Tanaka TBC-225S User Manual

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Model Number:

TBC-225S

GRASS TRIMMER

P/N 40852
Rev 000
Date 4-15-08

Nikko Tanaka Engineering U.S.A. Ltd. • 1028 4th Street SW, Bldg B • Auburn, WA 98001 • Phone: [phone] • Fax: [phone]

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PARTS INFORMATION

CYLINDER, PISTON, CRANKSHAFT, IGNITION • FIGURE 1

TBC-225S

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

1-1 1570157090 CAP,SPARK PLUG,ASSEMBLY 1
1-2 0181166021 PLUG,SPARK 1
1-6 0010713091 CYLINDER SET 1 Includes gasket
1-7 99461050184 BOLT,HEX,5X18,S 2
1-9 01700980200 GASKET,CYLINDER 1
1-11 04100601210 RING,PISTON 1
1-12 0300007090 PISTON SET 1 Includes piston rings and circlips
1-13 03901620200 CIRCLIP,PISTON PIN 1
1-14 03706500200 PIN,PISTON 1
1-16 0460713081 CRANKSHAFT 1 ~B001000
1-16 0460713580 CRANKSHAFT 1 B001001~
1-17 99962081277 BEARING,NEEDLE,HK0810B 1
1-18 06810100200 KEY,WOODRUFF,3X13X4.5 1 ~B001000
1-40 1782054620 CORD B 1
1-46 99463040154 BOLT,HEX,4X15,PS 2
1

-50 1672054691 COIL,IGNITION 1
1-56 56020517200 CAP,RUBBER 1
1-58 1780136M800 CORD,STOP 2

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PARTS INFORMA TION

CRANKCASE & FLYWHEEL • FIGURE 2

TBC-225S

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

2-19 33000200210 SHIM,12.2X19X.10 1
2-19 33000200220 SHIM,12.2X19X.15 1
2-19 33000200230 SHIM,12.2X19X.20 1
2-19 33000200240 SHIM,12.2X19X.30 1
2-31 0720712092 CRANKCASE ASSY 1 Includes gasket, seals and bearings
2-32 99966122240 SEAL,OIL,#12227 2
2-33 99961600115 BEARING,BALL,6001 C3 2
2-34 0900641020 GASKET,CRANKCASE 1
2-36 99461050184 BOLT,HEX,5X18,S 3
2-51 1552055080 ROTOR,MAGNETO 1 ~B001000
2-51 1552055081 ROTOR,MAGNETO 1 B001001~
2-52 99201080011 WASHER,8 1
2-54 99101080011 NUT,8 1

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PARTS INFORMA TION

TBC-225S

FUEL SYSTEM • FIGURE 3

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PARTS INFORMATION

TBC-225S

FUEL SYSTEM • FIGURE 3

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

3-40 4030631A20 GASKET,INLET MANIFOLD 1
3-41 4040099F90 SET,CARB INSULATOR 1 Includes gasket
3-42 4020602K21 GASKET,CARBURETOR 1
3-47 99464050224 BOLT,HEX,5X22,WS 2
3-49 99967015000 O-RING,P15 1
3-55 99416050601 SCREW,5x60WS 2
3-58 5600712020 SWIVEL CAP 1
3-59 2230700090 FUEL PIPE ASSY 1
3-60 68000731201 CLIP 6.3 1
3-61 6750404280 FILTER,FUEL 1
3-62 5910712021 TANK,FUEL 1 Before S/N ~D067000
3-62 5910717F20 TANK,FUEL,EVAPO 1 After S/N D067001~
3-63 5950300290 CAP,TANK (BLACK/RED) 1
3-64 65900801200 COLLAR 3
3-65 4550713990 CARBURETOR SET 1 Includes
3-67 99463050164 BOLT,HEX,5X16,PS 2
3-68 99465050205 SCREW,5x20,WS 1
3-78 7000300508 PIPE,FUEL,3X5X85 1
3-79 53432710200 GROMMET,FUEL PIPE 1

