Tanaka TBL-455, TBL-500 User Manual

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Model Number:

TBL-455/500

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P/N 11136
Rev 001
Date 5-4-07

Nikko Tanaka Engineering U.S.A.,Ltd.• 1028 4th Street SW, Bldg B • Auburn, WA 98001 • Phone: [phone] • Fax: [phone]

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PARTS INFORMA TION

ENGINE / CYLINDER, PISTON, CRANKSHAFT • FIGURE 1

TBL-455/500

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Page 1

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PARTS INFORMA TION

TBL-455/500

ENGINE / CYLINDER, PISTON, CRANKSHAFT • FIGURE 1

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

1-01 15711666900 CAP,SPARK PLUG ASS'Y 1
1-02 01802233200 PLUG,SPARK 1 ~J129280
1-02 0181160021 PLUG,SPARK 1 L174976~
1-06 99101060011 NUT,6 4
1-07 99210060012 S. W A S HE R 6 4
1-08 00205015201 CYLINDER 1
1-09 01702100202 GASKET,CYLINDER 1
1-10 04105000200 RIN G,PISTON 2
1-11 03105004810 PISTON 1
1-12 0370100020 PIN, P IS TON 1
1-13 03905004200 CIRCLIP,PISTON P IN 2
1-16 04605004831 CRANKSHAFT 1
1-17 99962101004 BEARING,NEEDLE,F1010B 1
1-18 06802000200 KEY,WOODR U FF,3X13X5 1
1-19 07010700200 WASHER,CR ANKSHAFT 2
1-20 07111109200 SHIM,17.7X23X.05 V
1-20 07111109210 SHIM,17.7X23X.10 V
1-20 07111109220 SHIM,17.7X23X.15 V
1-20 07111109230 SHIM,17.7X23X.20 V
1-20 07111109240 SHIM,17.7X23X.30 V
1-26 07205015902 CRANKCASE,ASS'Y 1
1-27 99961630307 BEARING 2 ~G095400
1-27 99961630399 BEARING,BALL 2 G095401~
1-28 99966173000 SEAL,OIL,#17307 2
1-29 09005004211 GASKET,CRANKCASE 1
1-30 10002000200 BOLT,STUD 6X24 4
1-36 79805015200 PULLEY,STARTER 1
1-37 99111100013 NUT,10 1
1-41 66505004201 PLATE,CASE 1
1-43 99210050012 S. W A S HE R 5 1
1-44 99011050101 SCREW 5X10 1
1-46 19800701201 CLAMP,CORD 1
1-47 99201050011 W ASHER 5 1
1-48 99011050101 SCREW 5X10 1
1-51 2030604A202 GROMMET 1
1-56 1622151980 EXC ITER 1
1-57 99200050011 SMALL WASHER 5 2
1-58 99210050012 S. W A S HE R 5 2
1-59 99011050221 SCREW,5X 22 2
1-61 19505015201 COVER,COIL 1
1-62 99210050012 S. W A S HE R 5 4
1-63 99011050101 SCREW,5X 10 4
1-66 16721519802 COIL,IGNITI ON 1

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PARTS INFORMA TION

TBL-455/500

ENGINE / CYLINDER, PISTON, CRANKSHAFT • FIGURE 1

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

1-67 99201040011 WASHER,4 2
1-68 99210040012 S. WASHER 4 2
1-69 99011040151 SCREW,4X 15 2
1-71 992-10060-012 S. W A S HE R 6 4
1-72 99011060351 SCREW,6X 35 4
1-76 15521519800 ROT OR ,MAGNETO 1
1-77 99200100011 WASHER,10 1
1-78 99210100012 WASHER,S,10 1
1-79 99111110011 NUT 10 1
1-81 99011050151 SCREW,5X 15 6
1-82 99210050012 S. W A S HE R 5 6
1-83 99201050011 W ASHER 5 6

