Talsa H15, H20, H42, H31, H52 Operating Instructions Manual

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H15•H20•H26•H31•H42•H52

Fillers / Stuffers

Image: H26p

OPERATING INSTRUCTIONS AND EC-DECLARATION OF CONFORMITY

Before operating the unit read this manual thoroughly.

This manual should be retained for future reference.

Davison's Butcher Supply 5309 Sheila Street Commerce, CA 90040

ENGLISH

Version 4.3 • Revised Feb 2014

www.davisonsbutcher.com or www.talsaparts.com

Toll Free: 888-265-9245 OutSide the USA: 00-1-323-265-9245

davbutsup@gmail.com

Davison's Butcher Supplies has been serving the World Wide needs for The Meat Packers and Food Processing industry since 1927. After 60 years in Vernon we moved to Commerce in 1987. We ship our products nationwide via UPS, usually the same day an order is received.

We specialize in Butcher Supplies for Meat Markets, Butcher Shops, and Food Processors as well as many items for Sausage Makers, Hunters, Fisherman and the Home Enthusiast.

We feature Bowl Choppers, Butcher Supplies,Casings & Seasonings, Cutlery & Sharpening Tools, Dicers & Slicers, Fat Analyzer, Meat & Deli Slicers, Meat Grinders, Meat Grinder Accessories, Meat Mixers, Meat Mixer Grinders, Parts, Patty Machines & Food Formers, Phase Converters, RefrigiWear, Poultry Cutters, Refrigeration, SANILAV, Sausage Stuffers, Linkers, Saws, Saw Blades, Scales, Scale Labels, Sinks, Sous Vide Thermal Circulator, Tenderizers, Used/Refurbished Equipment, Vacuum Packing Machine, Vacuum Packaging Bags, Vacuum Stuffers, Vacuum Tumblers, Wrapping Machines. Replacement parts for many types of equipment. We stock many sizes of Aluminum and Fiberglass Platters and Pans as well as Dividers and Greens for decorating meat cases. We are a one-stop shop for all your butcher supplies.

www.davisonsbutcher.com

www.talsaparts.com

THE 3 DIGIT NUMBERS SHOWN IN THE PRINT DRAWING ARE NOT VALID FOR ORDERS. PLEASE ORDER PARTS BY USING ONLY THE 4 DIGIT CODE DETAILED IN THE ENCLOSED PARTS LIST AND ONLY THROUGH THE AUTHORIZED DEALER WHO SOLD THE MACHINE. FOR SOME PARTS ADDITIONAL TECHNICAL AND ELECTRICAL DRAWING DETAILS WILL BE NEEDED.

H-203 H-202

H-201

H-200

H-204

H-205 (7032) H-206 (0136)

H-207 (2585)

H-210

H-251 (7316) H-208

H-270 (2x2898)

H-209

H-242

H-239

H-238 H-237

H-261

H-232 (2467)

H-247 (7060)

H-246 (7029) H-245 (0109)

H-248

H-244

H-268 H-243

H-241 H-240

H-236

H-235 H-234 (2680)

Updated

02/2014

H-254 (7319)

H-253 (7320)

H-259 (2403)

H-231

H-254 (3998)

H-217

H-219

H-214

H-220

H-271

H-212 H-269

(4013) H-213

(7737)

H-253 (2595)

H-263 (0086)

H-265 (2580) H-266 (2590)

www.davisonsbutcher.com

H-252 (3402)

H-258 (2278)

H-267 (3435)

H-255 H-256 (7318)

H-222 (2034)

H-221

H-211 (2039)

H-227

H-233 (2012)

H-228 (2353)

H-226

H-225 (0063) H-224 (0064)

H-223

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H15

H20

H26

H31

H42

H52

PARTS LIST

H-200

7008

7005

7007 - -

Aluminium lid

- - 7023

7299

7143

7568

Stainless steel lid

H-201

0052

0027

0027 - -

Brass bushing for aluminium lid

- - 7259

7517

7262

7571

Brass bushing for S/S lid

H-202

7048

7048 - -

Aluminium nozzle/horn retention nut, open slot

- - 7025

7025

S/S nozzle/horn retention, without slot

H-203

Div

Nozzle/horn, all s/s

H-204

7101

7101 - -

S/s horseshoe for aluminium lid

H-205

7032

Lid opening lever without green knob

H-206

0136

Green knob for lid lever

H-207

2585

Green rubber knee lever

H-208

7445

7445 - -

Vertical knee lever shaft s/s, except H42/H52

- - - - 7446

7446

Vertical knee lever shaft s/s, H42/H52

H-209

7454

7454 - -

Bronze bearing knee lever, except H42/H52

- - - - 2859

2859

Bronze bearing knee lever, H42/H52

H-210

2049

3302

2017

3305

3447

Green rubber seal for access panel

H-211

2039

Internal micro-switch (Amodels)

H-212

2035

0079

Oil filter

www.davisonsbutcher.com

Fillers/Stuffers Parts List updated January 2014

www.talsaparts.com

H15

H20

H26

H31

H42

H52

PARTS LIST

H-213

7737

Oil filter cover

H-214

2014

2290

Green plastic wheel

H-217

Div

Contactor

H-219

2019

2866

2019

Air extraction fan

H-220

0038

2610

0012

0803

Complete hydraulic cylinder

H-221

2033

2528

Green rubber Antivibration foot

H-222

2034

Anti-vibration motor holder, black rubber

H-223

0037

0011

0855

Hydraulic pump

H-224

0064

Motor-pump gasket

H-225

0063

Motor-pump coupling

H-226

Div

Electric motor

H-227

2041

2082

2009

2282

3437

Machine frame

H-228

2353

Red knob + shaft for pressure control unit

H-232

2467

Pressure control label

H-233

2012

Complete hydraulic control valve

H-234

2680

Oil input label

H-235

2592

2592 4027

2592

Oil input tube, green plastic

H-236

7698

7698 7738

7698

Plastic oil drain plug with level bar

H-237

0048

0022

0810

s/s hex nut for lid bolt

H-238

0049

0023

0811

s/s washer for lid bolt

H-239

7161

7265

7162

7266

7141

7567

Meat barrel, fixed

H-240

2044

2032

2373

0819

3446

Barrel bottom protection disc

H-241

0114

0823

S/S fixing screw

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Fillers/Stuffers Parts List updated January 2014

H15

H20

H26

H31

H42

H52

PARTS LIST

H-242

6230

6231

6093

6232

6240

lid gasket, green silicon, circular profile, for Pmodels (package of 3)

6233

6234 - -

lid gasket, green silicon, rectangle profile, for Emodels (3 units)

H-243

7026

7021

7021 - -

Lid bolt for aluminium lid

- - 7039

7039

7142

Lid bolt for s/s lid only

H-244

7009

7006

7010 - -

Aluminium piston

- - 7024

7333

7144

7569

S/S piston

H-245

0109

O-ring piston locking screw

H-246

7029

Piston locking screw, without O-ring

H-247

7060

Piston removing tool

H-248

6235

6236

6238 - -

Piston O-ring (4 units)

- - - - 6237

6239

Piston O-ring (2 units)

H-251

7316

Horizontal knee lever axle

H-252

3402

Main switch 0-1 with black knob (I-models)

H-253

7320

Fork knee lever (until 01/2014)

2595

Ball knee lever (since 01/2014)

H-254

7319

Knee lever bar lever (until 01/2014)

3998

Knee lever bar (since 01/2014)

