TapeTech CFFULL User Manual

Operation

Drywall Feed Pump

U.S. Patents Pending: 61/315,288; 61/315/322; 61/316,013; 61/316,010

- For water-based materials only -

- Not for use in explosive atmospheres -

- Not for use with quick-set materials -

READ ALL WARNINGS AND INSTRUCTIONS

Read all warnings and instructions in this manual.
Save these instructions.

Maximum Working Pressure 2500 psi (17.2 MPa, 172 bar)

Model 257100: 120V NA ETL
Model 258906: 240V Euro Multicord
Model 258907: 110V UK, CE
Model 262288: 120V NA
Model 262300: 240V Euro CE Cord

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ENG

Agency Approvals:

257100 ✓✓✓
258906 ✓✓
258907 ✓
262288 ✓✓
262300 ✓✓

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Warning

Warning

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point sym­bol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the
body of this manual, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may
appear throughout the body of this manual where applicable.

WARNING

WARNINGWARNINGWARNING

ELECTRIC SHOCK HAZARD

This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock.

• Turn off and disconnect power cord before servicing equipment.

• Use only grounded electrical outlets.

• Use only 3-wire extension cords.

• Ensure ground prongs are intact on power and extension cords.

• Do not expose to rain. Store indoors.

SKIN INJECTION HAZARD

High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This may look like
just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.

• Engage trigger lock when not dispensing.

• Do not point dispensing device at anyone or at any part of the body.

• Do not put your hand over the fluid outlet.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or servicing

equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses and couplings daily. Replace worn or damaged parts immediately.

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and
explosion:

• Do not dispense flammable or combustible materials near an open flame or sources of ignition such as

cigarettes, motors, and electrical equipment.

• Material or solvent flowing through the equipment is able to result in static electricity. Static electricity creates a

risk of fire or explosion in the presence of material or solvent fumes. All parts of the system, including the pump,
hose assembly, dispenser, and objects in and around the work area shall be properly grounded to protect against
static discharge and sparks. Use Graco conductive or grounded high-pressure airless material hoses.

• Verify that all containers and collection systems are grounded to prevent static discharge.

• Connect to a grounded outlet and use grounded extensions cords. Do not use a 3-to-2 adapter.

• Do not use a material or a solvent containing halogenated hydrocarbons.

• Keep work area well-ventilated. Keep a good supply of fresh air moving through the area. Keep pump assembly

in a well ventilated area.

• Do not smoke in the work area.

• Do not operate light switches, engines, or similar spark producing products in the work area.

• Keep area clean and free of material or solvent containers, rags, and other flammable materials.

• Know the contents of the materials and solvents being dispensed. Read all Material Safety Data Sheets (MSDS)

and container labels provided with the materials and solvents. Follow the material and solvents manufacturer’s
safety instructions.

• Fire extinguisher equipment shall be present and working.

• Drywall feed pump generates sparks. When flammable liquid is used in or near the drywall feed pump or for

flushing or cleaning, keep unit at least 20 feet (6 m) away from explosive vapors.

2 3A0245A

Warning

WARNING

WARNINGWARNINGWARNING

MOVING PARTS HAZARD

Moving parts can pinch, cut or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the

Pressure Relief Procedure and disconnect all power sources.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Always wear appropriate gloves, eye protection, and a respirator or mask when dispensing.

• Do not operate or dispense near children. Keep children away from equipment at all times.

• Do not overreach or stand on an unstable support. Keep effective footing and balance at all times.

• Stay alert and watch what you are doing.

• Do not leave the unit energized or under pressure while unattended. When the unit is not in use, turn off the unit and

follow the Pressure Relief Procedure for turning off the unit.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not kink or over-bend the hose.

• Do not expose the hose to temperatures or to pressures in excess of those specified by Graco.

• Do not use the hose as a strength member to pull or lift the equipment.

PRESSURIZED ALUMINUM PARTS HAZARD

Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and
equipment rupture. Failure to follow this warning can result in death, serious injury, or property damage.

• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such

solvents.

