Tanaka HTS-2530PF User Manual

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Model Number:

HTS-2530PF

30” HEDGETRIMMER

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P/N 26607
Rev 000

Date 07-14-08

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Nikko Tanaka Engineering U.S.A.,Ltd.• 1028 4th Street SW, Bldg B • Auburn, WA 98001 • Phone: [phone] • Fax: [phone]

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PARTS INFORMATION

CYLINDER, PISTON, CRANKSHAFT, IGNITION • FIGURE 1

HTS-2530PF

ITEM PART NUMBER DESCRI PTION QTY COMMENTS

1-1 1570168090 CAP,SPARK PLUG ASS'Y 1
1-2 0181166021 PLUG,SPARK 1
1-3 2550168020 COVER,SPARK PLUG,RUBBER 1
1-6 0010300290 SET,CYLINDER 1 Includes cylinder gasket
1-7 99461050184 BOLT,HEX,5X18,S 4

1-9 0170300220 GASKET,CYLINDER 1
1-11 04101601200 RING,PISTON 2
1-12 0300300290 SET,PISTON 1 Includes rings, and circlips
1-13 03900000201 CIRCLIP,PISTON PIN 2
1-14 03701700200 PIN,PISTON 1
1-16 0460300280 CRANKSHAFT 1
1-17 99962091325 BEARING,NEEDLE,F-910 1
1-18 06810100200 KEY,WOODRUFF,3X13X4.5 1
1-40 1780300280 CORD,B, 140M 1
1-46 99416040186 SCREW,WS,4X18 2
1-47 1820186A201 WASHER,SPECIAL 2
1-50 1672174390 COIL,IGNITION ASS'Y 1
1-55 2500168020 TUBE,INSULATOR 1

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PARTS INFORMATION

FLYWHEEL, CRANKCASE • FIGURE 2

HTS-2530PF

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

2-19 33000200210 SHIM,12.2X19X.10 V Shims are "as needed" to obtain
2-19 33000200220 SHIM,12.2X19X.15 V correct side clearance
2-19 33000200230 SHIM,12.2X19X.20 V
2-19 33000200240 SHIM,12.2X19X.30 V
2-26 2030300220 GROMMET 1
2-31 0720300290 CRANKCASE 1 Crankcase assy includes bearings , seals
2-32 99966122240 SEAL,OIL,#12227 2 and gasket.
2-33 99961600100 BEARING,BALL,#6001 2
2-34 0900300220 GASKET,CRANKCAS E 1
2-35 10002100200 BOLT,STUD,6X22 2
2-36 99414050301 SCREW,5X30/S 2
2-37 99414050451 SCREW,5X45/S 2
2-51 1552174480 MAGNETO 1
2-52 99210080012 WASHER,S,8 1
2-53 99201080011 WASHER,8 1
2-54 99101080011 NUT,8 1
2-55 2500168020 TUBE,INSULATOR 1

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PARTS INFORMATION

CARBURETOR, FUEL TANK, FUEL SYSTEM • FIGURE 3

HTS-2530PF

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PARTS INFORMATION

HTS-2530PF

CARBURETOR, FUEL TANK, FUEL SYSTEM • FIGURE 3

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

1EKATNI,TEKSAG022003030452-3
1ROTALUSNI,TES092003040462-3
2SW42x5 WERCS1420506149972-3
1ROTERUBRAC,TEKSAG022003020403-3
151P,GNIR-O0005107699933-3
1RENAELC,YDOB180056032453-3
2RALLOC0020056007463-3
1EKOHC,EVLAV022003082573-3
18,REHSAW0300804029983-3

3-39 47601700200 BOARD,BLOW OVER CHECK 1

25,S,REHSAW2100500129904-3
206X5,WERCS2060501109914-3
1RENAELC,TNEMELE020056064434-3

REVOC190056025444-3

3-70 44225143800 PUMP,PRIMING 1Y'SSA

1TLOB/W,RENAELC,
1REVOC RENAELC,TLOB002C736008354-3
1ROTERUBRAC,TES092003055464-3
1EBUT,DLEIHS090007032205-3

13.6 PILC1021370008615-3
1LEUF,RETLIF082404057625-3
1LEUF,KNAT025003019535-3
1KNAT,PAC092003059545-3
2RALLOC0021080095655-3
2SP81X5 XEH,TLOB5810503649985-3

