electronics 450B Exchange electronics 450B

Table 4: Troubleshooting - Brush motor does not switch on

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7 Evaluation of machine

condition

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09.0 swingo 450B - evaluation machine condition checklist.fm - 31. May 2007

7 Evaluation of machine condition

7.1 Customer Data

7.2 Machine Data

7.3 Checks

Customer Location Contact

Table 1: Customer Data

Machine Type (SKU) Machine number Serial number Running hours Remarks

Table 2: Machine Data

Checks Position Value OK Remarks

7.3.1 Handle

• Disengaging lever

01/115 [ ]

•Switch lever

01/107 & 01/105

On/Off [ ]

[ ]

• Mobility of handle

[ ]

• Key-set

08/144 On/Off [ ]

7.3.2 Tank group

• Tank cover assy

02/101 [ ]

•Gasket

02/126 [ ]

Table 3: Checks

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09.0 swingo 450B - evaluation machine condition checklist.fm - 31. May 2007

• Filter basket

02/139 [ ]

•Hoses

[ ]

•Charger jack

02/134 [ ]

7.3.3 Vacuum unit, water outlet

• Vacuum motor

03/107 [ ]

• Water regulation set

03/122 On/Off [ ]

7.3.4 Squeegee group

• Squeegee ajustment

04/128 [ ]

• Blade condition

04/115 & 04/116

[ ]

7.3.5 Tool lowering unit

• Foot lever

05/104 On/Off [ ]

• Brush position

05/110 & 05/120

6 & 4

[ ]

• Tool height

07/135 95

7.3.6 Chassis

• Battery cable / connections

[ ]

• Other cabling

[ ]

• Charger / connection

06/109 On/Off [ ]

• Castor wheel condition

06/108 [ ]

• Carrying wheel condition

06/133 [ ]

7.3.7 Brush drive

• Brush drive motor

07/101 [ ]

• Poly-V-belt

07/111 & 07/123

[ ] [ ]

• Belt tensioning roller

07/120 [ ]

• Pulley

07/127 [ ]

7.3.8 Magnetic valve, electrical parts

•Magnetic valve

08/108 On/Off [ ]

• Filter

08/113 [ ]

7.3.9 Additional

• Readout parameters

[ ]

Checks Position Value OK Remarks

Table 3: Checks

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09.0 swingo 450B - evaluation machine condition checklist.fm - 31. May 2007

7.4 Outcome

Technician Date Result Recommendation Remarks

Table 4: Outcome

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Technical Manual

8 Recommended spare parts

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09.5 swingo 450B - recommended spare parts.fm - 31. May 2007

8 Recommended spare parts

8.1 General

The parts are classified according to the importance of stocking: W: Wear and tear parts, basic for machines to run OM: Ordinary maintenance, needed for regular service visits

without mayor breakdowns EM: Extraordinary maintenance, needed to overcome breakdowns

of the machine and for regular preventative maintenance This list does not claim to be complete and is subject to change any

time. Please, feel free to add or delete parts or change classification

according to your experience.

8.2 Spare Parts

8.2.1 Handle (01)

8.2.2 Tank group (02)

Pos. No. Ord. No. Art. No. Description Class Note

108 4021120 4501/102 Microswitch OM 110 4125007 17450-80 Controllabel EM 111 4122605 4326/112 Finewire fuse W 116 4126576 17451-44 Electronics 450B EM 120 4126379 17450-82 Bowden Cable EM 141 4099600 8961/102 Sealing compound

omnivisc

Table 1: Handle

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09.5 swingo 450B - recommended spare parts.fm - 31. May 2007

8.2.3 Vacuum unit, water outlet (3)

8.2.4 Squeegee group (4)

8.2.5 Tool lowering unit (5)

Pos. No. Ord. No. Art. No. Description Class Note

102 4126089 17450-72 Sieve OM 103 4125513 17451-37 Float EM 106 4122571 8662/010 Selaing Profile OM 110 4076330 19501-69 Hose EM 111 4085430 18505-44 Hose 600 EM 113 4033210 3866/104 Tapped Cap Red OM 115 4105120 17412-82 Dosing Cup OM 125 4033270 3866/103 Tapped Cap Blue OM 126 4124304 17451-31 Gasket OM 139 4126093 17450-64 Filter Basket OM

Table 2: Tank group

Pos. No. Ord. No. Art. No. Description Class Note

107 4122883 4677/234 Vacuum Motor 24V OM 122 4126531 17451-41 Water Regulating Set EM 123 4122887 3002/183 O-Ring 23,47x2,62 EM

Table 3: Vacuum unit, water outlet

Pos. No. Ord. No. Art. No. Description Class Note

111 4122813 17604-92 Tightening Strap EM 115 4125271 12200-39 Blade W 116 4122528 12200-33 Blade W

Table 4: Squeegee group

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09.5 swingo 450B - recommended spare parts.fm - 31. May 2007

8.2.6 Chassis (06)

8.2.7 Brush drive (07)

8.2.8 Magnetic valve, electrical parts (08)

Pos. No. Ord. No. Art. No. Description Class Note

103 4096120 19511-34 Pedal Pad OM 123 4122743 17605-30 Limit Switch OM

Table 5: Tool lowering unit

Pos. No. Ord. No. Art. No. Description Class Note

106 4122563 17603-30 Castor Compl. Blue OM 109 4125935 17450-92 Battery Charger 6A EM 133 4122570 17602-61 Carrying Wheel 200 W 147 4039680 8909/61 Lubricant Synsetral

