Tanaka TPS-2510 User Manual

Model Number:

TPS-2510

POLE SAW

IllustrIllustr

Illustr

IllustrIllustr

aa

ted Pted P

a

ted P

aa

ted Pted P

arar

ar

arar

ts Mants Man

ts Man

ts Mants Man

P/N 27130
Rev 001
Date 3-10-08

ualual

ual

ualual

Nikko Tanaka Engineering U.S.A.,Ltd.• 1028 4th Street SW, Bldg B • Auburn, WA 98001 • Phone: [phone] • Fax: [phone]

www.tanakapowerequipment.com [e-mail]

PARTS INFORMA TION

R

CYLINDER, PISTON, CRANKSHAFT • FIGURE 1

TPS-2510

ITEM PART NUMBE

1-1 1570097A900 CAP,SPARK PLUG,ASS'Y 1
1-2 01802233200 PLUG,SPARK 1
1-6 0010099F90 SET,CYLINDER 1
1-7 99414050181 SCREW,S,5X18 4
1-9 01700980200 GASKET,CYLINDER 1
1-11 04101601200 RING,PISTON 2
1-12 0300099F90 SET,PISTON 1
1-13 03901620200 CIRCLIP,P ISTON P IN 2
1-14 03701601200 PIN,PISTON 1
1-16 0460631A81 CRANKSHAFT 1
1-17 99962081225 BEARING,NEEDLE,F-810 1
1-18 06810100200 KEY,WOODRUFF,3X13X4.5 1

www.tanakapowerequipment.com

DESCRIPTION QTY COMMENTS

Page 1

[e-mail]

PARTS INFORMA TION

R

CRANKCASE, FLYWHEEL, IGNITION • FIGURE 2

TPS-2510

ITEM PART NUMBE

2-19 33000200210 SHIM,12.2X19X.10 1
2-19 33000200220 SHIM,12.2X19X.15 1
2-19 33000200230 SHIM,12.2X19X.20 1
2-19 33000200240 SHIM,12.2X19X.30 1
2-22 79806500900 PULLEY,STARTER,ASS'Y 1
2-23 7880650020 PAWL,STARTER 1
2-24 79006097200 SPRING, S TARTER P A WL 1
2-26 35910112203 WA SHER,CLUTCH B 1
2-31 07200980900 CRANKCASE,ASS'Y 1 Includes seals, beari ngs and gasket
2-32 99966122206 SEAL,OIL,#TC12227 2
2-33 99961600100 BEARING,BALL,#6001 2
2-34 09006097200 GASKET,CRANKCASE 1
2-36 99414050251 SCREW,5X25 4
2-40 1910129G90 ASSY,LEAD W IRE 1
2-46 99416050201 SCREW,5X20/WS 2
2-50 1672052190 COIL,IGNITION 1
2-51 1552050880 ROTOR,MAGNETO 1
2-52 99201070011 WASHER,7 1
2-54 06600000200 NUT,FLYWHEEL 1
2-55 56020517200 CAP,RUBBER 1
2-56 26420516200 LEAD,HIG H TENSION 1

www.tanakapowerequipment.com

DESCRIPTION QTY COMMENTS

Page 2

[e-mail]

PARTS INFORMA TION

FUEL SYSTEM, AIR CLEANER COVER • FIGURE 3

TPS-2510

www.tanakapowerequipment.com

Page 3

[e-mail]

PARTS INFORMA TION

R

FUEL SYSTEM, AIR CLEANER COVER • FIGURE 3

TPS-2510

ITEM PART NUMBE

3-41 4030631A20 GASKET,INLET MANIFOLD 1
3-42 4040099F90 SET,CARB INSULATOR 1
3-45 99416050221 SCREW,5X22/WS 2
3-46 4020602K21 GASKET,CARBURETOR 1
3-50 4550099M90 CARBURETOR,ASS'Y 1
3-53 4360162V20 BASE,CLEANER 1
3-54 52800980200 PLATE,CHOKE 1
3-55 99967008012 O-RING,S-8 1
3-56 4700602N200 COLLAR,CLEANER 1
3-57 4230637C800 BODY,CLEANER 1
3-58 99200050011 WASHER,SMALL,5 2
3-60 99414050571 SCREW,5X57,S 2
3-61 4460637C200 ELEMENT,CLEANER 1
3-62 0510099F90 SET,CLEANE R COVER 1
3-63 3800637C200 BOLT,CLEANER COVE R 1
3-70 44225143800 PUMP,PRI M ING ASS ' Y 1
3-71 5950656B90 CAP,FUEL BLACK,NON VENT 1
3-78 7000250408 PIPE,FUEL,2.5x4x80 2
3-79 53432710200 GROMMET,FUEL P IPE 1
3-86 2230162V900 PIPE,FUEL,ASS'Y 1
3-87 68000731201 CLIP 6.3 1
3-89 6750404280 FILTER,FUEL 1
3-91 5910099520 TANK,FUEL 1
3-96 65500940201 CUSHION,FUEL TANK 4
3-121 5640661190 VENT , AIR ASS'Y 1
3-122, 5650503220 PIPE,AIR V E NT 1 ~V095519
3-122 5650441020 PIPE,AIR V E NT 1 V095520~
3-123 6460661290 VALVE 1
3-124 68000731201 CLIP 6.3 1 ~V095519

