Tanco 580A, 1080A User Manual

Page 1

Manual 1080A & 580A TANCO CONTROLLERS Page1 of 28

580A controller version

1080A controller version.

The TANCO wrapper machine controller is an advanced automatic system. It both control and monitors the moving machine parts and thereby provides for an optimal efficient and safe machine operation. The system gives detailed instructions and messages via the 40 character alphanumeric display, enabling the operator to monitor the operation of the wrap machine at any instant.

The system is equipped with various test facilities, warning messages, error messages and instructions making the system superior in terms of facilities, service and operation.

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THE DISPLAY UNIT AND PANEL FUNCTIONS

SWITCH

FUNCTIONS

Fig1 Tip off the bale on manual instruction.

Fig2 Tip table back to horizontal on manual instruction.

Fig3 Close cutter on manual instruction.

Fig4 Open cutter on manual instruction.

Fig5 Lower load arm on manual instruction.

EXPLANATION.

Fig6 Raise load arm on manual instruction.

Fig7 Raise elbow on manual instruction ( 1080A only )

Fig8 Lower elbow on manual instruction ( 1080A only )

Fig9 Release bale on manual instruction ( 1080A only )

Fig10 Grab bale on manual instruction ( 1080A only )

Fig11 Turn table seek next position, for load or offload, with

slow speed on manual instruction.

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Manual 1080A & 580A TANCO CONTROLLERS Page3 of 28

Turn table rotate fast on manual instruction. The turn

table will start in slow mode, accelerate and decelerate to

the slow mode before stopping. The turn table will stop

in any position when the switch is released.

Fig13 Turn table rotate slow in reverse on manual instruction.

The turn table will stop in any position when the switch

is released.

Fig14 Auto start the wrapping cycle. The “auto” command will

start the wrapping cycle at a point defined in the program

setting. This point may be set to, load bale automatically

or start the cycle after the bale loaded automatically or wait for auto command when the bale is loaded. When the turntable is running, an auto command will shorten

the program cycle, decelerate on the next passing of the

offload position and stop on the following complete turn.

This cycle is considered completed.

Fig15 Depressing STOP will stop the cycle at any point in the

cycle. An auto command will restart the cycle without

and disturbance of the program cycle and maintain status

of all functions operated manually between the stopping

and the restarting of the cycle.

Fig16 Depressing this button provides for the possibility to

increase the required number of table turns for the cycle

in progression. Each push will increase the turns by one

for that cycle only.

THE DISPLAY MENUES.

At the operator level there is a number of menus enabling the operator to perform various tests and adjustments to the machine operation. Should adjustments of parameters that not are accessible to the operator be required, please contact the TANCO dealer or TANCO.

FOR NEXT

DISPLAY INDICATION

VIEW

DESCRIPTION.

DEPRESS

WRAP CYCLE 15: 20 0

BALES: 1 324

The operative display that shows

the commonly most needed

information. The number 15

indicates the actual number of

turntable revolutions at this

moment. The number 20, is the

preset number of turntable

revolutions required to wrap the

bale.

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DISPLAY INDICATION

ACTUAL RPM 29

ALARM LIMITS: 16 - 30

BALE COUNTERS

PRESS SET TO ENTER

FOR NEXT

VIEW

DEPRESS

DESCRIPTION.

The 16 - 30 indicate the programmed limits of the turntable speed. Should the speed exceed 30

rpm or fall below 16 rpm, the audio

alarm will be engaged and the

display will show this message.

The Actual RPM shows the

wrapping speed at any given

instant.

The system has all in all 10-bale

counters. When entering this display, it is possible to inspect: Total (sum of all bale counters.)

Machine total (the sum of all bales

ever made on the machine. This is

not a reset able value.)

BALES TOTAL:

XXXXX

MACHINE

TOTAL: XXXXX

COUNTER:

1:XXXX 2:XXXX 3:XXXX

COUNTER:

4:XXXX 5:XXXX 6:XXXX

COUNTER:

7:XXXX 8:XXXX 9:XXXX

WORKING HOURS: 123

MACHINE TOTAL: 798

Bales total. As below but a reset able

function. Machine total displays the

total quantity of bales made on the

machine in total. This is not a reset

able function.

Each counter display contains 3

counters.

Each counter display contains 3

counters

Each counter display contains 3

counters

Displays the number of working hours of the machine in 1 week,

day or other. ( reset able ) and the

total number of the machine

operating hours. ( not a reset able

facility.)

