Tanaka PF-4010 User Manual

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Model Number:

PF-4010

UTILITY / SCOOTER ENGINE (W/O FUEL TANK)

C.A.R.B. Tier II Certified!

P/N 30094
Rev 002
Date 07-03-01

(Shown with optional fuel tank)

Supplier To The Outdoor Power Equipment Industry

ISM, Inc. • 1028 4th Street SW • Auburn, WA 98001 • Phone: [phone] • Fax: [phone]

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PARTS INFORMATION

CYLINDER, PISTON, IGNITION • FIGURE 1

PF- 4010

ITEM PART NUMBER DESCRI PTION QTY COMMENTS

1-5 25504200200 COVER,SPARK PLUG,RUBBER 1
1-6 15711666900 CAP,SPARK PLUG ASS'Y 1
1-8 01804075200 PLUG,SPARK 1
1-11 0010440590 SET,CYLINDER 1
1-12 99461050204 BOLT,HEX,HOLE,5X20,S 4
1-14 0170440020 GASKET,CYLINDER 1
1-15 04104050200 RING,PISTON 2
1-16 0300440090 SET,PISTON 1
1-17 0370100020 PIN,PISTON 1
1-18 03905004200 CIRCLIP,PISTON PIN 2
1-21 0460440080 CRANKSHAFT 1
1-22 99962101004 BEARING,NEEDLE,F1010B 1
1-31 06802000200 KEY,W OODRUFF,3X13X5 1
1-44 56020517200 CAP,RUBBER 1
1-45 1782054320 CORD,HIGH TENSION 1
1-46 1672054390 ASSY,IGNITION COIL 1
1-50 1790007080 STOP CORD,220MM 2
1-56 99011040182 SCREW ,4X18 2 Before S/N U112140
1-56 99416040183 SCREW 4X18/W S 2 S/N U112141 and after
1-59 1820186A201 WASHER,SPECIAL 2
1-63 19805015800 CLAMP,CORD 1

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PARTS INFORMATION

CRANKCASE, FLYWHEEL, STARTER PULLEY • FIGURE 2

PF- 4010

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PARTS INFORMATION

PF- 4010

CRANKCASE, FLYWHEEL, STARTER PULLEY • FIGURE 2

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

2-9 99463050204 BOLT, HEX 5X20 1
2-19 7880162V20 PAWL,STARTER 1
2-20 99355050000 RING,STOP,5 1
2-23 99111100013 NUT,10 1
2-24 7900162V200 SPRING,PAW L,STARTER 1
2-25 7980422090 PAWL,STARTER ASS'Y 1
2-26 0720440090 CASE,CRANK 1 Before S/N U207604
2-26 0720440091 CASE,CRANK 1 S/N U207605 and after
2-27 0900440020 GASKET,CRANKCASE 1 *Crankcase assy includes bearings, seals
2-28 99966152511 SEAL,OIL,#VE15X25X7 2 and gaskets.
2-29 99961620200 BEARING,BALL,#6202 2
2-32 07102007200 SHIM,15.2X20X.05 V *Shims are "as needed" to obtain
2-32 07102007210 SHIM,15.2X20X.10 V correct side clearance
2-32 07102007220 SHIM,15.2X20X.15 V
2-32 07111600230 SHIM,16X21X.20 V
2-32 07111600240 SHIM,16X21X.30 V
2-36 99461050304 BOLT,HEX,5X30S 4
2-51 1552053880 ROTOR,MAGNETO 1
2-52 99201100011 WASHER,10 1
2-54 99101100011 NUT,10 1
2-55 99414050101 SCREW,S,5X10 1
2-60 1320440020 DEFLECTOR,AIR 1
2-66 1120440021 CASE,FAN 1
2-67 99461050204 BOLT,HEX,HOLE,5X20,S 4
2-69 20311660200 GROMMET,PRIMARY CORD 1

