Tanaka HTD-2530PF User Manual

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Model Number:

HTD-2530PF

30” DOUBLE-SIDED HEDGETRIMMER

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P/N 30232
Rev 000
Date 10-29-07

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Nikko Tanaka Engineering U.S.A.,Ltd.• 1028 4th Street SW, Bldg B • Auburn, WA 98001 • Phone: [phone] • Fax: [phone]

www.tanakapowerequipment.com [e-mail]

PARTS INFORMA TION

CYLINDER, PISTON, CRANKSHAFT, IGNITION • FIGURE 1

HTD-2530PF

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

1-1 1570168090 CAP,SPARK PLUG ASS'Y 1
1-2 0181166021 PLUG,SPARK 1
1-3 2550168020 COVER,SPARK PLUG,RUBBER 1
1-6 0010300290 SET,CYLINDER 1 Includes gasket
1-7 99461050184 BOLT,HEX,5X18,S 4
1-9 0170300220 GASKET,CYLINDER 1
1-11 04101601200 RING,PISTON 2
1-12 0300168090 PISTON SET 1 Includes rings and circlips
1-13 03900000201 CIRCLIP,PISTON PIN 2
1-14 03701700200 PIN,PISTON 1
1-16 0460300280 CRANKSHAFT 1
1-17 99962091325 BEARING,NEEDLE,F-910 1
1-18 06810100200 KEY,WOODRUFF,3X13X4.5 1
1-40 1780300280 CORD,B,140M 1
1-46 99464040184 BOLT,HEXT 4X18WS 2
1-47 1820186A201 WASHER,SPECIAL 2
1-50 1672174390 COIL,IGNITION ASS'Y 1
1-55 2500168020 TUBE,INSULATOR 1

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PARTS INFORMA TION

FLYWHEEL, CRANKCASE • FIGURE 2

HTD-2530PF

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

2-19 33000200210 SHIM,12.2X19X.10 1
2-19 33000200220 SHIM,12.2X19X.15 1
2-19 33000200230 SHIM,12.2X19X.20 1
2-19 33000200240 SHIM,12.2X19X.30 1
2-26 2030300220 GROMMET 1
2-31 0720300290 CRANKCASE 1 Includes bearings, seals and gasket
2-32 99966122240 R-B 99966122206 SEAL,OIL 2
2-33 99961600115 BEARING,BALL,6001 C3 2
2-34 0900300220 GASKET,CRANKCASE 1
2-35 10002100200 BOLT,STUD,6X22 2
2-36 99461050304 BOLT,HEX,5X30S 2
2-37 99414050451 SCREW,5X45/S 2 ~A091000
2-37 99051050453 BOLT,HEX,5X45 2 A091001~
2-38 99210050062 WASHER,S,5 2 A091001~
2-51 1552174480 MAGNETO 1
2-52 99210080012 WASHER,S,8 1
2-53 99201080011 WASHER,8 1
2-54 99101080011 NUT,8 1

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PARTS INFORMA TION

CARBURETOR, FUEL TANK, FUEL SYSTEM • FIGURE 3

HTD-2530PF

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PARTS INFORMA TION

HTD-2530PF

CARBURETOR, FUEL TANK, FUEL SYSTEM • FIGURE 3

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

3-25 4030300220 GASKET,INTAKE 1
3-26 4040300291 INSULATOR SET 1 Includes gasket
3-27 99464050254 BOLT,HEX HOLE,5X25WS 2
3-30 4020300220 GASKET,CARBURETOR 1
3-33 99967015000 O-RING,P15 1
3-35 4230650081 BODY,CLEANER 1
3-36 47006500200 COLLAR 2
3-37 5280300220 VALVE,CHOKE 1
3-38 99204080031 R-B 99204080030 WASHER 1
3-39 47601700200 BOARD,BLOW OVER CHECK 1
3-40 99210050012 WASHER,S,5 2
3-41 99011050602 SCREW,5X60 2
3-43 4460650021 FILTER,AIR 1
3-44 4520650091 COVER,CLEANER,W/BOLT 1 Includes bolt
3-45 3800637C200 BOLT,CLEANER COVER 1
3-46 4550300290 SET,CARBURETOR 1
3-50 2230700090 FUEL PIPE ASSY 1
3-51 68000731201 CLIP 6.3 1
3-52 6750404280 FILTER,FUEL 1
3-53 5910300220 TANK,FUEL 1 ~C226130
3-53 5910301620 TANK,FUEL,WHITE 1 C226131~
3-54 5950300290 CAP,TANK (BLACK/RED) 1
3-55 65900801200 COLLAR 2
3-58 99463050185 BOLT,HEX 5X18PS 2
3-61 5600712020 SWIVEL CAP 1 A123651~
3-70 44225143800 PUMP,PRIMING ASS'Y 1
3-77 7000250408 PIPE,FUEL,2.5x4x80 1
3-78 7000250407 PIPE,FUEL,2.5x4x70 1
3-79 53432710200 GROMMET,FUEL PIPE 1