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PARTS INFORMA TION

ENGINE, MUFFLER, AIR CLEANER, FUEL SYSTEM • FIGURE 2

TBL-455/500

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PARTS INFORMA TION

TBL-455/500

ENGINE, MUFFLER, AIR CLEANER, FUEL SYSTEM • FIGURE 2

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

2-02 99011050161 SCREW,5X16 4
2-03 99210050012 S.WASHER 5 4
2-04 99201050011 WASHER 5 4
2-06 7370500420 GASKET 1
2-07 70505008900 MUFFLER,ASS'Y 1
2-08 71905008800 PIPE,MUFFLER 1
2-09 73205008200 ARRESTER,SPARK 1
2-10 7510500820 GASKET,TAIL PIPE 1
2-11 72105008801 PIPE,TAIL 1
2-12 99210040012 WASHER,S,4 2
2-13 99011040101 SCREW,4X10 2
2-14 75105004212 GASKET,MUFFLER 2
2-15 99201080011 WASHER 8 2
2-16 75005004201 BOLT,SPECIAL 2
2-17 99201060011 WASHER 6 1
2-18 99210060012 S.WASHER 6 1
2-19 99011060121 SCREW,6X12 1
2-20 99011050201 SCREW,MX20 2
2-21 99210050012 S.WASHER 5 2
2-22 99201050011 WASHER 5 2
2-23 99011060201 SCREW,6X20 1
2-24 99210060012 S.WASHER 6 1
2-25 99201060011 WASHER,6 1
2-26 73805015200 PROTECTOR,MUFFLER 1
2-27 99011060101 SCREW,6X10 1
2-28 99210060012 WASHER,S,6 1
2-30 01605004200 SHROUD,CYLINDER 1
2-36 40305015211 GASKET 1
2-37 40405015801 INSULATOR,CARBURETOR 1
2-38 99201050011 WASHER,5 2
2-39 99210050012 S.WASHER 5 2
2-40 99011050251 SCREW,5X25 2
2-41 4020174020 CARB GASKET 1
2-42 87805015200 BRACKET 1
2-44 99101060013 NUT,6 1
2-45 89401401201 RECEIVER,OUTER 1
2-46 44225016801 PUMP,PRIMING 1
2-47 99220100010 WASHER,10 INNER TOOTHED 1
2-48 99111100011 NUT,10 1
2-49 70002504100 PIPE,FUEL,2.5X4X100 1
2-50 70002504095 PIPE,FUEL,2.5X4X95 1
2-51 53432710200 GROMMET,FUEL PIPE 1
2-52 22301251901 PIPE,FUEL,3X5X230 1 ~F132100
2-52 22305015900 PIPE,FUEL,3X5X280 1 F132101~
2-53 68004001200 CLIP,5.2 1
2-54 67501630900 FILTER,FUEL 1
2-55 5950502490 CAP,TANK 1
2-57 5913131081 FUEL TANK 1

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PARTS INFORMA TION

TBL-455/500

ENGINE, MUFFLER, AIR CLEANER, FUEL SYSTEM • FIGURE 2

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

2-59 19805015800 CLAMP,CORD 1
2-61 43605015200 BASE,CLEANER 1
2-62 20105015200 SEAL,DUST 1
2-63 52305015801 ROD,CHOKE 1
2-64 52805015201 VALVE,CHOKE 1
2-65 7080501520 SHIM,CHOKE VALVE 1
2-66 99200050011 WASHER,SMALL,5 1
2-67 99210050012 WASHER,S,5 2
2-68 99011050501 SCREW,5X50 2
2-71 46605015801 BAND 1
2-72 43705015200 TUBE,CLEANER 1
2-73 431050152 01 GASKET CLEANER 2
2-74 42505015200 CORE,CLEANER 1
2-75 44405015200 ELEMENT,CLEANER 1
2-76 42333111201 BODY, CLEANER 1
2-79 70605008801 MUFFLER 1

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PARTS INFORMA TION

TBL-455/500

RECOIL STARTER • FIGURE 3

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

3-00 76205015901 STARTER,RECOIL ASSY 1
3-01 81506000200 METAL, STARTER HANDLE 1
3-02 78504222020 HANDLE,ST ARTER 1
3-03 77205015800 BODY,RECOIL STARTER 1
3-04 77906000200 SPRING,RECOIL 1
3-05 78305004200 ROPE,START ER,3.8X 1070 1
3-06 76905015200 REEL, S TARTER ROPE 1
3-07 7880501521 STARTER,PAWL 1
3-08 80105015200 W ASHER,STARTER PULLE Y 1
3-09 99201080011 WASHER,8 1
3-10 8370501521 FRICTION PLATE 1
3-11 82205015200 SHIM,STARTER PULLEY 1
3-12 8390501520 BOLT SE T 1

