TAMS Elektronik FCS-1, 54-01016, FCS-2, 54-01026, FCS-3 User guide

tams elektronik

Anleitung | Manual | Mode d´emploi | Handleiding

FCS-Module

FCS-1 | Art. 54-01016

Einsatzfahrzeug-Belechtung

Emergency vehicle light | Feux à éclat

Reddingsdienstvoertuigen verlichting

FCS-2 | Art. 54-01026

Fahrzeug-Modul | Vehicle module

Module pour véhicule | Voertuigmodule

FCS-3 | Art. 54-01036

Bus-Modul | Bus module

Module pour autobus | Busmodule

FCS-4 | Art. 54-01046

Einsatzfahrzeug-Modul | Emergency vehicle

module | Module pour véhicule d'intervention

Module voor hulpverleningsvoertuigen

FCS-L | Art. 54-01096

Beleuchtungsmodul | Lighting module

Module d'éclairage | Verlichtingsmodule

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© 11/2013 Tams Elektronik GmbH

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Vervielfältigung und Verbreitung sowie der
Übersetzung vorbehalten. Verviel­fältigungen und Reproduktionen in
jeglicher Form bedürfen der schriftlichen
Genehmigung durch die Tams Elektronik
GmbH.

Technische Änderungen vorbehalten.

All rights reserved. No part of this
publication may be reproduced or
transmitted in any form or by any means,
electronic or mechanical, including
photocopying, without prior permission in
writing from Tams Elektronik GmbH.

Subject to technical modification.

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droits de reproduction et de diffusion ainsi
que de traduction. Toute duplication ou
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Tams Elektronik GmbH.

Sous réserve de modifications techniques.

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voorafgaande schriftelijke toestemming
van Tams Elektronik GmbH.

Technische wijzigingen voorbehouden.

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Deutsch 3

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English 32

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Français 61

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Nederlands 90

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tams elektronik

English FCS modules

Contents

1. Getting started..........................................................................33

2. Safety instructions.....................................................................35

3. Safe and correct soldering.........................................................38

4. Operation overview...................................................................39

4.1. Voltage supply..................................................................39

4.2. Possible connections .........................................................39

4.3. Modes of operation............................................................42

5. Technical specifications..............................................................43

6. Special features of the additional components.............................44

7. Mounting..................................................................................47

7.1. Mounting the FCS-1 ..........................................................47

7.2. Mounting the FCS-2 ..........................................................48

7.3. Mounting the FCS-3...........................................................50

7.4. Mounting the FCS-4...........................................................53

7.5. Mounting the FCS-L ..........................................................56

8. Check list for troubleshooting.....................................................57

9. Guarantee bond........................................................................59

10. EU declaration of conformity......................................................60

11. Declarations conforming to the WEEE directive...........................60

Connection diagramms

FCS-1................................................................................................I

FCS-2..............................................................................................II

FCS-3.............................................................................................III

FCS-4..............................................................................................IV

(Pages I to IV in the centre of this handbook are removeable.)

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1. Getting started

This manual applies to the following FCS modules compatible to the
Faller** Car System, so for:

 FCS-1 "Emergency vehicle light"
 FCS-2 "Vehicle module"
 FCS-3 "Bus module"
 FCS-4 "Emergency vehicle module"
 FCS-L "Lighting module"

Provided there are no other details given for particular sections, the
information given applies to all modules.

How to use this manual

This manual gives step-by-step instructions for safe and correct fitting and
connecting of the module, and operation. Before you start, we advise you
to read the whole manual, particularly the chapter on safety instructions
and the checklist for trouble shooting. You will then know where to take
care and how to prevent mistakes which take a lot of effort to correct.

Keep this manual safely so that you can solve problems in the future. If
you pass the module on to another person, please pass on the manual
with it.

Intended use

The FCS modules are designed to be operated according to the
instructions in this manual in model building, especially in vehicles
compatible to the Faller** Car-System. Any other use is inappropriate
and invalidates any guarantees.

