Taski swingo 350B Technical Manual
Technical Manual
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Edition: V2.00/2013
GTS Technical Manual
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Index
1Forward
1.1 Target 1
1.2 Technical Training 1
1.3 Technical Manual 1
1.4 Summary 2
2Elementary
2.1 Health & Safety 1
2.2 ESD 1
3 General
3.1 General information 1
3.1.1 Part reference 1
3.1.2 Consumable supplies 1
3.1.3 Direction description 1
3.1.4 Power source 1
3.2 Required material 2
3.2.1 Tools 2
3.2.2 Material 2
4Technical data
4.1 Machine range 1
4.2 Technical information 2
4.2.1 Machine profile 2
4.2.2 Technical data 2
4.2.3 Machine speed 3
tecnical manual swingo 350B V2.00IVZ.fm
4.2.4 Dimensions and weights 3
4.2.5 Battery 4
4.2.6.1 Battery compartment 4
4.2.7.2 Battery specifications 5
4.2.8 Charger 6
4.2.9 Brush system 6
4.2.10 Suction power 7
4.2.11 Additional 7
4.3 Accessories & Additional parts 8
4.3.1 Accessories 8
4.3.2 Additional parts 8
5 Mechanical
5.1 Handle 1
5.1.1 Removing of handle cover and electronics 1
5.1.2 Mounting of handle cover and electronics 2
5.1.3 Removing of switch lever 4
5.1.4 Mounting of switch lever 5
5.1.5 Removing of wiping blade lever 6
5.1.6 Mounting of wiping blade lever 7
5.1.7 Removing of handle adjustment lever 8
5.1.8 Mounting of handle adjustment lever 9
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5.2 Guide bar 10
5.2.1 Adjusting of bowden cable handle 10
5.2.2 Removing of toothrocker 11
5.2.3 Mounting of toothrocker 13
5.2.4 Removing of bowden cable handle adjustment old setup 15
5.2.5 Mounting of bowden cable handle adjustment old setup 16
5.2.6 Removing of bowden cable handle adjustment new setup 17
5.2.7 Mounting of bowden cable handle adjustment new setup 18
5.2.8 Removing of articulation old setup 19
5.2.9 Mounting of articulation old setup 21
5.2.10 Removing of articulation new setup 23
5.2.11 Mounting of articulation new setup 24
5.3 Squeegee 25
5.3.1 Removing of front blade 25
5.3.2 Mounting of front blade 26
5.3.3 Removing of back blade 27
5.3.4 Mounting of back blade 28
5.4 Base 29
5.4.1 Removing of pump 29
5.4.2 Mounting of pump 30
5.4.3 Adjusting of bowden cable wiping blade 31
5.4.4 Removing of bowden cable wiping blade 32
5.4.5 Mounting of bowden cable wiping blade 33
5.5 Tank cover and tank 34
5.5.1 Removing of clear water tank assembly 34
5.5.2 Mounting of clear water tank assembly 36
5.5.3 Removing of clear water tank 37
5.5.4 Mounting of clear water tank 38
5.6 Vacuum unit 39
5.6.1 Removing of vacuum motor 39
5.6.2 Mounting of vacuum motor 40
5.7 Brush & Motor 41
5.7.1 Removing of brush motor belt 41
5.7.2 Mounting of brush motor belt 42
5.7.3 Removing of brush motor 43
tecnical manual swingo 350B V2.00IVZ.fm
5.7.4 Mounting of brush motor 44
5.7.5 Removing of brush pulley 45
5.7.6 Mounting of brush pulley 46
5.7.7 Adjusting of brush height 47
5.7.8 Removing of wiping blade 48
5.7.9 Mounting of wiping blade 49
5.8 Filter 50
5.8.1 Removing of filter 50
5.8.2 Mounting of filter 51
6 Electrical
6.1 System architect 1
6.1.1 General 1
6.1.2 System overview 1
6.1.3 Start up/Self holding 2
6.1.4 Emergency loop 2
6.2 Dashboard 3
6.2.1 Removing of dashboard 3
6.2.2 Mounting of dashboard 4
6.2.3 Dashboard connections 5
6.2.4 Reset service hour counter 8
6.3 Electronics 9
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6.3.1 Removing of electronics 9
6.3.2 Mounting of electronics 10
6.3.3 Electronics connections 11
6.4 Charger 14
6.4.1 Removing of charger 14
6.4.2 Mounting of charger 15
6.4.3 Charger connections 16
6.5 Schematics 18
6.5.1 Battery connections 18
6.5.2 Electrical schematics 19
7 Additional information
7.1 Available GTS Newsletter/Instructions 1
8Revision
9Appendix
10 Notes
tecnical manual swingo 350B V2.00IVZ.fm
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1 Forward
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1 Foreword
1.1 Target
To serve our customers faster and more efficient it is important to achieve a general
standard of technical know how with our partners in the market.
Therefore we developed a Technical Training concept which is based on e-spares. The
concept consists of a Technical Manual and a Technical Training.
These two tools will be produced for each newly launched machine with a certain complexity. The Technical Manual will be available as PDF file and can be downloaded from
e-spares. The Technical Training documentation will be distributed after having attended the technical training.
1.2 Technical Training
The Technical Training is addressed as reference book for the technical training sessions
and will be distributed to the floor care responsible and/or to the technical training re-
01.0 swingo - foreword_V1.00.fm
sponsible after attending a training session provided by GTS (max. 2 persons per country).
The intension is, that after this session, a technical trainer is able to perform technical
training for their local technical staff and in this way to transfer the knowledge to all
service technicians.
The Technical Training is not intended as manual for the service technicians and will be
distributed only to the training responsible of each country.
1.3 Technical Manual
The Technical Manual is addressed to the service technicians and should be translated
and distributed after a technical training.
It contains a summary of procedures, hints and suggestions etc. which are helpful and
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essential for the daily business. The Technical Manual can be downloaded from espares/documents.
1.4 Summary
We are convinced that the Technical Manual concept together with the Technical Training
are powerful tools, which will help our service organisations to achieve a higher level of
quality in repairs and customer satisfaction.
If you have any comments or questions do not hesitate to contact your country responsible.
Sincerely yours
GTS Team
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2 Elementary
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2Elementary
2.1 Health & Safety
Scrubber dryers may be powered by mains electricity or batteries. There are risks associated with both, which call for proper precautions, such as the provision of good ventilation and the elimination of risk of ignition.
All work, carried out on such machines, should only be performed by trained personnel
in accordance with local regulations.
Before working on such a machine, isolate it from any electrical power source.
Always wear the required personal protective equipment (including gloves and goggles)
that must be worn when potentially exposed to any hazardous material and when carrying out hazardous tasks.
Note that parts may be contaminated with chemical product. If possible flush hoses out
with fresh water prior to carrying out any maintenance. For information on chemical
products that are used in this machine, please carefully read the product label and Ma-
02.1 swingo - elementary_V1.00.fm
terial Safety Data Sheet (MSDS).
Empty water tanks prior to carrying out any maintenance. Ensure contaminated water is
emptied into an approved drain. Avoid pollution.
2.2 ESD
Static electricity is electricity at rest or the accumulation of electric charge, as opposed
to an electric current which is the movement of electricity. The flow or movement of people and/or materials in and through the environment causes separation of electrons and
therefore static electricity. A familiar example of static electricity is when a person walks
across a carpeted floor. Static electricity/electrostatic charge is generated simply by the
contact and separation of the soles of that individual's shoes from the carpeted floor.
Electrostatic Discharge (ESD) occurs when the electrostatic charge is transferred from a
material that carries the charge to an electrostatic sensitive device. In the example above,
this electrostatic discharge is the „shock“ felt after walking across the carpeted floor and
then touching a door knob. It is this electrostatic discharge, which comes in varying de-
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grees, that can be most damaging to electronical devices.
Static electricity, is a natural phenomenon and consequently electrostatic discharge is
the primary cause of countless problems affecting industry, business and personal life.
These problems can be as simple as the shock resulting from walking across a carpet; as
costly as the destruction of sensitive electronic components.
Almost any material can generate static electricity. The ability to store or unload the
charge depends on the type of material.
Static discharge can damage devices, this can result in immediate product failure or in a
latent failure. Latent failures can go undetected for a period of time, the results are product failure in the field.
Electrostatic fields are associated with charged objects.
The degree of severity of ESD events depends on the type of discharge which occurs. The
three most common ESD charge transfers are:
• from an external object to the device.
• from a device to another object.
• resulting from electrostatic fields.
02.1 swingo - elementary_V1.00.fm
Please do not store electronics without ESD bags at any time.
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3 General
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3 General
3.1 General information
3.1.1 Part reference
Explicitly mentioned parts are defined by references corresponding to
the e-spares spare parts list.
E.g. Tank axle (02/118) corresponds to the parts list on e-spares, sub
assembly 2, position 118.
3.1.2 Consumable supplies
If you have to remove cable ties then position the new ones at the
original place.
If you have to remove self locking nuts, you should replace them by
new ones.
03.1 swingo - general_V1.00.fm
3.1.3 Direction description
On the „RH“ always means on the right hand side of the machine in
working direction (when you are standing behind the machine).
On the „LH“ always means on the left hand side of the machine in
working direction (when you are standing behind the machine).
3.1.4 Power source
Depending on the work it might be required to remove the power
source (mains/batteries) from the machine.
The in here mentioned sequences (mechanical and electrical) are
based on the assumption that the power source (mains/batteries)
were removed from the machine before.
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3.2 Required material
3.2.1 Tools
• A standard range of tools is required e.g.
• Fork spanners.
• Allen keys.
•Torx keys.
3.2.2 Material
• No special tools are required.
03.1 swingo - general_V1.00.fm
The above listings are only a recommendation for the technical
training.
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4 Technical data
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4Technical data
4.1 Machine range
SKU Description Version Series
7516859 TASKI swingo 350B 02
7516860 TASKI swingo 350B BMS EURO 02
7516861 TASKI swingo 350B BMS UK 02
7518080 TASKI swingo 350B BMS NA 02
7516862 TASKI swingo 350B BMS with battery * 02
Table 1: Machine range
Remarks
* only for DDM countries (Direct Delivery Machines).
SKU‘s for all TASKI swingo 350 types are the „naked machine“. Brush and batteries have
to be ordered separately.
04.1 swingo 350B - technical data V2.00.fm
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4.2 Technical information
4.2.1 Machine profile
Pos. Value
Theoretical performance (m²/h) 1140
Practical performance (m²/h) 648
Working width (mm) 380
Squeegee width (mm) 530
Solution tank (l) 10
Recovery tank (l) 10
Table 2: Machine profile
4.2.2 Technical data
Pos. Value
Noise level (dB(A)) <70
04.1 swingo 350B - technical data V2.00.fm
Vibration (m/s2) 0.5
Approvals CE; CB
Nominal consumption (W) 1100
Power drive motor (W) -
Power suction motor (W) 490
Voltage (V) 24
Battery capacity maintenance-free (Ah)/C5 25
Battery autonomy max.
(25 Ah maintenance free battery)
Internal charger only in BMS
Protection class Class II
Protection grade Class X3
Table 3: Technical data
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4.2.3 Machine speed
Pos. Value
Transportation speed (km/h) 3.0
Cleaning speed (km/h) 3.0
Ramp max. (%) 2
Table 4: Machine speed
4.2.4 Dimensions and weights
Pos. Value
Dimensions L/W/H (mm) 790/450/430
Door pass through (without) squeegee (mm) 530 (450)
Net weight; empty tank, incl. batteries (kg) 57
Weight, ready to use (kg) 67
Max. floor pressure front (N/mm2) 0.59
Wheel diameter rear (mm) 200
Wheel diameter castor (mm) -
04.1 swingo 350B - technical data V2.00.fm
Cable length (m) 3.0
Table 5: Dimensions and weights
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Picture 1: Dimensions
04.1 swingo 350B - technical data V2.00.fm
4.2.5 Battery
4.2.5.1 Battery compartment
Pos. Value
Battery compartment L/W/H (mm) 195/268/180
Table 6: Battery compartment
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Picture 2: Battery compartment
04.1 swingo 350B - technical data V2.00.fm
4.2.5.2 Battery specifications
Please use batteries from Exide/Sonnenschein, as this is our preferred
partner.
For the correct connection of the batteries, pay attention to the
voltage of each battery and the correct connection. Therefore refer to
e-spares.
This machine is not constructed for wet batteries as the ventilation is
not sufficient.
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Supplier Type
Voltage
Excide Sonnenschein GF12025YG 12 25 197 132 180 11
Table 7: Dry (gel) batteries
Ah/C5
Length [mm]
Width [mm]
Height [mm]
4.2.6 Charger
Pos. Value
Primary (V) 110-127/220-
240
Primary (Hz) 50 - 60
Secondary (V) 24
Secondary (A) 5
Protection type 2
Approval UL, in process
Cable length/BMS cable (m) 3
Weight [kg]
Table 8: Charger
04.1 swingo 350B - technical data V2.00.fm
4.2.7 Brush system
Pos. Value
Brush diameter (roller type) (mm) 90
Brush motor (W) 600
Brush speed (rpm) 1000
Brush pressure max. (kg) 17
Table 9: Brush system
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4.2.8 Suction power
Pos. Value
Vacuum motor (W) 490
Max. air flow (l/s) 32
Max. vacuum (mbar) 118
Max. vacuum (kPa) 11.8
Table 10: Suction power
4.2.9 Additional
Pos. Value
Brush lifting mechanical
Squeegee lifting mechanical
Table 11: Additional
04.1 swingo 350B - technical data V2.00.fm
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4.3 Accessories & Additional parts
4.3.1 Accessories
SKU Article
7516863 Cylindrical brush standard 38cm (bristle red)
7516864 Cylindrical brush hard 38cm (bristle yellow)
7518532 Active fibre pad roll
7516868 Battery 12V 25Ah (1 unit) **
Table 12: Accessories
Remarks
** SKU contains 1 battery but TASKI swingo 350 requires 2 units!
4.3.2 Additional parts
SKU Article
4128587 Blades 41.5/2.5x585 (squeegee: back)
04.1 swingo 350B - technical data V2.00.fm
4128588 Blades 41.5/2.5x565 (squeegee: front)
4128605 Wiping blade (front)
Table 13: Additional parts
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5 Mechanical
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5.1 Handle
5.1.1 Removing of handle cover and electronics
05.10.10 handle - cover and electronic - 350B_V1.00.fm
Picture 1: Handle without cover
• Move handle to the front side so you can access the screws.
• Remove the screw (01/106) for the cover (01/105) for USB
access.
• Remove the cover for USB access.
• Remove the 12 screws (01/107) and the 4 screws (01/117) of the
electronics of the handle cover.
• Remove the handle cover (01/108).
Picture 2: Handle without cover and electronics
• Remove the 3 fixation screws (01/104) for the electronics (01/
109).
• Position the electronics (01/109) down onto the guide bar (02/
102).
Disconnect ribbon cable of dashboard before moving the electronics.
Lift the lever of the ribbon cable connector to release the ribbon cable.
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5.1 Handle
5.1.2 Mounting of handle cover and electronics
05.10.10 handle - cover and electronic - 350B_V1.00.fm
Picture 3: Handle without cover and electronics
• Connect the ribbon cable to dashboard.
• Position the electronics.
Ensure that the loop of the ribbon cable is positioned correctly and
does not touch the switch levers.
• Mount the 3 fixation screws for the electronics.
Picture 4: Handle without cover
• Assemble the cover.
Ensure that the levers, bowden cables and hose (01/121) are in the
correct position.
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• Tighten the handle cover with the 12 screws and 4 screws into
electronics.
• Position the cover for USB access.
• Mount the fixation screw.
05.10.10 handle - cover and electronic - 350B_V1.00.fm
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5.1 Handle
5.1.3 Removing of switch lever
05.10.14 handle - switch lever - 350B_V1.00.fm
Picture 5: Switch lever
• Remove handle cover according to chapter REMOVING OF
HANDLE COVER AND ELECTRONICS.
• Remove screw (01/102) for left switch lever and screw (01/102)
for right switch lever.
Picture 6: Switch lever screws
• Remove the switcher levers (01/114).
You can only remove both switch levers together.
Remarks
Both levers are the same spare part.
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5.1 Handle
5.1.4 Mounting of switch lever
Picture 7: Switch lever screws
05.10.14 handle - switch lever - 350B_V1.00.fm
• Mount switch levers onto the handle.
Adjustment
Ensure that the gear teeth of the switch levers are correctly
positioned. The switch levers have to be horizontally in one line.
• Mount the screws for the left and right switch lever.
Picture 8: Switch lever
Ensure that the RH switch lever (for wiping blade) has the bolt with
magnet (01/118) mounted.
Ensure that the switch levers move easily. Do not tighten the fixation
screws to hard.
• Complete assembling according to the chapter MOUNTING OF
HANDLE COVER AND ELECTRONICS.
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5.1 Handle
5.1.5 Removing of wiping blade lever
05.10.18 handle - wiping blade lever - 350B_V1.00.fm
Picture 9: Wiping blade lever
• Remove handle cover according to chapter REMOVING OF
HANDLE COVER AND ELECTRONICS.
• Remove the wiping blade lever (01/116).
• Remove the end bolt of the bowden cable (01/119) for wiping
blade.
Picture 10: Wiping blade lever
Remarks
Both levers for handle adjustment and wiping blade are the same
spare part.
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5.1 Handle
5.1.6 Mounting of wiping blade lever
05.10.18 handle - wiping blade lever - 350B_V1.00.fm
Picture 11: Wiping blade lever removed
• Mount the end bolt of the bowden cable for the wiping blade.
• Mount wiping blade lever onto handle.
Picture 12: Wiping blade lever
Ensure that the wiping blade lever has the bolt with magnet (01/118)
mounted.
• Complete assembling according to the chapter MOUNTING OF
HANDLE COVER AND ELECTRONICS.
Adjustment
Make sure that the bowden cable is adjusted correctly. Please refer to
chapter ADJUSTING OF BOWDEN CABLE WIPING BLADE.
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