108x4x5.2,LEUF,EPIP804052000777-3
107x4x5.2,LEUF,EPIP704052000787-3
1EPIP LEUF,TEMMORG0020172343597-3

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PARTS INFORMATION

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A

CLUTCH, STARTER, MUFFLER COMPONENTS • FIGURE 4

HTS-2530PF

Recoil Starter Assy
Use #762.03002.90

Includes items #11-#19

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

4-3 7210300300 SET,TAIL PIPE,COVER 1 See Bulletin # PI 3121
4-6 7040300290 SET,MUFFLER 1 See Bulletin # PI 3121
4-7 99201060011 WASHER,6 2
4-8 99053060553 SCREW,HEX.HOLE 2
4-10 7210300320 PIPE,TAIL 1 See Bulletin # PI 3121
4-11 1120300280 CASE,FAN 1
4-12 78006097200 SPRING,RECOIL 1
4-13 77406097200 PULLEY,STARTER 1
4-15 8390201020 SCREW,SET 1
4-16 79806500900 PULLEY,STARTER,ASS'
4-17 20306000200 GROMMET,PRIMARY CORD 1
4-18 78306097200 ROPE,STARTER 1
4-19 78506410200 HANDLE,STARTER 1
4-20 99415040162 SCREW,PS,4X16 3
4-21 7350300281 SHIELD,HEAT 1
4-22 7320440020
4-23 99201050011 WASHER,5 1
4-24 99435040081 SCREW,4X8PS 1
4-25 99414050081 SCREW,5X8,S 1
4-47 2770634F900 CLUTCH,ASS'Y 1
4-61 99073045104 SCREW,TAPPING,4.5X10 1
4-62 99425040128 BOLT,PS,4X12 2
4-65 79006097200 SPRING,STARTER PAWL 1
4-66 7880650020 PAWL,STARTER 1

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RRESTER,SPARK 1

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PARTS INFORMATION

HTS-2530PF

CARBURETOR • FIGURE 5

A small retainer (560-02170-

20), has been added to this

model after serial # A099801

to prevent the barrel end of the

throttle wire from coming

detached from the carburetor.

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

5-0 4550300290 SET,CARBURETOR 1 Carburetor set includes gasket

5-1 54825140200 SCREW,THROTTLE SET 2

5-5 53925120200 SW IVEL 1 Carburetor Repair Kit - 650-25140-900

5-7 48925100200 RING,STOP 1 Gasket / Diaphragm Kit - 652-25140-900
5-10 55025100200 O-RING 1
5-11 5992001W34 JET,MAIN,#34 1 ~ Contained in Carb Kits
5-13 ~ ~ ~ GASKET,PUMP 1
5-14 ~ ~ ~ DIA PHRAGM,PUMP 1
5-17 ~ ~ ~ SCREEN,INLET 1
5-18 5752522580 BODY,PUMP 1
5-19 ~ ~ ~ GASKET,DIAPHRAGM 1
5-20 ~ ~ ~ DIAPHRAGM,METERING 1
5-21 47625004200 COVER,DIAPHRAGM 1
5-22 54825101200 SCREW,SET 4

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PARTS INFORMATION

CLUTCH DRUM, GEAR CASE • FIGURE 6

HTS-2530PF

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PARTS INFORMATION

HTS-2530PF

CLUTCH DRUM, GEAR CASE • FIGURE 6

ITEM PART NUMBER DESCRI PTION QTY COMMENTS

6-1 3003318520 CASE,GE AR A 1

6-2 99351026002 RING,STOP,IN,C-26 1

6-3 99961600000 BEARING,BALL,#6000 1

6-4 99961600002 BEARING,BALL,#6000Z 1

6-5 2883318580 HOUSING,CLUTCH 1

6-6 3063318520 GEAR 1 1

6-7 3073318520 GEAR 2 1

6-8 1013318580 ROD,CAM 2

6-9 1003318520 SHAFT,CAM 1
6-10 3033318520 GASKET,GEAR CASE 1
6-11 99961608000 BEARING,BALL,#608 2
6-16 0853318520 SEAL,GREASE A 2
6-19 2473318520 COLLAR 2
6-21 99461050254 BOLT,HEX HOLE,5X25S 6
6-22 30032250801 FITTING,GREASE 1
6-23 99051060183 BOLT,HEX.HOLE,6X18 2
6-26 99053060153 BOLT,HEX,6X15 1
6-27 99200060011 WASHER,SMALL,6 1
6-29 0703318520 PLATE,FIXING 2
6-30 4623318520 PLATE,SUPPORT 1
6-31 99051040083 BOLT,HEX.HOLE 4X8 4
6-32 87132600200 WASHER,SPECIAL,B 1
6-43 99440060011 NUT,SPRING 6 2
6-60 3013318520 CASE,GEAR B 1
6-71 99210060012 WASHER,S,6 2
6-72 99440060011 NUT,SPRING 6 2