• Many other fluids may contain chemicals that can react with aluminum. Contact your material supplier for compatibility.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment
to help protect you from serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This
equipment includes but is not limited to:

• Protective eyewear, and hearing protection.

• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.

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Component Identification (Unit)

Component Identification (Unit)

K

A

G

B

C

E

D

F

A

Pump Module

B

Prime/Tool Fill/Recirculation Valve/Pressure Relief

C

Flow Control Knob

D

ON/OFF Switch

E

15/20 Amp Switch (North America only)

F

Material Hoses

G

Movable Handle

H

Pump Connector

J

Prime Hose

K

Hopper

L

Hopper Plug

M

Expandable Plug

N

Pump

P

Material Screen

H

J

P

L

M

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N

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Component Identification (Hoses and Tools)

Component Identification (Hoses and Tools)

AA

BB

FF

GG

HH

JJ

CC

AA
BB
CC
DD
EE
FF
GG
HH
JJ
KK
LL
MM
NN
PP
RR

DD

EE

Fluid Manifold
Fluid Outlet
Fluid Inlet
Hose 1/2 in. x 50 ft (max 150 ft)
Fitting 1/2 in. x 1/4 in.
Hose 1/4 in. x 15 ft
Coupling
Z Swivel with Quick-Connect Clamp
Inline Valve Controller
Box Slide Controller
Box Tool Handle
Box Tool Head
Tape Tool
Corner Tool Handle
Corner Tool Head

LL

KK

MM

NN

PP

RR

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Grounding

Grounding

GROUNDING INSTRUCTIONS (North America)

This appliance is rated more than 15 A and is for use
on a circuit having a nominal rating of 120 V and is fac­tory equipped with a specific electric cord and plug. No
adapter should be used with this appliance. If the appli­ance must be reconnected for use on a different type of
electric circuit, the connection should be made by qual­ified service personnel; and after the connection, the
appliance should comply with all local codes and ordi­nances.

Consult a qualified electrician if there is any doubt as to
whether an outlet box is properly grounded.

GROUNDING INSTRUCTIONS (Europe)

The sprayer must be grounded. Grounding reduces the
risk of static and electric shock by providing an escape
wire for the electrical current due to static build up or in the
event of a short circuit.

FCC Notice (FCC ID: JHICED1)
Model Number: DFS150

This device complies with Part 15 of the FCC rules.
Operation is subject to the following two conditions:

• This device may not cause harmful interference.

• This device must accept any interference that may
be received, including interference that may cause
undesired operation.

Changes or modifications not expressly approved by
Graco, Inc. could void the user's authority to operate this
equipment.

IC Notice (IC: 4840ACED1)

This product meets the applicable Industry Canada
technical specifications/Le présent materiel est con­forme aux specifications techniques applicables
d’Industrie Canada.

Pressure Relief Procedure

1. Turn flow control knob fully counterclockwise to OFF
position.

The sprayer cord includes a grounding wire with an
appropriate grounding contact.

The plug must be plugged into an outlet that is properly
installed and grounded in accordance with all local
codes and ordinances.

Do NOT tamper with relief valve or devices that control
maximum flow control during normal operation. Bodily
injury and/or damaged to equipment can occur.

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2. Place deflector in hopper or suitable container.

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3. Turn prime valve handle to PRESSURE RELIEF
position.

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bar/psi

4. Display will read “----” when all pressure is relieved.
If display does not reach 0, the hose or inline valve
are clogged and prime/tool fill/ recirculation valve is
plugged.

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Setup

Setup

1. Turn power switch to OFF and connect power cord.

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2. Connect material hose (DD) to fluid manifold outlet
(BB).

NOTE: Up to 150 ft of 1/2 in. plus 15 ft. x 1/4 in. hose
can be connected to the unit. If desired flow rate is not
obtainable, reduce hose length or add additional water
to material mixture.

BB

DD

EE

FF

GG

HH

JJ

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3. Use fitting (EE) to connect to hose (FF) and hose
(DD).

Digital Tracking System (DTS)

Operation Main Menu

Short press to move to next display. Press and hold (5 sec­onds) to change units or reset.