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PARTS INFORMA TION

CLUTCH, STARTER, MUFFLER COMPONENTS • FIGURE 4

HTD-2530PF

Recoil Starter Assy
Use #762.03002.90

Includes items #1 1-#19

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

4-3 7380300221 PROTECTOR,MUFFLER 1
4-6 7040300290 SET,MUFFLER 1 Includes heat shield
4-7 99201060011 WASHER,6 2
4-8 99053060553 SCREW,HEX.HOLE 2
4-10 7210440020 PIPE,TAIL 1 ~Y210350
4-10 7210300320 PIPE,TAIL 1 Y210351~
4-11 1120300280 CASE,FAN 1
4-12 78006097200 SPRING,RECOIL 1
4-13 77406097200 PULLEY,STARTER 1
4-15 8390201020 SCREW,SET 1
4-16 79806500900 PULLEY,STARTER,ASS'Y 1
4-17 20306000200 GROMMET,PRIMARY CORD 1
4-18 78306097200 ROPE,STARTER 1
4-19 78506410200 HANDLE,STARTER 1
4-20 99463040154 BOLT,HEX,4X15,PS 3
4-21 7350300281 SHIELD,HEAT 1
4-22 7320440020 ARRESTER,SPARK 1
4-23 99201050011 WASHER,5 1
4-24 99435040081 SCREW,4X8PS 1
4-25 99414050081 SCREW,5X8,S 1
4-47 2770634F900 R-B 2770634F901 CLUTCH 1
4-61 99073045104 SCREW,TAPPING,4.5X10 1
4-62 99425040128 BOLT,PS,4X12 2
4-65 79006097200 SPRING,STARTER PAWL 1
4-66 7880650020 PAWL,STARTER 1

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PARTS INFORMA TION

HTD-2530PF

CARBURETOR • FIGURE 5

A small retainer (560-02170-

20), has been added to this

model after serial # A099801

to prevent the barrel end of the

throttle wire from coming

detached from the carburetor.

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

4550300290 SET,CARBURETOR 1 Includes carburetor gasket
5-1 54825140200 SCREW , TH ROT T LE SET 2
5-5 53925120200 SWIVEL 1 Carburetor Repair Kit - 650-25140-900
5-7 48925100200 RING,STOP 1 Gasket/Diaphragm Kit - 652-25140-900
5-10 55025100200 O-RING 1
5-11 5992001W34 JET,MAIN,#34 1
5-13 ~ ~ ~ GASKET,P UMP 1 ~ Contai ned in Carb Kit s
5-14 ~ ~ ~ DI APHRA G M,P UM P 1
5-17 57825007200 SCREEN,INLET 1
5-18 5752522580 BODY,PUMP 1
5-19 ~ ~ ~ GASKET,DIAPHRAGM 1
5-20 ~ ~ ~ DIAPHRAGM,METERING 1
5-21 47625004200 COVER,DIAPHRAGM 1
5-22 54825101200 SCREW,SET 4

