Tanaka TLE-600 User Manual

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Model Number:

TLE-600

WALK BEHIND EDGER

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P/N 40163
Rev 000
Date 5-15-07

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Nikko Tanaka Engineering U.S.A.,Ltd.• 1028 4th Street SW, Bldg B • Auburn, WA 98001 • Phone: [phone] • Fax: [phone]

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PARTS INFORMA TION

CYLINDER, PISTON & CRANKSHAFT • FIGURE 1

TLE-600

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

1-1 99413050121 SCREW 5x12/P 3
1-3 19805015800 CLAMP,CORD 1
1-4 01610244200 COVER,CYLINDER 1
1-6 15701570900 CAP,SPARK PLUG,ASSEMBLY 1
1-7 01802233200 PLUG,SPARK 1
1-11 0011026690 CYLINDER SET 1 Includes gasket
1-12 1000422U22 STUD,6x30 2
1-13 99461060184 BOLT,HEX,6x18S 4
1-15 0171026621 GASKET,CYLINDER 1
1-16 04010100200 RING,PISTON,TOP 1
1-17 04110100201 RING,PISTON 1
1-18 03902000201 CIRCLIP,PISTON PIN 2
1-19 0301026690 PISTON SET 1 Includes rings and circlips
1-20 03710100200 PIN,PISTON,10X35 1
1-21 0461024380 CRANKSHAFT 1
1-22 99962101004 BEARING,NEEDLE,F1010B 1
1-23 06810100200 KEY,WOODRUFF,3X13X4.5 1
1-24 06802000200 KEY,WOODRUFF,3X13X5 1

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PARTS INFORMA TION

CRANKCASE, FLYWHEEL & IGNITION • FIGURE 2

TLE-600

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

2-25 07102007210 SHIM,15.2X20X.10 1
2-25 07102007220 SHIM,15.2X20X.15 1
2-25 07111600230 SHIM,16X21X.20 1
2-25 07111600240 SHIM,16X21X.30 1
2-26 0721026690 CRANKCASE ASSY 1 Includes bearings, seals and gasket
2-27 0901020021 GASKET,CRANKCASE 1
2-28 99966153000 SEAL,OIL,#15307 1
2-29 99961620200 BEARING,BALL,#6202 1
2-30 99961620300 BEARING,BALL,#6203 1
2-31 99966173066 OIL SEAL,UE17307 1
2-61 15521714801 ROTOR,MAGNETO 1
2-62 99201100011 WASHER,10 1
2-63 99109100001 NUT,10 L.H. 1
2-64 99416040226 SCREW,WS,4X22 2
2-65 16721954800 COIL,IGNITION 1
2-66 1780136M800 CORD,STOP 1
2-67 11210246200 CASE,FAN 1
2-68 19810246800 CLAMP,CORD 1
2-70 99414060301 SCREW,6X30/S 4
2-71 20210200201 GROMMET,SECONDARY CORD 1
2-72 27404037800 CORD,EARTH 1

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PARTS INFORMA TION

TLE-600

GOVERNOR • FIGURE 3

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

3-33 99461060304 BOLT,HEX,6x30/S 4
3-36 72701040201 GASKET,DRAIN 1
3-37 99011060102 SCREW,6X10 1
3-38 36910250203 SHAFT,GOVERNOR 1
3-39 36710250210 FORK,GOVERNOR SHAFT 1
3-40 99011030061 SCREW,3X6 2
3-41 32910250201 PARTITION,OIL 1
3-42 99011040081 SCREW,4X8 2
3-43 1141025000 GOVERNOR ASSY 1
3-44 38810250210 PLATE,GOVERNOR 1
3-45 38910250210 SLEEVE,GOVERNOR 1
3-46 99350015002 RING,STOP,C-15 EX 1
3-47 38510250202 GASKET,GOVERNOR COVER 1
3-48 38410243900 COVER,GOVERNOR ASS'Y 1
3-49 99966152564 SEAL,OIL,UD15257 1
3-50 99011040101 SCREW,4X10 3

