Tanaka TPS-2510 User Manual

Page 1
Model Number:
TPS-2510
POLE SAW
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P/N 27130 Rev 001 Date 3-10-08
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Nikko Tanaka Engineering U.S.A.,Ltd.• 1028 4th Street SW, Bldg B • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212
www.tanakapowerequipment.com custsvc@nikko-tanaka-usa.com
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PARTS INFORMA TION
R
CYLINDER, PISTON, CRANKSHAFT • FIGURE 1
TPS-2510
ITEM PART NUMBE
1-1 1570097A900 CAP,SPARK PLUG,ASS'Y 1 1-2 01802233200 PLUG,SPARK 1 1-6 0010099F90 SET,CYLINDER 1 1-7 99414050181 SCREW,S,5X18 4 1-9 01700980200 GASKET,CYLINDER 1 1-11 04101601200 RING,PISTON 2 1-12 0300099F90 SET,PISTON 1 1-13 03901620200 CIRCLIP,P ISTON P IN 2 1-14 03701601200 PIN,PISTON 1 1-16 0460631A81 CRANKSHAFT 1 1-17 99962081225 BEARING,NEEDLE,F-810 1 1-18 06810100200 KEY,WOODRUFF,3X13X4.5 1
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DESCRIPTION QTY COMMENTS
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PARTS INFORMA TION
R
CRANKCASE, FLYWHEEL, IGNITION • FIGURE 2
TPS-2510
ITEM PART NUMBE
2-19 33000200210 SHIM,12.2X19X.10 1 2-19 33000200220 SHIM,12.2X19X.15 1 2-19 33000200230 SHIM,12.2X19X.20 1 2-19 33000200240 SHIM,12.2X19X.30 1 2-22 79806500900 PULLEY,STARTER,ASS'Y 1 2-23 7880650020 PAWL,STARTER 1 2-24 79006097200 SPRING, S TARTER P A WL 1 2-26 35910112203 WA SHER,CLUTCH B 1 2-31 07200980900 CRANKCASE,ASS'Y 1 Includes seals, beari ngs and gasket 2-32 99966122206 SEAL,OIL,#TC12227 2 2-33 99961600100 BEARING,BALL,#6001 2 2-34 09006097200 GASKET,CRANKCASE 1 2-36 99414050251 SCREW,5X25 4 2-40 1910129G90 ASSY,LEAD W IRE 1 2-46 99416050201 SCREW,5X20/WS 2 2-50 1672052190 COIL,IGNITION 1 2-51 1552050880 ROTOR,MAGNETO 1 2-52 99201070011 WASHER,7 1 2-54 06600000200 NUT,FLYWHEEL 1 2-55 56020517200 CAP,RUBBER 1 2-56 26420516200 LEAD,HIG H TENSION 1
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DESCRIPTION QTY COMMENTS
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PARTS INFORMA TION
FUEL SYSTEM, AIR CLEANER COVER • FIGURE 3
TPS-2510
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PARTS INFORMA TION
R
FUEL SYSTEM, AIR CLEANER COVER • FIGURE 3
TPS-2510
ITEM PART NUMBE
3-41 4030631A20 GASKET,INLET MANIFOLD 1 3-42 4040099F90 SET,CARB INSULATOR 1 3-45 99416050221 SCREW,5X22/WS 2 3-46 4020602K21 GASKET,CARBURETOR 1 3-50 4550099M90 CARBURETOR,ASS'Y 1 3-53 4360162V20 BASE,CLEANER 1 3-54 52800980200 PLATE,CHOKE 1 3-55 99967008012 O-RING,S-8 1 3-56 4700602N200 COLLAR,CLEANER 1 3-57 4230637C800 BODY,CLEANER 1 3-58 99200050011 WASHER,SMALL,5 2 3-60 99414050571 SCREW,5X57,S 2 3-61 4460637C200 ELEMENT,CLEANER 1 3-62 0510099F90 SET,CLEANE R COVER 1 3-63 3800637C200 BOLT,CLEANER COVE R 1 3-70 44225143800 PUMP,PRI M ING ASS ' Y 1 3-71 5950656B90 CAP,FUEL