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PARTS INFORMA TION

CLUTCH DRUM, GEAR CASE, BLADES • FIGURE 6

HTD-2530PF

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PARTS INFORMA TION

HTD-2530PF

CLUTCH DRUM, GEAR CASE, BLADES • FIGURE 6

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

6-1-1 3003316082 CASE,GEAR 1 ~C226130
6-1 3003329081 CASE,GEAR 1 C226131~
6-2 99350015002 RING,STOP,C-15 EX 1
6-3 99961600200 BEARING,BALL,#6002 1
6-4 99961600202 BEARING,BALL,#6002Z 1
6-5 2883318080 DRUM,CLUTCH 1
6-6 30533160200 SHAFT,GEAR 1 ~C226130
6-7 07533160200 PLATE,GUIDE 1
6-8 1013319020 ROD,CAM 2
6-9 3073318020 GEAR,2 1 ~C226130
6-9 2923319480 GEAR 2 1 C226131~
6-10 30333160200 GASKET,GEAR CASE 1
6-11-1 6303316020 COVER,GEAR CASE 1 ~C226130
6-11 6303316520 COVER,GEAR CASE 1 C226131~
6-12 1223319022 BAR,33-1/4"OAL,STANDARD 1 ~A287400
6-12 1223319120 BAR,33-1/4"OAL,METRIC 1 A287401~
6-13 1363319020 PLATE,PROTECTION 1 ~A287400
6-14 99052060165 BOLT,HEX,6X16 2 ~C226130
6-14 99052060255 BOLT,HEX FLUSH,6X25 2 C226131~
6-15 1203319021 BLADE,A,DS,30" 2
6-16 08533160200 SEAL,GREASE A 2
6-17 12933202201 WASHER,7 6
6-18 1243320221 BOLT,CUTTER FIXING,A 6 ~A287400
6-18 1243228720 BOLT,FIXING,A,M6 6 A287401~
6-19 1233317A20 NUT,SPECIAL 6 ~A287400
6-19 40927 NUT,FLANGE,6 6 ~C226130
6-19 40927 NUT,FLANGE,6 5 C226131~
6-20 99461040104 BOLT,HEX,4X10,S 2
6-21 99461040124 BOLT,HEX,4X12 6
6-22 30032250801 FITTING,GREASE 1
6-23 99051060143 BOLT,HEX,6X14 2 ~A091000
6-23 99461060184 BOLT,HEX,6x18S 2 A091001~
6-29-1 4623319120 PLATE,SUPPORT 1 ~C226130
6-29 4623329020 PLATE,SUPPORT 1 C226131~
6-30 99461040104 BOLT,HEX,4X10,S 4
6-32 87132600200 WASHER,SPECIAL,B 1
6-33 40927 NUT 3 C226131~
6-34 99201060011 WASHER,6 3 C226131~
6-47 99201060011 WASHER,6 2 Y210351~
6-47 99201060011 WASHER,6 2 ~A287400
6-59 2963319020 SPACER 1 ~Y308000
6-60-2 3013319120 CASE,GEAR B 1 ~Y308000
6-60-1 3013319121 CASE,GEAR B 1 ~C226130
6-60 3013316021 CASE,GEAR B 1 C226131~
6-67 19811600800 R-B 19811660800 CLAMP 1 ~C226130
6-69 1383319020 COVER,CUTTER,30" 1
6-71 99210060012 WASHER,S,6 2 ~A091000
6-72 99440060011 NUT,SPRING 6 2
6-82 1353319120 PROTECTOR,BLADE 1
6-88 99961608013 BEARING,BALL,#608Z 1 C226131~

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PARTS INFORMA TION

Units Before

S/N ~C226130

HTD-2530PF

HANDLES, THROTTLE • FIGURE 7

33

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PARTS INFORMA TION

HTD-2530PF

HANDLES, THROTTLE • FIGURE 7

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

7-25 05033160200 HANDLE,A 1 Units before S/N C226130
7-26 17033160800 SWITCH,STOP 1
7-27 2581165020 BUTTON,STOP 1
7-28 99011030101 SCREW,3X10 1
7-29 23033160200 LEVER,THROTTLE 1
7-30 23133160200 LEVER,SAFETY 1
7-31 23233160200 SPRING,THROTT LE LEVER 1
7-33 05133160200 HANDLE,B 1
7-35 7653212020 CAP 1
7-36 99072045164 SCREW,TAPPING,4.5X16 6
7-37 05833160200 BRACKET,HANDLE 1
7-38 99200060011 WASHER,SMALL,6 2
7-39 99161060012 NUT,WING,6 1
7-40 99021060501 BOLT,6X50 1
7-41 26632750200 DAMPER,B 2
7-42 27632710201 COLLAR,DAMPER B 2
7-43 36832057200 WASHER,BR AKE SHAFT 2
7-45 99414050301 SCREW,5X30/S 4
7-46 2943316021 COLLAR 16 1
7-47 88506500800 WIRE,THROTTLE 1
7-48 92533160200 DECAL,STOP BUTTON 1
7-50 2493316020 BODY,CLAMP A 1
7-51 27632710201 COLLAR,DAMPER B 2
7-52 26632750200 DAMPER,B 2
7-53 36832057200 WASHER,BR AKE SHAFT 2
7-56 99073045124 SCREW,TAPPING,4.5X12 2
7-57 2503316020 BODY,CLAMP,B 1
7-58 99073045124 SCREW,TAPPING,4.5X12 1
7-61 2103316022 HANDLE,FRONT 1
7-62 0403316080 SUPPORT,HANDLE 1
7-63 99201050011 WASHER,5 2
7-65 99414050401 SCREW,5X40/S 2
7-73 16407007000 TUBE,PROTECTION,7X700 1