DESCRIPTION QTY COMMENTS

www.tanakapowerequipment.com

Page 4

[e-mail]

PARTS INFORMA TION

MUFFLER, CLUTCH, COVER • FIGURE 4

TPS-2510

www.tanakapowerequipment.com

Page 5

[e-mail]

PARTS INFORMA TION

R

MUFFLER, CLUTCH, COVER • FIGURE 4

TPS-2510

ITEM PART NUMBE

4-1 20201003201 GROMMET,SECONDARY CORD 1
4-2 2030631A200 GROMMET 1
4-6 7380631A201 PROTECTOR,MUFFLER 1
4-7 99415040222 SCREW,PS,4X22 2
4-8 99072045164 SCREW,TAPPING,4.5X16 2
4-16 99051050503 BOLT,HEX,5X50 2
4-18 99201050011 WASHER,5 2
4-19 7040637C90 SET,MUFFLER 1
4-20 75104200201 GASKET,MUFFLER 1
4-22 7210659090 PIPE,TAIL 1
4-23 99434040081 SCREW,4X8/S 2
4-26 1330631A201 SHIELD,HEAT 1
4-27 7370610021 GASKET,MUFFLER 1
4-31 35902103200 WASHER,CLUTCH,B 2
4-32 29001620800 SHOE,CLUTCH 2
4-33 3420630B200 SPRING,CLUTCH 1
4-34 3480602R200 WASHER,CLUTCH A 2
4-35 3570075T200 BOLT,STEP 2
4-36 99416050202 SCREW,5X20/WS 2
4-37 99416050422 SCREW,5X42/WS 2
4-38 99205080030 WASHER,8 2
4-97 6530631A200 BRACKET,TANK 1
4-98 99415040222 SCREW,PS,4X22 2

DESCRIPTION QTY COMMENTS

www.tanakapowerequipment.com

Page 6

[e-mail]

PARTS INFORMA TION

R

TPS-2510

RECOIL STARTER • FIGURE 5

ITEM PART NUMBE

5-0 76206097902 STARTER,RECOIL ASS'Y 1
5-1 7720609700 SE T,START E R BODY 1
5-2 78006097200 SPRING,RECOIL 1
5-3 77406097200 PULLEY,STARTER 1
5-5 8390201020 SCREW,SET 1
5-7 78306097200 ROPE,STARTER 1
5-8 78506097200 HANDLE,STARTER 1

www.tanakapowerequipment.com

DESCRIPTION QTY COMMENTS

Page 7

[e-mail]

PARTS INFORMA TION

R

TPS-2510

CARBURETOR • FIGURE 6

ITEM PART NUMBE

4550099M90 CARBURETOR,ASS'Y 1
6-1 51425001200 SCREW,SET 2
6-4 54425164200 STAY,ADJUST,CABLE 1
6-5 53925120200 SWIVEL 1 Carburetor Repair Kit - 650- 25124-900
6-7 48925100200 RING,STOP 1 Gasket/ Diaphragm Kit - 652-25 124- 900
6-10 55025100200 O-RING 1
6-11 5992000W430 JET,MAIN,#43 1
6-12 ~ ~ ~ GASKET,PUMP 1 ~ Cont ained in Carb Kits
6-13 ~ ~ ~ DIAPHRAGM,PUMP 1
6-16 57825007200 SCREEN,INLET 1
6-17 5752514780 BODY,PUMP AS S'Y 1
6-18 ~ ~ ~ GASKET,DIAPHRAGM 1
6-19 ~ ~ ~ DIAPHRAGM,MET ERING 1
6-20 47625004200 COVER,DIAPHRAGM 1
6-21 54825101200 SCREW,SET 4
6-22 61425137200 ADJUSTER,CABLE 1
6-23 99101060013 NUT,6 1
6-24 4310634C200 GASKET,CLEANER 1
6-41 5492516520 WASHER,THRUST 1

www.tanakapowerequipment.com

DESCRIPTION QTY COMMENTS

Page 8

[e-mail]