The FCS modules should not be mounted by children under the age of

14.
Reading, understanding and following the instructions in this manual

are mandatory for the user.

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Checking the package contents

Please make sure that your package contains:

Module Additional components manual

FCS-1 1 --- 1

FCS-2 1 2

1
1
1
1
1
1

resistors 10 W
resistor 10 kW
light sensitive resistor
diode 1N4148
transistor BC 327
reed contact
dim switch DS-1

1

FCS-3 1 1

1
1
1

resistor 10 kW
diode 1N4148
transistor BC 327
reed contact

1

FCS-4 1 1

1
2
1

resistor 10 kW
diode 1N4148
transistors BC 327
loudspeaker

1

FCS-L 1 1 diode 1N4148 1

Required materials

For mounting and connecting you need:

 an electronic soldering iron (max. 30 Watt) or a regulated soldering

iron with a fine tip and a soldering iron stand;

 a tip-cleaning sponge;
 a heat-resistant mat;
 a small side cutter, a wire stripper and a pair of tweezers;
 electronic tin solder (0.5 mm diameter);
 connecting wire, e.g. enamelled copper wire;

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 LEDs for the vehicle´s lighting. Depending on the vehicle´s size and

construction use the following:

SMD LEDs type 0603, 0805 oder 1206 or
wired LEDs 1,8 mm;

 when connecting white LEDs as front lights to the modules FCS-1,

FCS-3 or FCS-4: 2 series resistors with 100 W.

2. Safety instructions

Caution:

Integrated circuits (ICs) are inserted on the module. They are
sensitive to static electricity. Do not touch components without first
discharging yourself. Touching a radiator or other grounded metal part
will discharge you.

Mechanical hazards

Cut wires can have sharp ends and can cause serious injuries. Watch
out for sharp edges when you pick up the PCB.

Visibly damaged parts can cause unpredictable danger. Do not use
damaged parts: recycle and replace them with new ones.

Electrical hazards

 Touching powered, live components,
 touching conducting components which are live due to malfunction,
 short circuits and connecting the circuit to another voltage than

specified,

 impermissibly high humidity and condensation build up

can cause serious injury due to electrical shock. Take the following
precautions to prevent this danger:

 Never perform wiring on a powered module.
 Assembling and mounting the kit should only be done in closed,

clean, dry rooms. Beware of humidity.

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 Only use low power for this module as described in this manual and

only use certified transformers.

 Connect transformers and soldering irons only in approved mains

sockets installed by an authorised electrician.

 Observe cable diameter requirements.
 After condensation build up, allow a minimum of 2 hours for dispersion.
 Use only original spare parts if you have to repair the kit or the

ready-built module.

Fire risk

Touching flammable material with a hot soldering iron can cause fire, which
can result in injury or death through burns or suffocation. Connect your
soldering iron or soldering station only when actually needed. Always keep
the soldering iron away from inflammable materials. Use a suitable
soldering iron stand. Never leave a hot soldering iron or station unattended.

Thermal danger

A hot soldering iron or liquid solder accidentally touching your skin can
cause skin burns. As a precaution:

 use a heat-resistant mat during soldering,
 always put the hot soldering iron in the soldering iron stand,
 point the soldering iron tip carefully when soldering, and
 remove liquid solder with a thick wet rag or wet sponge from the

soldering tip.

Dangerous environments

A working area that is too small or cramped is unsuitable and can cause
accidents, fires and injury. Prevent this by working in a clean, dry room
with enough freedom of movement.

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Other dangers

Children can cause any of the accidents mentioned above because they
are inattentive and not responsible enough. Children under the age of
14 should not be allowed to work with this kit or the ready-built
module.

Caution:

Little children can swallow small components with sharp edges, with
fatal results! Do not allow components to reach small children.

In schools, training centres, clubs and workshops, assembly must be
supervised by qualified personnel.

