TAMS Elektronik S88-4 User manual

tams elektronik
Manual
S88-4
Item no. 44-01405 | 44-01406 | 44-01407
s88-Feedback Module
16-fold
n n n
tams elektronik
English S88-4
Table of contents
1. Getting started............................................................................3
2. Safety instructions.......................................................................5
3. Safe and correct soldering...........................................................7
4. Operation overview.....................................................................9
5. Technical specifications..............................................................11
6. Assembling the kit.....................................................................12
7. Connecting the S88-4................................................................19
8. Assigning an address to the S88-4..............................................24
9. Check list for troubleshooting.....................................................27
10. Guarantee bond........................................................................29
11. EU declaration of conformity......................................................30
12. Declarations conforming to the WEEE directive...........................30
© 12/2014 Tams Elektronik GmbH
All rights reserved. No part of this publication may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, without prior permission in writing from Tams Elektronik GmbH.
Subject to technical modification.
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1. Getting started

How to use this manual
This manual gives step-by-step instructions for safe and correct assembly of the kit and fitting and connecting of the ready-built module, and operation. Before you start, we advise you to read the whole manual, particularly the chapter on safety instructions and the checklist for trouble shooting. You will then know where to take care and how to prevent mistakes which take a lot of effort to correct.
Keep this manual safely so that you can solve problems in the future. If you pass the kit or the ready-built module on to another person, please pass on the manual with it.
Intended use
The feedback module S88-4 is designed to be operated according to the instructions in this manual in model building, especially with model railways. Any other use is inappropriate and invalidates any guarantees.
The feedback module S88-4 should not be assembled or mounted by children under the age of 14.
Reading, understanding and following the instructions in this manual are mandatory for the user.
Caution:
The S88-4 contains integrated circuits. These are very sensitive to static electricity. Do not touch components without first discharging yourself. Touching a radiator or other grounded metal part will discharge you.
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Checking the package contents
Please make sure that your package contains:
one kit, containing the components listed in the parts list
( page 15) and one PCB or
one ready-built module orone ready-built module in a housing (complete unit),an Ethernet patch cable with RJ-45 connectors (length: 0.5 m)a CD (containing the manual and further information).
Required materials
For assembling the kit you need:
an electronic soldering iron (max. 30 Watt) or a regulated soldering
iron with a fine tip and a soldering iron stand,
a tip-cleaning sponge,a heat-resistant mat,a small side cutter and wire stripper,as necessary a pair of tweezers and long nose pliers,electronic tin solder (0.5 mm diameter).
In order to connect the module to the rails you need wire. Recommended diameter: > 0.25 mm².
For the connection of the module to a device with a 6-pole s88 connector you need:
an adapter S88-A (depending on the installation situation item no.
44-09100, 44-09110, 44-09200 or 44-09210).
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2. Safety instructions

Mechanical hazards
Cut wires can have sharp ends and can cause serious injuries. Watch out for sharp edges when you pick up the PCB.
Visibly damaged parts can cause unpredictable danger. Do not use damaged parts: recycle and replace them with new ones.
Electrical hazards
Touching powered, live components,touching conducting components which are live due to malfunction,short circuits and connecting the circuit to another voltage than
specified,
impermissibly high humidity and condensation build up
can cause serious injury due to electrical shock. Take the following precautions to prevent this danger:
Never perform wiring on a powered module.Assembling and mounting the kit should only be done in closed,
clean, dry rooms. Beware of humidity.
Only use low power for this module as described in this manual and
only use certified transformers.
Connect transformers and soldering irons only in approved mains
sockets installed by an authorised electrician.
Observe cable diameter requirements.After condensation build up, allow a minimum of 2 hours for
dispersion.
Use only original spare parts if you have to repair the kit or the
ready-built module.
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Fire risk
Touching flammable material with a hot soldering iron can cause fire, which can result in injury or death through burns or suffocation. Connect your soldering iron or soldering station only when actually needed. Always keep the soldering iron away from inflammable materials. Use a suitable soldering iron stand. Never leave a hot soldering iron or station unattended.
Thermal danger
A hot soldering iron or liquid solder accidentally touching your skin can cause skin burns. As a precaution:
use a heat-resistant mat during soldering,always put the hot soldering iron in the soldering iron stand,point the soldering iron tip carefully when soldering, and remove liquid solder with a thick wet rag or wet sponge from the
soldering tip.
Dangerous environments
A working area that is too small or cramped is unsuitable and can cause accidents, fires and injury. Prevent this by working in a clean, dry room with enough freedom of movement.
Other dangers
Children can cause any of the accidents mentioned above because they are inattentive and not responsible enough. Children under the age of 14 should not be allowed to work with this kit or the ready-built module.
Caution:
Little children can swallow small components with sharp edges, with fatal results! Do not allow components to reach small children.
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In schools, training centres, clubs and workshops, assembly must be supervised by qualified personnel.
In industrial institutions, health and safety regulations applying to electronic work must be adhered to.