SETUP ( 580A,TRAILED )

PRESS SET TO ENTER

The operator may here change

some parameters relating to the

machine in order to alter the

machine cycle, sensor setup,

hydraulic flow table selection and

other different options.

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Manual 1080A & 580A TANCO CONTROLLERS Page5 of 28

DISPLAY INDICATION

WELCOME TO SETUP!

FOR NEXT

VIEW

DEPRESS

DESCRIPTION.

ROTATE 90 DEGREES AFTER

TIP FORWARD TO SENSOR:YES

ROTATE 90 DEGREES

AFTER TIP:NO

SENSOR SETUP.

PRESS SET TO ENTER

CUT NOW SENSOR The film cutter will be activated upon

INSTALLED: YES

ROTATE LOAD-POISITION Defines if there is a load position

SENSOR INCLUDED:NO

LOAD ARM UP/DOWN

SENSOR INCLUDED: YES

Defines the loading position 90

degrees counter clockwise to the

offloading position.

Defines the loading and off loading

position. To be the same turntable

position.

Entering the sensor setup level.

signal from this sensor.

sensor installed.

In order to achieve automatic loading

of the bale a load arm sensor is

required installed.

The hardware test program is a tool

facility enabling and guides the

operator and service people to test

and inspect almost all functions,

HARDWARE TEST

PRESS SET TO ENTER

switches, sensors and push buttons

on the system. It also contains a

battery supply voltmeter which automatically will be displayed

should the voltage drop below 8

volt during the operation.

SUPPLY VOLTAGE:xx.xV

LAST DROP:

SENSOR (input) TEST.

PRESS SET TO ENTER

LOAD ARM DOWN,No: 16:0

CUT /HORIZONTAL, NO.17:0

ROTATE ( TIP).NO.18:0

INFRA RED REC.NO.19:0

xx.xV

Displays the instantaneous battery

supply loaded and off load. The last

drop is the lowest voltage supply

measured during current surge when

activating the hydraulics.

Entering the sensor / digital input

test facility.

20:0 MEANS TERMINAL OR PIN

NUMBER 10 , 0 MEANS INACTIVE.

WHEN ACTIVE THE STATUS CHANGES

TO 20 : 1

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DISPLAY INDICATION

FOR NEXT

VIEW

DEPRESS

DESCRIPTION.

TEST KEYS PRESSED:

XXX.XXX

TEST SWITCHES

ACTIVATED:XXXX.XXXX.XX

TEST RELAYS, 0=OF

XXXXX.XXXXX.XXXXX (12)

TEST. IR REMOTE CONTROL:

00 00 00 00

Enables the testing of each push

button on the control panel.

Enables the testing of each function

switch on the control panel.

Enables the testing of each relay

output function for the hydraulics on

the controller

Enables to test the IR receiver and

transmitter functions.

Operating modes.

The system is designed so that the automatic mode and the manual mode are separated with a STANDBY MODE. This means that when operated in the automatic mode, all manual commands are ignored with the exception of the function button for the application of additional turntable revolutions and the stop button. This also gives the advantage of interrupting and restarting the cycle at any instant without the system loosing track of the cycle state. All functions may be manually operated and are only accessible when in standby mode.

All safety criteria are active in both the manual and automatic operation.

STANDBY MODE.

Standby mode is the waiting state between the automatic mode and the manual mode. Standby mode is automatically resumed when:

1. An automatic cycle is completed.

2. Between cycle steps, Example: The wrapping cycle is completed and the system announces

that it is ready to offload the bale. It is here in STANDBY for an operator command

for manual or automatic function. An AUTO command will here instruct the machine to advance to the next logical step in the auto cycle, loading, offloading or start wrapping.

3. Stopping the cycle at any stage will bring the system into standby mode.

MANUAL MODE.

The manual mode, is accessed by activating one of the manual functions switched when the machine is inactive (standby mode). Any machine function is accessible provided that it is a “ legal “ operation. If the operator requests an illegal function such as offloading a bale while the turn table is incorrectly positioned, the system will refuse to perform the operation and state in the display the reason for the refusal, enabling the operator to correct the machine status before the requested function can be made active.

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Manual 1080A & 580A TANCO CONTROLLERS Page7 of 28

AUTOMATIC MODE.

The machines are generally operated automatically during the actual wrapping cycle to the offloading stage. The controlling system will with its standard factory settings, automatically control the machine with AUTO commands given on the AUTO switch by the operator. For every program step, the machine has completed, the machine will stop and wait for further instructions from the operator.

