Reproduction or translation of any part of this work beyond that permitted
by sections 107 or 108 of the 1976 United States Copyright Act (or its legal
successor) without the express written permission of Tucson Amateur Packet
Radio Corporation is unlawful except as noted below. Requests for
permission to copy or for further information should be addressed to Tucson
Amateur Packet Radio Corporation. Except as noted above, permission is
hereby granted to any non-profit group or individual to reproduce any portion
of this document provided that: the reproduction is not sold for profit; the
intent of the reproduction is to further disseminate information on Amateur
Packet Radio; the reproduction is not used for advertising or otherwise
promoting any specific commercial product; full credit is given to Tucson
Amateur Packet Radio Corporation (including address) as the original source
of information; and Tucson Amateur Packet Radio Corporation is notified
in writing of the reproduction.
The information contained in this document has been carefully checked and is believed to be entirely reliable.
However , no responsibility is assumed for inaccuracies. T ucson Amateur Packet Radio Corporation (TAPR) r eserves
the right to make changes in any products to improve reliability , function or design without obligation to purchasers
of previous equipment. T APR does not assume any liability arising out of the application or use of any product or
circuit described herein; neither does it convey license under its patent rights or the rights of others.
Clock & Bit Regenerator Options.........................31
INTRODUCTION
The T APR 9600 bps modem is an accessory for packet
experimenters developing higher-speed rf links. This
is a new design from T APR and was tested for several
months prior to this release. This new design is
derived from the pioneering efforts of Steve Goode,
K9NG and James Miller, G3RUH. TAPR extends its
gratitude to those individuals who assisted in the
design and release of this modem and Gary Hauge,
N4CHV, Lyle Johnson, WA7GXD and Bob Nielsen,
W6SWE for this documentation.
These notes are intended to aid the builder of the
TAPR 9600 bps modem kit. Refer to the additional
documentation (included with this kit) for a detailed
circuit description, operational hints and operating
principles. This kit includes all parts and components
necessary to fully populate the PC board and mating
connectors. It does NOT include the case, front panel,
rear panel power connector, knobs, fuses, etc.
Access to test equipment, including a voltmeter and
oscilloscope is required to align the modem and verify
its performance. An ohm meter would be very helpful
in identifying some resistor values.
This manual provides sufficient information for the
advanced experimenter to build, align and operate
the 9600 bps modem.
8987-309 E. Tanque Verde Rd #337
Tucson, Arizona ¥ 85749-9399
Office: (817) 383-0000 ¥ Fax: (817) 566-2544
Non-Profit Research and Development Corporation
9600bps
9600bps Modem KitJanuary 1993Page 1 of 38
Page 2
Please check the shipment for any possible errata
sheet(s) and/or additions/corrections to instructions
provided in this manual.
NOTE: Please read the Construction notes prior to
starting assembly.
ACKNOWLEDGEMENTS
The Tucson Amateur Packet Radio (TAPR) 9600 bps
Modem Kit was made possible by the pioneering
efforts of Steve Goode, K9NG and James Miller,
G3RUH and the active participation of a number of
Amateur Radio operators and organizations
worldwide. While the following list is by no means
complete, TAPR wishes to acknowledge their
contribution to this effort.
This parts list is organized by quantity and part type.
Please verify that all parts are present, checking the
space provided. You may wish to take this
opportunity to sort the parts into a compartmented
container , such as an egg carton or muf fin tin.
It is recommended that when assembling the TAPR
9600 bps modem kit, that you use a very fine pointed
soldering tip on an iron of r elatively low wattage (25
watts maximum, 15 watts is ideal). Due to the
proximity of some of the traces on the PC board, solder
bridges are a very distinct possibility. A low wattage
soldering iron, fine pointed tip, clean rosin core solder
(small size) is the order of the day. Following these
points could eliminate several hours of troubleshooting (or worse). This is good practice when
working on any kit.
The accompanying component placement drawing
shows the placement of all parts on the circuit boar d.
Pay particularly close attention to:
1) U1, U2, U3, and U6 are not included with the basic
modem kit. These are options available from
TAPR.
NOTE: Shaded Parts are contained in the modem
options only. These parts should be ignored if building
without the clock option or bit regen option. These
are not needed with all kits.
2) When mounting the Electrolytic Capacitors note
that laying them down flat against the board (as
outlined) will help provide the required space if
the modem is to be mounted into a TNC.
3) Identifying the pins on headers P2 and P3.
Looking at the modem board from the top of the
board you will find pin-1 at the lower right hand
position on the connectors (the square pad on the
connector). There is a silkscreen dot near this pin.
4) Some resistor values may seem unclear as to color
and value. Be very sure of value prior to
installation. Access to an ohm meter will be very
helpful.
5) Save the clipped leads from the resistors and
capacitors as some of these will be used to fabricate
test lead points.
6) Read this entire document prior to starting
construction of your kit. There are several final
configurations for the 9600 bps modem
(depending on which type of TNC you have) and
some parts may or may not require installation
for your specific configuration.
9600bps Modem KitJanuary 1993Page 3 of 38
Page 4
CONSTRUCTION
+
R34
U20U21U22
R32
R33
+
+
+
C28 C29 C30
C24
R25
D6
U18U19
TP3
C25
R26
R27
C23
C27
C26
JP6
TNC
MODEM
R28
R29
R30
R31
R18
R19
R20
JP1
R24
R22
D2
R23
Q1
U12
C21
R17
C22
+
D3
D4
D5
PTTPWR
DCD
R21
U7U8
U11
U9
U10
R16
C20
Y1
C19
U6
GND
TP2
R11
+
C17
C18
U16
U17
R12
R13
R14
R15
C11
U15
C13 C15 C16
R8
R9
R10
C12
U5
U4
+
+
C14
C10
U23U3
U2
U1
R1
R2
R3
C1
C4
C2
C5
C3
C6
TP1
C7
C9
C8
P1
U14
U13
RP1
RP2
R4
R5
R6
R7
D1
P2
P3
JP2
JP3
JP4
JP5
INT
CLK
TNC1 TNC2
9600 BPS MODEM REV 1 (C) 1992 TAPR
Check the PC Board and verify that the exposed,
tinned pads are clean and shiny. If they are not, scrub
the board LIGHTLY with a household cleanser (such
as "AJAX" or "COMET") and rinse with clean water,
then dry with a clean soft towel.
( ) PC board clean
Refer to the layout diagram in Figure 1 for clarification
of parts placement. Figure 1 is also attached as a full
size diagram at the end of the manual.
NOTE: Shaded Parts are contained in the modem
options only. These parts should be ignored if building
without the clock option or bit regen option. These
are not needed with all kits.
( )U1420 pin IC socket
( )U1528 pin IC socket
( )U1620 pin IC socket
( )U1728 pin IC socket
( )U1820 pin IC socket
( )U1914 pin IC socket
( )U2016 pin IC socket
( )U2114 pin IC socket
( )U2214 pin IC socket
Bit Regen Option
( )U120 pin IC socket
( )U216 pin IC socket
( )U314 pin IC socket
Clock Option
( )U616 pin IC socket
IC Sockets
NOTE: The IC sockets are polarized, with the end
nearest pin 1 marked with a notch, beveled corner or
numeral 1 embossed in the body of the socket.
( )U408 pin IC socket
( )U508 pin IC socket
( )U714 pin IC socket
( )U814 pin IC socket
( )U914 pin IC socket
( )U1014 pin IC socket
( )U1114 pin IC socket
( )U1216 pin IC socket
( )U1320 pin IC socket
Page 4 of 38January 19939600bps Modem Kit
Figure 1 - Component Layout
Resistors
Resistor leads are on 0.5" centers. A lead-bending jig
may be used to help ensure best appearance of the
completed kit. The resistors mount flat against the
PC board.
( )R1 100 ohmbrown-black-brown-gold
( )R2 470 ohmyellow-violet-brown-gold
( )R3 1K ohmbrown-black-red-gold
( )R4 10K ohmbrown-black-orange-gold
( )R5 10K ohmbrown-black-orange-gold
( )R6 10 ohmbrown-black-black-gold
( )Solder and clip twelve (12).
Page 5
( )R8 23.7K ohm 1%
2372 or red-orange-violet-red-white
( )R9 23.7K ohm 1%
2372 or red-orange-violet-red-white
( )R10 12.1K ohm 1%
1212 or brown-red-br own-r ed-white
( )Solder and clip six (6) leads.
( )R12 68K ohmblue-grey-orange-gold
NOTE: If you intend to use the modem inside a TNC 2
and wish to use the DCD LED on the TNC to indicate
the DCD status of the 9600 modem, DO NOT install R20.
The next parts are resistor SIP networks. These are
polarized parts; the end with the dot or stripe goes
into the square pad. When installing SIPs, tack solder
the end pins, verify placement against the PCB, then
solder the remaining pins. Finally, re-solder the two
end pins.
( )RP1 10K ohm SIP(103)
( )RP2 10K ohm SIP(103)
Trimpots
Some models of trimpots have leads that "snap" into
the board. In any case, be sure the trimpot leads
extend approximately 1 mm below the board before
soldering.
( )R11 10K ohm TRIM(103)
( )R21 10K ohm TRIM(103)
NOTE: If you intend to use the modem inside a TNC 2
and wish to use the PTT LED on the TNC to indicate the
PTT status of the 9600 modem, DO NOT install R24.
( )R24 470 ohmyellow-violet-brown-gold
( )Solder and clip ten (10), twelve (12), fourteen (14).
( )Check placement of components & solder in place.
You should have no remaining resistors (except
possibly R20 and R24).
( )No unexpected resistors left over.
Capacitors
NOTE: Capacitor locations with no "C" designator,
but with filled-in dot in the part outline, are bypass
capacitor locations. These will be installed later .
Electrolytic capacitors are polarized. The positive lead
goes in the hole location on the board marked with a
"+". The PCB pad is square for the positive lead. The
capacitors themselves usually have the negative lead
marked, so be careful!
Bypass capacitors are installed in the capacitor
outlines marked with a filled in dots. They have no
"C" designator .
( )U7 0.1 uF(104)
( )U8 0.1 uF(104)
( )U9 0.1 uF(104)
( )U10 0.1 uF(104)
( )U11 0.1 uF(104)
( )U12 0.1 uF(104)
( )Solder and clip twelve (12).
( )U13 0.1 uF(104)
Bypass capacitors are installed in the capacitor
outlines marked with a filled in dots. They have no
"C" designator .
( )U6 0.1 uF(104)
( )Solder and clip six (6) leads.
This completes the capacitor installation. You should
have no remaining capacitors.
( )No capacitors remaining.
Diodes
NOTE: Diodes are polarity sensitive devices. Diodes
are mounted flat near the surface of the board like
the resistors previously installed. The cathode end of
the diode is banded, and corresponds to the banded
silkscreen legend and the square pad on the PCB.
Install the following diodes:
( )D11N4148 (Bit Regen Option)
( )D21N4148
( )D61N4148
( )Solder and clip four (4) or six (6) leads.
Light Emitting Diodes (LEDs)
LEDs are polarized components. They usually do
not have their part value stamped on them. The
cathode end of the LED is indicated by a flat side on
the body of the part. LEDs also have their cathode
lead shorter than their anode lead. The cathode lead
is the one which goes into the square pad on the PCB.
NOTE: If you are installing the 9600 bps modem
inside a TNC 2, you may wish to use the TNC 2 LEDs
for both 1200 (normal) operation as well as 9600 bps
operation. If this is the case, DO NOT install the LEDs
D3, D4 and D5.