gasket

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PARTS INFORMA TION

MUFFLER, CLUTCH & COVER • FIGURE 4

TBC-225S

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PARTS INFORMA TION

TBC-225S

MUFFLER, CLUTCH & COVER • FIGURE 4

ITEM PART NUMBER DESCRIPTION QTY COMM E NT S

4-1 7380716220 COVER,MUFFLER 1
4-2 99415040151 SCREW,4X15PS 1
4-4 99073045124 SCREW,TAPPING,4.5X12 1
4-5 99051050503 BOLT,HEX,5X50 2
4-6 99201050061 WASHER,5 2
4-7 7040713990 MUFFLER SET 1 Includes gask et
4-16 7370700020 GASKET,MUFFLER 1
4-17 1330654020 SHIELD,HEAT 1
4-24 99463040154 BOLT,HEX,4X15,PS 4
4-31 35902103200 WASHER,CLUTCH,B 2
4-32 2900641080 SHOE,CLUTCH 2
4-33 3420641020 SPRING,CLUTCH 1
4-34 3480654020 PLATE,CLUTCH 2
4-35 35700601200 BOLT,STEP,CLUTCH 2
4-36 99464050184 BOLT,HEX,5X18,WS 2
4-38 99205080030 WASHER,8 2
4-45 99464050304 BOLT,HEX,5X30,WS 1
4-63 19805015800 CLAMP,CORD 1
4-77 75104200201 GASKET,MUFFLER 2
4-78 7340099K90 PIPE,EXHAUST 1
4-79 99434040081 SCREW,4X8/S 2
4-80 7320099F90 SET, SPARK ARREST ER 1

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PARTS INFORMA TION

TBC-225S

STARTER • FIGURE 5

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

5-0 7620735090 STARTER ASSY 1
5-1 7720735080 BODY,STARTER 1
5-2 7830720F20 ROPE,STARTER 1
5-3 78006097200 SPRING,RECOIL 1
5-4 7740720F20 REEL,ROPE 1
5-5 7580651H20 SPRING 1
5-6 7590651H20 PLATE,CAM 1
5-7 8390304520 SCREW,SET 1
5-8 7850304520 HANDLE,STARTER 1
5-9 3153334020 NUT,SPECIAL 5MM 1
5-22 7980651H90 PULLEY ASSY,STARTER 1
5-24 99464040185 BOLT,HEX,4x18WS 2
5-25 99355050000 RING,STOP,5 2
5-26 79006097200 SPRING,STARTER PAWL 2
5-27 7880651H20 SPRING,STARTER 2

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PARTS INFORMA TION

TBC-225S

AIR CLEANER • FIGURE 5

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

6-0 41000025900 CLEANER,AIR ASS'Y 1
6-1 42400025200 CAP,AIR CLEANER 1
6-2 44600025200 ELEMENT,CLEANER 1
6-3 47000025200 COLLAR 2
6-4 42300025800 BODY,CLEANER,AIR 1

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PARTS INFORMA TION

TBC-225S

CARBURETOR • FIGURE 7

0

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

7-0 4550713990 CARBURETOR SET 1 Includes gasket
7-2 5752515380 BODY,PUMP 1
7-3 4422515180 PUMP,PRIMING 1
7-4 4762515120 COVER,DIAPHRAGM 1
7-5 44725108200 BULB,PRIMING 1
7-6 ~ ~ ~ METERING DIAPHRAGM 1 ~ Contained in Carb Repair Kit
7-7 ~ ~ ~ GASKET,DIAPHRAGM 1 P/N 650-25140-900
7-8 ~ ~ ~ DIAPHRAGM,PUMP 1 (not available individually)
7-9 ~ ~ ~ GASKET,PUMP 1
7-10 5992000W38 JET,MAIN #38 1
7-11 55025100200 O-RING 1
7-12 48925100200 RING,STOP 1
7-13 53925120200 SWIVEL 1
7-15 54825140200 SCREW,THROTT LE SET 2
7-20 5482515120 SCREW,SET 4
7-201 57825007200 SCREEN,INLET 1

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PARTS INFORMA TION

FAN CASE & CLUTCH DRUM • FIGURE 8

This item is no longer sold as

assembly. Order individual parts.