Upon the completion of a wrapping cycle, the system will via the audio alarm and display, inform the operator that the wrapping cycle has now been completed (program number is equal to actual number of turntable revolutions, e.g. 16: 16). Now yet an AUTO command will offload the bale.

SETTING UP THE SYSTEM:

All functions are pre-adjusted from the TANCO factory and commonly the only required adjustment is the turntable revolutions required.

CYCLE PROGRAMMING.

1: Programming the required number of turntable revolutions. (changing from 20 to 25 turntable revolutions.)

2: Choosing 1 of the 9 Bale counters.

DISPLAY INDICATION.

WRAP CYCLE 0 :

20 0

BALES : 1 324

DESCRIPTION.

To enter programming mode,

push and hold the SET button

for 1 second. The highest

value in the program number

will now flash, meaning that

it may now be changed. As

the number is to be changed

from 20 to 25 turntable

revolutions the number 2 is

not required changed

therefore push “ SET” again

to make the lowest number

value flash. (eg. “0” )

WRAP CYCLE 0 : 25 0

BALES : 1 324

Pushing MENU UP will

increase the number value

between 0 and 9. Similarly

MENU DOWN will reduce

the number value between 9

and 0. In this case push MENU UP 5 times to change the number from 0 to 5. Now

the required turntable

revolutions will read 25.

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DISPLAY INDICATION.

WRAP CYCLE 0 : 25 0

BALES : 1 324

WRAP CYCLE 0 : 25 0

BALES : 2 125

DESCRIPTION.

To exit programming of

required turntable

revolutions, push the EXIT

button. The bale counter

number ( in this case counter

number 1 ), will flash and

the counter number is now

changeable. The unit contains 9 individual

counters and 1 counter for

the sum of bales. The MENU

UP or DOWN key is used to

change the number. If the

same counter is to be used

push EXIT again.

It is shown that the counter

chosen, is counter number 2.

This counter contains a

quantity of 125 bales, stored

in the memory. If it is

required to continue the bale

counting from this quantity and onwards, push EXIT to

return to operative mode, or

ZERO the counter on the

MENU up or DOWN key

and then EXIT to return to

operative.

A TYPICAL WRAP CYCLE .

When work begins the machine is normally transported with the LOADING ARM parked in the vertical position. The computer registers the lifting of the loading arm as the loading of a bale. Therefore the display will show that a bale is now located on the table. Therefore the system

will commence wrapping around an empty table, if the AUTO switch is activated when the loading is down. Therefore it is important that the loading arm is lowered using the joystick and the first bale in the first work cycle is loaded manually only.

Provided the table remains in the loading position ( C position on display ), the system allows the full up and down movement of the loading arm, however if the system states there is a bale on the table, movement in the upwards direction will be stopped on the load arm sensor and lifting the loading arm further is only possible on the 2

attempt.

Bale on table.

Table in Load position.

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Manual 1080A & 580A TANCO CONTROLLERS Page9 of 28

table

stop

oading positio

activate the positio

g switc

to b

g the

DISPLAY.

WRAP CYCLE:

COUNTER 1

A= Offload position.

Between Load and offload

C= Load position.

b= Between Offload and load position

Loss of orientation may occur if the controller suffers power loss during a

wrap cycle and the power loss occurs less than 3-4 revolutions before the

cycle is completed. If there are 2 or more fast speed revolutions left of the cycle, the system

will automatically regain the orientation.

In case of loss of orientation, less than 3-4 revolutions before the end of the wrap cycle, the

will then

Turntable into the offload position and manually offload the bale. Now tip the table to horizontal

Position. The system now shows the correct position (A) on the display and will now seek load

osition ( C ) on the next auto start command.

in L

ERROR MESSAGES ON THE DISPLAY

10 : 20 0

235 d

270 degrees.

n. Now

90 degrees

nin

rin

The machine will in all cases monitor the status of the moving machine parts. Should the expected position or status of a sensor or device not comply with the safety requirements specified in the software program, the system will stop the machine cycle at the point where an error has occurred or when the operator requests an illegal or hazardous command. It will then via the display announce the reason for the command refusal. When restarting the machine the system will memorize the point where the cycle was interrupted and continue from the point where it stopped.

EXAMPLE:

A bale has been wrapped in the manual mode. The operator stops the wrapping cycle with the turntable away from the offload position. Now if an offload command then is given, the system will via the display announce that this is an illegal command, writing TABLE NOT IN

OFFLOADING POSITION..”