Page 7
Depending on your installation, you may wish to leave
enough lead length on the LEDs to bend them over the
edge of the PC board. Or , you may wish to mount them
flush to the top surface of the PC board. Check the
mechanical clearances in your proposed location for the
modem, then proceed to install the LEDs.
( )D3LED
( )D4LED
( )D5LED
( )Solder and clip zero (0) or six (6) leads.
Transistor
NOTE: The transistor is a power field-effect type
(FET), selected for keying a radio transmitter. The
metal tab on the transistor body is connected to the
drain, which is the signal for keying the radio. Mount
the body of this transistor close to the PC board to
ensure the tab does not come into contact with the
metal cabinet of the TNC (if mounting into a TNC).
If the tab were to come into contact with the case,
either an intermittent or steady key of the radio will result.
( )Q1VN10KM
Test Points
Test points are formed from the clipped leads of the
installed resistors or capacitors. Form a lead into a
loop of about 1/8" (3 mm) diameter (wrap one loop
around a drill bit or similar item). The loop should
stick up about 1/4" (6 mm) from the PC board so you
can easily attach an alligator clip or test probe to it.
( )TP1EYE
( )TP2RXCLOCK
( )TP3BER
( )GND
Installation of specific parts
The modem is nearly complete. Every part should be
installed except the Integrated Circuits, connectors P1,
P2 and P3, voltage regulator U23, and possibly R20,
R24 and the LEDs (depending on your specific TNC
installation).
Check your work for incorrect soldering and parts
installation prior to completing the modem kit.
( )Everything looks simply wonderful to me!
( )Solder and clip three (3) leads.
Male Headers
The 2-, 3-, and 20-pin male headers will next be
installed. The plastic body of the part should rest flush
with the top surface of the PC board. The short end of
the pins goes into the PC board, the long end sticks up.
WARNING: Do not hold these parts with your fingers
as they quickly get very hot while soldering in place.
The crystal, which is part of the clock option, should
lay flat against the surface of the PC board. Do not
bend the leads sharply at the body of the crystal;
instead, form a large radius curve with the leads to
act as a strain relief.
The next section of these instruction deals with
configuring the modem to your particular installation.
If you are installing the modem in a TAPR TNC 2 or
clone, PK232 or PK232MBX, specific directions are
given. If you are installing the modem in another
TNC, you may proceed to the section headed
GENERIC INSTALLA TIONS. Specific dir ections for
several other TNCs are given, however much of the
required information is contained in the GENERIC
INSTALLATIONS section. You should also read the
sections on the TNC-2 and PK232 for ideas and hints
that may apply to your TNC.
( )Y1Crystal4.9152 MHz
( )Solder and clip two (2) leads.
9600bps Modem KitJanuary 1993Page 7 of 38
Page 8
TNC 2 Internal Installation
Modem Preparation
NOTE: If you wish to use the TNC 2's existing LEDs
as indicators for the 9600 modem, perform the
following steps.
PTT
( ) Install a 1N4148 diode at R24 with the cathode
near the notched portion of the board.
DCD
( ) Obtain and install a 1N4148 diode at D5 with the
cathode to the square pad.
( )Obtain and install a 10K resistor at R20.
( ) Cut the trace tying pads at JP1 (trace is on bottom
of board).
P1
( ) Install the 5-pin right angle male header at P1. It
will overhang the PC board, with the pins pointing
away from the modem board.
P3
( ) Install the 20-pin female header on the bottom of
the modem PC board at location P3 to occupy pins
1 through 20. (Viewing the connector socket from
the bottom side of the board, pin 1 is the square pad.)
( )
Cut the provided 26-pin male header to a 20-pin length.
( ) Cut a 2-pin header from the remaining 6-pin
portion of the 26-pin header.
( ) Install this 2-pin header to pins 24 and 26 on the
top of the board at location P3.
( ) In general, no component on the TNC 2 PC boar d
that will lie beneath the modem should protrude
from the top of the PC board higher than a
socketed IC.
NOTES:
1. In many cases, the LM324 (or LM348)␣op amp at
U3 may not be fast enough for reliable operation at
9600 bps on the serial post to the computer. In that
case, replace U3 with a TL084 or TL094 or equivalent.
2. If you desire to run the serial port to the computer
at 19200bps, cut the trace that goes from pin 1 of swtich
SW to pin 2 of divider U1. Connect a wire from pin
10 of U1 to pin1 of SW2. SW2 swtich 1 will now select
a data rate of 19200 bps instead of 300 bps.
change above will be required in addition to this change.
Power Wire
( ) Solder a wire to a push-on shunt. This will be your
+12-volt DC connector to the modem.
( ) Solder the other end of the wire to the positive
end of C12 on the TNC 2 PCB.
Initial Checkout
( )
Provide a heatsink for the TNC 2 voltage r egulator Q3.
( )Plug the modem into the TNC.
( ) Attach the +12-volt DC connector to the header
installed at pins 24 and 26 of P3.
( ) Apply power to the TNC and verify that +5-volts
appears across pins 7 and 14 of IC location U3 on
the modem board.
( )Remove power from the TNC.
The op amp
U23
( ) Install the LM7805 voltage regulator at U23 on the
modem boar d. The regulator should lay flat against
the surface of the board. There is no need to fasten
the regulator with scr ews as the modem draws very
little current and the regulator will not overheat.
TNC 2 Preparation
( ) If the TNC 2 lacks a modem disconnect header at
J4, cut the traces on the bottom of the TNC PC
board between J4 pin pairs 1&2, 5&6, 9&10, 1 1&12,
13&14, 17&18, 19&20.
( ) Install the 20-pin male header on top of the TNC
2 PC board at J4.
( ) Crystal Y1 on the TNC 2 must lay down flat. You
may have to unsolder and lengthen the leads to
accomplish this.
( ) Jumpers or connectors at JMP6, JMP9, JMP10 and
J5 may have to be clipped to ensure they do not
touch the modem PC board.
Page 8 of 38January 19939600bps Modem Kit
( )Remove the modem from the TNC.
Observing static handling precautions, install the
following ICs on the modem:
( )U4LM393
( )U5TL082
( )U774HC74
( )U8CD4006B
( )U974HC74
( )U10CD4006B
( )U1174HC86
( )U1274HC4538
( )U1316V8 or 18CV8
( )U1416V8 or 18CV8
( )U1527C64 labelled "ST ATE 2.0"
( )U1674HC574
( )U1727C64 labelled "TX9600 1.0"
( )U1874HC574
( )U1974HC14
( )U20AD7523
( )U2174HCT393
( )U22TL084
Page 9
Bit Regen Option
( )U116V8 or 18CV8 BitRegen
( )U2CD40105B
( )U374HC14
Clock Option
( )U674HC4060
NOTE: If you use a switch, and if you have the internal
clock option installed and selected on the modem, the
radio port data rate will automatically be selected
according to the modem in use. The TNC 2 DIP switch
may then be left at the 1200 (or 300) bps selection.
( )Leave the TNC 2 out of the case.
Check for proper installation of all IC chips. Be
especially careful about pins folded under chip bodies,
or overhanging the side of a socket.
( )Install a shunt on JP3.
( ) Install a shunt on JP4 pins 2&3 (directly beneath
the shunt on JP3).
( ) Install a shunt on JP2 only if you are using the
clock option.
( ) Bend the leads of the header JP6 to form a right
angle with the connector pointed towards the front
panel of the TNC 2.
( ) Install a lead from the cathode end of D3 to the
cathode end of CR21 on the TNC 2 PC board.
( ) Install a lead fr om the ungrounded pad of JP1 (the
round pad, not the square one) to the cathode
(banded) end of CR15 on the TNC 2 PC board
(near the modem disconnect header of the TNC).
( ) Install the modem on the TNC 2 and verify that
no contact is made between jumpers or other
conductors on the TNC 2 PCB to the bottom of
the modem PCB.
( ) Locate the front panel of the TNC 2 and note the
location of the notch on the modem PCB. Drill an
appropriate hole for a SPST switch to be mounted
on the front panel of your TNC 2. It will be located
between the T APR logo and the LED labels.
( ) Attach a 2-pin female header to the switch, using
short, flexible leads and the provided connector
into JP6 on the modem board.
( ) Plug the 2-pin connector into JP6 on the modem
PC board.
( ) Set the switch to the open position. This selects
9600 bps operation and will be needed for the tests
that follow.
( ) Apply power to the TNC and verify that the TNC
signs on as normal.
NOTE: If the TNC seems sluggish, or takes a long
time to reset, or never resets and signs on, check your
power supply voltage to the TNC. The modem adds
50 mA or so of current drain, and a marginal power
supply may cause the system to exhibit this symptom.
The modem is not at fault; replace the power supply
before proceeding!
( ) Place a jumper across pins 1 and 2 of modem
connector P1.
( ) Preset R11 on the modem board to full CCW, then
1/8 turn CW.
( )Preset R21 to mid-range.
( ) Command your TNC to ignore DCD. This is the
FULLDUP ON command if you are using TAPR
firmware.
( ) Note that the modem's DCD LED is now on. This
tells you that the modem is "hearing" and decoding
its transmit data via the loopback connection.
( ) Issue a connect to yourself. This will check out
the receive decode portion of the modem. Note
that the PTT LED will flash on the modem.
You may restore normal operation to your TNC by
placing a shunt on JP6 (or closing a switch wired to
JP6), and setting the radio port data rate to whatever
data rate you normally use via the DIP switch on the
rear of the TNC 2 (this is automatic if you are using
the internal clock option). Remember to reset
FULLDUP OFF or your transmitter will gleefully step
on other stations' signals!
At this point, initial checkout is complete. You will
next have to interface the unit to your radio, modify
the radio as necessary, and set the R11 compensation
and R21 output level for the correct transmitter
deviation.
( ) If you have NOT installed the clock option on the
modem, set the TNC 2 radio data rate to 9600 bps
using the DIP switch on the back of your TNC
and ensure that no shunt is on JP2.
Consult the manual from Mike Curtis, WD6EHR, for
general radio interfacing information.
When you have performed the interface, proceed to
the section in this manual entitled FINAL
CHECKOUT.
9600bps Modem KitJanuary 1993Page 9 of 38
Page 10
PK232 Internal Installation
P3
1
2
5
9
10
20
24
26
19
P1
TOP
PIN 1
PIN 2
PIN 20
PIN 1
PIN 2
PIN 20
8 inches
The following directions apply to PK232s with the
PakMail option installed as a daughterboard.
PK232MBX units which do not have a daughterboard
are covered in a later section of this manual. This
section assumes you have the TAPR PK232 Modem
Disconnect Header modification kit. If you do not,
one may be obtained from T APR. If you prefer to not
use the modem disconnect, see below for further
instructions. In addition to the TAPR Modem
Disconnect kit, you may wish to use the TAPR
PK232MBX Installation kit, which contains prewired
plug ‘n’ play harness and all hardware needed for
installing the 9600 bps modem inside your PK232MBX.
Modem Preparation
Perform the following steps to complete assembly of
your modem prepared for internal PK232 installation.
U23
( ) Install the LM7805 voltage regulator at U23 on the
modem board. The regulator should lay flat
against the surface of the board. There is no need
to fasten the regulator with screws as the modem
draws very little current and the regulator will
not overheat.
P1
NOTE: The 5-pin right-angle male header will be
installed on the BOTTOM side of the modem PC board.
( ) Place the 5-pin right angle connector on the bottom
(solder) side of the modem PC board. It should
rest on the bottom surface of the board. The pins
from the connector should "point" towards the PC
board, not away from it. See illustration below.
( ) Cut a 2-pin header from the remaining 6-pin
portion of the header used for P3.
( ) Solder this connector to pins 24 and 26 of location P3.