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PARTS INFORMA TION

TBL-455/500

CARBURETOR • FIGURE 4

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PARTS INFORMA TION

TBL-455/500

CARBURETOR • FIGURE 4

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

4-00 45525037900 CARBURETOR,ASS'Y 1
4-01 51425001200 SCREW,SET 1
4-02 57525012200 BODY,PUMP 1
4-03 57725012200 GASKET,PUMP 1
4-04 57625012200 DIAPHRAGM,PUMP 1
4-05 57825007200 SCREEN,INLET 1
4-06 46425031800 SHAFT,THROTTLE 1
4-07 48625035200 SPRING,THROTTLE 1
4-08 46725003200 SCREW,SHU TTER 2
4-09 48825001200 VALVE,THROTTLE 1
4-10 55925012200 PLATE,STOP 1
4-11 43725031200 SLEEVE 1
4-12 49125035200 LEVER,THROTTLE 1
4-13 48925008200 RIN G,STOP 1
4-14 53925101200 SWIVEL 1
4-15 46325032200 SP RING,IDLE ADJUST 1
4-16 46225032200 SCREW,IDLE ADJUST 1
4-17 62325032200 SPRING,ADJ U ST ,HI /LOW 2
4-18 46125035200 SCREW,IDLE ADJUST 1
4-19 46025035200 SCREW,LOW ADJUST 1
4-20 6032501220 NEE DLE VALVE 1
4-21 47725012200 SPRING,VALVE 1
4-22 47325012200 LEVER,CONTROL 1
4-23 60525001200 PIN,HINGE 1
4-24 54625001200 SCREW,S ET,HINGE PIN 1
4-25 47525032200 GASKET,DIAPHRAGM 1
4-26 47425032800 DIAPHRAGM,METERING 1
4-27 45425032800 PURGE,AIR 1
4-28 47625032200 COVER,DIAPHRAGM 1
4-29 54825012200 SCREW,SET 4
4-29 54825016200 SCREW,SET 4

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PARTS INFORMA TION

MAIN BODY, THROTTLE, HARNESS • FIGURE 5

TBL-455/500

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PARTS INFORMA TION

TBL-455/500

MAIN BODY, THROTTLE, HARNESS • FIGURE 5

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

5-01 59031310200 HANDLE,CARRYIN G 1
5-02 99011080551 SCREW,8X 55 2
5-03 99210080012 WASHER,S,8 2
5-04 99201080011 W ASHER 8 2
5-06 99011050351 SCREW,5X 35 1
5-07 99201050011 W ASHER 5 13
5-08 01031310800 CASE,FAN 1
5-08 01031310800 CASE,FAN E 1
5-09 12731307200 FAN 1
5-10 99210060012 S. W A S HE R 6 3
5-11 99021060161 BOLT,6X16 3
5-12 01131310200 CASE,FAN,S 1
5-13 99101050011 NUT,5 1
5-13 99101050011 NUT,5 1
5-14 05031307200 SCREEN 1
5-15 99311050202 SCREW,TAPPING,5X20 4
5-16 27031310200 PIPE,BLOW 1
5-17 10031310200 BAND ,PIPE 1
5-18 06031310200 COLLAR 4
5-20 99011060351 SCREW 6X35 4
5-21 99201060011 W ASHER 6 4
5-22 59331310200 GASKET,OIL SEAT 1
5-23 01231310200 PLA TE, AIR GUIDE 1
5-24 99101060011 NUT 6 4
5-25 34631310200 COLLAR,DAMPER,B 1
5-26 03031310200 CUSHION 1
5-27 34531310200 COLLAR,DAMPER A 1
5-28 99201060011 W ASHER 6 1
5-29 02931307200 FLANGE NUT 6 1
5-30 99210060012 S. W A S HE R 6 3
5-31 99021060101 BOLT,6X10 3 ~H128110
5-31 99431060101 SCREW,6X 10 3 H128111~
5-36 02031310800 FRAME 1
5-37 03031307200 CUSHION 2
5-38 99201060011 W ASHER 6 2
5-39 02931307200 NUT,S,6 2
5-40 01931310810 HARNESS,SHOULDER LEFT 1
5-40 03431310800 SHOULDER BE LT COMP 1
5-41 02231310810 HARNESS, SHOULDER RIGHT 2
5-41 03931310800 HARNESS,SHOULDER LOWER 2
5-42 99101060011 NUT 6 2
5-43 02631305200 WASHER 2
5-44 02531305200 BOLT,S 2
5-45 03431310800 HARNESS,SHOULDER 1
5-45 02231310810 HARNESS,SHOULDER RIGHT 1
5-46 02131310800 PAD,CUSHION 1
5-47 99201050011 W ASHER 5 2
5-48 99210050012 S. W A S HE R 5 2
5-49 99021050121 BOLT,5X12 2
5-51 03531310900 HARNESS, WAIST ASSY 1