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PARTS INFORMATION

HANDLE, CUTTER BLADES • FIGURE 7

HTS-2530PF

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

7-12 1223318720 GUIDE,CUTTER 30" 1 ~A302050
7-12 1223328520 GUIDE,CUTTER 30" 1 A302051~
7-13 1363318120 PLATE,PROTECTION 1
7-14 99052060253 SCREW,HEX HOLE 6X25 2
7-17 1213318720 BLADE,B,SS,30" 1
7-18 1203318720 BLADE,A,SS,30" 1
7-24 12933202201 WASHER,7 4
7-25 1243320221 BOLT,CUTTER FIXING,A 4 ~A302050
7-25 1243228720 BOLT,FIXING,A 4 A302051~
7-28 1283790420 HOLDER,BLADE 1
7-39 12533202205 BOLT,CUTTER FIXING B 1
7-40 0513318581 HANDLE,B 1
7-41 1653759020 GRIP,HANDLE 1

7-42 1233317A20 NUT,CUTTER FIXING 5 ~A302050
7-42 40927 NUT,CUTTER FIXING 5 A302051~

7-44 99201060011 WASHER,6 1
7-45 99210060012 WASHER,S,6 1
7-46 99201060011 WASHER,6 3
7-49 1383321520 COVER,30" 1

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PARTS INFORMATION

HANDLE, THROTTLE COMPONENTS • FIGURE 8

HTS-2530PF

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PARTS INFORMATION

HTS-2530PF

HANDLE, THROTTLE COMPONENTS • FIGURE 8

IT EM PART NUM BER DESCRIP TION QTY COMMENTS

8-1 0533323122 GRIP,HANDLE"A" 1

8-2 0543323123 GRIP,HANDLE"B" 1

8-3 23033210201 LEVER,THROTTLE 1

8-4 23133210200 LEVER,SAFETY 1

8-5 06132600201 SPRING,THROTTLE LEVER 1

8-6 1703318980 SW ITCH,STOP 1

8-7 9253253020 DECAL,STOP B UTTON 1
8-10 7653212020 CAP 1
8-13 99416040301 SCREW 4 X 30 / WS 2
8-14 99416040251 SCREW,4X25/WS 1
8-15 0553318990 HANDLE ASSY 1
8-16 0503318580 HANDLE A 1
8-17 8850650J80 WIRE, THROTTLE 1
8-18 1641001500 TUBE,PROTECTION 1
8-19 99416040161 SCREW 4 X 16 /WS 3
8-22 99178040010 NUT,LOCK 4 6
8-23 99011030101 SCREW,3X10 1
8-24 2581165020 BUTTON,STOP 1
8-25 19833130200 CLAMP,CORD 1
8-33 99461050124 BOLT,HEX, 5X12S 4
8-35 0583318520 BRACKET,HANDLE 1
8-36 0603318520 RUBBE R,HANDLE DAMPER 2
8-75 81320000200 WRENCH,HEX, 4 1
8-76 03629331501 SP ANNER,COMBI 1

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PARTS INFORMATION

HTS-2530PF

DECALS • FIGURE 9

ITEM PART NUMBER DESCRI PTION QTY COMMENTS

9-1 9060300521 DECAL,MODEL,HTS-2530PF 1
9-17 9203246620 DECAL,CAUTION 1

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TECHNICAL SERVICE BULLETIN NUMBER PI 3118

June 2001

Date:

Model & Serial:

All units produced after serial number W100101.

Reason:

Models THT-2100, 2120, 2510 and HTD-2526PF, 2522PF require 3 washers.

Models THT-2520, 2540 and HTS-2530PF and HTD-2530PF require 2 washers

Part Number Changes:

Old Part # New Part # Description Remarks

992-01060-011 Washer

When these units are fitted with the aluminum safety shield, some experience

THT-2100/THT-2120/THT-2510/THT-2520/THT-2540/HTD-2522PF/HTD-2526PF/HTD-

2530PF/HTS-2530PF.

loosening of the blade jam nuts. A flat washer has been added between the nut
and the aluminum shield to help prevent the nut from becoming loose.