PARTS INFORMA TION

R

FAN CASE, CLUTCH DRUM • FIGURE 7

TPS-2510

ITEM PART NUMBE

7-1 2890098080 DRUM,CLUTCH 1
7-3 99350012002 RING,STOP,C-12 EX 1
7-5 5990098021 CUSHION,RUBBER 1
7-6 99051050163 BOLT,HEX,5X16 1
7-8 99461050254 BOLT,HE X HOLE,5X25S 1
7-11 1120098081 CASE,FAN 1
7-12 99072045164 SCREW,TAPPING,4.5X16 3
7-15 3600099020 HOLDER,PIPE 1
7-16 0910098020 SHIELD,HEAT 1
7-26 99201050061 WASHER,5 1
7-27 3243735020 WASHE R,GEAR CA S E 1
7-28 3610099020 FITTING,METAL 1

www.tanakapowerequipment.com

DESCRIPTION QTY COMMENTS

Page 9

[e-mail]

PARTS INFORMA TION

THROTTLE LEVER, HANDLE, DRIVE SHAFT • FIGURE 8

TPS-2510

www.tanakapowerequipment.com

29

Page 10

Optional 24” Extension

[e-mail]

PARTS INFORMA TION

R

THROTTLE LEVER, HANDLE, DRIVE SHAFT • FIGURE 8

TPS-2510

ITEM PART NUMBE

8-1 3433230420 SHAFT,DRIVE 1
8-2 3413230480 PIPE,DRIVE SHAFT 1
8-3 34737601900 BUSHING 6
8-4 99101060041 NUT,6 2
8-5 5003728620 HANDLE 1
8-6 50637300200 BRACKET,HANDLE,A 1
8-7 5033738E20 GRIP,HANDLE 1
8-8 99023060351 BOLT,6X35 PLUS 2
8-10 99311052012 SCREW,TAPPING 5X20 1
8-11 36832350200 WA SHER,BRAKE SHAFT 1
8-25 8703840090 LEVER, T HROTTLE ASSY 1
8-29 748511 24" EXTENSIO N 1
8-30 3433233180 SHAFT,DRIVE 1
8-31 3413233180 PIPE,DRIVE S HAFT 1
8-32 34737601900 BUSHING 1
8-33 99461050254 BOLT,HE X HOLE,5X25S 1
8-34,1 5123370081 KNOB,HANDLE 1 ~V021700
8-34 5123338P20 KNOB,HANDLE 1 V021701~
8-35 2803233120 CASE,JOINT 1
8-36 3523233180 PIN,LOCK 1
8-37 99021060351 BOLT,6X35 1 ~V021700
8-37 99021060504 BOLT,6X50 1 V021701~
8-38 99051050103 BOLT,HEX.HOLE,5X10 1
8-39 99101050041 NUT,5 1
8-40 99350010002 RING,STOP,C-10 EX 1
8-41 99961690001 BEARING,BALL,#6900ZZ 1
8-42 34833130200 COLLAR,B 1
8-44 35902103200 WASHER,CLUTCH,B 1 V021701~
8-45 99101060011 NUT,6 1 V021701~
8-46 99142060012 NUT,CAP 6 1 V021701~
8-83 8853840080 WIRE ,THROTT LE W/SWITCH 1
8-98 2533840020 LEVER,SAFETY 1
8-100 8323840020 SPRING,RETURN 1
8-103 8813840080 STOPPER,THROTTLE 1
8-110 99431050203 SCREW 5X20 2
8-111 99101050043 NUT,5 2
8-112 9934604020 SCRE W, 4X20 4
8-125 8803840020 LEVER,THROTTLE 1

DESCRIPTION QTY COMMENTS

www.tanakapowerequipment.com

Page 11

[e-mail]