In order to bring the machine into the correct status the operator must then using the manual TABLE position command to bring the system back to the logical sequence state.

Similarly if a manual wrap cycle is requested and the table is not horizontally positioned, the display will write that the table is not lowered to the horizontal position.

LOADING A SECOND BALE ONTO THE LOAD ARM WHILE WRAPPING

When loading a bale onto the turntable, and an auto start command is given, the load arm will automatically return to STANDBY position and the wrapping cycle will automatically begin if the setup defines this. See SETUP, (

AUTO LOAD BALE WITH LOAD-ARM: YES / NO).

During an auto cycle the operator has permanent manual access to operate the load arm within limits defined in the program. When the operator approaches the 2nd bale and the load arm is

Page 10

lowered to standby position to collect the 2nd bale, the load arm sensor is activated. When lifting the bale and the loading arm reaches the STANDBY position., the loading arm sensor will deactivate the load arm lifting function, preventing collision with the turntable.

After the bale in process is completed an AUTO command will tip off the bale and when the table again is horizontal, yet an AUTO command will load the new bale from the loading arm onto the table, again provided the system is defined to (

ARM: YES)

AUTO LOAD BALE WITH LOAD-

VERY IMPORTANT.

It is not recommended that the loading arm is operated during a table tipping down operation, as there is speed priority on the loading arm causing all other functions to go ½ speed. This may cause the table not to return completely to horizontal position after the off loaded of the bale.

TROUBLE SHOOTING

The system HARDWARE TEST PROGRAM is an operator accessible test facility. Combined with the display messages, it makes trouble shooting a less complicated matter. It contains the following:

1. Build in voltmeter that currently is monitoring the battery supply voltage from the tractor

battery.

The voltmeter will simultaneously display:

A. The instantaneous battery voltage (on load and off load) B. The most resent voltage ( lowest voltage ) caused by activating the hydraulics.

2. SENSOR STATUS.

This program enables the operator to test the individual sensors or sensor inputs and is found in the hardware test program. An active sensor will produce a “1” indication where an inactive sensor will produce a “0” statement. The display also states the terminal number of the sensors.

Use the MENU – button to locate the below display.

DEPRESS

DEPRESS SEVERAL TIMES TO FIND THE DISPLAY

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Manual 1080A & 580A TANCO CONTROLLERS Page11 of 28

3. TESTING THE CONTROL PANEL PUSH BUTTONS.

When the display below is shown, an activation of the function select buttons will cause the display to write which button is pushed. The menu and programming buttons maintains their original purpose and the only button which will show a status change are the set, stop and“ reset / extra film layer buttons”.

4. TESTING THE OPERATION SWITCHES.

When the display below is shown, an activation of the operation switches and Start switch will cause the display to write the status change of the function switches activated.

Use the MENU – button to locate the below display.

DEPRESS

DEPRESS SEVERAL TIMES TO FIND THE DISPLAY

5.RELAY OUTPUT STATUS ( amp pin output.) :

The relay output status: Indicates which hydraulic valves should be active when any operation is commanded. The operator / serviceman will from this information able to determine whether there’s a hydraulic or electrical defect. The status of the output is shown as a “1” for active and a “0” for inactive. The status of the output is shown as the pin number in the AMP connector and the terminal number in the termination box.

Page 12

Depress the key several times until the display below is shown.

DEPRESS

DEPRESS SEVERAL TIMES TO FIND THE DISPLAY

When testing a function e.g. Table rotate, a number of outputs are activated simultaneously as other devices usually are required activated at the same time such as the beacon and slow speed during the start of the wrapping cycle. In the above example the loading arm down function is active. The output no 1 is the Two speed valve ( high speed ), 3

. output is the load arm down function, A ( terminal output No.10 ) is the beacon

and B (No. 11 ) is the JD. Output terminal.

Below it is shown which relays, the AMP pin numbers and terminal numbers are related to.

Amp pin no1.

and term. no.1

Amp pin no.2 and

term. no.2

Amp pin no.3

and term. no.3

Amp pin no.4 and

term. no.4

Amp pin no.5 and

term. no.15

Two Speed valve Load arm down Load arm up Table forward Table reverse

Amp pin no 6,

16and term. no 6.

Amp pin no7,

17and term. no 7.