BLACK,NON VENT 1 3-78 7000250408 PIPE,FUEL,2.5x4x80 2 3-79 53432710200 GROMMET,FUEL P IPE 1 3-86 2230162V900 PIPE,FUEL,ASS'Y 1 3-87 68000731201 CLIP 6.3 1 3-89 6750404280 FILTER,FUEL 1 3-91 5910099520 TANK,FUEL 1 3-96 65500940201 CUSHION,FUEL TANK 4 3-121 5640661190 VENT , AIR ASS'Y 1 3-122, 5650503220 PIPE,AIR V E NT 1 ~V095519 3-122 5650441020 PIPE,AIR V E NT 1 V095520~ 3-123 6460661290 VALVE 1 3-124 68000731201 CLIP 6.3 1 ~V095519
DESCRIPTION QTY COMMENTS
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PARTS INFORMA TION
MUFFLER, CLUTCH, COVER • FIGURE 4
TPS-2510
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PARTS INFORMA TION
R
MUFFLER, CLUTCH, COVER • FIGURE 4
TPS-2510
ITEM PART NUMBE
4-1 20201003201 GROMMET,SECONDARY CORD 1 4-2 2030631A200 GROMMET 1 4-6 7380631A201 PROTECTOR,MUFFLER 1 4-7 99415040222 SCREW,PS,4X22 2 4-8 99072045164 SCREW,TAPPING,4.5X16 2 4-16 99051050503 BOLT,HEX,5X50 2 4-18 99201050011 WASHER,5 2 4-19 7040637C90 SET,MUFFLER 1 4-20 75104200201 GASKET,MUFFLER 1 4-22 7210659090 PIPE,TAIL 1 4-23 99434040081 SCREW,4X8/S 2 4-26 1330631A201 SHIELD,HEAT 1 4-27 7370610021 GASKET,MUFFLER 1 4-31 35902103200 WASHER,CLUTCH,B 2 4-32 29001620800 SHOE,CLUTCH 2 4-33 3420630B200 SPRING,CLUTCH 1 4-34 3480602R200 WASHER,CLUTCH A 2 4-35 3570075T200 BOLT,STEP 2 4-36 99416050202 SCREW,5X20/WS 2 4-37 99416050422 SCREW,5X42/WS 2 4-38 99205080030 WASHER,8 2 4-97 6530631A200 BRACKET,TANK 1 4-98 99415040222 SCREW,PS,4X22 2
DESCRIPTION QTY COMMENTS
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PARTS INFORMA TION
R
TPS-2510
RECOIL STARTER • FIGURE 5
ITEM PART NUMBE
5-0 76206097902 STARTER,RECOIL ASS'Y 1 5-1 7720609700 SE T,START E R BODY 1 5-2 78006097200 SPRING,RECOIL 1 5-3 77406097200 PULLEY,STARTER 1 5-5 8390201020 SCREW,SET 1 5-7 78306097200 ROPE,STARTER 1 5-8 78506097200 HANDLE,STARTER 1
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DESCRIPTION QTY COMMENTS
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PARTS INFORMA TION
R
TPS-2510
CARBURETOR • FIGURE 6
ITEM PART NUMBE
4550099M90 CARBURETOR,ASS'Y 1 6-1 51425001200 SCREW,SET 2 6-4 54425164200 STAY,ADJUST,CABLE 1 6-5 53925120200 SWIVEL 1 Carburetor Repair Kit - 650- 25124-900 6-7 48925100200 RING,STOP 1 Gasket/ Diaphragm Kit - 652-25 124- 900 6-10 55025100200 O-RING 1 6-11 5992000W430 JET,MAIN,#43 1 6-12 ~ ~ ~ GASKET,PUMP 1 ~ Cont ained in Carb Kits 6-13 ~ ~ ~ DIAPHRAGM,PUMP 1 6-16 57825007200 SCREEN,INLET 1 6-17 5752514780 BODY,PUMP AS S'Y 1 6-18 ~ ~ ~ GASKET,DIAPHRAGM 1 6-19 ~ ~ ~ DIAPHRAGM,MET ERING 1 6-20 47625004200 COVER,DIAPHRAGM 1 6-21 54825101200 SCREW,SET 4 6-22 61425137200 ADJUSTER,CABLE 1 6-23 99101060013 NUT,6 1 6-24 4310634C200 GASKET,CLEANER 1 6-41 5492516520 WASHER,THRUST 1
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DESCRIPTION QTY COMMENTS
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PARTS INFORMA TION