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PARTS INFORMA TION

TBL-455/500

MAIN BODY, THROTTLE, HARNESS • FIGURE 5

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

5-56 99011060251 SCR EW,6X25 1
5-57 99210060012 S .WA SHE R 6 1
5-58 99201060011 WASHER 6 1
5-59 26331310200 LEVER,THROT TLE 1
5-60 33331310200 S P RING,THROTTLE LEVER 1
5-61 33431310200 B A LL,S TEE L 5/32 1
5-62 25631310200 COLLAR 1
5-63 16201300900 SWIT CH ,STOP 1
5-65 17805015800 CORD,STOP 1
5-66 33531310800 KNOB,HANDLE 1
5-67 25031310200 A RM,THROTTLE LEVER 1
5-68 04031310200 B RA CK ET,THROTTLE LEVER 1
5-69 99178080010 NUT,8 1
5-70 99290200150 PI N ,SPLIT 1
5-71 99201060011 WASHER 6 2
5-72 99210060012 S .WA SHE R 6 2
5-73 99011060161 SCR EW,6X16 2
5-74 24731310200 COVER,THROTTLE LEVE R A RM 1
5-75 99311040102 SCR EW,T APPING,4X10 2
5-76 99101060011 NUT 6 1
5-77 88505015800 WIRE,THR OTTLE 1
5-78 16410027000 TUBE,PROTECTION 1
5-79 99967070020 O-RING,P-70 1 N128111~

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PARTS INFORMA TION

TOOLS & OPTIONAL PARTS • FIGURE 6

TBL-455/500

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

6-01 10131310200 PIPE,FLEX I BLE 1
6-02 10231310200 PIPE,SWIVEL 1
6-03 10331310200 PIPE,STRAIGHT,LONG 1
6-04 10431310200 PIPE,BENT 1
6-05 27331310200 FAN HE AD 1
6-06 11031310200 CLAMP ,WIRE 92 1
6-07 86420000210 SCREW DRIVER,S TRAIGHT 1
6-08 8262000080 SPANNER 1
6-09 95120000200 HANDLE,8X120 1
6-10 30531310200 PIPE,STRAIGHT,SHORT 1
6-11 11131305200 CLAMP ,WIRE 78 1

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PARTS INFORMA TION

TOOLS & OPTIONAL PARTS • FIGURE 7

TBL-455/500

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

7-01 95031310200 DECA L,PRO-FORCE A 1 J129281~
7-01-1 90605015200 DECAL,NA ME P LA TE 1 ~G095400
7-01-2 90605015202 DECAL,TBL-500 1 ~J12 9281
7-02 91605015200 DECAL,CAUTION 1
7-02 91905004200 DECAL,CAUTION 1
7-03 90631310200 DECAL 1 J129281~
7-03-1 92933701201 DECAL,SYMBOL 1 ~J129280
7-04 91505015200 DECAL,SYMBOL 1 J129281~
7-05 95131310200 DECA L,PRO-FORCE B 1 J129281~

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