TBC-225S

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

8-1 2890712K80 DRUM,CLUTCH 1
8-3 99350012002 RING,STOP,C-12 EX 1
8-6 99074045164 SCREW,TAPPING 4.5 x1 6 1
8-8 99464050304 BOLT,HEX,5X30,WS 2
8-11 1120716480 FAN CASE 1 Includes bearing
8-15 99191050001 NUT,5 2
8-31 2490712K20 SPACER 1

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PARTS INFORMA TION

DRIVE SHAFT & FRONT HANDLE • FIGURE 9

TBC-225S

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PARTS INFORMA TION

TBC-225S

DRIVE SHAFT & FRONT HANDLE • FIGURE 9

ITEM PART NUMBER DESCRIPTION QTY COMM E NT S

9-1 3433836020 SHAFT,DRIVE 1
9-2 3413836081 PIPE,DRIVE SHAFT 1
9-3 3473836090 BUSHING 5
9-4 99101050041 NUT,5 3
9-5 5003845120 HANDLE,FRONT 1
9-7 99416050302 SCREW,5x30,WS 3
9-9 8853845191 THROTTLE WIRE SET 1
9-25 8703845190 LEVER,THROT T LE ASSY 1
9-41 8803845120 LEVER,THROTTLE 1
9-42 8323845120 SPRING,RETURN 1
9-43 1623845120 BUTTON,STOP 1
9-44 9253845120 DECAL,STOP SWITCH 1
9-45 1563845180 SWITCH,STOP 1
9-46 99011050301 SCREW,5X30 3
9-47 99101050011 NUT,5 3
9-48 1640701701 TUBE,PROTECTION,7x170 1
9-49 5093845320 GRIP,SHAFT 1

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PARTS INFORMA TION

GEAR CASE & SAFETY GUARD • FIGURE 10

TBC-225S

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PARTS INFORMA TION

TBC-225S

GEAR CASE & SAFETY GUARD • FIGURE 10

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

10-0 4413782090 SAFETY GUARD KIT 1
10-1 3003847690 GEAR CASE ASSY 1
10-2 99461050254 BOLT,HEX HOLE,5X25S 1
10-4 99351024002 RING,STOP,C-24,IN 1
10-5 99350009002 RING,STOP,C9 1
10-6 99961609002 BEARING,BALL,#609Z 1
10-9 3003836021 CASE,GEAR 1
10-11 99416050121 SCREW,5X12/PS 2
10-12 3163815020 BOLT,FITTING,M8 1
10-13 99961626000 BEARING,BALL,#626 1
10-15 3043836020 SHAFT,GEAR 1
10-16 99961600003 BEARING,BALL,#6000D 1
10-17 99351026002 RING,STOP,IN,C-26 1
10-18 3103836020 HOLDER,CUTTER 1
10-26 99053060203 BOLT,HEX,6X20 2
10-27 99210060062 WASHER,S,6 2
10-28 4423741720 BRACKET,SAFETY GUARD 2
10-32 7973782020 LIMITER,LINE 1
10-34 99101040011 NUT,4 2
10-35 3013836000 SET,GEAR & PINION 1
10-36 99201040011 WASHER,4 2
10-38 99414040121 SCREW,4X12/S 2
10-35 3013836000 SET,GEAR & PINION 1
10-45 3033836020 COVER,GEAR CASE 1

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PARTS INFORMA TION

CUTTING HEAD & TOOLS • FIGURE 11

No Brainer Cutting Head

Order #32308

Optional Cutting Attachments

TBC-225S

Semi-Auto (Tap)

Head Order #746451

9”x80 Tooth Saw Blade

Order #746104

Automatic Feed

Head Order #746751

9”x4 Tooth Weed Blade

Order #746101

Optional metal blade use requires #748503 blade conversion kit

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PARTS INFORMA TION

TBC-225S

DECALS • FIGURE 12

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

12-1 9060716220 DECAL 1
12-2 9290716420 DECAL,TBC-225 1
12-4 9233728620 DECAL,LEVEL 1
12-10 9193782020 DECAL,CAUTION A 1
12-26 9233738F20 DECAL,LEVEL 1

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