3. Safe and correct soldering

Caution:
Incorrect soldering can cause dangers through fires and heat. Avoid these dangers by reading and following the directions given in the chapter Safety instructions.
Use a small soldering iron with max. 30 Watt or a regulated
soldering iron.
Only use electronic tin solder with flux.When soldering electronic circuits never use soldering-water or
soldering grease. They contain acids that can corrode components and copper tracks.
Insert the component connecting pins into the PCB´s holes as far as
possible without force. The components should be close to the PCB`s surface.
Observe correct polarity orientation of the parts before soldering.Solder quickly: holding the iron on the joints longer than necessary
can destroy components and can damage copper tracks or soldering eyes.
Apply the soldering tip to the soldering spot in such a way that the
part and the soldering eye are heated at the same time. Simultaneously add solder (not too much). As soon as the solder becomes liquid take it away. Hold the soldering tip at the spot for a few seconds so that the solder flows into the joint, then remove the soldering iron.
Do not move the component for about 5 seconds after soldering.
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To make a good soldering joint you must use a clean and unoxidised
soldering tip. Clean the soldering tip with a damp piece of cloth, a damp sponge or a piece of silicon cloth.
Cut the wires after soldering directly above the soldering joint with a
side cutter.
After placing the parts, please double check for correct polarity.
Check the PCB tracks for solder bridges and short circuits created by accident. This would cause faulty operation or, in the worst case, damage. You can remove excess solder by putting a clean soldering tip on the spot. The solder will become liquid again and flow from the soldering spot to the soldering tip.
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4. Operation overview

The feedback module S88-4 is compatible with all components working with the s88-bus developed by the company Märklin**. It can read in 16 mass contacts. This information is transferred via the s88-bus to the upstream module or to the connected digital unit (interface, memory or central unit). The data transfer from one feedback module to the other one works on the principle of the bucket brigade device.
The number of feed back modules to be connected to one bus line depends on the interface, the memory or the control unit in use. Please follow the specifications of the device´s manufacturer.
Specific features of the S88-4
According to the standard, the s88 feedback system is mounted by lining up the feedback modules, comparible to lining up pearls on a string. On this principle branching bus lines or a radial layout cannot be put into practice without using special attachments.
The addresses for the standard feedback modules are assigned automatically, according to the modules´ order. When mounting an additional standard module between two existing modules, the succeeding modules will be renumbered automatically. The effort involved to reprogram the control software in the PC can be considerable.
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With the feedback module S88-4 you can assign an address directly. This minimizes the effort when adding a new module between existing modules. Addressing the feedback modules S88-4 directly is also the condition for installing branching bus lines and radial layouts.
It is possible to combine standard modules and S88-4 modules in one bus system. You have got to be aware that standard feedback modules can be used in linear data lines connected directly to the control unit or the interface only and not in branching data lines.
Standard s88-N
The S88-4 has RJ-45 connections according to the standard s88-N, which regulates the assignment of commercial Ethernet patch-cables for use in s88 feedback systems. Unlike the 6-conductor connecting cables frequently used, the patch-cables used in computer networks are screened against outside electric signals. Thus using patch-cables reduces the liability to interference considerably.
For the connection of digital devices or customary feedback modules with a 6-pole connector you need a special adapter (optional extra).
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