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PARTS INFORMA TION

CARBURETOR, THROTTLE LINKAGE & AIR CLEANER • FIGURE 4

TLE-600

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PARTS INFORMA TION

CARBURETOR, THROTTLE LINKAGE & AIR CLEANER • FIGURE 4

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

4-35 43105015201 GASKET,CLEANER 1
4-36 40310244201 GASKET,INTAKE MANIFOLD 1
4-37 4041026290 INSULATOR SET 1 Includes gasket
4-40 99464050254 BOLT,HEX HOLE,5X25WS 2
4-41 4020174020 GASKET,CARBURETOR 1
4-42 49504200200 LEVER,CHOKE 1
4-43 68000206200 CLIP,5.5 2
4-44 70053005195 PIPE,FUEL,3X5X195 1
4-45 49732350200 JOINT,PIPE 1
4-46 99324025161 PIN,SPRING,2.5X16 2
4-47 42310246201 BODY,CLEANER 1
4-48 99200050011 WASHER,SMALL,5 2
4-49 4551026690 CARBURETOR SET 1 Includes gasket
4-50 99011050651 SCREW,5X65 2
4-51 44402401201 ELEMENT,CLEANER A 1
4-52 99210050012 WASHER,S,5 2
4-53 42410246200 CAP,CLEANER 1
4-54 43910246200 BAND,CLEANER 2
4-56 49010244200 ROD,THROTTLE 1
4-57 37612121200 SPRING,GOVERNOR ROD 1
4-58 37710244200 LEVER,GOVERNOR OUTER 1
4-59 37410244200 SPRING,GOVERNOR 1
4-60 37210250201 LEVER,GOVERNOR SPRING 1
4-61 99210060012 WASHER,S,6 1
4-62 99101060013 NUT,6 1
4-65 99415040081 SCREW,4X8 1
4-66 83010250903 LEVER,CONTROL,ASS'Y 1
4-69 99416050101 SCREW,WS,5X10 2
4-70 70017512003 RETAINER 1
4-71 90210243200 SPRING,WIRE,RETURN 1
4-72 99011050351 SCREW,5X35 1
4-73 99101050011 NUT,5 1
4-74 47010246200 COLLAR 1

TLE-600

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PARTS INFORMA TION

CLUTCH & STARTER PULLEY • FIGURE 5

TLE-600

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

5-15 46133111200 CLAMP 1
5-18 99201050011 WASHER,5 1
5-19 99415050201 SCREW,5x20 4
5-21 99414060201 SCREW,6x20 3
5-23 79810246200 PULLEY,STARTER 1
5-26 34710243200 FLANGE,CLUTCH 1
5-27 99201100011 WASHER,10 1
5-28 99115100001 NUT,LH,10 1
5-29 35910112203 W ASHER,CLUT CH B 3
5-30 29010112802 ARM,CLUTCH 3
5-31 35810112201 WASHER,CLUTCH 3
5-32 35710112204 BOLT,CLUTCH STEP 3
5-33 34210205220 SPRING,CLUTCH 3

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PARTS INFORMA TION

MUFFLER & MUFFLER COVER • FIGURE 6

TLE-600

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

6-1 99461050304 BOLT,HEX,5X30S 1
6-2 99463050164 BOLT,HEX,5X16,PS 2
6-3 99201050011 WASHER,5 1
6-4 7381026620 PROTECTOR,MUFFLER 1
6-5 7041026690 MUFFLER SET 1 Includes #10 bracket & #8 gaskets
6-6 99440060011 NUT,SPRING 6 2
6-7 99460050104 BOLT,HEX 5x10W 1
6-8 7371024220 GASKET,MUFFLER 2
6-9 73310205210 STAY,MUFFLER 1
6-10 7291026690 BRACKET,MUFFLER SET 1 Includes #8 gasket s
6-11 7601026680 BRACKET,MUFFLER B 1
6-12 6490725020 COLLAR,TANK 1

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PARTS INFORMA TION

TLE-600

STARTER • FIGURE 7

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

7-0 76210246900 STARTER,RECOIL ASS'Y 1
7-1 99021060121 BOLT,6X12 1
7-2 83710205200 PLATE,FRICTION 1
7-3 8361020520 SPRING,FRICTION 1
7-4 78810243200 PAWL,STARTER 1
7-5 77410246800 PULLEY,STARTER 1
7-6 78310205200 ROPE,STARTER 1
7-7 77910205200 SPRING,RECOIL 1
7-8 77210246200 BODY,RECOIL STARTER 1
7-9 78010108200 GUIDE,ROPE 1
7-10 78510118200 HANDLE,STARTER 1
7-11 79510243200 STOPPER,ROPE 1
7-12 83510246200 CAP,STARTER HANDLE 1