In industrial institutions, health and safety regulations applying to
electronic work must be adhered to.

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3. Safe and correct soldering

Caution:

Incorrect soldering can cause dangers through fires and heat. Avoid
these dangers by reading and following the directions given in the
chapter Safety instructions.

 Use a small soldering iron with max. 30 Watt. Keep the soldering tip

clean so the heat of the soldering iron is applied to the solder point
effectively.

 Only use electronic tin solder with flux.
 When soldering electronic circuits never use soldering-water or

soldering grease. They contain acids that can corrode components
and copper tracks.

 Solder quickly: holding the iron on the joints longer than necessary can

destroy components and can damage copper tracks or soldering eyes.

 Apply the soldering tip to the soldering spot in such a way that the

wire and the soldering eye are heated at the same time.
Simultaneously add solder (not too much). As soon as the solder
becomes liquid take it away. Hold the soldering tip at the spot for a
few seconds so that the solder flows into the joint, then remove the
soldering iron.

 The joint should be held still for about 5 seconds after soldering.
 To make a good soldering joint you should use a clean and

unoxidised soldering tip. Clean the soldering tip with a damp piece of
cloth, a damp sponge or a piece of silicon cloth.

 After soldering check (preferably with a magnifying glass) tracks for

accidental solder bridges and short circuits. This would cause faulty
operation or, in the worst case, permanent damage. You can remove
excess solder by putting a clean soldering tip on the spot. The solder
will become liquid again and flow from the soldering spot to the
soldering tip.

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4. Operation overview

The modules are particularly designed for the use in vehicles
compatible to the Faller** car system. The modules FCS-1 to FCS-4 are
used in vehicles run with two accumulator batteries, the module FCS-L
in vehicles with one accumulator battery or, when reducing the module´s
input voltage, in vehicles run with two accumulator batteries, as well.

4.1. Voltage supply

The accumulator batteries mounted as a standard in the vehicles are
sufficient for the voltage supply.

FCS-1 to FCS-4

The voltage of 2,4 V that is provided by the vehicle accumulator
batteries, is doubled by the module. This enables white and blue LEDs
to be connected, which normally need a voltage of more than 2,4 V.

FCS-L

The circuit regulates the input voltage to a constant current of approx.
25 mA so that the appropriate voltage for the operation of the LEDs is
applied at the module´s output.

4.2. Possible connections

The modules FCS-1 to FCS-4 have 6 connections each, controlled by
specific software stored in the IC on the PCB. Depending on the
specification of the different versions, LEDs, dim switch, loudspeaker,
reed contacts and / or the vehicle´s motor can be connected. It is not
necessary to connect all outputs of the module.

The FCS-L has an output for the connection of red and white LEDs.

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FCS-1 FCS-2 FCS-3 FCS-4 FCS-L

Front lights (white LEDs) + + + + +

Back lights (red LEDs) + + + + +

Brake lights - + + + -

Dim switch DS-1 - + - - -

Flashing lights
(blue or orange LEDs)

+ (5) - - + (2) -

Warning lights
(yellow LEDs)

- - + - -

Siren (loudspeaker) - - - + -

Motor / acceleration delay - + + + -

Motor / braking delay - + + - -

Front lights

All modules offer the possibiliy to connect white LEDs as front lights.

When connecting white LEDs as front lights to the modules FCS­1, FCS-3 and FCS-4 you have to mount additional series resistors
(recommended value: 100 )!

Back lights and brake lights

It is possible to connect red LEDs as back lights to all modules. With the
FCS-1 the red LEDs can be connected directly to the vehicle´s
accumulator battery, they do not have to be controlled by the module.
With the FCS-2 to FCS-4 the red LEDs of back lights are switched
brighter when stopping. When connecting an additional reed contact to
the FCS-2 or FCS-3 (in order to realise a braking delay) the LED will be
switched brighter during the whole brake application.

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