Jumpers
( ) Be sur e you have NO shunts installed at JP2, JP3,
JP4, JP5 or JP6.
Options
( ) The CLOCK option, if installed, must be disabled
by leaving JP2 open.
( ) The BIT REGENERA TOR option, if installed, must
be removed. This is done by simply removing
ICs U1, U2 and U3 from their sockets.
Cabling
( ) Fabricate an 8" (20 cm) long cable with a 20-pin
female IDC header at each end, such that pins 1
are tied together, pins 2 are tied together, etc.,
through pins 20.
( ) Check the clipped leads from R1-R6 and C1-C9
and verify that they are flush, or nearly flush, with
the PC board. Clip and reheat the connections as
necessary. This will ensure proper fit of the mating
connector , attached later.
( ) Solder the 5 pins of the connector to the top of the
PC board.
P3
Study the illustration below before mounting P3.
( )
Cut the supplied 26-pin male header to a 20-pin header .
( ) Solder the header to the PC board so it occupies
pins 1 through 20 of P3. The short pins go into
the PC board; the long pins stick up fr om the top
of the PC board.
Page 10 of 38January 19939600bps Modem Kit
( ) Fabricate a 6" (15 cm) long single-wire cable using
a two-pin header shell at each end.
( ) Fabricate a 7" (17.5 cm) long cable with a push-on
shunt at one end and the other end free.
( ) Fabricate a 5-wir e cable 4" (10 cm) long using a 5-
pin connector shell using ribbon cable as follows:
( ) Remove the case fr om the PK232 by removing the
six (6) screws that fasten it together.
The other end at the JP6 pin nearer the silkscr een
legend "U22" on the modem board.
( )
Form the 20-pin cable into a "Z" shape as shown below .
( ) If you have not already done so, fabricate, install
and checkout the TAPR PK232 Modem
Disconnect kit.
( ) Using a sharp knife, carefully cut the trace from
Pin 5 of J8 (external modem connector) on the top
of the PC board as shown below.
( ) Insert one end into the modem header P3, with
pin 1 near the silkscreened dot on the board.
( ) Remove any jumpers fr om the Modem Disconnect
header P1.
( ) Ensur e jumpers JP4, JP5 and JP6 on the PK232
motherboard are installed at the center and
inboard pins (away from the back edge of the PK232).
( ) Solder the five (5) wires from the five-wire cable
fabricated above to the PK232 motherboard as
follows:
BrownJP4 pin nearest back edge of PK232
RedJP5 pin nearest back edge of PK232
Orange
Yellow
Exposed lead of C62 bearer back edge of PK232
Exposed lead of C62 bearer back edge of PK232
GreenFeedthrough just inboard of J8 Pin 5
( ) Solder the free end of the lead with the shunt
attached to either center pin of SW1.
( ) Remove the two screws on the PK232
motherboard in the center (one at the rear edge
between J7 and J8, the other near U30 and Q10
towards the front panel of the unit).
Modem Integration
( ) Attach the 5-pin connector fr om the cable soldered
to the PK232 motherboard near J8 to P1, on the
underside of the modem.
( ) Insert the other end of the 20-pin cable into the
Modem Disconnect header, P1, with pin 1 near
the silkscreen legend "P1".
Initial Checkout
Apply power to the modem and verify that +5 volts
appears between U13 pin 20 and U13 pin 10.
Remove power from the modem and install the
following ICs:
( )U4LM393
( )U5TL082
( )U774HC74
( )U8CD4006B
( )U974HC74
( )U10CD4006B
( )U1174HC86
( )U1274HC4538
( )U1316V8 or 18CV8
( )U1416V8 or 18CV8
( )U1527C64 labelled "STATE 2.00"
( )U1674HC574
( )U1727C64 labelled "TX9600 1.0"
( )U1874HC574
( )U1974HC14
( ) Using 3/4" #6 spacers and 7/8" 6-32 screws, install
the modem on the PK232 motherboard, spacing
above the motherboard and using the two screw
holes just vacated.
( ) Place the free end of the wire attached to SW1 to
pins 24 and 26 of P3 on the modem.
( ) Install the wire with the two-pin connectors as
follows: One end at JP2 terminal 5 of the PakMail
daughterboard.
9600bps Modem KitJanuary 1993Page 11 of 38
( )U20AD7523
( )U2174HCT393
( )U22TL084
Be sure all the ICs are properly seated, and that no
pins are folded under a chip or hanging over the edge
of a socket.
( )
Apply power verify that the PK232 signs on normally .
Page 12
NOTE: If the PK232 seems sluggish, or takes a long
P1
TOP
time to reset, or never resets and signs one, check your
power supply voltage to the PK232. The modem adds
50 mA or so of current drain, and marginal power
supply (one rated at 500 mA, for example) will cause
the system to exhibit this symptom. The modem is
not at fault; replace the power supply before
proceeding!
( ) Place a jumper across pins 1 and 2 of the PK232
"EXT MODEM" connector on the rear panel of the
PK232.
( ) Preset R11 on the modem boar d to full CCW , then
1/8 turn CW.
( )Preset R21 to mid-range.
PK232MBX (without daughterboard)
Internal Installation
The following directions apply to PK232s above serial
number 45933 with the PakMail function installed on
the motherboard. If your unit has a daughterboard
card plugged into sockets on the motherboard labeled
U2 and U4, refer to the “PK232 Internal Insallation”
directions.
This section assumes you have the TAPR PK232
Modem Disconnect Header modification kit. If you
do not, one may be obtained from T APR. If you prefer
to not use the modem disconnect, refer to the “Generic
Installations” section of the manual.
( )Issue the following commands to the PK232:
HBAUD 9600
FULLDUP ON
These commands will set the HDLC data rate to 9600
bps and tell the PK232 to ignore the DCD LED.
( )Note that the modem's DCD LED is off.
( )Issue the command
ALTMODEM 1
and the DCD LED should illuminate on the modem
board. This tells you that the modem is "hearing"
and decoding its transmit data via the loopback
connection.
( ) Issue a connect to yourself. This will check out
the receive decode portion of the modem. Note
that the PTT LED will flash on the modem along
with the "SEND" LED on the PK232 front panel.
You may restore normal operation to your PK232 by
issuing the ALTMODEM 0 command to select the
normal modem, and setting HBAUD to whatever
data rate you normally use. Remember to reset
FULLDUP OFF or your transmitter will gleefully step
on other stations' signals!
At this point, initial checkout is complete. You will
next have to interface the unit to your radio, modify
the radio as necessary, and set the R11 compensation
and R21 output level for the correct transmitter
deviation.
In addition to the TAPR Modem Disconnect kit, you
may wish to use the TAPR PK232MBX Installation
kit, which contains prewired plug ‘n’ play harness
and all hardware needed for installing the 9600 bps
modem inside your PK232MBX. This kit is available
from TAPR.
Modem Preparation
Perform the following steps to complete assembly of
your modem prepared for internal PK232 installation.
U23
( ) Install the LM7805 voltage regulator at U23 on the
modem board. The regulator should lay flat
against the surface of the board. There is no need
to fasten the regulator with screws as the modem
draws very little current and the regulator will
not overheat.
P1
NOTE: The 5-pin right-angle male header will be
installed on the BOTTOM side of the modem PC board.
( ) Place the 5-pin right angle connector on the bottom
(solder) side of the modem PC board. It should
rest on the bottom surface of the board. The pins
from the connector should "point" towards the PC
board, not away from it. See illustration below.
Consult the manual from Mike Curtis, WD6EHR, for
general radio interfacing information.
When you have performed the interface, proceed to
the section in this manual entitled FINAL
CHECKOUT.
Page 12 of 38January 19939600bps Modem Kit
( ) Check the clipped leads from R1-R6 and C1-C9
and verify that they are flush, or nearly flush, with
the PC board. Clip and reheat the connections as
necessary. This will ensure proper fit of the mating
connector , attached later.
( ) Solder the 5 pins of the connector to the top of the
PC board.
Page 13
P3
P3
1
2
5
9
10
20
24
26
19
Further Steps - All PK232MBX Installations
PIN 1
PIN 2
PIN 20
PIN 1
PIN 2
PIN 20
8 inches
Study the illustration below before mounting P3.
( ) Fabricate a 8" (20 cm) long single-wir e cable using
a two-pin header shell at one end and a stripped,
tinned wire at the other end.
( )
Cut the supplied 26-pin male header to a 20-pin header .
( ) Solder the header to the PC board so it occupies
pins 1 through 20 of P3. The short pins go into
the PC board; the long pins stick up fr om the top
of the PC board.
( ) Cut a 2-pin header from the remaining 6-pin
portion of the header used for P3.
( ) Solder this connector to pins 24 and 26 of location P3.
Jumpers
( ) Be sur e you have NO shunts installed at JP2, JP3,
JP4, or JP5.
Options
( ) The CLOCK option, if installed, must be disabled
by leaving JP2 open.
( ) The BIT REGENERA TOR option, if installed, must
be removed. This is done by simply removing
ICs U1, U2 and U3 from their sockets.
PK232 Preparation
( ) Remove the case fr om the PK232 by removing the
shunt at one end and a stripped, tinned wire at
the other end..
( ) Fabricate a 5-wir e cable 4" (10 cm) long using a 5-
pin connector shell using ribbon cable as follows:
motherboard are installed at the "B" positions for
each of these jumpers.
( ) Attach the 5-pin connector to P1, on the underside
of the modem.
( ) Using 3/4" #6 spacers and 7/8" 6-32 screws, install
the modem on the PK232 motherboard, spacing
above the motherboard and using the two screw
holes just vacated.
( ) Solder the free end of the 3.5" wir e to J13 pin 5.
six (6) screws that fasten it together.
( ) Place the shunt on the free end of the wir e soldered
( ) Fabricate a 3.5" (9 cm) long cable with a push-on
( ) If you have not already done so, fabricate, install
and checkout the TAPR PK232 Modem
Disconnect kit.
to J13 pin 5 to pins 24 of P3 on the modem.
( ) Solder the free end of the 8" wire with the two-
pin shell shunt attached to J13 pin 2.
( ) Remove the two screws on the PK232
motherboard in the center (one at the rear edge
between J7 and J8, the other near U38 and Q10
towards the front panel of the unit).
( ) Place two-pin shell end of the 8" wire just solder ed
to J13 pin 2 to JP6 on the modem. The single wire
in this connector shall connects to the pin of JP6
nearer the label "U22".
( ) Remove the jumper at JP-8.
( ) Solder the five (5) wires from the five-wire cable
NOTE: Skip to Modem Integration Using TAPR
PK232MBX Installation Kit. If you are using the T APR
PK232MBX INstallation kit.
Cabling - Not using the PK232MBX Installation Kit
( ) Fabricate an 8" (20 cm) long cable with a 20-pin
female IDC header at each end, such that pins 1
are tied together, pins 2 are tied together, etc.,
through pins 20.
9600bps Modem KitJanuary 1993Page 13 of 38
fabricated above to the PK232MBX motherboard
as follows:
BrownJP4 end "A"
RedJP5 end "A"
OrangeJ13 pin 9
YellowJ13 pin 9
GreenJP8 center pin
Proceed to
Page 14
Modem Integration Using TAPR PK232MBX
1
2
20
1
2
20
19
19
Installation Kit
( ) Remove any shunts on jumpers JP4, JP5 and JP6
on the PK232mbx motherboard.
( ) Attach the 5-pin connector labelled "P1" from the
wiring harness to P1, on the underside of the
modem.
( ) Using the 3/4" #6 splacers and 7/8" 6-32 screws,
install the modem on the PK-232 motherboard,
spacing above the motherboard and using the two
screw holes vacated above.