H-255

7330

7331

7332

7572

Knee lever thread M8

H-256

7318

Hydraulic control action bar

H-258

2278

Pressure gauge

www.davisonsbutcher.com

Fillers/Stuffers Parts List updated January 2014

www.talsaparts.com

H15

H20

H26

H31

H42

H52

PARTS LIST

H-259

2403

Pressure gauge hose

H-261

2398

2399

2468

2537

3449

Inferior barrel gasket, green, circular

H-263

0086

Metal-plastic washer

3/8” for oil emptying

screw

H-265

2580

Special straight s/s washer for oil emptying screw

H-266

2590

Oil emptying screw

H-267

3435

Micro switch holder (only A-models)

H-268

7065

7065 - -

Threaded ring for aluminium piston only

H-269

4013

O-ring for oil reservoir filter

H270

2898

O-ring for knee lever x2

H271

4010

4009

2289

Internal oil reservoir

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Fillers/Stuffers Parts List updated January 2014

Main elements •

Horn/nozzle nut

Piston Pison

Knee lever

Lid Couverle

Lid bolt

Lid Lever

Lid bolt nut

Base

Air outlet holes

Valve pressure/speed control

Horn/nozzle

Oil drain plug

Wheel

Transport handle

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Rubber foot

Unpacking.

Proper displacement of machine.

Upper lid screws (E models).

400/380 Volt. 230/220 Volt.

Clean before use.

Start-stop switch (i models only).

3-phase motor voltage change.

Raise piston.

Lower piston.

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Make room for mixture.

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Insert on lid green gasket.

Installing locking nozzle/horn nut.

Putting on nozzle/horn.

Unscrew piston locking bolt.

Piston seals cleaning.

Remove piston.

Piston cleaning.

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ELECTRIC SCHEMAS •

H31.a H42.a H52.a

31 L1

13L3 NO5L2 A1

automatic

3-phase

GMC-6M

Micro

6NO14 A2

T2 T3

V1U1

Motor with internal thermo protection

31 L1

Fan

13L3 NO5L2 A1

3-ph 400V 230V

L2L1

Updated

Feb 2014

H31.am H42.am H52.am

automatic

1-phase

T2 T3

6NO14 A2

V1U1

Micro

Motor with internal thermo protection

www.davisonsbutcher.com

GMC-12M

Fan

1-ph 230V 220V

NL1

Updated

Feb 2014

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ELECTRIC SCHEMAS •

H15.a H20.a H26.a

automatic

31 L1

13L3 NO5L2 A1

GMC-6M

3-phase

3-ph

T2 T3

6NO14 A2

400V 230V

V1U1

Micro

31 L1

13L3 NO5L2 A1

GMC-9M

L2L1

Feb 2014

H15.am H20.am H26.am

automatic

1-phase

1-ph

Updated

T2 T3

6NO14 A2

V1U1

Micro

Fan

www.davisonsbutcher.com

230V 220V

NL1

Updated

Feb 2014

www.talsaparts.com

USA/CANADA ELECTRIC SCHEMAS •

USA/Canada only:

H26pa-UL/CSA

H15pa/H20pa

31 L1

13L3 NO5L2 A1

H31pa/H42pa

H52pa

automatic

3-phase

GMC-9M

T2 T3

6NO14 A2

60Hz

3-ph

208V

Micro

V1 W1U1

Motor with internal thermo protection

31 L1

Fan

13L3 NO5L2 A1

GMC-12M

220V

L3L2L1

* Fan only in H42/H52 3-phase stuffers.

Updated

Feb 2014

USA/Canada only:

H15pam/H20pam H26pam/H31pam H42pam/H52pam

automatic

1-phase

60Hz

6NO14 A2

T2 T3

V1U1

Fan

* Fan installed on all 1-phase stuffers.

Micro

Motor with internal thermo protection

www.davisonsbutcher.com

1-ph

•

220V

Updated

NL1

Feb 2014

www.talsaparts.com

ELECTRIC SCHEMAS •

• ELECTRIC SCHEMA model A-automatic, 3-phase. •

•

1/L1 3/L2 5/L3

-KM1

-F1

H15 - H20 - H26

OPTIONAL THERMAL RELAY

-F1

-S1

-KM1

-R1

OPTIONAL THERMAL RELAY

H15 - H20 - H26

Updated

Feb 2014

• ELECTRIC SCHEMA model A-automatic, 1-phase. •

•

1/L1

5/N

-KM1

-F1

OPTIONAL THERMAL RELAY

H15 - H20 - H26

www.davisonsbutcher.com

-F1

-S1

-KM1

-R1 T

H15 - H20 - H26

OPTIONAL THERMAL RELAY

Feb 2014

Updated

www.talsaparts.com

NOTICE: This cap is for transport purposes only!. Before operating the machine, replace it with the enclosed depressurized oil cap/dipstick.

ALWAYS LEAVE THE PISTON IN THE BOTTOM OF THE MEAT CYLINDER ONCE YOU HAVE FINISHED USING THE MACHINE.

]

PRES.

WARNING • ATTENTION •

400/230 V dual-voltage machine factory preset to:

3x400 V • 50 Hz

Machine must be properly grounded and/or connected to a circuit leakage breaker.

www.davisonsbutcher.com

T - 2467

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EC-DECLARATION OF CONFORMITY

The manufacturer:

Generic Denomination: Hydraulic Filler

Function: Meat Filling Machine

Type/Model: H15, H20, H26, H31, H42, H52

Serial number: please refer to the plate on the machine

TALSABELL S.A.U., Polígono Industrial V. Salud, 8, E-46950 Xirivella (Valencia), Spain

hereby certifies that the following described machine in its conception, construction and form put by him into circulation is in accordance with the directives of the European Community regarding health and safety requirements. This declaration is no longer valid if the machine is modified without the manufacturers consent.

Applicable Directives of the European Union:

 Machine Directive 2006/42/EC.  Low Voltage Directive 2006/95/EC.  Electromagnetic Compatibility Directive 2004/108/EC.

Applicable Harmonised Standards:

 EN 1672-2:2005+A1:2009: Food processing machinery - Basic concepts - Part 2: Hygiene requirements.  EN 60204-1:2006: Safety of machinery - Electrical equipment of machines - Part 1: General requirements.  EN ISO 12100:2010: Safety of machinery - General principles for design - Risk assessment and risk reduction.  EN 61000-6-2:2005: Electromagnetic compatibility (EMC) - Part 6-2: Generic standards - Immunity for industrial environments.  EN 61000-6-4:2007+A1:2011: Electromagnetic compatibility (EMC) - Part 6-4: Generic standards-Emission standard for industr environments.  EN 12463:2004+A1:2011: Food processing machinery - Filling machines and auxiliary machines - Safety and hygiene requirements.

Authorized person for the technical documentation:  Pablo Escribano, TALSABELL S.A.U., Polígono Industrial V. Salud, 8, E-46950 Xirivella (Valencia), Spain.

Valencia, 1st October 2013

Joseph Belloch Health & Safety Manager

www.davisonsbutcher.com

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H PISTON FILLERS/STUFFERS

MANUAL

ENGLISH

Talsabell S.A.U.

www.talsanet.com

EORI: ESA46428025

Talsa Products are designed and manufactured to the highest European standards. Proper installation, operation and maintenance are essential for best performance and years of troublefree use.

This manual should be retained for future reference. Read, understand and follow the instructions and warnings contained in this manual.