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PARTS INFORMA TION

S/N C226130~

HTD-2530PF

HANDLES, THROTTLE • FIGURE 8

Units After

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

8-1 2603329020 FRAME,HANDLE 1 Units after S/N C226130
8-2 2103316022 HANDLE 1
8-3 27632710201 COLLAR,DAMPER B 4
8-4 26632750200 DAMPER,B 4
8-5 36832057200 WASHER,BR AKE SHAFT 4
8-6 99461050304 BOLT,HEX,5X30S 4
8-7 5053319620 CLIP 1
8-8 0403316080 SUPPORT,HANDLE 1
8-9 99051050403 BOLT,HEX,5X40 2
8-10 99210050062 WASHER,S,5 2
8-11 99201050061 WASHER,5 2

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PARTS INFORMA TION

Units After

S/N C226130~

HTD-2530PF

HANDLES, THROTTLE • FIGURE 9

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

9-1 0513329020 HANDLE,B 1 Units after S/N C226130
9-2 0503329020 HANDLE,A 1
9-3 2303329020 LEVER,THROTTLE 1
9-4 2313329020 LEVER,SAFETY 1
9-5 23233160200 SPRING,THROTT LE LEVER 1
9-6 1703324780 BUTTON,STOP 1
9-7 2333329020 LEVER,LOCK 1
9-8 2453329020 SPRING 1
9-9 99201040011 WASHER,4 1
9-10 99341040101 SCREW,TAPPING,4X10 1
9-11 99072045164 SCREW,TAPPING,4.5X16 5
9-12 8853324780 WIRE,THROTTLE 1
9-13 2581165020 BUTTON,STOP 1
9-14 99431030101 SCREW,3X10 1
9-15 1640701501 TUBE,PROTECTION,7x150 1
9-16 92533160200 DECAL,STOP BUTTON 1

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PARTS INFORMA TION

HTD-2530PF

TOOLS & DECALS • FIGURE 10

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

10-1 9060300421 DECAL,MODEL HTD-2530PF 1
10-17 9203246620 DECAL,CAUTION 1
10-28 91933160200 DECAL 1 ~C226130
10-75 81320000200 WRENCH,HEX,4 1
10-76 03629331501 SPANNER,COMBI 1

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TECHNICAL SERVICE BULLETIN NUMBER PI 3118

June 2001

Date:

Model & Serial:

All units produced after serial number W100101.

Reason:

When these units are fitted with the aluminum safety shield, some experience

Models THT-2100, 2120, 2510 and HTD-2526PF, 2522PF require 3 washers.
Models THT-2520, 2540 and HTS-2530PF and HTD-2530PF require 2 washers

Part Number Changes:
Old Part # New Part # Description Remarks

992-01060-011 Washer

THT-2100/THT-2120/THT-2510/THT-2520/THT-2540/HTD-2522PF/HTD-2526PF/HTD-

2530PF/HTS-2530PF.

loosening of the blade jam nuts. A flat washer has been added between the nut
and the aluminum shield to help prevent the nut from becoming loose.

Nikko Tanaka Engineering U.S.A. ,Ltd.• 1028 4

th

Street SW, Bldg B • Auburn, WA 98001 • Phone: [phone] • Fax: [phone]

TECHNICAL SERVICE BULLETIN NUMBER PI 3119

January, 2002

Date:

Model & Serial:

All units after

Reason:

All future production of hedgetrimmer models will utilize a blade-retaining nut

When adjusting blade-fastening hardware, thread the bolt (18) through the

Part Number Changes:
Old Part # New Part # Description Remarks

123-33202-200 123-3317A-20 Lock Nut Reference #19

All THT, HTD, HTS, TPH hedgetrimmer models.

serial number Y004401

that is of the locking variety. These nuts are oblong on one side to prevent
loosening during use, but can be removed and re-installed without losing their
locking ability.

blades and guide bar from the bottom, to a point where the flat washer (17), is
still able to rotate, (usually to seat, and then backed off between ¼ and ½
revolution). Then install the lock nuts on the topside, tightening them while
holding the bolt in place. Tighten all nuts, and then re-check for adjustment prior
to operation. A lubricating agent, such as WD-40 should also be used to prevent
sap build-up and premature wear.