53B P Kg

Table 6: Chassis

Pos. No. Ord. No. Art. No. Description Class Note

111 4122594 2157/013 Poly-V-Belt 6 EPJ 508 OM 114 4079540 2530/107 Ball Bearing 6007 2 RSOM

123 4122595 2157/014 Poly-V-Belt 10 EPJ

675

127 4122555 17603-01 Pulley OM 130 4122440 14604-26 Sealing Ring OM 134 4122441 14604-27 Centre Plug OM 135 4122705 17602-91 Coupling, Brush OM 147 4123215 17608-38 Sealing Ring OM

Table 7: Brush drive

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09.5 swingo 450B - recommended spare parts.fm - 31. May 2007

Pos. No. Ord. No. Art. No. Description Class Note

105 4075270 17505-02 Gasket OM 107 4121630 17506-75 Gasket OM 108 4122936 17607-61 Magnetic Valve 24 V EM 113 4095220 17563-33 Filter OM 132 4122607 4956/113 Fuse Cartrige 75A EM 139 4122779 17605-23 Jumper 144 4126733 17451-54 Key Set Swingo 450B EM 145 4122551 17603-71 Key EM

Table 8: Magnetic valve, electrical parts

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Technical Manual

9 Additional information

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10.0 swingo 450B - additional information.fm - 31. May 2007

9 Additional information

9.1 Available GTS Newsletter/ Instructions

Newsletter Date of is-

sue

Topic/ Modification Ma-

chine version

Serial number

Tool SKU tool

N2007/06 13.03.2007 Upper part/ Tank cover and

tank

B/ E 4801

N2007/05 12.03.2007 Brush drive/ V-ribbed belt B 4452 N2006/22 20.11.2006 Vacuum unit 230V, 120V/

housing

E 3437

N2006/21 14.11.2006 Vacuum unit/ housing B 3437 N2006/19 01.11.2006 Battery/ battery fixation B N2006/16 17.07.2006 Squeegee lowering macha-

nism/ Squeege adjustement

B/ E 1787

N2006/15 12.07.2006 Valve, Water outlet/ Magnetic

valve

B/ E 2310

N2006/12 06.06.2006 Water outlet/ Water regula-

tion set

B/ E 1648

N2006/10 06.04.2006 Squeegee/ New star knop B/ E N2006/07 23.03.2006 Brush drive/ Brush motor

24V

B 1145

Table 1: Newsletters/ Instructions

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Technical Manual

10 Revision

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31. May 2007 Revision: V1.10 10-2

11.0 swingo 450B - revision.fm - 31. May 2007

10 Revision

Version Date Chapter

V 1.10 31.05.2007

• <Tamplate>

•Title

• Technical data

• Technical procedures

• Evaluation of machine condition

• Recommendet spare parts

• Additional information

• Revision

• Appendix

Table 1: Revision

Page 60

31. May 2007 Revision: V1.10

Technical Manual

11 Appendix

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31. May 2007 Revision: V1.10 11-1

Technical Manual 450B V1.10 2007MIX.fm - 31. May 2007

Glossar

Accessories 3-6 Additional information 9-2 Additional Parts 3-5 Air 4-15 Articulation 4-7 Axle 4-11

Battery connection 4-15 Belt 4-10 Bowden cable 4-6 Brush drive unit 4-8 Brush System 3-5

Chassis 4-11 Checks 7-2 Conclusion 1-3 ConfigBox 5-7 Configuration Software 5-2 Connections 4-13 Control label 4-4 Cover disk 4-5 Cradles 4-11 Customer Data 7-2

Dimensions 3-3 Do not get charged 6-4

Electrical parts 4-12 Electrical schematic 4-14 Electronic board 4-13 Electronical 4-13 Electronics 4-5 Elementary 2-2 ESD 2-2, 4-5 Evaluation 7-2

Foot lever 4-11 Foreword 1-2

Foreword Foreword 1-1

General 4-3, 8-2 GTS Instructions 9-2 GTS Newsletter 9-2

Handle 4-4, 4-5 Handle bowl 4-6 Handle position lock 4-8 Health 2-2

Lower part 4-8

Machine Data 7-2 Machine Profile 3-2 Machine Range 3-2 Magnetic valve 4-12 Material 4-2

No water flow 6-2 Not switch on 6-2, 6-4, 6-5

Omnivisc 4-6 Options 3-6 Outcome 7-4

Power cable 4-4 Protection foil 4-6

Recommended 8-2 Revision 10-2

Safety 2-2 Schematics 4-14

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Scution Power 3-5 Spare Parts 8-2 Squeegee mechanism 4-10, 4-11 Sustaining disc 4-5 Sustaining discs 4-7

Tank 4-5 Target 1-2 Technical Data 3-2 Technical Information 3-2 Technical Manual 1-2 Technical Training 1-2 Tool lowering unit 4-11 Toothed wheel 4-5, 4-7 Torque 4-11 Training DVD 1-3

Water flow 4-15 Weights 3-3

Page 63

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Technical Manual

12 Notes

Taski Swingo 450B Technical Manual

Specifications and Main Features

Frequently Asked Questions

User Manual