Amp pin no.8

and term. no.8

Amp pin no.9 and

term. no.9

Amp pin no.10

and term. no.10

Cutter open Cutter close Off load Tip to horizontal JD valve

Amp pin

no.11 and

term no11

Amp pin

no.12 and

term no.12

Amp pin

no.13 and

term. no. 13

Amp pin

no.14 and

term no.14

Amp pin

no.15 and

term no.15

Amp pin

no.16 and

with no.6

Amp pin

no.17 and

with no.7

Rotor lamp close grab Open grab wrist up wrist down Cut close Cut open

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Manual 1080A & 580A TANCO CONTROLLERS Page13 of 28

WIRING / TERMINATION / AMP PIN AND FUNCTION TABLE.

Wire and AMP number Terminal number Input & output function

1 1 Table slow/fast

2 2 Load arm down

3 3 Load arm up

4 4 Table forward

5 5 Table reverse

6&16 6 Cutter close

7&17 7 Cutter open

8 8 Tip up

9 9 Tip down

10 10 JD valve

11 11 Beacon

12 12 Close grab

13 13 Open grab

14 14 Elbow up

15 15 Elbow down

16&6 6 Cutter open

17&7 7 Cutter close

18 Ground

19 16 Infra-red sensor signal

20 17 Tip/cut sensor

21 18 Rotate tip position sensor

22 Ground Ground

23 19 Load-arm sensor

24 20

12 volt for Infra-red

receiver

Page 14

TESTING INDIVIDUAL FUNCTIONS

When testing a function for example turntable rotate, a number of outputs are activated simultaneously. Also other devices are usually required activated at the same time such as the beacon, JD and the speed valve for all functions except when wrapping slow at the start of the wrapping and when the loading arm is raised or lowered during the wrapping cycle.

FUNCTIONS

ACTIVATED ON

CONTROL PANEL.

turn table fast forward ( terminal 1000.0000.0AB0.0000 )

load arm down ( terminal 1200.0000.0AB0.0000 )

load arm up ( terminal 1030.0000.0AB0.0000 )

turn table slow forward ( terminal 0004.0000.0AB0.0000 )

turn table slow reverse ( terminal 0000.5000.0AB0.0000 )

cutter close ( terminal 1000.0600.0AB0.0000 )

cutter open ( terminal 1000.0070.0AB0.0000 )

tip up ( terminal 1000.0008.0AB0.0000 )

tip down ( terminal 1000.0000.9AB0.0000 )

DISPLAYSHOWS ACTIVATED

TERMINALS

( terminal 1234.5678.9ABC.DEF )

JD/ general valve ( terminal 0000.0000.0X00.0000 )

rotor lamp ( terminal 0000.0000.00X0.0000 )

close grab ( terminal 1000.0000.0ABC.000 )

open grab ( terminal 1000.0000.0AB0.D00 )

wrist up ( terminal 1000.0000.0AB0.0E0 )

wrist down ( terminal 1000.0000.0AB0.00F )

Page 15

Manual 1080A & 580A

TERMINATIONS

6 Cutter close

4 Table forward

3 Load arm up

2 Load arm down

Table reverse

TANCO CONTROLLERS Page15 of 28

A JD valve

9 Tip horizontal

8 Offload

7 Cutter open

C Close grab

B Beacon

Load arm sensor

F Wrist down

E Wrist up

D Open grab

12 volt

IR input

Count sensor

Tip/cut sensor

The cutter open function requires that terminals 1,7,A AND B, present 12-volt on their respective outputs when the function is active. Note that the A terminal is the JD function with

an inverted output, meaning that the terminal when inactive presents 12 volt on the terminal and is ground when active.

THE SENSORS AND THEIR PURPOSES

In the user level the sensor setup section is located, here a defect sensor may be disengaged which otherwise would make it impossible work continue.

SENSOR NAME

Load arm sensor

Determines when it is safe to load the bale onto the table and

SENSOR FUNCTION

commence the wrapping cycle.

turn table sensor,

(load and offload

positioning )

Determines the correct position of the turntable for loading and

offloading. It also counts the number of applied turntable

revolutions and monitors the speed of the wrapping cycle.

Film cut sensor

Governs the correct angular position of the table for the cutting

the film when offloading the bale.

Infrared sensor. Wireless operation of the machine. Typical operating distance

is 30-meter or more. The rotor-lamp time delay engages

automatically when receiving signals from the transmitter and

is only active when using this facility

Important. !

The sensors installed on the machine, should under all normal

circumstances always be engaged to ensure the safe operation of the machine. The sensor engage / disengage facility is only

to be used in case of a sensor defect, enabling the continuous

operation.