The carrier is solely responsible for damage caused during transport. Carefully inspect the condition of the container upon arrival. If you discover damage, or suspect concealed damage, note this on the delivery receipt and immediately notify the carrier.

The information contained in this document is known to be current and accurate at the time of printing. TALSA is not responsible for inaccuracies contained herein attributable to printing or transcription errors.

In line with our policy of continually improving our products, Talsa reserves the right to change materials and specifications without notice.

INSTALLATION AND USER’S MANUAL FOR HYDRAULIC PISTON FILLERS/STUFFERS

Table of Contents

Illustrations

Labeled Diagram

Spare Parts List

Main Components

Drawings

Electrical Diagram "A” Models (with micro-switch & contactor)

1. For Your Safety

1.1 Important Warnings!

1.2 Operating Hazards!

1.3 Electrical Hazards!

1.4 Tips & Useful Information

2. Description, Features & Use

2.1 Standard & Optional Accessories

2.2 Model Designations

2.3 Possible Configurations

3. Technical Data

4. Delivery and Unpacking

5. Installation

5.1 Positioning the Machine

5.2 Checking the Hydraulic Oil Level

5.3 Connecting to a Power Source

5.4 Changing the Voltage

5.5 Checking the Turning Direction of the 3-Phase Motor

6. Operating Instructions

6.1 Usage Steps

6.2 Useful Operating Tips

7. Cleaning

7.1 Cleaning the Meat Barrel Exterior & Lid

7.2 Cleaning the Piston & Barrel Interior

7.3 Cleaning Recommendations

7.4 General Recommendations For Manual Cleaning

7.5 Recommended Intervals For Manual Cleaning

7.6 Stainless Steel Care

8. Maintenance

8.1 Suggested Inspection & Maintenance Schedule

8.2 Maintenance & Inspection Tips

8.3 Hydraulic Oil

9. Troubleshooting Guide

www.davisonsbutcher.com

EN-17

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H PISTON FILLERS/STUFFERS

MANUAL

FOR YOUR SAFETY

Failure to heed the following clauses will limit the liability of Talsa and its representatives.

Since the WARNINGS, CAUTIONS and INSTRUCTIONS in this manual cannot address all possible conditions and situations

1.1 Important Warnings!

THIS MACHINE HAS MOVING PARTS AND USES VOLTAGES THAT ARE POTENTIALLY HAZARDOUS. FAILURE TO FOLLOW THE INSTRUCTIONS CONTAINED IN THIS MANUAL COULD RESULT IN SEVERE, POSSIBLY LIFETHREATENING, PERSONAL INJURY. BEFORE OPERATING THE UNIT, PLEASE THOROUGHLY READ AND FULLY UNDERSTAND THIS MANUAL. IT SHOULD BE KEPT FOR FUTURE REFERENCE BY ALL USERS AND MAINTENANCE PERSONNEL.

THIS MACHINE HAS BEEN DESIGNED EXCLUSIVELY FOR MEAT PROCESSING; ANY USE OTHER THAN MEAT

PROCESSING IS NOT IN ACCORDANCE WITH THE MACHINE’S INTENDED APPLICATION, IS STRICTLY PROHIBITED AND SHALL VOID TALSA’S WARRANTY. TALSA ASSUMES NO RESPONSIBILITY FOR ANY

DAMAGE OR INJURY RESULTING FROM IMPROPER USE OF THIS MACHINE. THIS MACHINE’S INSTALLATION MUST BE IN ACCORDANCE WITH THE MANUFACTURER’S INSTRUCTIONS

AND CONFORM TO ALL APPLICABLE SAFETY AND HYGIENE STANDARDS AND CODES. COMPLIANCE WITH SAID STANDARDS AND CODES IS THE SOLE RESPONSIBILITY OF THE OWNER AND INSTALLER.

DO NOT ALTER OR MODIFY THE MACHINE’S ORIGINAL DESIGN IN ANY WAY. DOING SO WILL VOID TALSA’S WARRANTY AND MAY RESULT IN PERSONAL INJURY OR DAMAGE TO THE MACHINE.

DO NOT OPERATE OR PERFORM MAINTENANCE ON THE MACHINE WITHOUT FIRST HAVING RECEIVED INSTRUCTIONS ABOUT ITS USE, MAINTENANCE AND SAFEGUARDS FROM AN EXPERIENCED OPERATOR

Failure to follow local sanitary codes and the cleaning instructions in this manual may lead to contamination of the food dough and present a health hazard.

JAMÁS modifique ni manipule los dispositivos de seguridad mecánica o eléctrica instalados en la máquina. DO NOT open the machine or tamper with its internal parts; none of the internal components requires adjustment

or maintenance by the user. NEVER attempt to repair the machine on your own. Should the machine require service, contact the authorized

dealer from whom you purchased the machine. Use ONLY genuine TALSA parts and accessories and have them installed only by a qualified technician. Use of

unapproved parts and accessories voids TALSA’s warranty and may result in personal injury or damage to the machine.

1.2 Operating Hazards!

CAREFULLY READ AND FULLY UNDERSTAND THIS INSTRUCTION MANUAL BEFORE USING THE MACHINE. DO NOT use the machine without wearing the protective gear required by law. ALWAYS keep hands away from any moving parts while the machine is in operation. There is the danger of

crushing hands, fingers, etc. when closing the lid or when the piston is raised while the lid is not completely open.

DO NOT leave the machine unattended while it is powered on or in operation. While operating the machine, NEVER wear loose clothing or jewelry that could become caught in moving parts. Keep your work area well lit and free of obstacles. Should the machine malfunction, turn it off immediately and notify the appropriate personnel. ALWAYS unplug the machine from the electrical outlet when it is not in use. Keep children and bystanders safely away from the machine. Bear in mind that hearing damage may result from modifications to the machine that raise its noise levels above

85 dB (A). ALWAYS firmly grip both the transport handle (located at the machine’s base) and the lid handle when moving

the machine. DO NOT tilt the machine too far while it is balanced on its wheels since it is heavy and there is a risk of personal injury or property damage if it tips over).

1.3 Electrical Hazards!

DO NOT TAMPER WITH THE MACHINE’S ELECTRIC SYSTEM. THIS MACHINE SHOULD ONLY BE INSTALLED

BY A QUALIFIED ELECTRICIAN AND IN COMPLIANCE WITH ALL APPLICABLE ELECTRICAL STANDARDS AND CODES.

that may arise, the operator MUST ALWAYS exercise common sense and due caution when using this machine!

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EN-18

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H PISTON FILLERS/STUFFERS

MANUAL

ALWAYS USE CAUTION WHEN WORKING ON THE MACHINE’S ELECTRICAL SYSTEM SINCE THERE IS A RISK OF ELECTRIC SHOCK DUE TO:

1. DIRECT OR INDIRECT CONTACT WITH ELECTRIC CURRENT.

2. IMPROPERLY INSTALLED DEFECTIVE OR DAMAGED ELECTRICAL PARTS. Before operating the machine, make sure that all phases are connected properly and that the machine is

properly grounded and/or connected to a circuit leakage breaker and thermal switch. Failure to do so could result in electric shock!

DO NOT tamper with the machine’s electrical wiring or components after it has been installed. ALWAYS disconnect the machine from the electrical outlet before proceeding with cleaning, maintenance, or

repairs. DO NOT pull on the power cord to disconnect the plug from the electrical outlet; always pull on the plug. DO

NOT operate the machine with a damaged power cord or damaged plug. To avoid damaging the power cord and possible injury, keep it away from areas where it may be stepped on or tripped over.

