Tanaka TBC-270PFD, TBC-270PND User Manual

IllustrIllustr

Illustr

IllustrIllustr

Model Number:

TBC-270PFD/PND

LOW EMISSION BRUSHCUTTER

aa

ted Pted P

a

ted P

aa

ted Pted P

arar

ar

arar

ts Mants Man

ts Man

ts Mants Man

P/N 30495
Rev 000
Date 08-10-01

ualual

ual

ualual

Supplier To The Outdoor Power Equipment Industry

ISM, Inc. • 1028 4th Street SW, Ste “B” • Auburn, WA 98001 • Phone: [phone] • Fax: [phone]

[e-mail]

PRODUCT INFORMATION

PRODUCT INFORMATION

30% More Fuel Efficient

TBC-270PFD / PND

Low Emission Trimmer / Brush Cutter

Note: This unit comes with a 5”

semi-automatic cutting head and a
80-tooth weed blade.

C.A.R.B. Tier II

CERTIFIED

NOTE - The TBC-270PND IS NOT C.A.R.B.
Tier II certified.

PF = PureFire Engine & Catalytic Muffler
PN = PureFire Engine & NO Catalytic Muffler

Features / Benefits

26cc, 1.4 hp low emission two-stroke engine features Tanaka’s proven high
quality components and reduces emissions by up to 70 percent.

Increased fuel efficiency saves up to $150/yr in oil and gas costs, and increases
productivity.

Split Dual Handles help reduce fatigue and provides more control during long periods
of use.

Bearing supported, solid steel drive shaft provides smooth and efficient power
transfer from the engine to the cutting head.

1 / 2 / 5 Warranty Coverage provides One-Year coverage for professionals, Two-
Year Coverage for Homeowners, and Five Years on the Electronic Ignition Module.

Specifications

Engine Type PureFire™ Low Emission
Engine Displacement cc (cu. in.) 26 (1.6)
Power (h.p.) 1.4
Cylinder Chrome Plated, Stress Relieved
Carburetion Walbro Diaphragm with Primer
Ignition System Transistorized Electronic
Fuel Tank Capacity / fl. oz. (cc) 22.1 (650)
Anti-Vibration Engine Mount & Handle
Clutch System Heavy-Duty Centrifugal
Shaft Support 5 Shaft Bearings
Drive System 7mm Solid Steel Shaft
Standard Cutting Head 5" Semi-Automatic Feed (.095" Line)
Standard Cutting Blade 9" - 80 Tooth Saw Blade
Dry Weight / lbs. (kg) w/head 13.8 (6.3)

ISM, Inc. • 1028 4th St. Sw, Suite B • Auburn, WA 98001 • Phone: [phone] • Fax: [phone] • E-mail: [e-mail]

Optional Accessories:

ORDER # DESCRIPTION

746251 BRAIN™ automatic feed head (TH-95)
746751 BRAIN™ automatic feed head (TH-97)
746280 Aluminum fixed line head
746290 Aluminum manual feed head
746353 6” semi-auto head
Varies Assorted brush & weed blades
746291 Deluxe shoulder harness
TMC-200 Cultivator attachment
TPS-200 Pole Saw attachment
TPH-200 Pole Hedge Trimmer attachment
Varies Copolymer Nylon Cutting Line
Varies Perfect Mix 2-Cycle Engine Oil

All data and specifications are subject to change without notice

For more information, contact:

PARTS INFORMATION

ENGINE / CYLINDER, PISTON, CRANKSHAFT • FIGURE 1

TBC-270PFD/PND

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

1-1 1570168090 CAP,SPARK PLUG ASS'Y 1
1-2 0181161021 PLUG,SPARK 1
1-3 2550168020 COVER,SPARK PLUG,RUBBER 1
1-6 0010168090 SET,CYLINDER 1 Includes gasket
1-7 99461050184 BOLT,HEX,5X18,S 4
1-9 0170168020 GASKET,CYLINDER 1
1-11 04101601200 RING,PISTON 2
1-12 0300168090 SET,PISTON 1 Includes rings and circlips
1-13 03900000201 CIRCLIP,PISTON PIN 2
1-14 03701700200 PIN,PISTON 1
1-16 0460168080 CRANKSHAFT 1
1-17 99962091325 BEARING,NEEDLE,F-910 1
1-18 06810100200 KEY,W OODRUFF,3X13X4.5 1
1-45 1910168090 WIRE,LEAD ASS'Y 1
1-46 99416040186 SCREW ,WS,4X18 2
1-47 1820186A201 WASHER,SPECIAL 2
1-50 1672174390 COIL,IGNITION ASS'Y 1
1-55 2500168020 TUBE,INSULATOR 1

www.tanaka-usa.com

Page 1

[e-mail]