Page 16

BACK/UP MODE

In the event of break down of the controlling circuitry, it is possible to operate the system in backup mode, bypassing the actual controller, enabling the continuing work.

Computer rear view.

RUBBER CAP.

Back/up switch

Disconnect the power

Remove the rubber cap

Switch from right to left position

The display will now show

THE INFRA-RED SYSTEM

The operational radius of the system is typically 30 to 60 meters, depending on whether conditions and the state and type of battery used. Worst situations are early morning sunshine and at sundown, where 20 meters can be expected.

Further! Tractors may be equipped with UV filtered windscreens also reducing the radius of the system

provided the processor is working

Auto start Forward, slow start.

Cycle stop

Offload bale Tip horizontal.

Load arm down Load arm up.

Warning! to those, when using the AUTO command on the actual controller panel.

The AUTO function on the handset, will start the machine with equal conditions

Table reverse slow.

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Manual 1080A & 580A TANCO CONTROLLERS Page17 of 28

RECIEVER. 1

wire no 1 = 0 volt ( ground)

wire no 2= 12 volt

3 YELLOW

wire no 3= signal.

( see drawing of termination box )

DISPLAY ERROR MESSAGES. DISPLAY MESSAGE EXPLANATION.

The load provided by the hydraulic circuit has caused the supply

voltage to drop to a level below the acceptable limit. ( 8 volt.)

VOLTAGEDROP

TO:xx.xV

(any message plus )

TIMEOUT!

1. The tractor generator may be defect.

2. The tractor engine Rpm may be too low for the generator to charge the battery.

3. The supply cable termination onto the battery may be poor or

dirty.

4. The batter may be defect.

Check terminations and go to the hardware test program to

inspect the battery supply voltage in unloaded condition and

loaded condition.

Indicates that an associated hydraulic function has not been

activated on the controller command. A timeout message means

that a sensor has not received an expected signal within a defined

period.

1. The valve may be defect or hanging.

2. The relay output may be defect.

3. The Hydraulic connector may have fallen off.

4. The cable may be broken.

5. The hydraulic connector may be defect.

6. The sensor is defect, test sensor using test program.

Page 18

Test that the output supply is available on the associated

terminals, Amp pins and hydraulic connector.

NO ROTATE

PULSES

LOAD ARM NOT DOWN

OTHER MESSAGES MAY APPEAR AND SHOULD BE TREATED AS THE ABOVE

ILLUSTRATED

Check that the turntable is rotating, if it does check the sensor

and it’s wiring, if ok, use the same procedure as with timeout

message.

As above.

OVERALL VIEW OF DISPLAYS, VARIABLES AND FACILITIES

OPERATOR LEVEL

ENGLISH. ENGLISH

DISPLAY EXPLANATION. DISPLAY

USER SECTION ONLY

Programmable user cycle. Counter 3 are

the bale counter in use at present.( 580A)

Programmable user cycle. Counter 3 are

the bale counter in use at present.(

1080A)

The speed of the turntable is here

monitored at any instant. Should the

speed fall below or increase above the

limits, audio and visual alarm will sound.

The system contains a total of 10 bale counters, which the operator is free to

choose from. The individual counters are

reset able.

The operator setup level provides the

operator with the possibility to make minor changes to the machine cycle.

WRAP CYCLE: 0-16 /

BALECOUNTER 3: 345 X

WRAP CYCLE: 0-20 /

BALECOUNTER 3: 345 X

ACTUAL RPM: 22

(ALARM LIMIT: 20-35)

BALE COUNTERS.

Press SET to enter.

SETUP

PRESS SET TO ENTER.

HARDWARE TEST. HARDWARE TEST.

Press SET to enter. Press SET to enter.

OPERATOR LEVEL END. OPERATOR LEVEL END.

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Manual 1080A & 580A TANCO CONTROLLERS Page19 of 28

SERVICE LEVEL SERVICE LEVEL

Secret entry code for the service level.

Should not be available to the user.

THE DISPLAY MUST BE SHOWING

WRAPCYCLE IN ORDER TO GATN

ENTRY.

ENTERING THE SETUP WELCOME TO SETUP

LANGUAGE CHOISE, The system

program contains instruction sets in 5 LANGUAGE:ENGLISH

different languages.

Setting up the machine model.

All timers and variables specified by TANCO are stored in a FUNCTION

TABEL. The variables are automatically

transferred onto the standard table when the

machine type is defined to the controller.

The values are changeab1e in the standard

table. Changing machine type will reenter

the FUNCTION TABEL onto the standard

table.