1.4 Tips And Useful Information

MAKE SURE the safety tags and stickers remain firmly affixed to the machine and that they are legible. Be careful that they do not become blurred or damaged while cleaning the machine. If the tags and stickers become damaged or are lost, request replacements from your authorized dealer.

Should you have questions not addressed by this manual or require additional instruction manuals, please contact your dealer.

DESCRIPTION, FEATURES AND USE

Talsa hydraulic piston fillers/stuffers combine rigorous engineering standards, the best available technology and superior materials to

 Robust construction with a strong, totally

rectified barrel.

 A specially reinforced hydraulic system

that generates ample pressure for easy processing of even the densest and coldest (but NEVER frozen!) dough.

 On models with an “i” designation: The

motor is turned on and off by a manual power switch (IMG. 1).

 On models with “a” designation: The

motor and pump automatically start and stop (via internal contactor and microswitch) when the knee lever is used. The benefits of not having the motor constantly running are reduced energy consumption, less wear on components, a lower operating temperature and quieter operation.

 The “a” models are also equipped with an

internal waterproof low-voltage electric box (IMG. 2).

 The ergonomically positioned knee lever

allows hands free operation.

 Pushing the knee lever control forward or

pulling it back causes the piston to rise or descend, respectively.

 Release of the knee lever causes piston

decompression and instantly stops the product flow, regardless of nozzle size or product density.

 The hydraulic oil reservoir is completely

enclosed.

 The speed/pressure control knob is

located near the operator for quick and precise adjustment. A pressure gauge is standard on all machines.

 An automatic lid lock with adjustable

closing pressure precludes the need for flywheels.

 Easy piston removal for cleaning and

maintenance.

 The pistons are equipped with one or two

gaskets (depending on the model) to prevent food dough from seeping between the piston and interior barrel wall.

 Thoughtfully designed for easy

dismantling, allowing quick access to all components for maintenance and cleaning.

 Two fixed (non-caster) wheels (IMG. 3)

and a handle to facilitate moving the machine.

 Two adjustable plastic anti-vibration legs

that allow the machine to be easily leveled.

 All machines are made to exacting CE

and USDA standards.

 All machines may be used with any kind

of natural or artificial casings.

IMG.1: Power switch (model i)

IMG. 2: Waterproof low voltage

electric box (model a)

IMG. 3: Wheels

provide years of trouble-free service, simple operation and easy maintenance.

TALSA stuffers/fillers are noted for the following features:

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EN-19

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H PISTON FILLERS/STUFFERS

MANUAL

2.1 Standard & Optional Accessories

Standard accessories included:

Optional accessories available through your authorized dealer:

 Three nozzles ø12, 20, 30 mm.  Spanner  Piston extraction screw.  Spare lid gasket.  Nozzle holding nut.  Hydraulic oil.  Oil cap/dipstick.  Instruction manual.

Contact your authorized dealer for spare parts!

 Stainless steel lid, piston and nut (standard on the H26S & H31S models).  Single-phase motor.  Portioning device PH500.  Curved nozzle valve.  The following special diameter or length nozzles:

Model

B C D E F G H

External diameter, mm Ø

Internal diameter, mm Ø

Tube length, mm

160

195

220

235

Total nozzle length, mm

210

245

233

220

245

260

Works by means of a high pressure hydraulic system.

2 dígitos

These numbers indicate the dough barrel’s capacity in liters.

Equipped with a robust, rectified fixed barrel.

The motor is turned on & off by means of a manual switch.

The motor starts & stops automatically via contactor and microswitch when the knee lever is used.

The lid, piston and nut are made of stainless steel.

Indicates a single phase machine.

Model

Characteristics y options

p – fixed barrel

i – manual switch

a - automatic

s – stainless steel

m – single phase

H15

Standard

Optional

Not Available

Optional

H20

Standard

Optional

Not Available

Optional

H26

Standard

Optional

H31

Standard

Optional

H42

Standard

Not Available

Standard

Optional

H52

Standard

Not Available

Standard

Optional

2.2 Model Designations

The digits and letters that make up a particular model’s designation have significance. Here’s what they mean:

2.3 Possible Configurations

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H PISTON FILLERS/STUFFERS

MANUAL

Technical Data

H15

H20

H26

H31

H42

H52

Dough barrel capacity

Liters

14.9

19.9

25.6

30.8

41.5

51.6

+/- 12

+/- 16

+/- 22

+/- 28

+/- 36

+/- 44

Lbs

+/- 26

+/- 35

+/- 48

+/- 62

+/- 79

+/- 96

Hydraulic oil tank capacity

Liters

US gals

2.6

2.6 4 4

6.6

Machine dimensions (w x d x h)

42x67x100

42x67x120

46x72x112

47x73x112

55x78x120

59x80x120

17x26x39

17x26x47

18x28x44

18x29x44

22x31x47

23x32x47

Cardboard packaging dimensions (w x d x h)

55x60x116

55x60x139

■

22x24x46

22x24x55

■

Cardboard packaging volume

m³/cbm

0.38

0.46

0.46 ■ ■

Volumen embalaje cartón

m³

0,38

0,46

0,46 ■ ■

Wood crate packaging dimensions (w x d x h)

cm ■ ■ ■ ■

67x72x149

in ■ ■ ■ ■

26x28x58

Wood crate volume

m³/cbm ■ ■ ■ ■

0.72

Net/gross weight of 3-phase machine with oil

±100/115

±117/135

±135/155

±180/200

±260/290

±330/360

Lbs

±220/253

±258/298

±298/342

±397/441

±573/683

±777/848

Noise level dB(A) LEQ at 1 m

3-phase

±58

±61

±64

1-phase

±61

±64

±67

Max/Min environmental temperatures

+5 to +40ºC

Nivel de humedad recomendado, min / max

20 to 90 %

Recommended hydraulic oil viscosity

5º Engler 50ºC (equiv. ISO3498: cat HL VG46, DIN8659: HL-46)

Stainless steel grade

AISI304 (equiv. DIN 1.4301, AFNOR Z6CN 18.09)

Aluminum grade (H15/20, opt H26/31)

AFNOR AG6T-Y (equiv. ASTM G8A - UNE L2331)

Please note: The above capacities & weights are all approximate!

3-phase motor

50 Hz

60 Hz

Power HP

0.75

1.25

1.5 2 2.5

0.75

1.25

1.5 2 2.5

0.55

0.94

1.12

1.5

1.87

0.55

0.94

1.10

1.5

1.87

Consumption Amp

380 V

1.9

2.5

3.1

3.8

4.5

220 V

3.3

4.5

5.4

6.9

7.8

400 V

380 V

1.9

2.6

3.1 4 4.5

Amp

220 V

3.3

4.3

5.3

6.6

7.8

208 V

3.6 ■ 5.6

7.1 8 230 V

360 V

21 ■ 3.2

4.1

4.6

1-phase motor

50 Hz

60 Hz

Power HP

1.25

1.75

2.25

2.50

1.25

1.75

2.25

2.50

0.94

1.30

1.68

1.84

0.94

1.30

1.68

1.87

Consumption

Amp

220 V

7 9 10.5

12.5 220 V

7.6 9 10.6

230 V

110 V

15.4

17.2

21.5

■

Capacitor

µF

220 V

230 V

110 V

60 x 2

100 x 2

80 x 3

■

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H PISTON FILLERS/STUFFERS

MANUAL

DELIVERY AND UNPACKING

All machines are delivered on a pallet and protected either by cardboard packaging (H15, H20, H26 & H31 models) or wooden crate

INSTALLATION

(Estimated time: 45 minutes.)