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PARTS INFORMA TION

TLE-600

CARBURETOR • FIGURE 8

0

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

8-0 4551026690 CARBURETOR SET 1 Includes gasket
8-1 51425001200 SCREW,SET 1
8-2 57525012200 BODY,PUMP 1
8-3 ~ ~ ~ GASKET,PUMP 1 ~ Included in 650.25012.910 Carb Kit
8-4 ~ ~ ~ DIAPHRAGM,PUMP 1 (not available individually)
8-5 57825007200 SCREEN,INLET 1
8-17 46225006200 SCREW,ID LE ADJUST 1
8-18 46325012200 SPRING,IDLE ADJUST 1
8-22 4772508820 VALVE,SPRING 1
8-23 47325012200 LEVER,CONTROL 1
8-24 60525001200 PIN,HINGE 1
8-25 54625001200 SCREW,SET,HINGE PIN 1
8-26 6032501220 NEEDLE VALVE 1
8-29 ~ ~ ~ GASKET,DIAPHRAGM 1
8-30 ~ ~ ~ DIAPHRAGM,METERING 1
8-31 47625012201 COVER,DIAPHRAGM 1
8-32 54825012200 SCREW,SET 4

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PARTS INFORMA TION

FRONT FENDER, WHEEL & AXLE • FIGURE 9

TLE-600

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

9-41 99101080011 NUT,8 2
9-42 99210080012 WASHER,S,8 2
9-43 99201080011 WASHER,8 2
9-44 99355100001 RING,STOP,10 1
9-45 48333111200 WASHER 2
9-46 19633111200 SPRING,FENDER,FRONT 1
9-47 32133111200 SPACER,B 1
9-48 29233111200 SHAFT,CENTER 1
9-49 19533111801 FENDER,FRONT 1
9-51 99101080011 NUT,8 1
9-52 99210080012 WASHER,S,8 1
9-53 99201080011 WASHER,8 1
9-54 32033111200 SPACER 2
9-55 43033111800 WHEEL,FRONT,8" 1
9-56 29033111200 SHAFT,FRONT 1
9-61 19733111200 HANDLE,CARRYING 1
9-62 99201060011 WASHER,6 4
9-63 99210060012 WASHER,S,6 4
9-64 99021060201 BOLT,6X20 4
9-66 99021080201 BOLT,8X20 1
9-67 99210080012 WASHER,S,8 1
9-68 99201080011 WASHER,8 1
9-78 47533111200 PLATE,ADJUST 1
9-79 99012080121 SCREW,8X12 F. H. 2

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PARTS INFORMA TION

ENGINE BED & REAR WHEELS • FIGURE 10

TLE-600

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PARTS INFORMA TION

ENGINE BED & REAR WHEELS • FIGURE 10

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

10-1 21033110800 HANDLE,LOCK 2
10-2 99210080012 WASHER,S,8 2
10-3 99201080011 WASHER,8 2
10-4 99021080201 BOLT,8X20 2
10-5 16733110210 HOLDER,HANDLE A 1
10-6 16833110210 HANDLE,HOLDER B 1
10-7 0023311180 BASE,ENGINE 1
10-8 16933111200 WASHER,LOCK TAB 2
10-11 99101100011 NUT,10 4
10-12 99210100012 WASHER,S,10 4
10-13 99201100011 WASHER,10 6
10-14 43133110801 WHEEL,REAR,8" 2
10-15 29433111200 COLLAR 2
10-16 99021100701 BOLT,HEX.HOLE,10X70 2
10-17 99021080201 BOLT,8X20 4
10-18 99210080012 WASHER,S,8 4
10-19 99201080011 WASHER,8 4
10-20 49533111810 B RACKET, MUD FLAP 1
10-21 49633111200 HO LDER,MUD FLAP 1
10-22 50033111200 FLAP,MUD 1
10-23 99201060011 WASHER,6 1
10-24 99210060012 WASHER,S,6 1
10-25 99023060121 BOLT,PLUS,6X12 1
10-28 99415040121 SCREW,PS,4X12 3
10-31 00533110800 BED,ENGINE 1
10-33 99414060161 SCREW,S,6X16 4
10-35 99182060001 NUT,FLANGE,6 4
10-36 99023060161 BOLT,6X16 PLUS 1
10-37 99210060012 WASHER,S,6 1
10-38 99201060011 WASHER,6 1
10-39 33933111200 STAY,CLUTCH CASE 1
10-69 48133111800 STAY,ADJUST 1
10-70 99182060001 NUT,FLANGE,6 1
10-71 4853311191 PLATE,LOCK 1
10-73 99101060013 NUT,6 1
10-74 8943311120 RECEIVER,OUTER 1
10-75 4873311121 SPRING,LOCK PLATE 1
10-80 90433111210 BOLT,SPECIAL 1
10-81 87132367200 WASHER,SPECIAL 1
10-82 99201060011 WASHER,6 1
10-100 99174080003 U-NUT,8 1
10-101 99201080011 WASHER,8 1
10-102 30736100200 LEVER,WASHER ENGAGE 1
10-103 4673311120 COLLAR 1