SERVICE CODE: 600

PUSH SET, MENU +,EXIT

SIMULTANEOUSLY.

TYPE:1080A

SQUARE BALE WRAPPER

LOAD DEFAULT VALUES

(RPM, TIME..)NOW: NO

The operator may choose a timer table

suitable to the hydraulic flow delivered by

the tractor or stationary pump. The HYDRAULIC FLOW:

turntable speed displayed during the

operation determines which table should be

used.

Here the alarm limits minimum and

maximum RPM of the turntable are

specified. The audio and visual alarm will

be activated if the speed falls below or is

above these limits.( 580A)

Here the alarm limits minimum and

maximum RPM of the turntable are

specified. The audio and visual alarm will

be activated if the speed falls below or is

above these limits.( 1080A)

The system may be programmed to control WRAPPING COUNTER

various models of the Tanco machines. CLOCKWISE: YES

Working hours, is a timer counter, which may be used by the operator to monitor the amount of active, wrapping time performed

this day? This counter may be zeroed. Machine total is a counter that registers the total amount of hours the machine has been

working. The counter is not reset able. Both counters are active when hydraulic power is

applied.

WORKING HRS.:XXXXX.X

MACHINE TOT.:XXXXX.X

HIGH (H)

RPM ALARM LIMIT

LOW: 16 HIGH:31

RPM ALARM LIMIT

LOW: 16 HIGH:26

Page 20

SERVICE LEVEL SERVICE LEVEL

When the display shows this message, the

audio alarm may be switched on/off and the

display contrast may be varied. The display

contrast is also always adjustable directly

on the menu up and down buttons.

maximum contrast is 100 and minimum is

0. The system will always when switched on pre-adjust to 50% in order to avoid “

empty display.”

Switching the display backlight on/off DISPLAY LIGHT: ON

In case of defect sensor it may be TABLE HORIZONTAL SENSOR

disengaged enabling continues operation. INSTALLED: NO

The film cutter will be activated upon CUT NOW SENSOR

signal from this sensor. INSTALLED: YES

AUDIO & DISPLAY.

Press SET to enter.

AUDIO ALARM: ON

DISPLAY CONTRAST: 100

For systems without load position sensor, 2

turntable magnets are required for position

determination.

Defines if the machine is equipped with a ROTATE LOAD POSITION SENSOR

load position senor. INSTALLED: NO

In order to achieve automatic loading of the LOAD ARM UP/DOWN SENSOR

bale a load arm sensor is required installed. INSTALLED : YES

THE BELOW PARAMETERS ARE

DISPLAYED IN THE CYCLE

SEQUENCE EXCATLY AS THE

MACHINE PERFORMES THE

OPERATIONS.

The amount of time the warning beacon is

active before the hydraulic circuits becomes WARNING BEACON TIME

activated. The beacon timer is only active

when the IR transmitter facility is used

A YES statement will when a bale is

located on the load arm with the load arm

in the standby position upon a AUTO start

command cause the bale to be loaded onto

the table and start the wrap cycle

MAGNETS FOR ROTATE.TIP-

POS.sensor:2

SEQUENCE-SETUP NEXT!

BEFORE START(H): 2.0

AUTO LOAD BALE WITH

LOAD-ARM: NO

The length of time, which the grab

hydraulics is active during the grab bale

sequence.

The lengths of time that the grab hydraulics RAISE GRAP SECTION

is active during the lift grab action. DURATION ( L ) : 3.0

CLOSE GRAP

DURATION( L ):3.0

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SERVICE LEVEL SERVICE LEVEL

The amount of time the load arm hydraulics

is to active in the upward movement during RAISE LOADARM

loading. The time is counted from the DURATION (H):5.0

release of the load arm sensor.

The amount of time the grab hydraulics is to active when positioning the bale on the

turntable.

When the load arm is raised, it will in an

automatic loading cycle pause for the

specified period before returning to standby DELAY (H) : 2.0

position ( sensor level )

The time which the load arm hydraulics is LOWER LOAD ARM

active when lowering DURATION (H) : 0.0

The amount of time the grab hydraulics is

to active when bringing the grab to pickup

position.

A NO statement will here cause the

machine to commence the wrap cycle

automatically when the bale is positioned

on the turntable and the load arm has

returned to the standby position.

The maximum amount of time allowed

without missing rotate pulses, before the

system will stop and announce an error.