Important !

This machine must be installed only by a qualified technician and in compliance with national, regional and local electrical, hygiene and safety codes.

If the machine is undamaged, remove the knee lever from inside the barrel and mount it in the place provided on the machine’s chassis.

When moving the machine to the desired location:  ALWAYS grip the lid lever and transport handle (IMG. 4). NEVER use the knee

lever to move the machine!

 Tilt the machine so that it is balanced on its wheels and may be rolled into place.  ALWAYS place the machine on a flat, level surface. Should the machine wobble,

adjust the anti-vibration legs until it is perfectly level and stable.

 The machine should be positioned so that the power plug is easily accessible to

the operator.

IMG. 4: Proper displacement

Warning :

 DO NOT tilt the filler/stuffer too far since it is very heavy and there is danger that it may tip over and cause

personal injury or property damage.

 Two people are necessary when moving the heavier H42 and H52 models.

Check the internal reservoir’s hydraulic oil level in by unscrewing and withdrawing the oil cap/dipstick from the oil fill hole. The oil level should be within the maximum and minimum marks indicated on the dipstick.

You should not need to add oil to the hydraulic system since the filler/stuffer is delivered with the reservoir already filled. In the unlikely event that a machine is delivered without oil, or if the oil level is very low, DO NOT turn the machine on until hydraulic oil has first been added.

If necessary, follow these steps to add hydraulic oil to the reservoir:

1 Using a funnel, pour hydraulic oil into the reservoir through the oil fill hole. 2 Add sufficient oil so that the level reaches the “”MAXIMUM” mark on the oil

cap/dipstick (IMG. 5). Do not fill the reservoir to the top since a certain amount of air must remain in the reservoir to allow for expansion.

3 After filling the reservoir, raise and lower the piston several times to purge any air

remaining in the hydraulic circuit

Important!

The stuffer/filler is shipped with a protective cap over the oil fill hole (marked

“OIL”) on top of the base. Replace this

protective cap with the supplied depressurized oil cap/ dipstick.

IMG. 5: Cap/Dipstick

(H42 & H52 models).We use only recyclable packaging and ask that you please recycle these materials. ALWAYS keep the machine upright, even while still in its packaging Uncrate and carefully inspect the machine upon delivery. Should you note any damage to the machine, retain all packing materials

and promptly notify the carrier. The transport company is solely responsible for any damage to the machine during transit. The following items are enclosed in the crate:

 Talsa filler/stuffer.  3 nozzles (with diameters of 12, 20 and 30mm).  1 piston extraction screw.  1 spare lid gasket.  Document of CE-conformity for units sent to countries within the EU and those belonging to the CEN.

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5.1 Positioning the Machine

5.2 Checking the Hydraulic Oil Level

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MANUAL

Important!

 ALWAYS fill the reservoir up to, but not exceeding, the dipstick’s “MAXIMUM” level mark since the more oil

there is in the reservoir, the more effectively the hydraulic assemblage will be cooled. This helps lengthen the life of the oil.

 Under normal circumstances, the level of hydraulic oil in a well-maintained machine should remain constant

for several years (between 2,500 and 5,000 hours of use). For more information, see the MAINTENANCE section below.

 Use oils for medium pressure hydraulic systems (approx. 100 bar) and with a viscosity of approximately 5º

Engler (equivalent to IS03498: cat HL VG46 or DIN8659: HL-46).

5.3 Connecting to a Power Source

Electrical Hazard:

 Take the necessary steps to protect yourself from:

 Electric shock due to direct or indirect contact with electrical current.  Electric shock due to defective electrical parts.

 Only a qualified electrician may service or perform authorized modifications (e.g., change of voltage) to the

machine’s electrical systems.

 The electrical installation of the workplace should be equipped with power surge full protection (magneto

thermic circuit breaker) and leakage (diferential), which must be adjusted to the technical specifications of your particular machine (see section 3 Technical data).

Confirm that the electrical requirements listed on the machine’s specifications plate (voltage, frequency, etc.) (IMG. 6) are compatible with your electrical service. There is a tolerance of ±10% for voltage and of ±2% for frequency. The line voltage must be up to specification. Rated voltage of the machine shall be identical with full supply voltage.

1. If the machine’s specifications are compatible with the electrical wiring,

proceed to check that the phases are adjusted correctly as described below.

2. If the machine’s specifications are NOT compatible with your electrical wiring and the machine is a dual voltage, three-phase unit, have a qualified

electrician adjust the voltage as described below. If, however, the machine is not a dual voltage, three-phase unit, call a qualified electrician. After the incompatibility is resolved proceed to check the phases as described below.

IMG. 6 : Specifications plates

1. Remove the screws that secure the detachable steel panel to the base. Dismount

the panel and carefully set it aside somewhere out of the way (IMG.7). Reattach the panel once the work is completed.

2. Depending on your stuffer/filler model, do the following:

TO THE MOTOR (applies to all models):

a. Open the motor’s connection terminal box by removing the four screws. b. Loosen the six small holding nuts on the connection terminals. c. Place the plates in the correct position and tighten the holding nuts. d. Reseal the terminal connection box

TO THE CONTACTOR (applies only to “A” models with microswitch &

contactor):

Have a qualified electrician replace the contactor with a new one of the same voltage as the power supply. The electrician MUST follow the electrical diagrams included in this manual.

Electrical Hazard

Importante

 The voltage may ONLY be changed on

three-phase machines with dual voltage motor 380/220 V (400/230 V in the EU), etc.

 The machine must remain discon-

nected from the electrical outlet during any service to its electrical systems!

 Only a qualified electrician may

service or perform authorized modifications (e.g., change of voltage) to the machine’s electrical systems.

Important:

The following pictures (IMG. 8 and IMG. 9) are provided as visual references only. The qualified electrician tasked with changing the machine’s 3-phase voltage must refer to the appropriate electrical diagrams at the beginning of this manual.

5.4 Changing the Voltage

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H PISTON FILLERS/STUFFERS

MANUAL

IMG. 7: Unit’s base panel removed

IMG. 8: Position for 3x400/380 V

IMG. 9: Position for 3x230/220 V

5.5 Checking the Turning Direction of the Three-Phase Motor

Electrical Hazard:

Only a qualified electrician MUST carry out this operation.

After verifying that the stuffer/filler is compatible with the electrical wiring at the installation site, proceed as follows:

1) Plug the machine to the power source.

2) In the case of the “i” models, turn the manual power switch to the 1-START

position. Skip this step for “a” models.

3) Push the knee lever firmly forward.

If the phases are correctly adjusted, the piston will rise. If the phases are incorrect, the pump will not work properly; the motor will make

noise, but the piston will not move. In such is the case release the knee lever immediately, turn the manual switch to the off position (“I” models only) and unplug the machine. A qualified electrician must interchange two of the three phases in the plug.

Important:

 The electric cord’s wiring is normally

as follows: the PHASE(S) are three black, numbered wires; the GROUND is a bi-colored Yellow/Green or Green.

 Make sure that the air holes located at

the base of the barrel are not obstructed otherwise the piston will not function properly.

OPERATING INSTRUCTIONS

Warning:

 This machine is not designed for constant, uninterrupted use at high pressure; it is built to run

intermittently to allow dissipation of the heat produced during use. The amount of heat generated will also depends on the consistency of the food dough being processed.