Nikko Tanaka Engineering U.S.A. ,Ltd.• 1028 4th Street SW, Bldg B • Auburn, WA 98001 • Phone: [phone] • Fax: [phone]

TECHNICAL SERVICE BULLETIN NUMBER PI 3119

January, 2002

Date:

Model & Serial:

All units after

Reason:

When adjusting blade-fastening hardware, thread the bolt (18) through the

Part Number Changes:

Old Part # New Part # Description Remarks

123-33202-200 123-3317A-20 Lock Nut Reference #19

All future production of hedgetrimmer models will utilize a blade-retaining nut

All THT, HTD, HTS, TPH hedgetrimmer models.

serial number Y004401

that is of the locking variety. These nuts are oblong on one side to prevent
loosening during use, but can be removed and re-installed without losing their
locking ability.

blades and guide bar from the bottom, to a point where the flat washer (17), is
still able to rotate, (usually to seat, and then backed off between ¼ and ½
revolution). Then install the lock nuts on the topside, tightening them while
holding the bolt in place. Tighten all nuts, and then re-check for adjustment prior
to operation. A lubricating agent, such as WD-40 should also be used to prevent
sap build-up and premature wear.

Nikko Tanaka Engineering U.S.A. ,Ltd.• 1028 4th Street SW, Bldg B • Auburn, WA 98001 • Phone: [phone] • Fax: [phone]

TECHNICAL SERVICE BULLETIN NUMBER PI 3121

September 2002

Date:

Model & Serial:

All units after

Reason:

The direction of flow from the muffler has been re-directed to exit horizontally

New style components should be ordered via the set listed below when these

Part Number Changes:

Old Part # New Part # Description Remarks

721-04400-20 721-03003-20 Tail Pipe
738-03002-20 738-03003-21 Muffler Protector
721-03003-00 Muffler Protector Set Includes Re-Directed Tail Pipe

Exhaust gas flow from these models in some circumstances can cause

HTD-2522PF / 2526PF / 2530PF / HTS-2530PF

serial number Y210151

scorching of leaves during cutting due to the direction of the tail pipe outlet.

rather than vertically.

parts are replaced.

Nikko Tanaka Engineering U.S.A. ,Ltd.• 1028 4th Street SW, Bldg B • Auburn, WA 98001 • Phone: [phone] • Fax: [phone]

TECHNICAL SERVICE BULLETIN NUMBER PI 3130

Date: December 2004

Model & Serial:
HTD-2522PF/2526PF/2530PF, HTS-2530PF/2540PF – A302051 and later.
THT-2120/2520/2540 – A302051 and later.

Reason:

Configuration standardization of hardware, converting blade hardware from US

Comments:

Part Number Changes:

Cutter guide 625.5L M6 122-32287-21 122-32286-21

Cutter guide 625.5L M6 122-33160-21 122-33178-20

Protection plate 390L 136-33160-20

Cutter guide 734L M6 122-33168-21 122-33248-20

Protection plate 390L 136-33160-20

Cutter guide 830L M6 122-33187-20 122-33285-20

Protection plate 585L 136-33181-20

Cutter guide 845.5L M6 122-33190-21 122-33191-20

protection plate 380L 136-33190-20

Cutter guide 1105L M6 122-33185-20

Protection plate 585L 136-33181-20

Nikko Tanaka Engineering U.S.A. ,Ltd.• 1028 4th Street SW, Bldg B • Auburn, WA 98001 • Phone: [phone] • Fax: [phone]

TPH-210/2501/250PF270PF – A290201 and later.

Standard thread to Metric thread.

Please verify serial number on unit prior to ordering replacement blade hardware and

add the support plate on older serial numbers.

Description Old parts # New parts #

Cutter fixing bolt A 124-33202-21 124-32287-20 4 to 1 pc
Cutter fixing bolt B 125-32287-20 3 pcs

Flange nut M6 123-3317A-20 991-82060-001 4 pcs

For HTD-2522PF

Cutter fixing bolt A 124-33202-21 124-32287-20

Flange nut M6 123-3317A-20 991-82060-001

Washer 6 992-01060-011 3 pcs

Cutter fixing bolt A 124-33202-21 124-32287-20

Flange nut M6 123-3317A-20 991-82060-001

Washer 6 992-01060-011 3 pcs

Cutter fixing bolt A 124-33202-21 124-32287-20

Flange nut M6 123-3317A-20 991-82060-001

Washer 6 992-01060-011 3 to 1 pc

Cutter fixing bolt A 124-33202-21 124-32287-20

Flange nut M6 123-3317A-20 991-82060-001

Washer 6 992-01060-011 2 pcs

Cutter fixing bolt A 124-33202-21 124-32287-20

Flange nut M6 123-3317A-20 991-82060-001

Washer 6 992-01060-011 3 to 1 pc

For TPH-210/2501/250PF/270PF

For THT-2120/HTD-2526PF

For HTS-2530PF

For THT-2520/HTD-2530PF

For THT-2540/HTS-2540PF

Comments