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1. Turn flow control knob fully counterclockwise to OFF

position. Perform Pressure Relief Procedure, page

6.

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2. Turn power ON. Pressure display appears. Dashes
will not appear unless pressure is less than 200 psi
(14 bar, 1.4 MPa).

4. Use coupling (GG) to connect hose (FF) and Z
swivel (HH).

5. Connect Inline Controller Valve (JJ) if taping or finish­ing corners.

6. Connect selected finishing tool using supplied
quick-connect clamps. See Using Finishing Tools,
page 11.

7. Select 15A/20A setting based on your circuit rating
(North America only).

NOTE: 20A setting will produce the best performance.

20

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psi

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Change Display Units

Press and hold DTS button for 5 seconds to change pres­sure units (psi, bar, MPa) to desired units. Selection of bar
or MPa changes gallons to liters x 10. To change display of
units, DTS must be in flow control mode and pressure must
be at zero.

Psi

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Psi

bar

MPa

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Job Gallons

1. Short press DTS button to move to Job Gallons (or
liters x 10).

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Setup

Psi

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NOTE: JOB scrolls past, then the number of gallons dis­pensed displays.

2. Press and hold to reset to zero.

Lifetime Gallons

1. Short press DTS button to move to LIFE gallons (or
liters x 10). LIFE scrolls briefly, then the number of
gallons dispensed displays.

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Learn the Controller

This unit uses two different controllers: an inline valve con­troller for taping and corner finishing, and a box slide con­troller for box finishing. Each time you change controllers,
perform the following steps so the unit can learn the con­troller.

1. Turn flow control knob fully counterclockwise to OFF
position.

NOTE: You must be facing the unit and be no more than 10
ft away to learn the controller. The unit can only be

operated by one learned controller at a time.

Secondary Menu - Stored Data

1. Perform Pressure Relief Procedure, see page 6.

2. To access Secondary Menu, make sure flow control
knob is turned fully counter-clockwise to the OFF
position. Then turn power switch on while holding
DTS button down.

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3. SERIAL NUMBER scrolls past and then serial num­ber (e.g. 00001) displays.

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4. Short press DTS button and MOTOR HOURS
scrolls past and then total motor run hours are dis­played.

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2. Push digital display button 3 times until LEARN

appears on display screen.

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5. Short press DTS button. LAST ERROR CODE

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scrolls by and last error code is displayed (e.g.
E=07). See Electrical Problems, page 19.

3. Pull trigger on controller.

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4. OK will then appear on display screen (if not, see
Troubleshooting).

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Setup

6. Press and hold DTS button to clear error code to
zero.

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7. Short press to move to SOFTWARE REV.

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8. Short press to display number of GUN TRIGGERS
logged.

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9. Short press to enter BLOCK mode. Hold DTS but­ton in to block any active outside RF signals in the
area other than the current learned controller. The
screen will display the number of unwanted signals
being blocked. Up to 5 unwanted RF signals can be
blocked.

10. Short press to enter CLEAR mode. Hold in DTS

button to clear all RF signals that were being
blocked.

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11. Short press to RF ON/OFF mode (this is used for
Troubleshooting only). To turn RF off and enter pres­sure control mode, make sure flow control knob is at
zero. Hold DTS button until screen displays RFOFF.
Turn power switch OFF, then turn back ON. The dis­play will show an asterisk to indicate that it is in
pressure control mode.

To return to flow control mode, turn power switch
OFF for approximately 45 seconds.

psi

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NOTE: To see the number of blocked signals, press and
hold the DTS button.

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Prime Pump

Prime Pump

NOTICE

Do not use with quick-set materials. They can harden
inside the unit and hose.

1. Mix material in separate bucket.

2. Add 1-2 gallons (4-8 liters) of material to hopper.

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3. Place prime hose deflector into hopper or empty

bucket. NOTE: Keep deflector shield wet once it is in
use.

4. Turn power ON and turn prime valve handle to
PRIME. Turn flow control knob clockwise to start
pumping.

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6. Add the remaining material to hopper.

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7. After unit is primed, turn prime valve handle to
APPLY FINISH position.

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5. Install material screen (P).

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