PARTS INFORMATION

TBC-270PFD/PND

FLYWHEEL, STARTER PULLEY, CRANKCASE, CRANKSHAFT • FIGURE 2

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

2-19 33000200210 SHIM,12.2X19X.10 V *Shims are "as needed" to obtain
2-19 33000200220 SHIM,12.2X19X.15 V correct side clearance
2-19 33000200230 SHIM,12.2X19X.20 V
2-19 33000200240 SHIM,12.2X19X.30 V
2-21 99101080011 NUT,8 1
2-22 79801630200 PULLEY,STARTER 1
2-26 35910112203 WASHER,CLUTCH B 1
2-31 0720168090 CRANKCASE,ASSY 1 *Crankcase assy includes bearings, seals
2-32 99966122240 SEAL,OIL,#12227 2 and gasket.
2-33 99961600100 BEARING,BALL,#6001 2
2-34 0900168020 GASKET,CRANKCASE 1
2-36 99414050251 SCREW ,5X25 2
2-37 99011050381 SCREW ,5X38 2
2-38 99210050012 WASHER,S,5 2
2-45 1910168090 WIRE,LEAD ASS'Y 1
2-51 1552174380 ROTOR,MAGNETO 1
2-52 99200080011 WASHER,8 1
2-54 99101080011 NUT,8 1

www.tanaka-usa.com

Page 2

[e-mail]

PARTS INFORMATION

CLUTCH, RECOIL STARTER, MUFFLER • FIGURE 3

TBC-270PFD/PND

P/N 762-00940-901

www.tanaka-usa.com

Page 3

[e-mail]

PARTS INFORMATION

TBC-270PFD/PND

CLUTCH, RECOIL STARTER, MUFFLER • FIGURE 3

ITEM PART NUMBER DESCRIPTION QTY COMM ENTS

3-1 7380168120 PROTECTOR,MUFFLER 1
3-3 7370165A201 GASKET,MUFFLER 1
3-4 99415040182 SCREW,PS,4X18 2
3-5 99053060653 SCREW,HEX,6X65 2
3-6 99201060011 WASHER,6 2
3-7 7040168090 SET,MUFFLER 1
3-10 7210440020 PIPE,TAIL 1
3-11 99434040081 SCREW,4X8/S 1
3-13 7320440020 ARRESTER,SPARK 1
3-15 7360168022 SHIELD,HEAT 1
3-16 1330168720 SHIELD,HEAT 1
3-17 7350168080 COVER,MUFFLER A 1
3-20 99413050081 SCREW,5X8 P 1 Prior to S/N U097790
3-20 99413050081 SCREW,5X8 P 2 After S/N U097791
3-24 99415040142 SCREW,4X14/PS 2
3-30 2570168120 COVER,SPARK PLUG 1
3-31 35902103200 WASHER,CLUTCH,B 2
3-32 29001620800 SHOE,CLUTCH 2
3-33 3420630B200 SPRING,CLUTCH 1
3-34 3480602R200 WASHER,CLUTCH A 2
3-35 3570075T200 BOLT,STEP 2
3-36 99416050162 SCREW,5X16/WS 4
3-38 99205080030 WASHER,8 2
3-39 99072045164 SCREW,TAPPING,4.5X16 1

www.tanaka-usa.com

Page 4

[e-mail]

PARTS INFORMATION

FUEL TANK, FUEL SYSTEM, AIR CLEANER • FIGURE 4

455-01680-91

TBC-270PFD/PND

www.tanaka-usa.com

Page 5

[e-mail]