 Before operating the unit, read this manual thoroughly and pay particular attention to the potential

operating hazards.

 Test de machine when it is empty before using it with food.  Be careful not to crush or pinch your hands, fingers, etc., on the barrel while opening and closing the lid

or between the lid and the piston while raising the piston when the lid is not completely open.

The plug connected to the machine’s power cord must be suitable for use with this machine and conform to local electrical standards

Knee lever position and piston action:

 When the knee lever is pushed forward, the piston should rise.  When the knee lever is pulled back, the piston should descend.  The lever automatically snaps to the central position when no pressure is applied to it. In this position the piston stops and remains

in place.

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H PISTON FILLERS/STUFFERS

MANUAL

6.1 Usage Steps

1) Open the lid completely with a slight upward pressure to reduce friction.

2) Before first use, and regularly thereafter (see the CLEANING section below),

wash the meat barrel, the underside of the lid, and the nozzle that will be used with a sponge dipped in hot water.

3) Reduce the hydraulic pressure by turning counter-clockwise the red

speed/pressure knob that controls filling speed.

4) Plug the machine to the electrical outlet.

5) FOR “i” MODELS ONLY: turn the manual power switch located on the right side

of the machine to the 1-START position (IMG 10). This step isn’t required for the “A” models since these are turned on automatically by use of the knee lever.

6) Pull the knee lever completely back to lower the piston (IMG. 11) and make

enough space in the barrel for the desired amount of dough.

7) Place the dough in the meat barrel, pressing down on each new load of dough to

eliminate air pockets, which could break the casing during the filling process.

8) Put the green lid gasket in place (IMG. 12).

Remember: DO NOT close the lid without the green gasket in place since this

could lead to scratches on the lid and barrel clamp.

9) Push the knee lever forward TO RAISE THE PISTON (IMG. 13) until the dough

reaches the top of the barrel.

10) Grease the upper part of the lid gasket and the lid’s bottom edge using food fat

or another USDA approved shortening.

11) Carefully close the lid with a light upward pressure to avoid friction, taking care

not to pinch or crimp the cover gasket in the process. Be careful not to crush or pinch your hands, fingers etc., on the barrel while closing the lid

Important: NEVER use the nozzle to open and close the lid since this may break the rim. ALWAYS use the lid’s incorporated lever to open & close the lid.

12) Mount the optimum-sized nozzle on the lid and lock it in place by turning the

triangular nozzle nut (IMG. 14 and IMG. 15). The best nozzle is the one with the largest diameter and shortest length for the particular application.

13) Prepare the proper amount of casing.

14) Push the knee lever all the way forward to raise the piston. Always push the knee

lever firmly; do not use it to control the speed at which the dough is pushed out.

15) Slowly turn the pressure control knob clockwise to adjust the speed at which the

dough is forced through the nozzle. Do not raise the pressure suddenly as this could cause the dough to shoot out of the nozzle too quickly

16) Once dough begins to flow out of the nozzle, release the knee lever to stop any

more dough from being forced out, place the casing on the nozzle and turn the

red pressure/speed control knob clockwise until you’ve selected the optimum

speed (IMG. 16). Remember: Air trapped between the dough and lid will first be expelled through

the nozzle before the food dough begins to flow.

17) Upon completion, pull the knee lever back to lower the piston to the bottom of the

barrel. To stop the hydraulic unit, leave the knee lever in the center position. FOR “i” MODELS ONLY: turn the manual power switch to the 0-STOP position.

IMG. 10: Manual power switch (only model i)

IMG. 11: To lower piston

IMG. 12: Lid gasket placement

IMG. 13: To raise piston

IMG. 14: Installing the horn/nozzle nut

IMG. 15: Mounting the horn/nozzle

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MANUAL

18) When finished using the machine, clean it, lower the piston to its lowest position

in the barrel. Unplug the machine and, if it is stored away from the work area, make sure that it cannot accidentally roll and cause personal injury or property damage.

Remember: Clean the stuffer/filler per the instructions in the CLEANING section when finished using the machine at the end of the workday.

IMG. 16: Speed/pressure knob

6.2 Useful Operating Tips

Caution:

The pressures generated by the pump may, after prolonged use, heat the hydraulic oil to temperatures up to

60ºC (140ºF). The side panel of the machine’s base may become warm to the touch during use.

CLEANING

Importante:

 In order to avoid injury (crushing or pinching of hands, fingers, etc.) during cleaning operations and piston

dismantling, always open the lid completely when raising the piston.

 ALWAYS disconnect the machine from the electrical outlet during any part of maintenance and cleaning

operations that do not require movement of the piston!

 The food dough may become contaminated and present a health hazard if the machine is not routinely and

properly cleaned.

 DO NOT use the machine without having first received instructions from an experienced operator.  Carefully read and fully understand this instruction manual before using the machine.  Test de machine when it is empty before using it with food.  To produce sausages with a better appearance and less smearing, we recommend  ALWAYS use of the nozzle with the largest diameter and shortest length possible. This will:

 Produce sausages with a better appearance and less smearing.  Produce a more uniform dough.  Generate less heat and reduce wear on the machine.

 AVOID very long nozzles or nozzles with small diameters when using roughly chopped or very cold dough.  Finely chopped dough should be at the warmest temperature possible.  When handling food products, ALWAYS take the appropriate hygiene measures, wear required protective gear (gloves, cap,

apron, etc.) and follow the national, regional and local health codes

 The lid cannot be opened without first slightly lowering the piston; this will keep the dough from blocking the opening.  Place the machine as close to the work surface as possible. The placement of the nozzle and knee lever allow the nozzle to be

positioned completely over the work surface, thus reducing the risk of spilling food or liquids on the floor.

 To prevent machines equipped with a manual power switch from overheating, turn the machine off after use. Turn the motor on

only when the machine is in use. Unplug the machine from the electrical outlet when it is not in use.

 Work at a comfortable pace to avoid unnecessary stopping and restarting of the hydraulic system.

Cleaning of the stuffer/filler is absolutely essential, not only for sanitary reasons, but also for its efficient functioning. Habitual cleaning is as indispensable for the longevity of your stuffer/filler as routine inspections and maintenance! NEGLIGENCE IN THIS MATTER

MAY VOID WARRANTY!

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H PISTON FILLERS/STUFFERS

MANUAL

7.1 Cleaning the Meat Barrel Exterior & Lid

1) Use a sponge, hot water and a mild cleanser to clean the machine’s exterior.

2) Thoroughly clean the underside of the lid (especially the dough exit hole), the

nozzle(s) and the nozzle nut at the end of each workday. Clean the inside of the nozzles with a round brush.

3) Rinse the lid bolt and bearing with hot water to remove any residue (salts, spices,

etc.) that could solidify and impede proper functioning of the lid.

4) The upper part of the black piston gasket should be cleaned daily following these

steps: a. Open the lid completely and remove the green lid gasket.

b. Push the knee lever until the piston rises to its uppermost position. Part of

the black piston gasket will now be accessible at the top edge of the barrel.

c. Wipe the gasket thoroughly with a damp sponge or cloth.

Warning:

 NEVER use a stream of water to clean

any part of the machine, especially the air holes at the base of the barrel.

 NEVER wet or dampen the electrical

components (switches, cables, etc.).

 DO NOT use abrasive products that

may damage or remove warning stickers and labels.