TLE-600

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PARTS INFORMATION

FUEL TANK & CONTROL WIRES • FIGURE 11

TLE-600

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

11-31 8851026680 WIRE,THROTTLE,TLE-600 1

1POTS,DROC0083420187123-11
1TSUJDA THGIEH,ERIW097213308433-11

11-34 16413085010 TUBE,PROTECTION,13X850 1

1B,PMALC021113306453-11
1ELT KNAT,PAC094213359514-11
1ELT,PAC/W KNAT093213319524-11

11-42 5913312F80 TANK, FUEL, WHITE WO/CAP

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1 ~E111601

421X6,WERCS1210605149954-11
1LEUF,RETLIF0090361057664-11
17,PILC0129104008674-11
1LEUF,EPIP0026420187684-11
1B,HTRAE,DROC0081113377116-11

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PARTS INFORMA TION

UPPER (LARGE) AIR FILTER • FIGURE 12

TLE-600

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

12-49 99967042003 O-RING,P-42 1
12-51 99415050141 SCREW,5X14/PS 4
12-53 42333111201 BODY,CLEANER 1
12-54 99101050011 NUT,5 4
12-55 44405015200 ELEMENT,CLEANER 1
12-56 42505015200 CORE,CLEANER 1
12-57 46633111200 BAND,WIRE 36 2
12-58 46233110200 PIPE,RUBBER,15 1
12-59 16432055000 HOSE,CLEANER 1
12-60 45933111900 CLAMP,HOSE ASS'Y 1

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PARTS INFORMA TION

HANDLES & LEVERS • FIGURE 13

TLE-600

Click here for

throttle and height

adjustment cables

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

13-1 16533111200 GRIP,HANDLE 2
13-2 4723311190 LEVER,ADJUST,ASS'Y 1
13-3 15933111200 HANDLE,LEFT 1
13-4 16201570900 SWITCH,STOP,ASS'Y 1
13-5 18301300200 NAME PLATE,SWITCH 1
13-6 64033111200 PLATE,STOP SWITCH 1
13-7 99182060001 NUT,FLANGE,6 4
13-10 99021060351 BOLT,6X35 4
13-11 45433111200 HOLDER,CLEANER BODY 1
13-12 15533111800 HANDLE,A 1
13-13 99182060001 NUT,FLANGE,6 4
13-16 99023060181 BOLT,PLUS,6X18 4
13-20 15833111200 HANDLE,RIGHT 1
13-21 1623311190 LEVER,THROTTLE ASS'

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Y 1

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PARTS INFORMA TION

CLUTCH HOUSING & DRIVE SHAFT • FIGURE 14

TLE-600

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

14-1 33233110801 DRUM,CLUTCH 1
14-2 99351040002 RING,STOP,C40 1
14-3 99961620304 BEARING,BALL,#6203DD 1
14-4 99350017002 RING,STOP,C17 EX 1
14-5 33133110200 CASE,CLUTCH 1
14-6 99210050062 WASHER,S,5 4
14-7 99051050253 BOLT,HEX,5X25 4
14-8 99023060121 BOLT,PLUS,6X12 1
14-9 99201060011 WASHER,6 1
14-10 99210060012 WASHER,S,6 1
14-11 99023060161 BOLT,6X16 PLUS 1
14-12 99051060303 BOLT,HEX.HOLE,6X30 1
14-13 99210060062 WASHER,S,6 1
14-14 99201060061 WASHER,6 1
14-15 33833110200 WASHER,CLUT CH CASE 1
14-16 34333111200 SHAFT,DRIVE 1
14-17 34133111200 P IPE,DRIVE SHAFT 1