PARTS INFORMATION

OIL PUMP, CAP, FILTER • FIGURE 9

TPS-2510

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

9-1 0413230400 OIL TANK COVER SET 1
9-2 0313230420 COLLAR 3 4
9-3 4223230421 GASKET,OIL TANK 1
9-4 99967005000 O-RING,P5 1
9-5 3823230420 BOLT,STEP,A 1
9-6 1443230490 OIL PUMP ASSY 1
9-7 99967005000 O-RING,P5 1
9-8 4493230420 SPRING,OIL PUMP 1
9-9 0733230481 PISTON,OIL PUMP 1
9-11 7005300506 PIPE,FUEL 3X5X60 1
9-12 99416040121 SCREW,4X12 4
9-13 99201050011 WASHER,5 1
9-14 48732712201 FILTER,OIL 1
9-15 4863234590 FILTER ASSY,FINE MESH 1
9-16 7005300507 PIPE,FUEL 3X5X75 1
9-17 9923008000 NUT,PUSH 1 Y161651~
9-20 5013230421 ADJUSTER,OIL PUMP 1
9-21 999670050
9-22 99355060001 RING,STOP,6 1
9-30 6243230492 CAP,OIL TANK 1
9-31 0823230420 BANJO,OIL PUMP 1
9-35 99967015000 O-RING,P15 1
9-36 5660406320 COVER,AIR VENT 1 ~U231876
9-55 99201020011 WASHER,2 1 V196951~
9-56 99967001413 O-RING 1 V196951~

www.tanakapowerequipment.com

00 O-RING,P5 1

Page 12

[e-mail]

PARTS INFORMATION

Before S/N

Z042300

Bar & Chain Options

N/A 10" Bar & Chain Kit

110.32304.20 10" Bar 4
1

27.32304.20 10" Chain 4

Part No 844001 12" Bar & Chain Kit

120SDEA041 12" Bar 50 guage
91VG045X 12" Chain 50 guage

3 guage
3 guage

TPS-2510

SIDE COVER, SPROCKET, BAR & CHAIN • FIGURE 10

ITEM R DESCRIPTION QTY COMMENTS

PART NUMBE

10-10 99461050224 BOLT,HEX HOLE 5x22/S 1
10-17 99051050103 BOLT,HEX.HOLE,5X10 1
10-18 99011060061 SCREW,6X6 1 ~V095519
10-18 99431060081 SCREW,6X8 1 V095520~
10-23 0193230420 CASE,GEAR 1 ~U231876
10-23 0193230422 CASE,GEAR 1 U231877~
10-24 3013230400 SET,GEAR,PINION 1
10-25 99961609000 BEARING,BALL,#609 1
10-26 99961609002 BEARING,BALL,#609Z 1
10-27 99350009002 RING,STOP,C9 1
10-28 99351024002 RING,STOP,C-24,IN 1
10-32 78600601200 WASHER,RECOIL STARTER 1
10-34 99961608000 BEARING,BALL,#608 1
10-37 99961638002 BEARING,BALL 638Z 1
10-38 99351028002 RING,STOP,IN,C-28 1
10-39 3193230480 SPROCKET,3/8 1
10-40 99182060001 NUT,FLANGE,6 1
10-41 0393230480 COVER,SIDE 1
10-42 12132600200 NUT

,CLAMP,BAR 1
10-43 1223230420 PIN,KNOCK,GUIDE BAR 1
10-44 4613230420 PLATE,GUIDE 1
10-45 1013230420 BOLT,GUIDE BAR 1
10-46 1163230490 TENSIONER,CHAIN 1
10-50 1273230420 CHAIN,10" 1
10-51 1103230420 BAR,10" 1

www.tanakapowerequipment.com

Page 13

[e-mail]

PARTS INFORMATION

After Serial Number

Z042301

Bar & Chain Options

N/A 10" Bar & Chain Kit

110.32304.20 10" Bar 4

27.32304.20 10" Chain 4

1
Pa

rt No 844001 12" Bar & Chain Kit
120SDEA041 12" Bar 50 guage
91VG045X 12" Chain 50 guage

3 guage
3 guage

TPS-2510

SIDE COVER, SPROCKET, BAR & CHAIN • FIGURE 11

ITEM R DESCRIPTION QTY COMMENTS

11-10 99461050224 BOLT,HEX HOLE 5x22/S 1
11-17 99051050103 BOLT,HEX.HOLE,5X10 1
11-18 99431060081 SCREW,6X8 1
11-23 0193230422 CASE,GEAR 1
11-24 3013234400 GEAR & PINION SET 1
11-25 99961609000 BEARING,BALL,#609 1
11-26 99961609002 BEARING,BALL,#609Z 1
11-27 99350009002 RING,STOP,C9 1
11-28 99351024002 RING,STOP,C-24,IN 1
11-32 78600601200 WASHER,RECOIL STARTER 1
11-34 99961627000 BEARING,BALL 1
11-37 99961638002 BEARING,BALL 638Z 1
11-38 99351028002 RING,STOP,IN,C-28 1
11-39 3193230480 SPROCKET,3/8 1
11-40 99182060001 NUT,FLANGE,6 1
11-41 0393230480 COVER,SIDE 1
11-42 12132600200 NUT,CLAMP,BAR 1
11-43 1223234421 KNOCK PIN 1
11-44 4613234420 PLATE,GUIDE 1
11-45 101323442
11-46 1163230490 TENSIONER,CHAIN 1
11-47 4523234420 CAM 1
11-48 0313234420 COLLAR 1
11-50 1273230420 CHAIN,10" 1
11-51 1103230420 BAR,10" 1

www.tanakapowerequipment.com

PART NUMBE

1 BOLT,CHAIN TIGHTENING 1

Page 14

[e-mail]

PARTS INFORMATION

DRIVE SHAFT & COUPLING • FIGURE 12

TPS-2510

ITEM DESCRIPTION QTY COMMENTS

12-30 3433233180 SHAFT,DRIVE 1
12-31 3413233180 PIPE,DRIVE SHAFT 1
12-32 34737601900 BUSHING 1
12-33 99461050254 BOLT,HEX HOLE,5X25S 1
12-34 5123370081 KNOB,HANDLE 1 Before S/N V021700
12-34 5123338P20 KNOB,HANDLE 1 S/N V021701 and after
12-35 2803233120 CASE,JOINT 1
12-36 3523233180 PIN,LOCK 1
12-37 99021060351 BOLT,6X35 1 Before S/N V021700
12-37 99021060501 BOLT,6X50 1 S/N V021701 and after
12-38 99051050103 BOLT,HEX.HOLE,5X10 1
12-39 99101050041 NUT,5 1
12-40 99350010002 RING,STOP,C-10 EX 1
12-41 99961690001 BEARING,BALL,#6900ZZ 1
12-42 34833130200 COLLAR,B 1
12-44 35902103200 WASHER,CLUTCH,B 1 S/N V021701 and after
12-45 99101060011 NUT,6 1 S/N V021701 and
12-46 99143060023 NUT,6 1 S/N V021701 and after

www.tanakapowerequipment.com

PART NUMBER

Page 15

after

[e-mail]

PARTS INFORMATION

TPS-2510

TOOLS & DECALS • FIGURE 13

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

13-1 88332600200 SPANNER,COMBO 1
13-2 80120000200 SPANNER,8X10 1 V095520~
13-3 91505015200 DECAL,SYMBOL 1
13-5 9413233320 COVER,BAR,10",BLACK 1
13-9 9073230420 DECAL 1
13-10 9293249820 DECAL,TPS-210 1 Z042301~
13-10-1 9293233120 DECAL,SYMBOL,TPS-200 1 ~Z042300
13-11 9223234520 DECAL,OIL ADJUSTMENT 1
13-12 9213234520 DECAL,OIL 1
13-30 81320000200 WRENCH,HEX,4 1

www.tanakapowerequipment.com

Page 16

[e-mail]

PARTS INFORMATION

24” & 36” POLE SAW EXTENSION • FIGURE 14

TPS-2510

ITEM DESCRIPTION 24" 36" COMMENTS

14-30 3433233180 SHAFT,DRIVE 1

14-30 3433003980 SHAFT,DRIVE 1

14-31 3413230881 PIPE,DRIVE SHAFT 1 ~9085369

14-31 3413230882 PIPE,DRIVE SHAFT 1 9085370~

14-31 3413003980 PIPE,DRIVE SHAFT 1

14-32 3473730090 BUSHING ASSY 1

14-32 3473730090 BUSHING ASSY 2

14-33 99461050254 BOLT,HEX HOLE,5X25S 1 1

14-34-1 5123370081 KNOB,HANDLE 1 ~5004220

14-34 5123338P20 KNOB,HANDLE 1 1 5004221~

14-35 2803233122 COUPLING,TPS 1 1

14-36 3523233180 PIN,LOCK 1 1

14-37 99021060351 BOLT,6X35 1 ~5004220

14-37 99021060504 BOLT,6X50 1 1 5004221~

14-38 99051050103 BOLT,HEX.HOLE,5X10 1 1

14-39 99101050041 NUT,5 1 1

14-40 99350010002 RING,STOP,C-10 EX 1 1

14-41 99961690001 BEARING,BALL,#6900ZZ 1 1

14-42 3483313020 COLLAR,B 1 1

14-43 92337400200 DECAL,LEVEL 1 1

14-44 3590210320

14-45 99101060011 NUT,6 1 1 5004221~

14-46 99142060012 NUT,CAP 6 1 1 5004221~

www.tanakapowerequipment.com

PART NUMBER

WASHER,CLUTCH,B 1 1

Page 17

[e-mail]