PARTS INFORMATION

TBC-270PFD/PND

FUEL TANK, FUEL SYSTEM, AIR CLEANER • FIGURE 4

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

4-41 4030097A21 GASKET,INLET MANIFOLD 1
4-42 4040097A90 SET,CARB INSULATOR 1
4-45 99416050241 SCREW 5x24WS 2
4-46 4020602K21 GASKET,CARBURETOR 1
4-50 4550168091 SET,CARBURETOR 1
4-53 4360162V20 BASE,CLEANER 1
4-54 5280138021 VALVE,CHOKE 1
4-55 99967008012 O-RING,S-8 1
4-56 4700602N200 COLLAR,CLEANER 1
4-57 4230637C800 BODY,CLEANER 1
4-58 99200050011 WASHER,SMALL,5 2
4-59 99210050012 WASHER,S,5 2
4-60 99011050602 SCREW,5X60 2
4-61 4460637C200 ELEMENT,CLEANER 1
4-62 4520168090 SET,CLEANER COVER 1
4-63 3800637C200 BOLT,CLEANER COVER 1
4-68 6590430020 COLLAR C 3
4-70 44225143800 PUMP,PRIMING ASS'Y 1
4-71 5950168090 CAP,TANK ASS'Y 1
4-75 6490168020 COLLAR,TANK FIXING 1
4-76 99463050204 BOLT, HEX 5X20 2
4-77 9400430020 STAND,ENGINE 1
4-78 70002504080 PIPE,FUEL,2.5X4X80 2
4-79 53432710200 GROMMET,FUEL PIPE 1
4-80 99201050061 WASHER,5 1
4-81 99461050304 BOLT,HEX,5X30S 1
4-86 2230162V900 PIPE,FUEL,ASS'Y 1
4-87 68000731201 CLIP 6.3 1
4-89 6750404280 FILTER,FUEL 1
4-91 5910168520 TANK 1
4-121 5640007091 VENT,AIR 1
4-122 5650441020 PIPE,AIR VENT 1 After S/N V103818
4-122-1 5650503220 PIPE,AIR VENT 1 Prior to S/N V103817
4-123 6463252L90 AIR VENT VALVE ASSY 1
4-124 68000731201 CLIP 6.3 1 Prior to S/N V103817
4-125 5610007020 COVER,AIR VENT 1 Prior to S/N V103817

www.tanaka-usa.com

Page 6

[e-mail]

PARTS INFORMATION

TBC-270PFD/PND

RECOIL STARTER • FIGURE 5

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

5-0 7620094090 STARTER,RECOIL ASS'Y 1
5-2 78500940200 HANDLE,STARTER 2
5-3 77200940801 BODY,STARTER 1
5-4 78000940200 SPRING,RECOIL 1
5-5 78300940200 ROPE,STARTER 1
5-6 77400940200 REEL,STARTER ROPE 1 Prior to S/N V218191
5-6 7740163021 REEL,STARTER ROPE 1 S/N V218191 and after
5-7 7880163021 PAWL,STARTER 1
5-8 80105015200 WASHER,STARTER PULLEY 1
5-10 8370501521 PLATE,FRICTION 1
5-11 82205015200 SHIM,STARTER PULLEY 1 Prior to S/N V218191
5-11 8220423020 SHIM,STARTER PULLEY 1 S/N V218191 and after
5-12 8390423020 BOLT,SET 1

www.tanaka-usa.com

Page 7

[e-mail]

PARTS INFORMATION

TBC-270PFD/PND

CARBURETOR • FIGURE 6

ITEM PART NUMBER DESCRIPTI ON QTY COMMENTS

6-0 4550168091 SET,CARBURETOR 1
6-1 51425100200 SCREW,THROTTLE SET 2
6-4 54425164200 STAY,ADJUST,CABLE 1
6-5 53925120200 SWIVEL 1 ~ Contained in Carburetor Repair Kit
6-7 48925100200 RING,STOP 1 P/N 650-25124-900 (Not available individually)
6-10 55025100200 O-RING 1
6-11 5992001W 38 JET,MAIN LONG #38 1
6-12 ~ ~ ~ *GASKET,PUMP 1
6-13 ~ ~ ~ *DIAPHRAGM,PUMP 1
6-16 ~ ~ ~ *SCREEN,INLET 1
6-17 5752514780 BODY,PUMP ASS'Y 1
6-18 ~ ~ ~ *GASKET,DIAPHRAGM 1
6-19 ~ ~ ~ *DIAPHRAGM,METERING 1
6-20 47625004200 COVER,DIAPHRAGM 1
6-21 54825101200 SCREW ,SET 4
6-22 61425137200 ADJUSTER,CABLE 1
6-23 99101060013 NUT,6 1
6-24 4310634C200 GASKET,CLEANER 1
6-41 5492516520 W ASHER,THRUST 1

www.tanaka-usa.com

Page 8

[e-mail]

