Tally T6218 Maintenance Manual Supplement

T6218 Maintenance Manual Supplement

Supplement to the T6215 Maintenance Manual

1149-084775

T6218 Maintenance Manual Supplement

PROPRIETARY NOTICE

This document and the information contained therein are the property of TALLY. Recipient agrees not to: (1) use such information for purposes other than those expressly authorized by TALLY; or (2) furnish such information to any other person in whole or in part for any purpose whatsoever, without the express authorization of TALLY. Recipient also agrees not to reproduce or copy this document either whole or in part without the prior express written permission of TALLY upon receipt of a request therefore.

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Weight _________________________________________________________________ 10 Dimensions _____________________________________________________________ 10 Environment ____________________________________________________________ 10 Acoustics _______________________________________________________________ 11 Site, Power, and Space Requirements _________________________________________ 11 Space Requirements ______________________________________________________ 11 Service Life _____________________________________________________________ 11 Heat Load Contribution____________________________________________________ 12 Reliability ______________________________________________________________ 12 Safety Features __________________________________________________________ 12 Maintainability __________________________________________________________ 13 Agency Approvals________________________________________________________ 13

Supplement to Chapter 2: Menu Operations ______________________________________ 15

New Shuttle Stroke Calibration ______________________________________________ 15

Enhanced Print Quality Control Panel Option _________________________________ 16

Twinax Graphics AVM Control Panel Option__________________________________ 17

Legacy Overprint Control Panel Options______________________________________ 18

Supplement to Chapter 3: Faults and Troubleshooting ______________________________ 19

Supplement to Chapter 4: Removing and Replacing Components _____________________ 21

Procedure 5: Hammer Bank Removal ______________________________________ 21

Procedure 13: Distribution PCA Removal ___________________________________ 24

Procedure 13A: Surge Capacitor Replacement________________________________ 25

Procedure 20: Power Supply Removal_______________________________________ 25

Procedure 21: Platen Sensor PCA Removal __________________________________ 26

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T6218 Maintenance Manual Supplement

Table of Figures

Figure 1. T6218 Cable Assembly Diagram_________________________________________ 20 Figure 2. Hex KEPS Nuts Locations______________________________________________ 21 Figure 3. Wedge Location______________________________________________________ 22 Figure 4. Adjusting Wedge Pressure______________________________________________ 22 Figure 5. Hammer Bank Cable Clamp Locations____________________________________ 24 Figure 6. Distribution PCA Screws_______________________________________________ 24 Figure 7. Surge Capacitor and Screw Location _____________________________________ 25 Figure 8. Power Supply Assembly________________________________________________ 25 Figure 9. Platen Sensor PCA Location____________________________________________ 26 Figure 10. Platen Sensor PCA __________________________________________________ 26

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Introduction

This manual is a supplement to the T6215 Maintenance Manual, Tally part number 083644. The purpose of this manual is to support the T6218 model, a new entry in the T6215 family of printers. Any differences between the T6215 and the T6218 are documented herein.

There are chapters in this manual that address the differences in the respective chapter of the T6215 Maintenance Manual. These chapters are:

Supplement to Chapter 1: Technical Overview

Supplement to Chapter 2: Menu Operations

Supplement to Chapter 3: Faults and Troubleshooting

Supplement to Chapter 4: Removing and Replacing Components

At the end of this manual are a number of engineering drawings. When printing this manual, the best results are obtained by printing the text sections on Letter (8 ½” x 11”) size paper and the drawings on Tabloid (11” x 17”) size paper. The drawings are also best viewed when printed on printers with 600 DPI resolution or better.

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T6218 Maintenance Manual Supplement

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Technical Overview

Supplement to Chapter 1: Technical Overview

New Features

On-the-Fly Coil Temperature Measurement for the T6218

The T6218 design includes an improved mechanism to directly monitor each impact hammer’s thermal state to ensure that overheating damage will not occur.

Hardware design limitations of earlier model Tally printers meant a rather unsophisticated thermal sense technique had to be employed. This was done by estimating the thermal state based on average frequency of hammer triggering. The drawback of this averaging technique is that printing throughput becomes prematurely reduced during many high-density printing scenarios. Thus, optimum throughput would fail to be achieved.

The T6218 hardware design, coupled with a scanning software algorithm, now allows for direct thermal sensing of each impact hammer. Thus, a precise thermal profile can be continuously maintained in real-time while printing. This allows the T6218 hammers to be safely operated at maximum rate right to their maximum safe operating limit. Thus, the T6218 printer will safely maintain optimum printing speed without risk of damage.

Automatic Paper Motion Fault Retry

A new feature has been added that can eliminate intermittent false paper motion faults. When a paper motion fault is detected while printing is in progress, the paper is reversed approximately 3 inches, then moved forward again. If the paper motion fault persists, the printer is placed offline and the fault is reported.

This feature can eliminate false paper motion faults caused by random electrical noise or paper chads/dust that can be removed by the paper reversal.

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T6218 Maintenance Manual Supplement

Performance

Print Speeds

The table below lists maximum attainable print speeds in LPM (lines per minute) for selected CPI’s at 6 LPI. All number pairs indicate uppercase / lowercase.