RELEASE BALE

DURATION( H ): 4.0

LOAD ARM UP TO DOWN

LOWER GRAP SECTION

DURATION ( H ): 4.0

WAIT FOR START SIGNAL

AFTER LOAD: YES

TABLE PULSE INTERVAL

MAX(s):15.0

If the system does not receive film sensor

signals within this amount of seconds the FILM PULSE INTERVAL

system will stop the cycle and announce the MAX:5.0

error.

This variable eliminates the possibility of

false impulse counting during the turntable

start at the beginning of a cycle.

Slow speed during the wrap cycle ROTATE SLOW DURATION

beginning in seconds. WRAP START (s): 2.0

This value determines the quantity of

turntable revolutions required on the bale

before the film holders releases the film.

The speed of the wrapping is in slow mode

while the holders open and close.

The length of time, which the hydraulics is

active during the film release operation or

the length of time, which the spring

arrangement in the electric cutter is

tensioned.

TABLESTART, SKIP PULSE

DURATION (H): 0.8

REVOLUTIONS UNTIL

FILM RELEASE (H): 2

RELEASE FILM ( OPEN )

DURATION ( H ) : 2.5

The amount of revolutions until the electric

cutter is engaged. ( Not applicable for

hydraulic cutter facility.)

REV. UNTIL ENGAGE

ELECTRIC CUTTER: 9

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SERVICE LEVEL SERVICE LEVEL

The length of time, which the electric cutter

is to be active during the cutting cycle to

approach the spring release device.

Determines the distance the turntable is

permitted to maintain full speed into the ROTATE FAST, START

final revolution before switching to slow FINAL REV.(s): 0.7

speed.

When the turntable has switched to slow

speed, the slow speed will run for this

period.

If the value here is larger than 0 seconds,

the turntable speed will go from slow speed

to stop and stop for this amount of time

before it restarts in slow speed and

continues to the turntable offload position.

If the answer is NO, the system will

automatically offload the bale when the

cycle is complete. A YES means that the

system awaits an operator START

command for the offloading.

ENGAGE ( CLOSE )

ELECTRIC CUTTER ( H ): 5.5

ROTATE SLOW DURATION

FINAL REV.(s): 0.0

STOP TABLE DURATION

FINAL REV. (s): 0.0

WAIT FOR STARTSIGNAL

BEFORE TIP:YES

The amount of time the slow valve is to

remain active after all functions has deactivated at cycle completion and turntable stop. This can help reduce

hydraulic jamming due to backpressure.

A NO statement will allow the turntable to

drift away from its sensor position when the

final signal for offloading position has been AUTO-TIP:NO

received.

If a horizontal table sensor is installed, this

time determines the table position during

the offload cycle for cutting the film.

The length of time the cutter hydraulics is

to be active to cut the film during the

offload cycle or the length of time, which

the electrical cutter is to be active during

the cutting action.

The length of time the table tips hydraulics

is to be active during the offload sequence

after the film is cut..

DELAY DURATION AFTER

TABLE STOP( H ):0.0

CHECK TIP-POSITION BEFORE

IF NO CUT SENSOR:

TIP UP UNTIL CUT (H): 2.0

FILM CUT

DURATION (H): 1.5

TIP UP AFTER CUT

DURATION(H): 2.0

After the table is tipped to the outmost

upright position, it pause for this amount of TIP UPTO TIP

time before it returns to the horizontal DOWN DELAY ( H ) : 0.3

position.

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SERVICE LEVEL SERVICE LEVEL

The hydraulics will remain active for this ADDITIONAL time during the lowering

cycle. The tip up to cutter sensor time is

measured by the system and reused on the

lowering cycle ensuring that the table is

lowered as much as possible.

Typically for the trailed versions the

turntable must automatically return to the

loading position after the bale has been TO SENSOR : YES.

offloaded.

Only applicable on machines with load ROTATE 90 DEGREES TO

position sensor. FORWARD ON TIME : NO

ROTATE 90 DEGREES TO FORWARD

ROTATE 90 DEGREES TO

REVERSE TO SENSOR : NO.

ROTATE 90 DEGREES TO FORWARD ON TIME : NO

TIP DOWN

DURATION (H):3.5

REVERSE TIME:

This variable can be used in case of defect

load position sensor where it then may be

disengaged and the table may then be set to

return to the position on time. ALSO used

as a film tension release function where the DURATION (H) : 0.0

turntable first turns past the loading

position and then return to the sensor

position.

SERVICE LEVEL END SERVICE LEVEL END

Check physical position, related hydraulics

circuit, sensors, wiring or relay outputs.