Nikko Tanaka Engineering U.S.A. ,Ltd.• 1028 4

th

Street SW, Bldg B • Auburn, WA 98001 • Phone: [phone] • Fax: [phone]

TECHNICAL SERVICE BULLETIN NUMBER PI 3121

September 2002

Date:

Model & Serial:

All units after

Reason:

Exhaust gas flow from these models in some circumstances can cause

The direction of flow from the muffler has been re-directed to exit horizontally

New style components should be ordered via the set listed below when these

Part Number Changes:

Old Part # New Part # Description Remarks

721-04400-20 721-03003-20 Tail Pipe
738-03002-20 738-03003-21 Muffler Protector
721-03003-00 Muffler Protector Set Includes Re-Directed Tail Pipe

HTD-2522PF / 2526PF / 2530PF / HTS-2530PF

serial number Y210151

scorching of leaves during cutting due to the direction of the tail pipe outlet.

rather than vertically.

parts are replaced.

is marketed exclusively by:

th

ISM, Inc. • 1028 – 4

Street, Suite B • Auburn, WA 98001 • Phone: [phone] • Fax: [phone]

www.tanaka-usa.com * [e-mail]

TECHNICAL SERVICE BULLETIN NUMBER PI 3130

Date: December 2004
Model & Serial:

HTD-2522PF/2526PF/2530PF, HTS-2530PF/2540PF – A302051 and later.
THT-2120/2520/2540 – A302051 and later.

Reason:

Configuration standardization of hardware, converting blade hardware from US

Comments:

Part Number Changes:

Cutter guide 625.5L M6 122-32287-21 122-32286-21

Cutter guide 625.5L M6 122-33160-21 122-33178-20

Protection plate 390L 136-33160-20

Cutter guide 734L M6 122-33168-21 122-33248-20

Protection plate 390L 136-33160-20

Cutter guide 830L M6 122-33187-20 122-33285-20

Protection plate 585L 136-33181-20

Cutter guide 845.5L M6 122-33190-22 122-33191-20

protection plate 380L 136-33190-20

Cutter guide 1105L M6 122-33185-20 122-33186-20

Protection plate 585L 136-33181-20

TPH-210/2501/250PF270PF – A290201 and later.

Standard thread to Metric thread.

Please verify serial number on unit prior to ordering replacement blade hardware and

add the support plate on older serial numbers.

Description Old parts # New parts #

Cutter fixing bolt A 124-33202-21 124-32287-20 4 to 1 pc
Cutter fixing bolt B 125-32287-20 3 pcs

Flange nut M6 123-3317A-20 991-82060-001 4 pcs

For HTD-2522PF

Cutter fixing bolt A 124-33202-21 124-32287-20

Flange nut M6 123-3317A-20 991-82060-001

Washer 6 992-01060-011 3 pcs

Cutter fixing bolt A 124-33202-21 124-32287-20

Flange nut M6 123-3317A-20 991-82060-001

Washer 6 992-01060-011 3 pcs

Cutter fixing bolt A 124-33202-21 124-32287-20

Flange nut M6 123-3317A-20 991-82060-001

Washer 6 992-01060-011 3 to 1 pc

Cutter fixing bolt A 124-33202-21 124-32287-20

Flange nut M6 123-3317A-20 991-82060-001

Washer 6 992-01060-011 2 pcs

Cutter fixing bolt A 124-33202-21 124-32287-20

Flange nut M6 123-3317A-20 991-82060-001

Washer 6 992-01060-011 3 to 1 pc

ISM, Inc. • 1028 – 4th Street, Suite B • Auburn, WA 98001 • Phone: [phone] • Fax: [phone]

For TPH-210/2501/250PF/270PF

For THT-2120/HTD-2526PF

For HTS-2530PF

For THT-2520/HTD-2530PF

For THT-2540/HTS-2540PF

www.tanaka-usa.com * [e-mail]

Comments