 DO NOT close the lid without the green

gasket in place since doing so could scratch the lid and clamp.

1) Open the lid completely and remove the green lid gasket.

2) Push the knee lever until the piston rises to its topmost position.

3) With the piston at its highest position, simultaneously push the knee lever and,

with the aid of the two pivots of the supplied wrench, unscrew (requires two turns) the piston-locking bolt in the center of the piston (IMG. 17).

4) Screw the wrench completely into the piston hole. The piston will rise above the

rim of the barrel.

5) Pull the wrench up to remove the piston from the barrel (IMG. 18).

6) Unplug the machine.

7) Clean the barrel interior, DRY completely the bottom of the cylinder since residual

moisture could eventually lead to the formation of rust on the upper part of the base

8) Clean the piston and the black piston gaskets (there may be one or two

depending on the model) with a damp sponge or cloth (IMG. 19 and IMG. 20).

9) To reduce piston noise during use, grease the piston gasket(s) with food fat or a

USDA approved shortening before reassembling the piston.

10) To reassemble the piston:

a. Make sure that the interior of barrel is completely dry. b. Place the piston in the barrel and screw the piston-locking bolt tight, making

sure that the smaller gasket is properly placed.

c. Raise and lower the piston and tighten the piston locking bolt again. Verify

that the piston does not tilt while moving up or down.

d. Grease the threads of the piston-locking bolt before replacing it; this will

make future dismantling easier.

11) When the machine is not in use, leave the piston head at the bottom of cylinder.

This will keep the cylinder ram submerged in hydraulic oil and lengthen the life of the ram and gaskets.

IMG. 17: Removing piston bolt

IMG. 18: Piston removal

IMG. 19: Cleaning piston gaskets

IMG. 20: Cleaning the piston

7.2 Cleaning the Piston & Barrel Interior

We recommend that you routinely follow these steps to clean the piston and barrel interior thoroughly.

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MANUAL

Warning!

 ALWAYS use caution when removing the piston for maintenance or cleaning operations since it is heavy

and there’s a risk of injury should the piston fall during dismantling

 Never fill the barrel with water since the water could seep down into the machine’s base and damage

electrical and mechanical components. Avoid getting water into the air vent holes at the bottom of the barrel.

 Make sure that the bottom of the cylinder is completely DRY before reassembling the piston since residual

moisture could eventually lead to the formation of rust on the upper part of the base.

 To avoid damaging the gaskets, never use sharp or pointed tools (knives, screwdrivers) to remove them.

7.3 Cleaning Recommendations

Warning:

 Never use a stream of water to clean any part of this machine!  ALWAYS use appropriate protection (latex gloves, plastic aprons, etc.) when manually cleaning the

machine.

 ALWAYS wipe the machine thoroughly with a wet sponge or cloth after using any kind of detergent of

disinfectant.

Product

Name

Observations

Neutral degreaser with pH 7

TOPAX 10

Due to its neutral pH, no special precautions are necessary. Rinse thoroughly.

Degreaser for manual cleaning

RIK

Use appropriate precautions and safety gear. Rinse thoroughly.

Alkaline degreaser combined with a disinfectant

TOPAX 68

Contains corrosion inhibitors. Use appropriate precautions and safety gear. Rinse thoroughly.

Disinfectant based on quaternary ammonium salts

TOPAX 91

Use appropriate precautions and safety gear. Rinse thoroughly.

Steps

Products

Tools

Observations

Superficial cleaning

Spatula

Remove large pieces of residue, dismantling smaller parts if necessary.

Extensive cleaning

Mild detergent

Brush, soaking tub

Let the product work approximately 15 minutes

Rinsing

Warm water

Sponge, tub

Warm water 40/50ºC (100/120º F).

Inspection

Visually examine all accessible parts, especially vital components and those subject to stress and wear.

Disinfecting

Disinfectants

Sponge, cloth

Perform after completing all other cleaning operations.

Rinsing

Drinking water

Sponge, tub

ALWAYS rinse the machine thoroughly after using any kind of detergent or disinfectant.

Drying

Cloth

Be sure to thoroughly dry all cleaned components.

Maintenance

Lubricating oil

Cloth

External machine parts.

Please follow the following cleaning recommendations to maintain safe sanitary conditions and proper functioning of the machine. These following suggestions are intended for machines operated during just one daily shift; machines that are used for multiple shifts should be cleaned more often.

We recommend the use of the following HENKEL brand cleaning and disinfecting products:

ALWAYS follow the manufacturer’s instructions carefully when using these or any other products.

7.4 General Recommendations for Manual Cleaning

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H PISTON FILLERS/STUFFERS

MANUAL

7.5 Recommended Intervals for Manual Cleaning

Interval

Parts To Clean

Products

Tools

Notes

Daily

Underside of the lid, lid gasket, interior of barrel and piston bolt retaining screw*.

Mild detergent, warm water

Sponge, cleaning cloth

Remove food residue from retaining screw using a brush if necessary. Avoid buildup of residues.

Every 2 weeks

Piston, piston gaskets and gasket of piston bolt retaining screw.

Mild detergent, warm water

Sponge, cleaning cloth

To remove the piston, follow the instructions above.

Important:

The piston bolt retaining screw must be dismantled in order to be cleaned thoroughly.

Important:

Never use aggressive cleaners with stainless steel such as bleach or similar chlorine derivatives products. If you have used it, never leave acting, rinse immediately with plenty of water and dry thoroughly.

MAINTENANCE

Warning!

 ALWAYS unplug the machine before proceeding with maintenance and inspection.  ALWAYS follow the safety instructions in this manual during maintenance and inspection operations.

Inspection Interval

Component / Maintenance Information

Daily

Check the green lid gasket and replace it if necessary. Check the two black piston gaskets and replace them if necessary. Check the air holes at the base of the barrel and clear them of any obstruction.

Monthly

Check how tightly the lid closes and adjust the lid fixing bolts as necessary (P models only).

Yearly

Check the hydraulic oil level and add oil to the reservoir if necessary.

Every 2500 - 5000 service hours

Drain the hydraulic oil and refill. Check the oil filter and replace if necessary.

7.6 Stainless Steel Care

It is uncommon, but possible, that small traces of rust or oxidation points may be observed on the machine. This may be due to:

■ Welding impurities.

■ Food fragments adhering to the surface.

■ Pits resulting from use of aggressive cleaners such as bleach or similar chlorine derivatives products.

■ Moisture that remains after cleaning with water. ALWAYS wipe dry all components that have been cleaned.

To remove these rust spots simply use a liquid stripper with a cloth, or clean with Scotch Brite.

Breakdowns resulting from infrequent or improper maintenance can lead to expensive repairs, lost productivity due to down time and could void our warranty; therefore, regular and adequate maintenance is indispensable. The safety and life of the machine depend on many factors, including proper maintenance.

Although it is difficult to give specific advice regarding inspection, maintenance or parts replacement schedules since these depend

on many variables related to the machine’s use, we can make some recommendations. The user, however, is solely responsible for formulating and following an inspection and maintenance schedules that reflect the machine’s actual use.

Our local distributor will be delighted to provide you with further information.

8.1 Suggested Inspection & Maintenance Schedule

Please note: These inspection & maintenance recommendations are for a machine used during one shift per workday.