( ) Plug the shell marked "#1" from the wiring
harness to J13 on the PK232MBX mother board.
( ) Plug the shell marked "#2" from the wiring
harness to JP4, JP5, and JP6 on the PK232MBX
motherboard.
( ) Plug the shell marked "#3" from the wiring
harness to JP8 on the PK232MBX motherboard.
( ) Plug the shell marked "#4" from the wiring
harness to P3 pins 24 and 26 on the 9600 modem.
The single wire in this connector goes to pin 26.
( ) Plug the shell marked "#5" from the wiring
harness to JP6 on the 9600 modem. The single
wire connects to the pin on JP6 nearer the legend
"U22".
Further Steps - all PK232MBX Installations
( )
Form the 20-pin cable into a "Z" shape as shown below .
Remove power from the modem and install the
following ICs:
( )U4LM393
( )U5TL082
( )U774HC74
( )U8CD4006B
( )U974HC74
( )U10CD4006B
( )U1174HC86
( )U1274HC4538
( )U1316V8 or 18CV8
( )U1416V8 or 18CV8
( )U1527C64 labelled "STATE 2.00"
( )U1674HC574
( )U1727C64 labelled "TX9600 1.0"
( )U1874HC574
( )U1974HC14
( )U20AD7523
( )U2174HCT393
( )U22TL084
Be sure all the ICs are properly seated, and that no
pins are folded under a chip or hanging over the edge
of a socket.
( )
Apply power verify that the PK232 signs on normally .
NOTE: If the PK232 seems sluggish, or takes a long
time to reset, or never resets and signs one, check your
power supply voltage to the PK232. The modem adds
50 mA or so of current drain, and marginal power
supply (one rated at 500 mA, for example) will cause
the system to exhibit this symptom. The modem is
not at fault; replace the power supply before
proceeding!
( ) Place a jumper across pins 1 and 2 of the
PK232Mbx "EXT MODEM" connector on the rear
panel of the PK232MBX.
( ) Preset R11 on the modem board to full CCW , then
1/8 turn CW.
( )Preset R21 to mid-range.
( )Issue the following commands to the PK232MBX:
( ) Insert one end into the modem header P3, with
pin 1 near the silkscreened dot on the board.
( ) Remove any jumpers fr om the Modem Disconnect
header P1.
( ) Insert the other end of the 20-pin cable into the
Modem Disconnect header, P1, with pin 1 near
the silkscreen legend "P1".
Initial Checkout
Apply power to the modem and verify that +5 volts
appears between U13 pin 20 and U13 pin 10.
HBAUD 9600
FULLDUP ON
These commands will set the HDLC data rate to 9600
bps and tell the PK232 to ignore the DCD LED.
( )Note that the modem's DCD LED is off.
( )Issue the command
ALTMODEM 1
and the DCD LED should illuminate on the modem
board. This tells you that the modem is "hearing"
and decoding its transmit data via the loopback
connection.
Page 14 of 38January 19939600bps Modem Kit
Page 15
( ) Issue a connect to yourself. This will check out
the receive decode portion of the modem. Note
that the PTT LED will flash on the modem along
with the "SEND" LED on the PK232 front panel.
You may restore normal operation to your PK232MBX
by issuing the ALTMODEM 0 command to select
the normal modem, and setting HBAUD to whatever
data rate you normally use. Remember to reset
FULLDUP OFF or your transmitter will gleefully step
on other stations' signals!
At this point, initial checkout is complete. You will
next have to interface the unit to your radio, modify
the radio as necessary, and set the R11 compensation
and R21 output level for the correct transmitter
deviation.
Consult the manual from Mike Curtis, WD6EHR, for
general radio interfacing information.
When you have performed the interface, proceed to
the section in this manual entitled FINAL
CHECKOUT.
AEA PK88
Mechanical
The modem will not easily fit inside the PK88. The
heatsink for the PK88 voltage regulator is in the way
and has to be trimmed. Crystal XT AL1 and capacitors
C19, C36 and C39 must be laid down. Jumpers JP3
and JP7 may have to be trimmed. TAPR has not
performed an internal installation. The following
instructions are for an external installation.
The modem should be mounted in its own shielded
metal cabinet with all leads properly bypassed for the
RF environment it is expected to operate in. Shielded
cable should be used to connect the modem to the
TNC, and this cable should be as short as practical
for reasons of electrical interference.
Electrical
The PK88 brings its external modem connections to
otherwise unused pins of the RS-232C 25-pin serial
port connector. There are a number of unused pins
on this connector. After you make these
modifications, you will need to use a specially wired
RS-232C serial port connector with your PK88. But,
you will be able to easily use your PK88 with external
modems such as the TAPR 9600 bps and other
modems.
RS-232C connector J1 comes wired from AEA as
follows:
9600bps Modem KitJanuary 1993Page 15 of 38
PinFunction
1Frame Ground (PK88 chassis)
2RS232 TXD (data in to PK88)
3RS232 RXD (data out from PK88)
4RS232 RTS (signal in to PK88)
5RS232 CTS (signal out from PK88)
6RS232 DSR (output, pulled to +10 inside PK88)
7Signal Ground (PK88 signal)
8RS232 DCD (output from PK88)
9n/c
10may be jumpered to pin 6 via
PK88 internal jumper JP9
11n/c
12n/c
13TTL CLK - output from PK88 at
32x radio channel data rate
14*TTL DCD - input to PK88 from external modem
15*TTL RXD - input to PK88 from external modem
16*TTL TXD -output from PK88 to external modem
17Ground, same as pin 7
18n/c
19n/c
20n/c
21n/c
22n/c
23frame ground
24n/c
25n/c
NOTE:The signals marked with an asterisk (*) are
only enabled when the appropriate internal jumper
is placed in the PK88, which simultaneously disables
the internal modem.
Connector J1 will be modified to use the following
pins:
12Ground
13TTL 32x clk from PK88
14*TTL DCD to PK88
15*TTL RXD to PK88
16*TTL TXD from PK88
18TTL RTS from PK88
19TTL RTS to PK88 internal modem
21TTL RXD from internal modem
22TTL DCD from internal modem
24Switched +12v from PK88
After performing these modifications, the PK88 will
require the following pins to be jumpered in the RS232C serial port cable connector to enable the internal
modem for normal use:
Pin 14 to pin 22 (enables radio channel DCD)
Pin 15 to pin 21 (enables radio channel RXD)
Pin 18 to pin 19 (enables radio channel PTT)
Page 16
Finally, be absolutely certain that your RS-232C cable
B
B
B
A
A
A
Rear of PK88
B
B
B
A
A
A
"top" row
"bottom" row
"top" row
"bottom" row
doesn’t connect pins 13-16, 18, 19, 21, 22 or 25 (these
are almost never used, and certainly not by PCs such
as Amateurs use!).
( ) Construct the T APR 9600 bps Modem kit. Include
the internal LEDs and the voltage regulator, but
do not install the internal clock or bit regenerator
options.
PK88 Preparation
( ) Remove power from the PK88. (This means to
physically disconnect the power supply from the
jack on the PK88, not merely turning it off!)
( ) Remove the PK88 from its cabinet, and remove
the PC board from the cabinet base.
( ) Place all three JP4 jumpers toward rear edge of
PC board and center pins.
WAS:
NOW:
( ) On the bottom of the PK88 PC board add the
following wire jumpers:
JP4 center row pin “A” to J1 pin 21 (rxd from internal
modem)
JP4 top row pin “A” to J1 pin 22(dcd from internal
modem)
JP4 bottom row pin “A” to pin “B”
J1 pin 7 to J1 pin 12(gnd)
Junction of R10/R11 to J1 pin 19(rts to internal modem)
IC12 pin 17 to J1 pin 18(rts from PK88)
Plus side of C2 to J1 pin 24 (switched +12v from PK88)
( ) Do not install jumpers at JP2, JP3, JP4, or JP5 of
the 9600 bps modem.
( ) Wire an RS-232C cable to your computer and
make sure the PK88 end of the cable is wired as
follows:
PK88 RS-232C9600 bps Modem 26-pin header
pins 1-8,
pin 10,
pin 17, and
pin 23 as before.
( ) Set the PK88 to FULLDUP ON and HBAUD 9600.
( ) Place a jumper at modem P1 pins 1 and 2.
( ) The DCD LED should illuminate. If it does not,
troubleshoot the modem and cabling.
( ) Connect to yourself.
( ) Note that the PTT LED on the modem flashes
when you connect.
( ) Disconnect.
( ) On the bottom of the PK88 PC board, cut the trace
leading away from the junction of R10/R1 1.
( ) Reassemble the PK88.
( ) Wire an RS-232C cable to your computer and
make sure the PK88 end of the cable is wired as
follows:
Pins 1-8, 10, 17 and 23 as before.
Pin 18 jumpered to pin 19.
Pin 15 jumpered to pin 21.
( ) Apply power to the PK88 and verify that it works
Pin 14 jumpered to pin 22.
normally before proceeding. Include an on-the-
air test to verify the internal modem is functioning
properly.
Page 16 of 38January 19939600bps Modem Kit
( ) Set FULLDUP OFF.
Remember to short JP4 on the modem to enable the
PK88 internal modem. You must also reset HBAUD1200 (or 300) to use the internal modem.
At this point, initial checkout is complete. You will
next have to interface the unit to your radio, modify
the radio as necessary, and set the R11 compensation
and R21 output level for the correct transmitter
deviation.
Consult the manual from Mike Curtis, WD6EHR, for
general radio interfacing information.
When you have performed the interface, proceed to
the section in this manual entitled FINAL
CHECKOUT.
Page 17
AEA PCB-88
KA1BOY lent T APR his PCB-88 TNC to interface the
TAPR 9600bps modem. The interface is very
straightforward. The PCB88 includes a 26-pin modem
disconnect header that is very similar to the one in a
TNC-2
( ) Install the 26-pin cable, so that pin 1 of the modem
goes to pin 1 of the PCB-88 disconnect, pin 2 to
pin2 2, etc.
( ) Install a jumper on the 9600 modem at JP6 labelled
TNC MODEM. This will enable the internal
modem in the PCB-88.
PCB88 Mods
Please refer to the PCB88 component layout diagram
located on page C-1 of the PCB-88 Operations Manual.
The PCB88 must be slighly modified to connect to
the 9600 bps modem:
( ) Locate modem disconnect header J1 on the PCB88
PC board. This is the 26-pin male header near the
rear of the PC boar d.
( ) On the solder (bottom) side of the board, car efully
cut the following traces:
Jumper from J1 pin 1 to J1 pin 2
Jumper from J1 pin 5 to J1 pin 6
Jumper from J1 pin 17 to J1 pin 18
( ) On the component side of the board, temporarily
place push-on shunts across J1 pin 1 to 2, 5 to 6,
and 17 to 18.
( ) Verify the PCB-88 works as it did before the
modifications in this section.
( ) Verify the PCB-88 works as befor e.
( ) Installa loop-back jumper at 9600 modem P1 pins
1 and 2
( ) Remove the TNC MODEM jumper from the 9600
modem (JP6). This enables the 9600 modem.
( ) Set PCB-88 HBAUD to 9600 and FULLDUP to ON
( ) Connect to yourself and verify that the PTT and
DCD LEDs of the 9600 modem glow.
( ) Disconnect from yourself.
Final Steps
The 9600 modem and PCB-88 are now checked and
verified. You must now locate a suitable mechanical
location for the 9600 modem and install it. If this is
inside your PC, beware of electrical noise that may
be induced by board location and cable routing. If
external, be sure to use a suitable shielded enclosure
and cabling between the PCB-88 and the 9600 modem.