PARTS INFORMATION

TBC-270PFD/PND

FAN CASE, CLUTCH DRUM • FIGURE 7

ITEM PART NUMBER DESCRIPTI ON QTY COMMENTS

7-1 2890098080 DRUM,CLUTCH 1
7-3 99350012002 RING,STOP,C-12 EX 1
7-5 5990098021 CUSHION,RUBBER 1
7-6 99051050163 BOLT,HEX,5X16 1
7-8 99461050254 BOLT,HEX HOLE,5X25S 1
7-11 1120168080 CASE,FAN 1
7-15 3600129020 HOLDER,PIPE 26 DIA 1
7-20 20311660200 GROMMET,PRIMARY CORD 1
7-26 99201050061 WASHER,5 1
7-27 3243735020 W ASHER,GEAR CASE 1
7-28 3610099020 FITTING,METAL 1

www.tanaka-usa.com

Page 9

[e-mail]

PARTS INFORMATION

THROTTLE CONTROL, HANDLES, DRIVE SHAFT • FIGURE 8

TBC-270PFD/PND

www.tanaka-usa.com

Page 10

[e-mail]

PARTS INFORMATION

TBC-270PFD/PND

THROTTLE CONTROL, HANDLES, DRIVE SHAFT • FIGURE 8

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

8-1 34337300200 SHAFT,DRIVE 1
8-2 3413735680 PIPE,DRIVE SHAFT 1
8-3 34737356900 BUSHING,DRIVE SHAFT 5
8-42 33537307200 METAL,LIFTING 1
8-43 33437352210 COLLAR,LIFTING METAL 2
8-44 99462050304 BOLT,HEX HOLE 5x30.P 2
8-46 31537304200 NUT,SPECIAL 1
8-63 1653759020 GRIP,HANDLE 1
8-64 99461050254 BOLT,HEX HOLE,5X25S 4
8-66 50637304211 BRACKET,HANDLE,A 1
8-67 5073810020 HANDLE BRACKET B, 26 DIA 1
8-69 5083758720 BRACKET,HANDLE,26 DIA 1
8-71 99481060254 SCREW ,HEX HOLE 6X25 1
8-72 3363341182 CUSHION 1
8-74 4603311120 CLAMP,B 1
8-75 5023367421 HANDLE,LEFT 1
8-91 746291 SHOULDER HARNESS ASSY 1
8-92 5013810220 HANDLE,RIGHT 1
8-95 8703840190 ASSY,THROTTLE LEVER 1
8-98 2533840020 LEVER,SAFETY 1
8-100 8323840020 SPRING,RETURN 1
8-101 8803840120 LEVER,THROTTLE 1
8-103 3223840020 GROMMET 1
8-106 9934604020 SCREW , 4X20 2
8-107 99431050303 SCREW 5X30 BLACK 1
8-108 99101050043 NUT,5 1
8-120 8853840180 WIRE,THROTTLE,W/SWITCH 1

www.tanaka-usa.com

Page 11

[e-mail]

PARTS INFORMATION

GEAR CASE, SAFETY GUARD • FIGURE 9

TBC-270PFD/PND

www.tanaka-usa.com

Page 12

[e-mail]