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H PISTON FILLERS/STUFFERS

MANUAL

8.2 Maintenance & Inspection Tips

 Lid gasket (green):

 Replace if damaged or if leaks are observed.  This gasket is reversible – it can be installed with either side facing up.  Align the gasket’s glued joint so that it is under the lid bolt.  Before closing the lid, grease the top of the gasket (and bottom edge of the lid) with animal fat or other USDA approved

shortening in order to reduce friction and prolong the gasket’s life.

 The gasket is made from a non-toxic, food-safe material.  A spare gasket is provided with the machine.

 Piston gasket (black/transparent):

 Replace if damaged or if leaks are observed.  To reduce noise when the piston is in motion, grease this gasket with animal fat or other USDA approved shortening

before reassembling the piston.

 Some models utilize two piston gaskets

 Cylinder ram: In order to prolong the life of the hydraulic cylinder ram, leave the piston head at the bottom of the meat barrel

when the machine is not in use. The ram will thus be completely submerged in hydraulic oil.

 Lid adjustement: The barrel’s lid can be tightened or loosened depending on the requirements of the food mixture. If the food

mixture is relatively dry, the lid can be loosened to allow easier opening and closing. If, however, the mixture is comparatively moist, the lid should be tightened in order to avoid leaks. To adjust the lid:

 Loosen the two lock nuts located beneath the clamp.  Loosen or tighten the two lid fixing bolts as needed.  Retighten the two lock nuts completely.

 Electric cord: If the electric cord becomes damaged, immediately have a qualified electrician replace it with a cord of identical

specifications. Contact your dealer’s service department to obtain the replacement cord.

 Spare parts: Contact your dealer to obtain spare parts. Be sure to provide your dealer with all necessary details (such as model,

serial number, year of manufacture, power, voltage, frequency, etc.) when ordering. These details may be found on the technical specifications plate affixed to the machine.

8.3 Hydraulic Oil

 Checking the oil level:

 The oil level can be checked using the oil cap/dipstick provided.  Maintain the reservoir filled to the maximum level indicated on the dipstick without exceeding the mark. This will provide

the greatest cooling efficiency for the hydraulic system and prolong the life of the oil.

 If the oil level drops too low air will enter the hydraulic circuit and the piston will not move smoothly since

 Oil temperature: After prolonged use the hydraulic oil may reach temperatures of up to 60ºC (140ºF) due to the pressures

generated by the pump. The base side panel may become warm to the touch. This machine is not designed for constant, uninterrupted use at high pressure; it is built to run intermittently to allow dissipation of the heat produced during use. The amount of heat generated will also depends on the consistency of the food dough being processed.

 Oil filter: The oil filter is located inside the oil reservoir and not accessible to the user; it should be replaced only by a qualified

technician. To replace the filter first remove the two screws that attach the closing clamp to the filter and pull the filter out. The filter should not become dirty or suffer damage under normal use. If the filter must be replaced, use a similar filter with a thread of 3/8” BSP and a filtering capacity of 10 liters per minute (5 liters per minute for the H15 &H20 models). After reassembling the unit, the closing clamp must be tightly sealed.

 Oil longevity: The life of the hydraulic oil depends on such factors as temperature, pressure, environmental humidity, whether

moisture has entered the oil reservoir, etc. Under normal use the oil will last between 2,500 and 5,000 service hours. The level should remain unchanged for several years since the hydraulic oil does not evaporate under normal circumstances. If the oil loses viscosity, becomes contaminated, or turns whitish from exposure to moisture, follow the instructions below to change the oil.

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H PISTON FILLERS/STUFFERS

MANUAL

 Changing the oil:

1) Remove the plug located at the bottom of the machine’s base and drain the oil into an appropriate container. We ask that you please recycle the used oil.

2) Replace the plug, making sure that it is tightly sealed.

3) Using a funnel, fill the reservoir with the appropriate amount (see table

below) of hydraulic oil via the fill hole at the top of the machine’s base. Do

not fill the reservoir to the top since a certain amount of air must be present to allow for expansion. Fill only to the maximum mark on the dipstick.

4) After filling the reservoir, raise and lower the piston several times to eliminate air pockets from the hydraulic circuit.

Oil capacities

Model

Liters

H15 & H20

H26 & H31

H42 & H52

Use oils for medium pressure hydraulic systems (approximately 100 bar), and of a viscosity of approximately 5º Engler (equivalent to IS03498: cat HL VG46 or DIN8659: HL-46).

Remember:

Thoroughly wipe the lid bolt and bearing with a wet sponge after using the machine so that solidified food

residue (from salts, spices, etc.) won’t impede proper closure of the lid.

TROUBLESHOOTING GUIDE

Problem

Possible causes

Solutions

Machine does not work.

Machine is not plugged to an electrical outlet.

Plug the machine in.

Machine is connected to a voltage lower than that required by the motor.

Have a qualified technician change the voltage. No voltage in one or more phases.

Check fuses, plugs, and switches.

The manual power is in 0-STOP position (“I” models only).

Turn the switch to the 1-START position.

The manual power switch (I models only) is defective.

Have a qualified technician replace the switch.

The internal on/off microswitch in the knee lever is defective or not properly adjusted (A models only).

Have a qualified technician replace or adjust the microswitch.

Electric motor runs, but the piston does not move up or down when using the knee lever.

Pressure regulator is set to minimum.

Turn the pressure regulator knob clockwise.

Motor is turning in the wrong direction.

Have a qualified technician interchange two of the three phases in the plug.

Piston moves up and down but machine seems to lack power.

The air holes located at the base of the barrel may be obstructed.

Make sure the air holes are unobstructed. Piston and piston gaskets are dirty.

Clean the piston and piston gaskets.

Voltage of the power source is not compatible with voltage selected for the motor.

Have a qualified technician change the motor voltage.

Three-phase motor (if available) is only functioning with two phases.

Adjust phases at the power source.

The hydraulic oil level is low.

Fill the oil reservoir to the “MAX.” mark on the

oil cap/dipstick.

A leak between the hydraulic chambers.

Call your local dealer for service.

There is a leak in the hydraulic circuit.

Call your local dealer for service.

Oil filter is dirty.

Call your local dealer to have it replaced.

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Contact your local authorized TALSA dealer with any questions or concerns you have that are not addressed in this manual; they will be delighted to provide you with additional information and assistance.

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EN-31

This manual contains proprietary information which is protected by copyright. All rights are reserved. No part of this document may be photocopied, reproduced, or t r anslated t o another l angu age wit hou t t he pri or writt en con sent of t he proprietary. Th e pr oprietary makes n o warranty of any kin d w it h regard to this material, i ncluding, but not limited to , the implied warranties of merchantabi lity and fitness fo r a particular purpose . The proprietary shall not be liable fo r errors c ontained herein or f or inci denta l consequential d amage s in c o nnect i on wi t h t he furni shi ng , performa nce, or us e of t his ma nual. We r eser ve t he right to modify the product described in this manual at any time without previous notice, should there be any design alterations. The illustrations or the text ma y contai n refe rences or fea tures re lati ng to optio nal eq uipme nt only. F urthe rmor e, some f eature s avai lable ma y have bee n omit ted. The information supplied is subject to change during production. Therefore, the measurements and weights are only approximate and may vary in accordance with the model, options, etc. Also, there should be no direct comparisons between the capacities of the machines either in liters or kilograms: Data is offered for guid ance only . Consu l t your Dealer abou t t he sp ecifications an d prices c urrentl y in force.

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achine manuf actur ed in the European Union by Tals abell S.A. E-46950 Xiriv ell a, registered ESA46428025.

Talsa H15, H20, H42, H31, H52 Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual