Task force tips LDH Gated WYE User Manual

INSTRUCTIONS FOR SAFE OPERATION AND MAINTENANCE
Read Instruction Manual before use. Operation of this device without understanding the manual
WARNING WARNING
and receiving proper training can be dangerous and is a misuse of this equipment. Download this manual from http://tft.com/. Call 800-348-2686 with any questions.
This instruction manual is intended to familiarize fi refi ghters and maintenance personnel with the operation, servicing, and safety procedures associated with the LDH Gated Wye.
This manual should be kept available to all operating and maintenance personnel.
NOTICE
OPERATING RANGE
Pressure Max 300 PSI
Pressure Min Full Vac
Hydrostatic Proof Test: 900 PSI
MANUAL: LDH GATED WYE
TASK FORCE TIPS, INC.
MADE IN USA • www.tft.com
©Copyright Task Force Tips, Inc. 2012 LIA-540 April 16, 2012 Rev00
3701 Innovation Way, Valparaiso, IN 46383-9327 USA
800-348-2686 • 219- 462-6161 • Fax 219-464-7155
Table Of Contents
1.0 MEANING OF SAFETY SIGNAL WORDS
2.0 SAFETY
3.0 GENERAL INFORMATION
3.1 PARTS IDENTIFICATION AND MODELS
3.2 SPECIFICATIONS
3.3 CORROSION
3.4 USE WITH SALT WATER
4.0 INSTALLATION
4.1 CHANGING OFFSET OF CRANK HANDLE
4.2 STORZ SUCTION GASKET REQUEST
5.0 USE
5.1 VALVE POSITION INDICATOR
5.2 AIR VENT AND WATER DRAIN
5.3 PRESSURE RELIEF VALVE
5.4 SUCTION SCREEN
5.5 VALVE PRESSURE LOSS
6.0 MAINTENANCE
7.0 EXPLODED VIEWS & PARTS LISTS
7.1 LDH GATED WYE
7.2 PARALLEL SHAFT GEARBOX
7.3 PRESSURE RELIEF VALVE
7.4 BLEEDER
7.5 SIDE A (SINGLE SIDE) COUPLING COMPONENTS
7.6 SIDE B (DUAL SIDE) COMPONENTS
8.0 ANSWERS TO YOUR QUESTIONS
9.0 WARRANTY
DANGER
The member companies of FEMSA that provide emergency response equipment and services want responders to know and understand the following:
1. Firefi ghting and Emergency Response are inherently dangerous activities requiring proper training in their hazards and the use of extreme caution at all times.
2. It is your responsibility to read and understand any user’s instructions, including purpose and limitations, provided with any piece of equipment you may be called upon to use.
3. It is your responsibility to know that you have been properly trained in Firefi ghting and /or Emergency Response and in the use, precautions, and care of any equipment you may be called upon to use.
4. It is your responsibility to be in proper physical condition and to maintain the personal skill level required to operate any equipment you may be called upon to use.
5. It is your responsibility to know that your equipment is in operable condition and has been maintained in accordance with the manufacturer’s instructions.
6. Failure to follow these guidelines may result in death, burns or other severe injury.
FEMSA
©Copyright Task Force Tips, Inc. 2012 LIA-540 April 16, 2012 Rev00
PERSONAL RESPONSIBILITY CODE
Fire and Emergency Manufacturers and Service Association
P.O. Box 147, Lynnfi eld, MA 01940 • www.FEMSA.org
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1.0 MEANING OF SAFETY SIGNAL WORDS
A safety related message is identifi ed by a safety alert symbol and a signal word to indicate the level of risk involved with a particular hazard. Per ANSI standard Z535.6-2006, the defi nitions of the four signal words are as follows:
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious
DANGER
WARNING
CAUTION
injury.
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
NOTICE is used to address practices not related to personal injury.
NOTICE
2.0 SAFETY
Quick changes in valve position can cause high pressure spikes due to water hammer and
WARNING WARNING
WARNING WARNING
WARNING WARNING
may result in damaged equipment which could lead to injury or death. Open and close the valve slowly to avoid water hammer.
The Pressure Relief Valve will open to relieve excess pressure but it may not have enough ow capacity to protect against large pressure spikes such as those caused by water hammer. Excess pressure can cause equipment failure and directly or indirectly lead to injury or death. Always operate valves slowly to avoid the risk of water hammer.
Injury or death can result from burst hoses and fi ttings. Be sure the pressure relief valve is set at the proper pressure for the type of hose and equipment you are using. See NFPA 1961 and NFPA 1962.
Injury or death may occur by attempting to use a damaged valve. Per NPFA 1962, the device shall be inspected and tested at least quarterly. Before use, inspect for damage resulting from:
• Failure to drain valve followed by exposure to freezing conditions
• Exposure to temperatures in excess of 160 degrees F
• Missing parts, physical abuse This equipment is intended for use by trained personnel for fi refi ghting. Its use for other
purposes may involve hazards not addressed by this manual. Seek appropriate guidance and training to reduce risk of injury.
Kinks in supply hose may reduce water fl ow and cause injury or death to persons dependant on water fl ow. Avoid tight bends to minimize risk of hoseline kinks.
The valve may be damaged if frozen while containing signifi cant amounts of water. Such
WARNING
CAUTION CAUTION
©Copyright Task Force Tips, Inc. 2012 LIA-540 April 16, 2012 Rev00
damage may to diffi cult to detect visually and can lead to possible injury or death. Any time the valve is subject to possible damage due to freezing, it must be hydrostatically tested by qualifi ed personnel before being considered safe for use.
Maximum operating pressure 300 psi (21 bar). Do not exceed 300 psi (21 bar) on either side of the valve.
Valve must be properly connected. Mismatched or damaged connectors may cause leaking or uncoupling under pressure and could cause injury.
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3.0 GENERAL INFORMATION
The LDH Gated Wye is a lightweight, low friction-loss valve that can be used in many water distribution applications. Dual robust valve mechanisms from the TFT Ball Intake Valve are streamlined to a large waterway for the ultimate in versatility. Valve seats are eld replaceable, Devices include a 300PSI pressure gage and quarter turn air vent and drain valve. Two robust carrying handles make for easy deployment. A polymer bearing ring prevents galvanic corrosion on LDH couplings.
3.1 PARTS IDENTIFICATION AND MODELS
CRANK
VALVE POSITION INDICATOR
PRESSURE GAUGE
SIDE A COUPLING
CARRYING HANDLE
SIDE B
COUPLING PRESSURE RELIEF VALVE
3.2 SPECIFICATIONS
Dual LDH outlet waterway size (at valve seat): 3.65” (93mm) Inlet waterway size: 5.5” for 6” Storz and 6” Threaded couplings, 4.5” for all other couplings. LDH Valve meets NFPA 1965 slow close requirement. Maximum Operating Pressure: 300 psi (20 bar) Hydrostatic Proof Test Pressure: 900 psi (62 bar) Temperature Rating*: -25°F to 135°F (-32°C to 57°C) *For temperatures below 32°F (0°C), valves must be drained after use to avoid damage. See section
SIDE B COUPLING
AIR VENT & DRAIN
2.0 SAFTEY.
3.3 CORROSION
Hose couplings are attached using polymer bearing rings which provide electrical insulation to help galvanic corrosion. The parts are then hard anodized, and fi nally powder coated, inside and out, to help prevent corrosion. The effects of corrosion can be minimized by good maintenance practice. See section 6.0 MAINTENANCE.
Dissimilar metals coupled together can cause galvanic corrosion that can result in the inability
CAUTION
to unscrew the threads or complete loss of thread engagement over time. Per NFPA 1962 (1998 edition), if dissimilar metals are left coupled together, an anti-corrosive lubricant should be applied to the threads. Also the couplings should be disconnected and inspected at least quarterly.
3.4 USE WITH SALT WATER
Use with salt water is permissible provided valve is thoroughly cleaned with fresh water after each use. The service life of the valve may be shortened due to the effects of corrosion and is not covered under warranty.
©Copyright Task Force Tips, Inc. 2012 LIA-540 April 16, 2012 Rev00
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