R
FAN CASE, CLUTCH DRUM • FIGURE 7
TPS-2510
ITEM PART NUMBE
7-1 2890098080 DRUM,CLUTCH 1 7-3 99350012002 RING,STOP,C-12 EX 1 7-5 5990098021 CUSHION,RUBBER 1 7-6 99051050163 BOLT,HEX,5X16 1 7-8 99461050254 BOLT,HE X HOLE,5X25S 1 7-11 1120098081 CASE,FAN 1 7-12 99072045164 SCREW,TAPPING,4.5X16 3 7-15 3600099020 HOLDER,PIPE 1 7-16 0910098020 SHIELD,HEAT 1 7-26 99201050061 WASHER,5 1 7-27 3243735020 WASHE R,GEAR CA S E 1 7-28 3610099020 FITTING,METAL 1
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DESCRIPTION QTY COMMENTS
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PARTS INFORMA TION
THROTTLE LEVER, HANDLE, DRIVE SHAFT • FIGURE 8
TPS-2510
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Optional 24” Extension
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PARTS INFORMA TION
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THROTTLE LEVER, HANDLE, DRIVE SHAFT • FIGURE 8
TPS-2510
ITEM PART NUMBE
8-1 3433230420 SHAFT,DRIVE 1 8-2 3413230480 PIPE,DRIVE SHAFT 1 8-3 34737601900 BUSHING 6 8-4 99101060041 NUT,6 2 8-5 5003728620 HANDLE 1 8-6 50637300200 BRACKET,HANDLE,A 1 8-7 5033738E20 GRIP,HANDLE 1 8-8 99023060351 BOLT,6X35 PLUS 2 8-10 99311052012 SCREW,TAPPING 5X20 1 8-11 36832350200 WA SHER,BRAKE SHAFT 1 8-25 8703840090 LEVER, T HROTTLE ASSY 1 8-29 748511 24" EXTENSIO N 1 8-30 3433233180 SHAFT,DRIVE 1 8-31 3413233180 PIPE,DRIVE S HAFT 1 8-32 34737601900 BUSHING 1 8-33 99461050254 BOLT,HE X HOLE,5X25S 1 8-34,1 5123370081 KNOB,HANDLE 1 ~V021700 8-34 5123338P20 KNOB,HANDLE 1 V021701~ 8-35 2803233120 CASE,JOINT 1 8-36 3523233180 PIN,LOCK 1 8-37 99021060351 BOLT,6X35 1 ~V021700 8-37 99021060504 BOLT,6X50 1 V021701~ 8-38 99051050103 BOLT,HEX.HOLE,5X10 1 8-39 99101050041 NUT,5 1 8-40 99350010002 RING,STOP,C-10 EX 1 8-41 99961690001 BEARING,BALL,#6900ZZ 1 8-42 34833130200 COLLAR,B 1 8-44 35902103200 WASHER,CLUTCH,B 1 V021701~ 8-45 99101060011 NUT,6 1 V021701~ 8-46 99142060012 NUT,CAP 6 1 V021701~ 8-83 8853840080 WIRE ,THROTT LE W/SWITCH 1 8-98 2533840020 LEVER,SAFETY 1 8-100 8323840020 SPRING,RETURN 1 8-103 8813840080 STOPPER,THROTTLE 1 8-110 99431050203 SCREW 5X20 2 8-111 99101050043 NUT,5 2 8-112 9934604020 SCRE W, 4X20 4 8-125 8803840020 LEVER,THROTTLE 1
DESCRIPTION QTY COMMENTS
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PARTS INFORMATION
OIL PUMP, CAP, FILTER FIGURE 9
TPS-2510
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
9-1 0413230400 OIL TANK COVER SET 1 9-2 0313230420 COLLAR 3 4 9-3 4223230421 GASKET,OIL TANK 1 9-4 99967005000 O-RING,P5 1 9-5 3823230420 BOLT,STEP,A 1 9-6 1443230490 OIL PUMP ASSY 1 9-7 99967005000 O-RING,P5 1 9-8 4493230420 SPRING,OIL PUMP 1 9-9 0733230481 PISTON,OIL PUMP 1 9-11 7005300506 PIPE,FUEL 3X5X60 1 9-12 99416040121 SCREW,4X12 4 9-13 99201050011 WASHER,5 1 9-14 48732712201 FILTER,OIL 1 9-15 4863234590 FILTER ASSY,FINE MESH 1 9-16 7005300507 PIPE,FUEL 3X5X75 1 9-17 9923008000 NUT,PUSH 1 Y161651~ 9-20 5013230421 ADJUSTER,OIL PUMP 1 9-21 999670050 9-22 99355060001 RING,STOP,6 1 9-30 6243230492 CAP,OIL TANK 1 9-31 0823230420 BANJO,OIL PUMP 1 9-35 99967015000 O-RING,P15 1 9-36 5660406320 COVER,AIR VENT 1 ~U231876 9-55 99201020011 WASHER,2 1 V196951~ 9-56 99967001413 O-RING 1 V196951~
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00 O-RING,P5 1
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PARTS INFORMATION
Before S/N
Z042300
Bar & Chain Options
N/A 10" Bar & Chain Kit
110.32304.20 10" Bar 4 1
27.32304.20 10" Chain 4
Part No 844001 12" Bar & Chain Kit
120SDEA041 12" Bar 50 guage 91VG045X 12" Chain 50 guage
3 guage 3 guage
TPS-2510
SIDE COVER, SPROCKET, BAR & CHAIN FIGURE 10
ITEM R DESCRIPTION QTY COMMENTS
PART NUMBE
10-10 99461050224 BOLT,HEX HOLE 5x22/S 1 10-17 99051050103 BOLT,HEX.HOLE,5X10 1 10-18 99011060061 SCREW,6X6 1 ~V095519 10-18 99431060081 SCREW,6X8 1 V095520~ 10-23 0193230420 CASE,GEAR 1 ~U231876 10-23 0193230422 CASE,GEAR 1 U231877~ 10-24 3013230400 SET,GEAR,PINION 1 10-25 99961609000 BEARING,BALL,#609 1 10-26 99961609002 BEARING,BALL,#609Z 1 10-27 99350009002 RING,STOP,C9 1 10-28 99351024002 RING,STOP,C-24,IN 1 10-32 78600601200 WASHER,RECOIL STARTER 1 10-34 99961608000 BEARING,BALL,#608 1 10-37 99961638002 BEARING,BALL 638Z 1 10-38 99351028002 RING,STOP,IN,C-28 1 10-39 3193230480 SPROCKET,3/8 1 10-40 99182060001 NUT,FLANGE,6 1 10-41 0393230480 COVER,SIDE 1 10-42 12132600200 NUT
,CLAMP,BAR 1 10-43 1223230420 PIN,KNOCK,GUIDE BAR 1 10-44 4613230420 PLATE,GUIDE 1 10-45 1013230420 BOLT,GUIDE BAR 1 10-46 1163230490 TENSIONER,CHAIN 1 10-50 1273230420 CHAIN,10" 1 10-51 1103230420 BAR,10" 1
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PARTS INFORMATION
After Serial Number
Z042301
Bar & Chain Options
N/A 10" Bar & Chain Kit
110.32304.20 10" Bar 4
27.32304.20 10" Chain 4
1 Pa
rt No 844001 12" Bar & Chain Kit 120SDEA041 12" Bar 50 guage 91VG045X 12" Chain 50 guage
3 guage 3 guage
TPS-2510
SIDE COVER, SPROCKET, BAR & CHAIN FIGURE 11
ITEM R DESCRIPTION QTY COMMENTS
11-10 99461050224 BOLT,HEX HOLE 5x22/S 1 11-17 99051050103 BOLT,HEX.HOLE,5X10 1 11-18 99431060081 SCREW,6X8 1 11-23 0193230422 CASE,GEAR 1 11-24 3013234400 GEAR & PINION SET 1 11-25 99961609000 BEARING,BALL,#609 1 11-26 99961609002 BEARING,BALL,#609Z 1 11-27 99350009002 RING,STOP,C9 1 11-28 99351024002 RING,STOP,C-24,IN 1 11-32 78600601200 WASHER,RECOIL STARTER 1 11-34 99961627000 BEARING,BALL 1 11-37 99961638002 BEARING,BALL 638Z 1 11-38 99351028002 RING,STOP,IN,C-28 1 11-39 3193230480 SPROCKET,3/8 1 11-40 99182060001 NUT,FLANGE,6 1 11-41 0393230480 COVER,SIDE 1 11-42 12132600200 NUT,CLAMP,BAR 1 11-43 1223234421 KNOCK PIN 1 11-44 4613234420 PLATE,GUIDE 1 11-45 101323442 11-46 1163230490 TENSIONER,CHAIN 1 11-47 4523234420 CAM 1 11-48 0313234420 COLLAR 1 11-50 1273230420 CHAIN,10" 1 11-51 1103230420 BAR,10" 1