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PARTS INFORMATION

MUFFLER, MUFFLER COVER • FIGURE 3

PF- 4010

ITEM PART NUMBER DESCRIPTION QTY COMM ENTS

3-1 7380440A21 PROTECTOR,MUFFLER 1
3-3 99461050124 BOLT,HEX,5X12S 1
3-4 99461050164 BOLT,HEX,5X16,S 1 Before S/N U207604
3-5 99053060653 SCREW,HEX,6X65 2
3-6 99201060011 W ASHER,6 2
3-7 7040440090 SET,MUFFLER 1
3-8 99201050061 W ASHER,5 2 Before S/N U207604
3-8 99201050061 W ASHER,5 1 S/N U207605 and after
3-10 7210440020 PIPE,TAIL 1
3-11 99434040081 SCREW,4X8/S 1
3-13 7320440020 ARRESTER,SPARK 1
3-14 73704230200 GASKET,MUFFLER 1
3-16 1330440020 SHIELD,HEAT 1
3-23 99463050204 BOLT, HEX 5X20 4 Before S/N U207604
3-23 99463050204 BOLT, HEX 5X20 2 S/N U207605 and after
3-24 2030604A202 GROMMET 1
3-25 99461050254 BOLT,HEX HOLE,5X25S 2 S/N U207605 and after
3-26 99201050061 W ASHER,5 2 S/N U207605 and after
3-81 35910112203 W ASHER,CLUTCH B 2
3-82 2900420081 SHOE,CLUTCH 2
3-83 34204200200 SPRING,CLUTCH 1
3-84 99204100030 W ASHER,WAVE,10 2
3-85 35704201200 BOLT,CLUTCH STEP 2

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PARTS INFORMATION

FUEL SYSTEM, AIR FILTER • FIGURE 4

PF- 4010

ITEM PART NUMBER DESCRI PTION QTY COMMENTS

4-31 4030430020 GASKET,INLET MANIFOLD 1
4-32 4040430090 SET,CARB INSULATOR 1
4-33 4020430020 GASKET,CARBURETOR 1
4-34 4530637C200 COLLAR 1
4-35 4700138020 COLLAR,CLEANER 1
4-36 4230138082 BODY,CLEANER 1
4-37 5280138021 VALVE,CHOKE 1
4-38 47601700200 BOARD,BLOW OVER CHECK 1
4-39 4460138020 ELEMENT,CLEANER 1
4-40 99204080030 WASHER,8 1
4-41 4520138091 COVER,CLEANER,ASSY 1
4-42 3800637C200 BOLT,CLEANER COVER 1
4-43 99011050602 SCREW ,5X60 2
4-44 99210050012 WASHER,S,5 2
4-45 4550440090 CARBURETOR 1
4-46 78600601200 WASHER,RECOIL STARTER 2
4-49 99416050252 SCREW ,5X25WS 2

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PARTS INFORMATION

PF- 4010

RECOIL STARTER • FIGURE 5

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

5-0 7620422090 STARTER,RECOIL ASS'Y 1
5-1 7720422080 BODY,RECOIL STARTER 1
5-2 7690422020 REEL,STARTER ROPE 1
5-3 7790422020 SPRING,RECOIL 1
5-9 7830422020 ROPE,STARTER 1
5-12 8350422020 CAP,HANDLE 1
5-14 7850422020 HANDLE,STARTER 1
5-17 8390422020 SCREW,SET 1

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PARTS INFORMATION

PF- 4010

CARBURETOR • FIGURE 6

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

6-0 4550440090 SET,CARBURETOR 1 Includes carburetor gasket
6-1 51425100200 SCREW,THROTTLE SET 2
6-4 54425164200 STAY,ADJUST,CABLE 1
6-5 53925120200 SWIVEL 1
6-6 5492516520 WASHER,THRUST 1 ~ Contained in Carb Repair Kit
6-7 48925100200 RING,STOP 1 P/N 650-25124-900
6-9 61425137200 ADJUSTER,CABLE 1 (Not available individually)
6-10 55025100200 O-RING 1
6-11 5992001W44 JET,MAIN,LONG,#44 1
6-12 99101060013 NUT,6 1
6-13 ~ ~ ~ GASKET,PUMP 1
6-14 ~ ~ ~ DIAPHRAGM,PUMP 1
6-17 57825007200 SCREEN,INLET 1
6-18 5752515380 BODY,PUMP 1
6-19 ~ ~ ~ GASKET,DIAPHRAGM 1
6-20 ~ ~ ~ DIAPHRAGM,METERING 1
6-21 4762515120 COVER,DIAPHRAGM 1
6-22 5482515120 SCREW,SET 4
6-24 4310634C200 GASKET,CLEANER 1
6-25 4422515180 PUMP,PRIMING 1
6-26 44725108200 BULB,PRIMING 1

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