9600bps Modem Rev 1
( ) DO NOT INSTALL the 5-volt regulator IC U23.
( ) DO NOT INSTALL the internal clock option
( ) DO NOT INSTALL the bit regenerator option.
( ) Place a push-on shunt at JP3 (TNC 2).
( ) Be sure no jumper is installed at JP2 (INT CLK),
JP4 or JP5.
( ) On the circuit side of the PC board, carefully cut
the trace between P2 pin 11 and P2 pin 12.
( ) Install a 26-pin male header at P3.
Modem Checkout
( ) Fabricate a 26-pin cable to tie between the PCB-88
modem disconnect and the 26-pin male header
on the 9600 bps modem.
You will next have to interface the unit to your radio,
modify the radio as necessary, and set the R11
compensation and R21 output level for the correct
transmitter deviation.
Consult the manual from Mike Curtis, WD6EHR, for
general radio interfacing information.
When you have performed the interface, proceed to
the section in this manual entitled FINAL
CHECKOUT.
Enjoy 9600 baud operation with your PCB-88.
9600bps Modem KitJanuary 1993Page 17 of 38
Page 18
DRSI PC*PA
PC*PA Interface
The information presented is specific to the Type 1
PC*PA (port 0 fixed at 1200 bps with internal modem,
port 1 set up for external modem). Other styles of the
PC*PA may vary, so double check your unit before
proceeding!
PC*PA Preparation
The external modem port must be set up for TTL
interface levels. Information to do this is included in
the Hardware Reference Manual provided with the
PC*PA. Please read that section of your manual before
proceeding with the following steps.
1) If you have a very early PC*PA, you will find the
RS232 level translator chip is U9 (MC145406). If you
don’t have this configuration, skip to step 2.
NOTE!This information for the earlier units is based
on schematic diagram analysis only!
( ) Remove your PC*PA from your computer.
( ) Locate U9 (MC145406) and remove it.
( ) Prepar e a 16-pin header , jumpering pins 2-15, 3-14,
Perform the following modifications to your TNC 1:
( ) Solder a jumper wir e across R79 (680 ohm) located
near modem disconnect J5.
If your TNC 1 already has a modem disconnect header
installed at J5:
( ) Remove any jumpers placed at modem disconnect
header J5.
( ) Install the PC*PA in your computer and connect
the modem to it via the cable just prepared.
( ) Apply power to the computer and verify that +5
volts appears between modem IC socket U13 pin
20 and U13 pin 10.
( ) Remove power from the computer and install the
ICs indicated beginning on the bottom of page 29
of the T APR manual.
( ) Ensure there is NOT a jumper placed at JP2, JP3,
JP4, JP5 or JP6 on the modem.
( ) Power up your computer and use the CONFIG22
utility supplied by DRSI to set Port 1 HBAUD to
9600 bps (HBAUD 5) and set DUPLEX ON
(DUPLEX 1). Refer to the DRSI documentation
for details on this.
( ) Place a jumper across pins 1 and 2 of modem
connector P1.
( ) Preset R11 on the modem boar d to full CCW , then
1/8 turn CW.
( ) Preset R21 to mid-range.
( ) The modem’s DCD LED should illuminate. If it
does not, troubleshoot the modem and cabling.
( ) Connect to yourself on Port 1. Note that the PTT
LED flashes on the modem.
( ) Disconnect.
Preliminary checkout is done. The 9600 bps modem
should be installed in a well-shielded cabinet and use
a minimum length shielded cable between the PC*P A
and modem.
At this point, initial checkout is complete. You will
next have to interface the unit to your radio, modify
the radio as necessary, and set the R11 compensation
and R21 output level for the correct transmitter
deviation.
Consult the manual from Mike Curtis, WD6EHR, for
general radio interfacing information. When you
have performed the interface, proceed to the section
in this manual entitled FINAL CHECKOUT.
9600bps Modem KitJanuary 1993Page 19 of 38
( ) Remove extractor “ears” from J5 if present.
If your TNC 1 has no modem disconnect header
installed at J5:
( ) Install the 20-pin male header provided with the
modem kit at J5.
( ) Cut any default traces tying modem disconnect
header pins together. These will usually be 1-2,
3-4, 5-6, 7-8, 9-10, 11-12, 13-14, 15-16, 17-18, and
19-20.
If you intend to mount the modem inside the TNC 1
case and plug it directly into J5:
( ) C3 and C5 are too tall and must be laid down.
You may have to replace them or extend their leads
to accomplish this. Lay them towards power
supply diodes D9-D12.
NOTE:The following step is only necessary if you
intend to use the TNC 1 internal clock and not the
clock option on the 9600 bps modem.
( ) Place jumper JP7 on the TNC 1 PC board across
the pin pair nearer C12 - the default is the pair
farther from C12. This will run the 6809 CPU at
twice normal speed (1.84 MHz). The 6809 CPU,
6522 VIA and the 6551 ACIA chips may need to
be replaced with higher speed parts (“B” or -2
parts) for reliable operation at the higher speed.
Modem Preparation
( ) Install R20 and R24.
( ) Install the LEDs (D3, D4, and D5).
( ) P1 should be installed on the top of the PC board.
( ) If you are going to directly plug the modem into
J5 on the TNC 1, use a 20-pin female connector
installed on the bottom of the modem PC board
at P3.
( ) If you are going to use a 20-pin ribbon cable to
connect your modem to ease access to the LEDs
and P1 radio connector, use a 20-pin male
connector installed on the top of the modem PC
board at P3.
Page 20
( ) Install U5.
Pin 13
U-17F
1 3 5 7 9 11 13 15 17 19
2 4 6 8 10 12 14 16 18 20
X
X
X
X
X
X
X
X
X
a
( ) Attach a wir e from modem P3 pin 26 to +12 volts
available at the TNC 1 wire wrap area.
PacComm Tiny-2
Thanks to Frank Anderson, W7ZTA, and Jeff Angus,
WA6FWI, for the following:
Proceed with the “Generic Installation” checkout and
IC installation procedures.
( )Place a jumper at JP4 pins 1 and 2
( )Place a jumper at JP5.
Checkout Information
The following assumes you are using TAPR/
HEATH/AEA firmware. (WA8DED firmware
commands are in parentheses like this.)
( ) If you ar e using the TNC 1 HBAUD generator with
a double-speed CPU clock, select HBAUD 4800
(<ESC>H9600) for 9600 bps operation and
HBAUD 600 (<ESC>H1200)for 1200 bps
operation. (<ESC>@C1 to enable double speed
clock for WA8DED firmware.)
( ) If you are using the modem internal clock option,
place a jumper on the modem at JP3. HBAUD
(<ESC>H) will have no effect on the modem
operation if this is done.
( ) Place a jumper at modem P1 pins 1 and 2.
Referring to the figure below, make the following
modifications to the Tiny-2:
( ) The DCD LED should illuminate. If it does not,
troubleshoot the modem and cabling.
( ) Set FULLDUP ON (<ESC>@D1).
( ) Connect to yourself.
( ) Note that the PTT LED on the modem flashes
when you connect.
( ) Disconnect.
( ) Set FULLDUP OFF (<ESC>@D0).
Remember to short JP6 on the modem to enable the
TNC 1 internal modem. This will also restore HBAUD
(<ESC>H) operation for the internal modem if you
are using the modem clock option.
At this point, initial checkout is complete. You will
next have to interface the unit to your radio, modify
the radio as necessary, and set the R11 compensation
and R21 output level for the correct transmitter
deviation.
Consult the manual from Mike Curtis, WD6EHR, for
general radio interfacing information. When you
have performed the interface, proceed to the section
in this manual entitled FINAL CHECKOUT.
This is the solder side of the PacComm Tiny-2 Tnc
disconnect header
Step:
1. cut the traces as indictaed by the ‘x’ marks.
(9 places)
2. add jumper at ‘a’ between header pin 5 and
line to U17.
3. Follow the instructions above for installation
in a TNC 2.
Page 20 of 38January 19939600bps Modem Kit
Page 21
Generic Installations
For installations other than the specific ones detailed
above, refer to the following steps. You may wish to
review the detailed information on other TNCs
anyway, since much of what is outlined in those
sections may apply to your particular system. Please
let us know how you instal the modem in other units
so we may expand the manual and share this
information with others.
U23
If you will be obtaining +5 volts from your installation,
you will not require U23. +5 volts will then need to
be applied to P3 pin 23.
The modem will draw approximately 50 mA from
the 5-volt source.
If you will be providing +7 to +20 volts to the modem,
then proceed with the installation of U23.
!!!!! IMPORTANT NOTE !!!!!
The programmable logic devices U13 and U14 are
specifically programmed to support the switching
requirements of the PK232, TNC 1, TNC 2 and
clones thereof. If you are installing the modem in
another TNC, contact the T APR office . These chips
may need to be reprogrammed to properly operate
in other units. We will work with you to get the
programmable logic worked out and then add the
logic patterns.
TNCs that probably won't work with the 9600 bps
modem are those that use "software" HDLC. This
includes Kantronics units in the KPC and KAM
series, the GLB PK-1, and the PMP/Baycom and C64 software packages.
Install the following parts
P1
NOTE:P1 is usually installed on the top of the PC
board with the pins facing away from the PC board.
However, your specific installation's mechanical
requirements may dictate another orientation.
Determine the orientation required, then pr oceed.
( ) P15-pin
P3
P3 may be installed as a 20 or 26 pin male header
(usually on the top of the PC board), or as a 20 pin
female header (usually on the bottom of the PC
board).
( ) Install the LM7805 voltage regulator at U23 on the
modem board. The regulator should lay flat
against the surface of the board. There is no need
to fasten the regulator with screws as the modem
draws very little current and the regulator will
not overheat.
Initial Checkout
Apply power to the modem and verify that +5 volts
appears between U13 pin 20 and U13 pin 10.
Remove power from the modem and install the
following ICs:
( )U4LM393
( )U5TL082
( )U774HC74
( )U8CD4006B
( )U974HC74
( )U10CD4006B
( )U1174HC86
( )U1274HC4538
( )U1316V8 or 18CV8
( )U1416V8 or 18CV8
( )U1527C64 labelled "STATE 2.00"
( )U1674HC574
( )U1727C64 labelled "TX9600 1.0"
( )U1874HC574
( )U1974HC14
( )U20AD7523
( )U2174HC393
( )U22TL084
Clock Option
( )U674HC4060
You should determine the requirements of your
installation, then proceed. You may wish to review
the specific unit installation directions, above, to help
you decide option which is best for your modem.
( ) Install a 20- or 26-pin male or female header at
P3.
9600bps Modem KitJanuary 1993Page 21 of 38
BitRegen Option
( )U116V8 or 18CV8
( )U2CD40105B
( )U374HC14
Be sure all the ICs are properly seated, and that no
pins are folded under a chip or hanging over the edge
of a socket.
Page 22
( ) Place a jumper at JP2 (INT CLK) only if you
installed the clock option and you are not going
to use the TNC's clock for the 9600 bps modem.
( ) Place a jumper at JP3 (TNC 2) if r equired by your
TNC. This will usually be needed if your TNC
supplies a 16x clock (153.6 kHz for 9600 bps). If
your TNC supplies a 32x clock (307.2 kHz for 9600
bps) then no jumper should be placed at JP3.
( ) Place a jumper at JP4 pins 1 and 2 (TNC 1) or pins
2 and 3 (TNC 2) if required by your TNC. This
jumper is used to configure the request to send
(RTS) line between your TNC's HDLC controller
and the TNC's internal modem. This jumper is
not used at all by the 9600 bps modem.