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PARTS INFORMA TION

GEAR CASE, SAFETY GUARD & BLADE • FIGURE 15

TLE-600

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PARTS INFORMA TION

GEAR CASE, SAFETY GUARD & BLADE • FIGURE 15

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

15-21 30033111900 CASE,GEAR ASS'Y 1
15-22 99351032002 RI NG, STOP,C-32 IN 1
15-23 99350015002 RI NG, STOP,C-15 EX 1
15-24 99961600200 BEARING,BALL,#6002 1
15-25 99961600202 BEARING,BALL,#6002Z 1
15-27 99101080013 NUT,8 1
15-28 99051080303 BOLT,HEX.HOLE,8X30 1
15-29 99023060121 BOLT,PLUS,6X12 1
15-30 99023080121 BOLT,P,8X12 1
15-31 31612101200 G ASKET ,DRAIN PLUG 1
15-32 30033110210 CASE,GEAR 1
15-33 44333111202 S T AY,SIDE COVER 1
15-34 99021060151 BOLT,6X15 2
15-35 99210060012 WASHER,S,6 2
15-36 99060080201 BOLT,WING,8X20 1
15-37 99205080030 WASHER,8 1
15-38 99201080011 WASHER,8 1
15-41 44533110200 HOLDER,SAFETY COVER 1
15-42 44133110210 COVER,SAFETY 1
15-43 14133110200 WASHER,SAFETY COVER 1
15-44 99350065002 RING,STOP,EX,C-65 1
15-45 99961620100 BEARING,BALL,#6201 1
15-47 30433110210 SHAFT,GEAR 1
15-48 38233110200 HOLDER,BEARING 1
15-49 99961620504 BEARING,BALL,#6205DD 1
15-50 99351052002 RI NG, STOP,C-52 IN 1
15-51 31033110200 HOLDER,CUTTER 1
15-52 31433111200 WASHER,HOLDER 2
15-53 43533110200 BLADE,TLE-500/550 1
15-54 31133110202 CA P,CUT T ER HOLDER 1
15-57 99111120011 NUT,12 1
15-58 4423311020 COVER,SIDE 1
15-61 99415050121 SCREW,5X12/PS 3
15-65 30133111000 SET,GEAR/PINION 1

TLE-600

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PARTS INFORMA TION

TOOLS & DECALS • FIGURE 16

TLE-600

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

16-1 75233900200 BAR,LOCKING 1
16-2 81020000200 SPANNER,13X17 1
16-3 03629331501 SPANNER,COMBI 1

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

17-1 9063312720 DECAL,TLE-600 1
17-2 91933111201 DECAL,CAUTION 1
17-3 90810246200 DECAL,CHOKE 1
17-4 9083312720 DECAL,AIR FILTER,TLE-600 1
17-6 91833117200 DECAL,CAUTION 1

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PARTS INFORMATION

SHORT BLOCK • FIGURE 17

Illustrated contents of SB-600 Short Block

TLE-600

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PARTS INFORMA TION

74801 1

CURB RIDING KIT • FIGURE 1

Note - Front wheel

not included in

Curb Riding Kit

10

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

0 748011 CURB KIT,TLE-550,600 1
1 28933111200 SHAFT,FRONT 1
2 21833110200 NUT,SPECIAL 1
3 22033110800 HOLDER,WHEEL 1
4 99201080011 WASHER,8 2
5 99210080012 WASHER,S,8 2
6 99101080011 NUT,8 2
7 22533111200 SPRING,STOPPER 1
8 22333110800 STAY,STOPPER 1
9 22633111200 BOLT,SPECIAL 1
10 1203729480 WHEEL,6" 1

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PARTS INFORMA TION

748012

DROP WHEEL KIT • FIGURE 1

Note - This kit

utilizes existing rear

wheel #431.33110.801

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

0 748012 CURB KIT,TLE-550,600 1
2 38033111200 BOLT,SPECIAL 1
3 20033110800 BRACKET,WHEEL 1
4 20533110800 ADJUSTER,WHEEL 1
5 20833111200 HOLDER,ADJUSTER 1
6 20933111800 METAL,HOLDER 1
7 21033110800 HANDLE,LOCK 1
8 99201080011 WASHER,8 4
9 99210080012 WASHER,S,8 5
10 99101080011 NUT,8 4

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