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PART NUMBE
1 BOLT,CHAIN TIGHTENING 1
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PARTS INFORMATION

DRIVE SHAFT & COUPLING FIGURE 12

TPS-2510
ITEM DESCRIPTION QTY COMMENTS
12-30 3433233180 SHAFT,DRIVE 1 12-31 3413233180 PIPE,DRIVE SHAFT 1 12-32 34737601900 BUSHING 1 12-33 99461050254 BOLT,HEX HOLE,5X25S 1 12-34 5123370081 KNOB,HANDLE 1 Before S/N V021700 12-34 5123338P20 KNOB,HANDLE 1 S/N V021701 and after 12-35 2803233120 CASE,JOINT 1 12-36 3523233180 PIN,LOCK 1 12-37 99021060351 BOLT,6X35 1 Before S/N V021700 12-37 99021060501 BOLT,6X50 1 S/N V021701 and after 12-38 99051050103 BOLT,HEX.HOLE,5X10 1 12-39 99101050041 NUT,5 1 12-40 99350010002 RING,STOP,C-10 EX 1 12-41 99961690001 BEARING,BALL,#6900ZZ 1 12-42 34833130200 COLLAR,B 1 12-44 35902103200 WASHER,CLUTCH,B 1 S/N V021701 and after 12-45 99101060011 NUT,6 1 S/N V021701 and 12-46 99143060023 NUT,6 1 S/N V021701 and after
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PART NUMBER
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after
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PARTS INFORMATION
TPS-2510
TOOLS & DECALS FIGURE 13
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
13-1 88332600200 SPANNER,COMBO 1 13-2 80120000200 SPANNER,8X10 1 V095520~ 13-3 91505015200 DECAL,SYMBOL 1 13-5 9413233320 COVER,BAR,10",BLACK 1 13-9 9073230420 DECAL 1 13-10 9293249820 DECAL,TPS-210 1 Z042301~ 13-10-1 9293233120 DECAL,SYMBOL,TPS-200 1 ~Z042300 13-11 9223234520 DECAL,OIL ADJUSTMENT 1 13-12 9213234520 DECAL,OIL 1 13-30 81320000200 WRENCH,HEX,4 1
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PARTS INFORMATION
24” & 36” POLE SAW EXTENSION FIGURE 14
TPS-2510
ITEM DESCRIPTION 24" 36" COMMENTS
14-30 3433233180 SHAFT,DRIVE 1
14-30 3433003980 SHAFT,DRIVE 1
14-31 3413230881 PIPE,DRIVE SHAFT 1 ~9085369
14-31 3413230882 PIPE,DRIVE SHAFT 1 9085370~
14-31 3413003980 PIPE,DRIVE SHAFT 1
14-32 3473730090 BUSHING ASSY 1
14-32 3473730090 BUSHING ASSY 2
14-33 99461050254 BOLT,HEX HOLE,5X25S 1 1
14-34-1 5123370081 KNOB,HANDLE 1 ~5004220
14-34 5123338P20 KNOB,HANDLE 1 1 5004221~
14-35 2803233122 COUPLING,TPS 1 1
14-36 3523233180 PIN,LOCK 1 1
14-37 99021060351 BOLT,6X35 1 ~5004220
14-37 99021060504 BOLT,6X50 1 1 5004221~
14-38 99051050103 BOLT,HEX.HOLE,5X10 1 1
14-39 99101050041 NUT,5 1 1
14-40 99350010002 RING,STOP,C-10 EX 1 1
14-41 99961690001 BEARING,BALL,#6900ZZ 1 1
14-42 3483313020 COLLAR,B 1 1
14-43 92337400200 DECAL,LEVEL 1 1
14-44 3590210320
14-45 99101060011 NUT,6 1 1 5004221~
14-46 99142060012 NUT,CAP 6 1 1 5004221~
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PART NUMBER
WASHER,CLUTCH,B 1 1
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