( ) Place a jumper at JP5 (TNC 1) if r equired by your
TNC. This jumper provides a physical short
between P3 pins 7 and 8. It is r equir ed for a TNC
1. It will cause improper operation of a TNC 2 (it
will short the CON and STA LEDs)! If in doubt,
leave this jumper off! It has no effect on the
operation of the 9600 bps modem.
( ) Ensur e no jumper is placed at JP6 (TNC MODEM),
or that any switch wired to JP6 is in the open
position.
( ) Command your TNC to ignore DCD. This is the
FULLDUP ON command on TAPR units.
( ) Note that the modem's DCD LED is now on. This
tells you that the modem is "hearing" and
decoding its transmit data via the loopback
connection.
NOTE:Some TNCs will not issue any transmit data
until they are commanded to attempt a connection,
or to enter a "calibrate" mode. If the DCD LED does
not glow, try the next step. If it still does not glow,
you may need to troubleshoot the modem.
( ) Issue a connect to yourself. This will check out
the receive decode portion of the modem. Note
that the PTT LED will flash on the modem.
You may restore normal operation to your TNC by
issuing the command to select the normal modem
(or placing a shunt at JP6 on the modem, or closing a
switch wired to JP6), and setting the radio port data
rate to whatever data rate you normally use (might
be a software command, such as HBAUD, or a
hardware switch, or automatic if you are using the
internal clock option). Remember to reset FULLDUPOFF or your transmitter will gleefully step on other
stations' signals!
( ) Apply power and verify that the TNC signs on
normally.
NOTE:If the TNC seems sluggish, or takes a long
time to reset, or never resets and signs one, check your
power supply voltage to the TNC. The modem adds
50 mA or so of current drain, and marginal power
supply may cause the system to exhibit this symptom.
The modem is not at fault; replace the power supply
before proceeding!
( ) Place a jumper across pins 1 and 2 of modem
connector P1.
( ) Preset R11 on the modem boar d to full CCW , then
1/8 turn CW.
( ) Preset R21 to mid-range.
( ) Command your TNC to operate at 9600 bps (may
be a software command, or may be a switch on
the TNC, or may be just placing a shunt at JP6 on
the modem).
At this point, initial checkout is complete. You will
next have to interface the unit to your radio, modify
the radio as necessary, and set the R11 compensation
and R21 output level for the correct transmitter
deviation.
Consult the manual from Mike Curtis, WD6EHR, for
general radio interfacing information.
When you have performed the interface, proceed to
the section in this manual entitled FINAL
CHECKOUT.
Page 22 of 38January 19939600bps Modem Kit
Page 23
FINAL CHECKOUT
( ) Remove the loopback jumper from the modem
and connect the modem to a radio.
( ) Set R21 for 3 kHz deviation of your transmitter
(you need a deviation meter for this!) If you lack
a deviation meter, but have access to an
oscilloscope (an AC voltmeter pr obably isn't good
enough) you may adjust the deviation using the
approximate technique in Alternate Deviation
Setting Method, below.
( ) Get another station to send to you with his TNC
in CAL mode sending a "fixed tone." Have the
remote station place his TNC in CAL mode, press
<K> key to activate transmitter, press space bar
to send a mark or space "tone". (T APR and PK232
TNCs do this. Kantronics TNCs don't, so another
method must be used if the remote station uses a
Kantronics unit).
NOTE:Unlike 1200 bps AFSK/FM packet, it is
better to err slightly on the high side of transmitter
deviation on a 9600 bps FSK link than to err on the
low side! T oo much isn't good, either, but a value up
to about 4 kHz will work quite well unless the distant
receiver has a very narrow passband or the
transmitting and receiving ends of the link are poorly
netted.
HARDWARE
This section includes a detailed circuit theory
explanation and details on the functions of all
connector and jumper pinouts.
Detailed Circuit Description
The TAPR 9600 bps modem is a baseband modem
(meaning it works at audio and not at RF) for use
with standard FM radios to produce a direct RF FSK
data link.
( ) Connect on oscilloscope or a speaker/amplifier
to the BER test point.
( ) With the other station sending, slowly rotate R11
for minimum popping sound. Decrease the
applied signal (add attenuation in your receiver
antenna line, reduce the remote station's transmit
power, etc.) and adjust R11 until no further
improvement is noted.
( ) If you can't get another station to send, preset R1 1
to 1/8 turn from full CCW and hope for the best
:-) This setting is usually close to optimum for
radios with 10.7 MHz/455 kHz IF lineups using
a ceramic filter at the 455 kHz IF for most of the
selectivity. This lineup includes most radios of
the last 10 years or so.
Alternate Deviation Setting Method
( ) Connect the oscilloscope to the detector output
(not amplified audio) of a narrow-band FM
receiver tuned to your transmitter's fr equency.
( ) Using a voice transmitter, send a full-deviation
signal (shout into the microphone, for example).
Most radios have a deviation limiter set to about
5 kHz peak deviation.
( ) Note the peak-to-peak voltage on the oscilloscope
while receiving the signal from the pr eceding step.
( ) Unkey the voice transmitter and key the 9600 bps
transmitter.
( ) Adjust R21 for 60% of the peak-to-peak voltage
noted above.
Receiver Signal Processing
Analog Processing Section
Incoming audio from the radio FM detector (usually
a quadrature detector within an IC such as a Motorola
MC3357, 3359 or 3362) is applied to buffer U5A via
C7/R13. C7 is a 0.1 uF capacitor selected to allow
low frequency components of the incoming signal to
pass, while R13 presents a high input impedance and
sets the DC bias for the rest of the analog portion of
the receive system.
U5A is configured as a simple voltage follower with
a very high input impedance and a low output
impedance. This prevents loading of the radio
receiver while providing a corr ect termination for the
input of the following filter .
U5B, along with its associated resistors and capacitors,
forms a three-stage butterworth filter with a cutoff
frequency of about 6 kHz. R11 provides
compensation for the higher frequency end of this
range, allowing a "boost" for radios whose high audio
frequency response is insufficient. The available boost
is only a few dB, so it can't compensate for a truly
dismal radio.
The output of U5B is passed to comparator U4A,
which acts as a slicer and determines when a signal is
above or below the center of the incoming signal
amplitude range.
Tracking of drift of the incoming signal is
accomplished by virtue of the incoming signal
coupling capacitor , C7.
9600bps Modem KitJanuary 1993Page 23 of 38
Page 24
The output from U4A will swing from near ground
to the +5 VDC bus voltage via pull-up resistor R5.
ensures that the correct state of U19D is not caused
by a lack of input signal. This is because the state
machine's DCD function operates by looking for
Digital Processing Section
The incoming transitions from U4A are coupled to a
two-stage synchronizer circuit located in
programmable logic device U13. The synchronized
data is then fed to flip-flop U7B as well as to State
Machine U15 and U16.
U15 and U16, along with a 16x clock signal (153.6 kHz
in the case of 9600 bps operation), synchronize the
incoming data edges. The state machine has two
outputs:
1) a recovered clock at the data rate, used to descramble the incoming data and optionally clock
the data into an attached TNC or bit regenerator,
and
2) a signal quality indicator which pulses low
whenever an incoming data transition is out of
limits compared to the received clock being
edges that are out of sync; it does not operate by
looking for edges that are in sync. U12B therefore
prevents false DCD indications that may be caused
by a period of NO SIGNAL activity which might be
caused by using either (a) a squelched radio (ugh!) or
(b) a full-duplex r epeater's not-yet-timed-out carrier.
Transmitter Signal Processing
Scrambler
Incoming TTL data is applied to flip-flop U9B, and
clocked by the applied transmit clock. This latched
incoming data is applied to shift register U10. This
shift register, along with signal delay flip-flop U9A
and exclusive-or gates U11A and U11B, provides a
17-stage polynomial multiplier to convert the
incoming NRZI into a data format with higher lowfrequency components.
The data stream is taken from gate U11A.
generated by the state machine.
Transmit Raised-Cosine Generator
Descrambler
The clock signal latches incoming data from U13 to
flip-flop U7B whose output level is now synchronized
by the clock. Data is simultaneously clocked into shift
register U9. This shift r egister, along with signal delay
flip-flop U7A and exclusive-or gates U1 1C and U1 1D,
The data from the scrambler is applied to state
machine U17, U18 and clocked by U21A. For every
bit that is clocked into the state machine, counter
U21A provides sixteen (16) states. These states are
used to provide an output from U18 that does one of
four things:
provides a 17-stage polynomial divider to extract the
NRZI bit stream from the incoming data.
The output of the descrambler, de-glitched by R26/
1) If the last bit was a one, and the current bit is a
one, the output from U18 is held at its maximum
value.
C23, is fed to inverters U19F and U19E. U19F
provides TTL level data to the attached TNC and/or
bit regenerator. U19E is AC-coupled to BER test point
TP2, where it may be used to drive an oscilloscope or
speaker for setting a link up for best bit error rate
performance.
DCD
The signal quality pulses from the state machine are
buffered by U19C, then coupled via diode D6 to
U19D, a schmitt trigger which, along with C24 and
R25, implements a pulse stretcher. Any pulse from
the state machine is remembered for several
milliseconds. The time constant of this circuit,
determined by R25/C24, has been chosen to provide
a minimum delay when data is valid, but more
importantly to minimize falsing when noise is being
received.
The output from U19D is passed to U12B, a
retriggerable one-shot. U12B will trigger on data
edges from U7B only when U19D is in the correct
state. In this manner, U19D gates U12B, while U12B
Page 24 of 38January 19939600bps Modem Kit
2) If the last bit was a zero, and the current bit is a
zero, the output from U18 is held at is minimum
value.
3) If the last bit was a one, and the current bit is a
zero, the output from, U18 is stepped down (in 16
steps) in a pattern corresponding to the
descending edge of a raised-cosine.
4) If the last bit was a zero and the current bit is a
one, the output from U18 is stepped up (in 16
steps) in a pattern corresponding to the ascending
edge of a raised-cosine.
The encoded values from U18 are fed to a digital-toanalog converter (D/A), U20.
Transmit Analog Signal Processing
The "stairstep" output from U20 is level-shifted by
U22C and filtered by U22D. The now continuous
waveform from U22D is set to the desired level for
correct modulation of the attached transmitter by
U22B, whose gain is controlled by trimpot R21.
Page 25
The output from U22B is AC-coupled by C30, a 10 uF
capacitor to allow for relatively low transmitter input
impedances.
Transmit Watchdog Timer
To prevent a runaway TNC from clogging a radio
channel, the PTT information is passed through a oneshot, U12A. This device is set for a few tens of seconds,
to allow maximum length packets to be transmitted
while preventing a stuck PTT command from
jamming the radio channel. Transmitter keying is
provided by power FET Q1, the familiar VN10KM.
LED Indicators
LEDs are provided to monitor +5V power (D4), PTT
activation (D3) and DCD (D5).
Optional Bit Regenerator
DCD from an incoming signal is passed to
programmable logic device (PLD) U1. U1 then
applies a PTT command to the PTT watchdog via U13
and clocks in received data from the descrambler . The
data is stored in first-in first-out (FIFO) buffer U2, a
CD40105B. After eight (8) received clocks have
accumulated, U1 begins clocking data out from U2
via a stable transmit clock (rather than the possiblyjittery receive clock from the state machine).
This process continues until DCD goes false. At this
point, U1 continues to clock out the remaining data
bits from U2 (this may be fr om 0 to 16, depending on
the clock accuracy of the sending station and the bit
regenerators modem).