PARTS INFORMATION

TBC-270PFD/PND

GEAR CASE, SAFETY GUARD • FIGURE 9

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

9-1 3003758790 GEAR CASE ASSY, 26 DIA. 1 Units prior to S/N V243831
9-1 3003748090 GEAR CASE ASSY, 26 DIA. 1 S/N V243831 and after
9-2 99461050254 HEX. HOLE BOLT 5X25/S 2
9-4 99351024002 STOP RING C-24, INNER 1 Units prior to S/N V243831
9-4 99351022002 STOP RING C-22, OUTER 1 S/N V243831 and after
9-5 99350009002 RING,STOP,C9 1 Units prior to S/N V243831
9-5 99350010002 RING,STOP,C10,OUTER 1 S/N V243831 and after
9-6 99961609002 BEARING,BALL,#609Z 1 Units prior to S/N V243831
9-6 99961609002 BEARING,BALL,#6900Z 1 S/N V243831 and after
9-7 99961609000 BEARING,BALL,#609Z 1 Units prior to S/N V243831
9-7 99961690000 BEARING,BALL,#6900ST 1 S/N V243831 and after
9-9 3003330B20 CASE, GEAR 1 Units prior to S/N V243831
9-9 3003748020 CASE, GEAR 1 S/N V243831 and after
9-11 99051050103 BOLT,HEX HOLE,5X10 1 Units prior to S/N V243831
9-11 99461050124 BOLT,HEX HOLE,5X12S 1 S/N V243831 and after
9-12 99423080100 BOLT,8X10 1 Units prior to S/N V243831
9-12 3163815020 BOLT,FITTING,M8 1 S/N V243831 and after
9-13 99961628000 BEARING,BALL,#628 1 Units prior to S/N V243831
9-13 99961609000 BEARING,BALL,#609 1 S/N V243831 and after
9-15 3043810020 SHAFT,GEAR 1 Units prior to S/N V243831
9-15 3043815020 SHAFT,GEAR 1 S/N V243831 and after
9-16 99961620103 BEARING,BALL,#6201D 1
9-17 99351032002 RING,STOP,C-32 IN 1
9-18 3103810020 HOLDER,CUTTER 1 Units prior to S/N V243831
9-18 3103815020 HOLDER,CUTTER 1 S/N V243831 and after
9-19 3113810020 CAP,CUTTER HOLDER 1 Units prior to S/N V243831
9-19 3113815020 CAP,CUTTER HOLDER 1 S/N V243831 and after
9-21 30833410200 COVER,PROTECTION,B 1 Units prior to S/N V057070
9-21 3083786120 COVER,PROTECTION,B 1 Units from V057070 to V243830
9-21 3083815020 COVER,PROTECTION,B 1 S/N V243831 and after
9-22 3133810020 NUT,FIXING L.H. 10x1.25 1 Units prior to S/N V243831
9-22 3133815020 NUT,FIXING M 10x1.25 1 S/N V243831 and after
9-23 3243735020 WASHER,GEAR CASE 1
9-25 0673713420 WASHER,SPECIAL 1
9-26 99481060254 SCREW,HEX HOLE 6X25 2
9-28 4423369921 BRACKET,SAFETY GUARD 1
9-29 4413738020 GUARD,SAFETY 1
9-30 4453738020 HOLDER,GUARD 1
9-31 4473738020 EXTENSION,GUARD 1
9-32 7973738021 LIMITER,LINE 1
9-34 99414050121 SCREW,S,5X12 1
9-35 3013713400 SET,GEAR PINION 1 Units prior to S/N V243831
9-35 3013815000 SET,GEAR PINION 1 S/N V243831 and after
9-36 99101050011 NUT,5 1
9-45 3273718090 PIN,COTTER 2X20 (10PK) 1

www.tanaka-usa.com

Page 13

[e-mail]

PARTS INFORMATION

TBC-270PFD/PND

DECALS • FIGURE 10

2

2

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

10-1 9060168020 PLATE,NAME,PUREFIRE 1
10-2 9064815620 NAME PLATE TBC-270PND 1
10-2 9064815420 NAME PLATE TBC-270PFD 1
10-3 9210168120 DECAL,CAUTION 1
10-4 9193738F20 DECAL,CAUTION,A 1
10-5 9233738F20 DECAL,LEVEL 1
10-7 9293810020 DECAL,SYMBOL,PF 1
10-8 92337400200 DECAL,LEVEL 1
10-15 9233728620 DECAL,LEVEL 1

www.tanaka-usa.com

Page 14

[e-mail]

PARTS INFORMATION

TBC-270PFD/PND

746751 Brain (TH-97)

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

746751 HEAD,BRAIN (TH-97) 1 Units prior to S/ N V243831
1 7863381091 CUTTING BODY ASS'Y 1
2 7883307120 EYELET 1
3 7603381020 WASHER,MOUNTING 1
4 7853381020 BASE,ADJUSTMENT 1
5 7933381022 SPRING,REEL,YELLOW 1
6 7923381020 WASHER,ADJUSTMENT 1
7 7873381020 REEL 1
8 6733560020 BALL,STEEL 3
9 7903381020 SLIDER,REEL 1
10 7893381020 CAP,BODY 1
11 3153381080 MOUNTING NUT 1

www.tanaka-usa.com

Page 15

[e-mail]

PARTS INFORMATION

TBC-270PFD/PND

5” SEMI-AUTO HEAD

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

0 746451 HEAD,SEMI-AUTO 5" 1 After serial number V243831
2 3563383B20 ADAPTER,10X1.25 LHF 1
3 78633830200 BODY,CUTTING 1
4 31533830200 NUT,SPECIAL 1
5 79333830200 SPRING 1
6 78733830200 REEL 1
7 78933830200 CAP,BODY 1
8 78833830200 EYELET 2

10 99201120011 WASHER,12 1 After serial number V243831

www.tanaka-usa.com

Page 16

[e-mail]