TNC Interface Logic
The TNC interface is via a standard modem
disconnect header P3. P3 uses the PacComm
extensions to the T APR disconnect in order to provide
a convenient means to apply power to the modem.
Programmable logic devices (PLDs) U13 and U14
handle all configuration requirements for T APR TNC
1 and TNC 2 or clones, AEA PK88 and PK232, and
DRSI PC*PA. Special variations of these chips may
be necessary for other TNCs. Contact TAPR for
availability for your particular TNC.
P2 is provided to allow chaining another external
modem to your TNC. This may be useful for adding
a 1200 bps PSK modem as well as the 9600 bps modem
for your Amateur satellite station, for example.
Configuration is handled by jumpers JP2-JP6
described later in this section.
Radio Interface
The signals to and from the radio are bypassed for
RF by R1-R3, R14 and C1-C6. The signals are available
at 5-pin connector P1.
Optional Clock Oscillator
A 74HC4060 oscillator/divider IC with a 4.9152 MHz
crystal provides normal clocking signals or 32x (307.2
kHz) or 16x (153.6 kHz) for the modem. U6 is the IC,
and Y1, along with the associated resistors and
capacitors, provides the feedback to ensure oscillation
at the desired frequency.
The FIFO signals to U1 when it is empty, at which
point U1 releases its PTT command. The release of
PTT is delayed about 10 mSec by U3 and associated
components to allow the distant TNC to finish
fetching the incoming data before the bit regenerator
releases local PTT. This prevents noise bursts from
possibly confusing the distant TNC and causing it to
lose the data just received.
At this point, the local PTT is released and the modem
goes quiescent.
If, however , the modem is attached to a TNC and that
TNC wishes to access the modem and its radio, the
control logic in U13 will pass control to the TNC in
preference to the regenerator.
This allows a network node, for example, to seize
control of the channel. On the other hand, when the
bit regenerator is active, the same DCD signal that
enables the regenerator is also passed to the TNC, so
it will normally defer its transmission.
The override function has been included for specific
applications.
Jumper Functions
The following table lists the function of each jumper
on the 9600 bps modem PC board. Pay careful
attention when reading this section to determine
interface requirements to various TNCs. Several of
the jumpers have no effect at all on the operation of
the 9600 bps modem but may have a significant effect
on the operation of the attached TNC!
9600bps Modem KitJanuary 1993Page 25 of 38
Page 26
JumperPositionFunction
JP1OPENDisables DCD LED.
CLOSED Enables DCD LED.
JP2OPENSelects clock signals from the TNC for clocking the 9600 bps modem.
CLOSEDThe internal clock option is the modem clocking source.
JP3OPENAssumes the attached TNC uses a 32x clock.
CLOSEDAssumes the attached TNC uses a 16x clock.
JP4Selects RTS options on the attached TNC.
1&2P3 pins 9 and 10 are shorted together (needed by TNC 1 and clones).
2&3P3 pins 5 and 9 are connected together (needed by TNC 2s and clones).
JP5OPENDoes nothing.
CLOSEDShorts P3 pins 7 and 8. This is necessary for the proper operation of a TNC 1
(or clone) internal modem when the 9600 bps modem is bypassed.
This position may damage a TNC 2!
JP6OPENSelects the 9600 bps modem.
CLOSEDThe 9600 bps modem is bypassed and the TNC's internal modem, if any , is selected.
Radio Connector - P1
This 5-pin connector interfaces the 9600 bps modem to a radio. Note that this must be "flat response audio"
and not pre-emphasized, de-emphasized or otherwise shaped. Transmitter audio injection to the radio is
usually directly to the FM modulator . Receive audio from the radio is usually taken directly fr om the detector
circuit. See the 9600 bps Radio Handbook by Mike Curtis, included with your 9600 bps modem kit, for
further information on radio interfacing.
PinNameFunction
1RXAReceive Audio input. The bandpass should extend from about 100 Hz to a minimum
of about 7200 Hz. Signal levels from about 100 millivolts to about two volts are
acceptable. The actual range depends on the setting of R11. The input impedance
is high, on the order of 100K ohms, AC-coupled.
2TXATransmit Audio output. The signal level here is adjustable by R21 from a few 10s of
millivolts to a couple of volts depending on the transmitter input impedance.
The output impedance is on the order of 1K ohm, AC-coupled.
3COMMON This is power and audio ground.
4COMMON This is power and audio ground.
5PTTTransmit Push to talk output. This line goes to ground via about 100 ohms when
transmitting. It can withstand about 25 volts open circuit and can sink several
tens of milliamperes. It is not protected from inductive loads, such as r elay coils.
Modem Disconnect - P3
The modem disconnect is used to connect the 9600 bps modem to the attached TNC. It may be wired as a 20or 26-pin connector . If wired as a 20-pin connector , pins 21-26 are not used. Note that many signals available
at the header are not used by the modem but are provided for use by the TNC. Signals that are absolutely
necessary for modem operation are marked with an asterisk (like this*).
PinNameFunction
1*DCD OutData Carrier Detect output from modem to TNC. A logic low indicates DCD.
2DCD InData Carrier Detect input from TNC's modem. This signal is passed to pin 1 when
the 9600 bps modem is not selected.
3N/CNot connected.
4N/CNot connected.
5*RTS InRequest to Send input from TNC. A logic low tells the modem to transmit.
Page 26 of 38January 19939600bps Modem Kit
Page 27
6RTS OutRequest to Send output to TNC's modem. When the 9600 bps modem is not selected,
pin 5's level is passed to this pin.
7N/CNot used. Routed to JP5.
8N/CNot used. Routed to JP5.
9N/CNot used. Routed to JP4.
10N/CNot used. Routed to JP4.
11TXC OutTransmit Clock output to TNC. This square wave is at 32x or 16x the data rate
depending on the status of JP3.
12*TXC InTransmit Clock input from TNC. This signal is expected at 16x or 32x the data rate
depending on the status of JP3. If the TNC does not provide this clock, it may be
provided locally by the Clock Option.
13RXC OutReceive Clock output to TNC. This is not used by the modem and is a 32x or 1x
clock depending on the state of JP3.
14RXC InReceive Clock input from TNC.
15*GNDPower and signal common.
16N/CNot used.
17*RXD OutReceive Data from the 9600 bps modem.
18RXD InReceive Data from the TNC's modem. This signal is routed to pin 17 when the
9600 bps modem is not selected.
19*TXD InTransmit Data from the TNC.
20TXD OutTransmit Data to the TNC's modem. This pin is always shorted to pin 19.
21N/CNot used.
22N/CNot used.
23+5V+5V power. This is an input and should only be used if modem regulator U23 is
not installed. Current drain is about 50 mA.
24N/CNot used.
25GNDPower and signal common.
26*+12V+12V unregulated power in. This voltage should be in the range of +8 to +20 VDC
and capable of supplying at least 50 mA. This signal is not needed if regulated
+5 VDC is instead supplied to pin 23.
Secondary Modem Disconnect - P2
This header is pr ovided to enable chaining another modem, such as the TAPR 1200 bps PSK modem, to the
same TNC that the 9600 bps modem is attached.
NOTE: In its default condition, all pin pairs of P2 are shorted, e.g., pin 1 to pin 2, pin 3 to pin 4, etc. If an
external modem is attached, the default shorting traces on the bottom of the modem PC board must be cut.
If any traces are cut, shorting jumpers must be installed at P2 if the additional modem is disconnected.
PinNameFunction
1*DCD InData Carrier Detect output from 9600 bps modem. A logic low indicates DCD.
This signal must be passed to pin 2 when the attached external modem is not in use.
2*DCD OutData Carrier Detect output from the attached external modem. This pin must reflect
the state of pin 1 when the external modem is not in use.
3N/CNot connected.
4N/CNot used.
5*RTS OutRequest to Send input to the 9600 bps modem. The signal at this pin must reflect
pin 6 when the external modem is not in use.
6*RTS InRequest to Send input fr om the TNC to the attached external modem.
7N/CNot used. Shorted to pin 8.
8N/CNot used. Shorted to pin 7.
9N/CNot used. Shorted to pin 10.
10N/CNot used. Shorted to pin 9.
9600bps Modem KitJanuary 1993Page 27 of 38
Page 28
11*TXC OutTransmit Clock output to TNC. This square wave is at 32x or 16x the data rate.
It must be passed to pin 12 when the attached external modem is not in use.
12*TXC InTransmit Clock input from TNC. This signal is at 16x or 32x the data rate.
13*RXC OutReceive Clock output to TNC. This signal is at 32x or 1x the data rate.
It must be passed to pin 14 when the attached external modem is not in use.
14*RXC InReceive Clock input from TNC.
15*GNDPower and signal common.
16N/CNot used.
17*RXD InReceive Data from the 9600 bps modem to the TNC. This signal must be passed to
pin 18 when the attached external modem is not in use.
18*RXD OutReceive Data fr om the attached external modem. This pin must r eflect the state of
pin 17 when the attached external modem is not in use.
19*TXD InTransmit Data from the TNC. This pin should r emain shorted to pin 20 at all times.
20*TXD OutTransmit Data to the TNC's modem. This pin should always be shorted to pin 19.
ERRATA
Unfortunately, we have discovered a few errors in
the board layout for the secondary connector. If you
do not plan to use your modem with an external
modem connected to P2, you can ignore these, but
TAPR recommends that you make the following
modifications before building your modem kit if you
intend to use it with another modem in the future.
( ) On the top of the 9600 modem board, cut the traces
that ties P3 pin 1 to P2 pin 2.
( ) On the top of the 9600 modem board, cut the trace
that ties P3 pin 17 to P2 pin 18. This trace passes
between RP2 pin 2 and 3 and is difficult to get to.
( ) On the bottom of the 9600 modem board, cut the
trace that ties P2 pin 1 to U14 pin 12.
( ) On the bottom of the 9600 modem board, cut the
trace that ties P2 pin 17 to U14 pin 19.
( ) On the bottom of the 9600 modem board, add a
jumper from U14 pin 12 to P2 pin 2
( ) On the bottom of the 9600 modem board, add a
jumper from U14 pin 19 to P2 pin 18.
( ) On the bottom of the 9600 modem board, add a
jumper from P3 pin 1 to P2 pin 1.
Example: Attaching a TAPR 1200 bps PSK Modem
If the above pin descriptions look confusing, this
section will describe interfacing a T APR PSK modem
to P2.
NOTE:The PacComm PSK Modem attaches in
exactly the same manner as the T APR PSK modem.
( ) Build and test the PSK modem without the 9600
bps modem and verify that it is working as
expected.
( ) Build and test the 9600 bps modem and verify that
it works as expected.
( ) On the bottom side of the 9600 bps modem PC
board, carefully cut the traces shorting P2 pins 1
and 2.
( ) Likewise, cut the trace shorting P2 pins 17 and 18.
( ) Install push-on jumpers at P2 pins 1 and 2 and at
P2 pins 17 and 18.
( ) Again verify the correct operation of the 9600 bps
modem.
( ) Remove both push-on jumpers at P2.
( ) Install the modem disconnect header fr om the PSK
modem to P2.
( ) On the bottom of the 9600 modem board, add a
jumper from P3 pin 17 to P2 pin 17.
That's all there is to it! Now , when you wish to operate
1200 bps PSK packet, you turn on the PSK modem,
de-select the 9600 bps modem (short JP6) and operate
as if the 9600 bps modem weren't installed. When
you wish to operate 9600 bps, switch off the PSK
modem and operate as if it weren't there. For normal
operation of your TNC, switch off the PSK modem
and de-select the 9600 bps modem.
Page 28 of 38January 19939600bps Modem Kit
Page 29
TROUBLESHOOTING
This section of the manual will deal diagnosing and
repairing your 9600 bps modem in case it does not
operate properly.
Before you attempt to troubleshoot your modem, you
should carefully read and understand the Detailed
Circuit Description section earlier in this manual.
Equipment Needed
You will need an oscilloscope, preferably DC coupled
and able to read waveform voltages on the order of 1
to 5 volts with 10% accuracy. Calibrated, triggered
sweep is a plus (and probably necessary). Almost
any oscilloscope made in the last 15 years will suffice.
The highest frequency of interest is a few hundred
kilohertz.
A DC voltmeter to verify the 5-volt regulator is also
necessary. Any DVM will work, and an old VOM
with better than 5% accuracy will substitute easily.
A replica of the transmit waveform from U22 pin 7
should appear at U5 pins 3, 1, 5, 7 and TP1 in that
order. See "Waveform 1." The waveform may alter
slightly as it passes through this filter , with the higher
frequencies becoming attenuated. The DC level of
the waveform will be at +5 VDC through the filter.
U4 pin 1 (data slicer output) should have a rectangular
waveform of about 5 volts amplitude. Rise and fall
times will be in the sub-microsecond range. This
waveform is applied to U13 pin 19, delayed, and
passed out U13 pin 15 to U7 pin 12 (descrambler
input) and U16 pin 2 (state machine data input).
A 16x clock (153.2 kHz) should be present at U16 pin
11. Synchronized to the rising edge of this clock, the
slicer data at U16 pin 2 should appear at U16 pin 19
and U15 pin 3. A 9600 Hz clock should appear at
U16 pin 15, U7 pin 11 and U19 pin 1. An inverted
version of this clock should appear at U19 pin 2, U7
pin 3 and U8 pin 3.
Checking It Out
NOTE:If the signals aren't present as noted in this
section, refer to the next section for the expected signal
path back to the source.
NOTE:CMOS levels means voltages that swing
within 1/2 volt of GND and +5 VDC.
Verify the +5 volt regulator output! If this voltage is
out of tolerance (+4.75 to +5.25 volts), find and fix the
problem before proceeding!
A TNC is NOT necessary unless you are using the
TNC for a power source or a clock source.
Set the CLOCK jumper as appropriate for the TNC
you are using.
Verify that there is a 9600 Hz square wave present at
U19 pin 4. See "W aveform 2" at the end of this section.
Adjust the deviation control R21 for an amplitude of
1 volt peak-to-peak at U22 pin 7. See "Waveform 1"
at the end of this section. This should be a cleanlooking waveform with high frequency components
of 4.8 kHz. If you see higher-frequency noise on the
output (usually around 200 kHz), U22 is oscillating.
This may be due to a bad op amp or some sort of
feedback from your transmitter input.
Install a jumper at P1 pins 1 and 2. This will loop
back the transmit audio signal to the receiver input.
Set control R11 full CCW.
9600bps Modem KitJanuary 1993Page 29 of 38
Sliced data at U7 pin 12 should appear at U7 pin 9
synchronized to the rising edge of the clock at U7 pin 1 1.
Descrambled data out should appear at U11 pin 11
with "glitches" of not more than 150 nSec. The output,
free of glitches, should appear at U19 pin 12 (receive
data output). The receive data output should match
the transmit data input at U9 pin 12, with a time delay
and perhaps some jitter.
At this point, the modem is essentially functional. All
that remains of its basic operation is the DCD, PTT
and TNC interface circuitry.
DCD is derived from U15 pin 19, which will either be
near 0 VDC or have regular pulses from near +5 VDC
to near 0 VDC. (It will be near +5 VDC when no signal
is being received.) This pattern will be inverted and
appear at U19 pin 6. A peak detector at the output of
U19 pin 6 drives U19 pin 9. The peak detector is also
a filter and determines the "attack time" of the DCD
circuit. It is designed to provide minimum falsing on
noise. The output of U19 pin 8 appears at U12 pin 11.
(U12 pin 12 looks for transitions from U7 pin 8 which
will indicate that the modem is "hearing" something.
This received activity is used to gate the DCD to
ensure that DCD is not asserted because of complete
silence at the modem input. Remember, the DCD
portion of the State Machine is looking for erroneous
data transitions -- a lack of incoming data will have
no erroneous transitions!) U12 pin 10 will be near + 5
VDC and drive LED D5 ON assuming JP1 is intact.
U12 pin 9 will be near 0 VDC. This is the DCD output
signal.
Page 30
PTT is applied to U12 pin 3 as a signal near 0 VDC
when the transmit function is activated. U12 pin 6
will go near +5 VDC, turning on Q1 and applying a
ground to the PTT output at P1. U12 pin 7 will go
near 0 VDC, turning on LED D3. A slowly rising
voltage will appear at U12 pin 2. If the transmit key
signal is applied to U12 pin 3 for too long, the voltage
at U12 pin 2 will rise high enough to timeout U12,
removing the PTT from the radio and extinguishing
the PTT LED.
The TNC interface circuitry looks a bit complex but
is really just a big switch. A written explanation would
be long and confusing. The signals are plainly labelled
on the schematic. The important points about the
interface are:
you are using the TNC clock, or U14 pins 5 (16x clock)
or 6 (32x clock) if using the internal clock option. By
this time, I will assume you have the 9600 Hz clock at
U19 pin 4...
No Transmit Waveform
Incoming data isn't needed here. Assuming the 9600
Hz clock is present at U19 pin 4, check for it at U9 pin
11, U9 pin 3 and U10 pin 3. See "Waveform 2".
Next, verify that data at CMOS levels appears at U11
pin 3, then at U17 pin 3.
Verify that 9600 Hz appears at U17 pin 5, 19,200 Hz at
U17 pin 6, 38,400 Hz at U17 pin 7 and 76,800 Hz at
U17 pin 8. Finally, check for 153.6 kHz at U17 pin 9
and U18 pin 11.
1) The modem requires a 16x or 32x clock from the
TNC or internal clock option.
2) The TNC DCD signal comes in on P3 pin 2 and
goes out on P3 pin 1. The 9600 modem passes
this signal when it is not selected, and passes its
own DCD signal out P3 pin 1 when it is selected.
The TNC needs the DCD signal at P3 pin 1; the
9600 modem does not need the TNC signal at P3
pin 2.
3) The TNC R TS (transmit command) signal comes
from P3 pin 5. The 9600 modem needs this signal.
If the 9600 modem is deselected, it passes P2 pin 5
to P3 pin 6; if it is selected, it passes no signal to P3
pin 6.
4) The 9600 modem expects a 16x or 32x clock from
P3 pin 12.
Once these signals are present, look for the waveforms
labelled A, B, C and D in the transmit analog section.
See "Waveform 1". A varying data pattern should be
present at U17 pins 11-13 and 15-19, as well as at U18
pins 2 through 9 and pins 13 through 19, and finally
at U20 pins 5 through 11. This pattern is stored in
EPROM U17 and generated as a result of the clock
signals from U21 and the data pattern from U11A.
No Data Slicer Output
Follow the analog signal from P1 pin 1 through U5A
and U5B. Verify the DC level of the signal is near +5
VDC. The reference voltage at U4 pin 2 should
likewise be +5 VDC, and the same value as the "center"
of the signal voltage. The output of the slicer should
go from nearly 0 VDC to +5 VDC.
No Receive Clock
The 16x signal at U16 pin 11 is essential. After this
5) RX Data from the TNC comes in at P3 pin 18. This
signal is passed to P3 pin 17 if the 9600 modem is
deselected; the 9600 decoded data is passed to this
pin if the modem is selected.
6) Tx data comes from the TNC at P3 pin 19. This
data is passed to P3 pin 20 as well as the 9600
modem at all times.
Where to Look for Missing Signals
9600 Hz Transmit Clock
If the 9600 Hz clock isn't present on U19 pin 4, trace it
back to U13 pin 16, then U13 pin 8, then U21 pin 6.
See "W aveform 2." If it is still not present, look for a
16x clock (153.6 kHz) at U21 pin 1, then U13 pin 13,
then U21 pin 1 1 OR pin 13 (depends on whether your
TNC/clock provides a 16x or 32x clock -- the signal
at U21 pin 11 should be 1/2 the fr equency of the signal
at U21 pin 13). If the clock is still not present (whew!),
then U14 pin 16 and U13 pin 4 should be checked if
Page 30 of 38January 19939600bps Modem Kit
signal is verified, check all connections between U15
and U16, and all other connections of U15. If U16 pin
19 does not follow U16 pin 2, U16 is probably bad. If
it does and there is still no 9600 Hz output at U16 pin
15, then U15 is likely bad.
No Receive Descrambled Data
Assuming data at U7 pin 12 and clock at U7 pin 11,
verify the clock signal at U19 pins 1 and 2, U7 pin 3
and U8 pin 3. If all is well, try substituting the parts
in the descrambler (U7, U8, U11 and U19).
No DCD
If U12 pin 11 is pulled below +0.8 VDC and ther e ar e
transitions at U12 pin 12, then if no DCD is present
U12 is probably bad.
No PTT
Verify the inputs as described. If they are present and
there is no output, U12 is likely bad.
Page 31
Waveform 1
= HI
= LO
104 µsec
104 µsec
+5 vdc
0 vdc
(A)HI = +2.4 VDC, LO = +2.0 VDC, waveform is
"stepped"
NOTES ON OPTIONS
Clock Option
Use the clock option if you are:
(1) using the modem as a stand alone bit regenerator,
or
(2) using the modem with a TNC 1 or TNC 2 or exact
clone at "ODD" data rates, or
(3) using the modem with a TNC 2 or other switch-
selected radio port data rate TNC and you desire
to automatically select the 9600 bps data rate when
the 9600 bps modem is selected via JP6.
Do not use the clock option if you are:
(1) using the modem with a PK88, PK232, DRSI
PC*PA or
(2) a TNC which cannot accept an external clock
signal.
(B) HI = +6.0 VDC, LO = +4.8 VDC, waveform is
"stepped"
(C) HI = +6.0 VDC, LO = +4.8 VDC, waveform is
"smooth"
(D)Waveform is variable amplitude up to about 1.5
V peak-peak
Waveform 2
Bit Regenerator Option
Use the bit regenerator only if you are using the
modem as part of a full-duplex repeater.
If you use the bit regenerator option for full duplex
with a node attacked, the associated TNC will
override the bit regenerator when it asserts PTT.
9600bps Modem KitJanuary 1993Page 31 of 38
Page 32
Page 32 of 38January 19939600bps Modem Kit
Page 33
+
R34
U20U21U22
R32
R33
+
+
+
C28 C29 C30
C24
R25
D6
U18U19
TP3
C25
R26
R27
C23
C27
C26
JP6
TNC
MODEM
R28
R29
R30
R31
R18
R19
R20
JP1
R24
R22
D2
R23
Q1
U12
C21
R17
C22
+
D3
D4
D5
PTTPWR
DCD
R21
U7U8
U11
U9
U10
R16
C20
Y1
C19
U6
GND
TP2
R11
+
C17
C18
U16
U17
R12
R13
R14
R15
C11
U15
C13 C15 C16
R8
R9
R10
C12
U5
U4
+
+
C14
C10
U23
U3
U2
U1
R1
R2
R3
C1
C4
C2
C5
C3
C6
TP1
C7
C9
C8
P1
U14
U13
RP1
RP2
R4
R5
R6
R7
D1
P2
P3
JP2
JP3
JP4
JP5
INT
CLK
TNC1 TNC2
9600 BPS MODEM REV 1 (C) 1992 TAPR
9600bps Modem KitJanuary 1993Page 33 of 38
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