CPI Draft

CDF

5 1800/1500 1350/1080 1800/1500 1350/1080 720/600 - 10 1800/1500 1350/1080 1800/1500 1350/1080 720/600 1080/830 479/378 12 1800/1500 1350/1080 983/833 720/576 720/600 - -

13.3 1800/1500 1350/1080 983/833 720/576 720/600 - 15 1800/1500 1350/1080 983/833 674/540 540/450 - -

16.7 - - 900/700 674/540 540/450 - -

17.1 1800/1500 1350/1080 900/700 674/540 540/450 - 20 - - 900/700 674/540 540/450 - -

DP

CDF

Draft

Enhanced

DP

Enhanced

Courier /

Gothic

OCR-A OCR-B

Plot Speeds

The table below lists maximum attainable plot speeds in inches per minute for continuous unmixed full-spaced plot data. Half-spaced plot data may plot faster. Note that plot densities, which are approximated, plot at the speed of the next higher exact density.

Density Speed (IPM)

60 x 48 225 60 x 72 150

120 x 72 75

240 x 288 9.3

Most plot data will plot at the speeds shown in the table above. Certain factors can slow down the effective plot speed:

• Plots using a high percentage of the available dot positions across successive dot rows. This puts a large current load on the power supply, which can lead to decreased power supply output voltage and result in poorly printed or missing dots. The plot rate is slowed momentarily to maintain proper output voltage.

• Thermal protect algorithm can slow plot rates.

• Complicated graphics patterns. These require extra processing which may slow the plot

rate.

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Technical Overview

Paper Advance

The default paper slew speed is 25 IPS (inches per second). If the Fast Slew control panel option is set to Enabled (default is Disabled), then the slew speed for Light and Medium weight forms is 35 IPS, and the slew speed for Heavy weight forms is 31-1/4 IPS. The paper weight is automatically detected to be Light, Medium, or Heavy based on the platen gap, or can be manually set with the Paper Weight control panel option (default is Auto).

Top of Form will be retained within .002" over 1000 printed pages, as long as the printer is not powered-off while printing. Top of form will be maintained if power is turned off while not printing. Paper motion at power-up is less than .010".

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T6218 Maintenance Manual Supplement

Specifications

The printers are available in a Floor standing cabinet configuration with an optional Quick Forms Access cover assembly.

Weight

Unit Weight (lbs) Shipping Weight (lbs)

215 242

Dimensions

Height 40 in.

Width 28.2 in. Depth 28.3 in.

Height w/lid open 62.2 in

Environment

Operating

Temperature

Humidity 10 to 90% non-condensing with a maximum wet bulb temperature

Altitude To 8,000 ft. Thermal Shock

Non-operating (as packaged by Tally)

Temperature

Humidity 5 to 95% non-condensing

Altitude To 10,000 ft.

Thermal Shock

Mechanical Shock and Vibration

10°C to 40°C (50°F to 104°F)

of 28°C (82°F) and minimum dew point of 2°C (36°F)

16°C (29°F) per minute

-40°C to 66°C (-40°F to 151°F)

16°C (29°F) per minute

The unit complies with ISTA Programs 1 and 2 as packaged by Tally for shipment

The printer must be allowed to reach room temperature before operating. Three hours out of the shipping container is usually enough time for stabilization.

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Acoustics

Technical Overview

Configuration

Sound Power per

ISO 7779-C

Sound Pressure Level

(9 position average)

Floor Cabinet 7.0 bels 55 dB(A) Floor Cabinet w/quick access 7.5 bels 60 dB(A)

Site, Power, and Space Requirements

To achieve optimum reliability and operation, proper site planning is necessary. Appropriate space, temperature, humidity control, system interconnects and main power source integrity are points for consideration. Although the printers are designed with wide margins, optimum trouble-free operation will be achieved when the environment is within the nominal specification range.

Main Power

The printers adjust automatically to the various worldwide power requirements, 110 ± 20V or 220 ± 40V at either 60 ± 3Hz or 50 ± 3Hz. All voltages in the following table are single phase; all listed currents are at nominal voltage and frequency.

External Power Current/Wattage Requirements @ Normal Voltage

AC Volts

(RMS)

110 50 3.23 A / 350 W 6.42 A / 694 W 0.59 A / 59 W 0.41 A / 37 W

110 60 3.29 A / 359 W 6.37 A / 684 W 0.51 A / 59 W 0.43 A / 37 W

220 50 1.74 A / 365 W 3.21 A / 680 W 0.46 A / 61 W 0.37 A / 39 W

Frequency

(Hz)

Average

Operating 40%

ASCII, Draft

Peak Operating

(Black Page)

Average Idle

(<30 min.)

Average Idle

(>30 min.)

Space Requirements

Adequate space must be provided to permit the operator access to the operator panel, and to the forms input/output at the front and rear of the printer.

Service Life

The T6218 printer has an indefinite service life when the printer is installed, operated and maintained in accord with the printer specifications and procedures. Useful service life is defined as the operable life of the printer before a major overhaul (costing more than 50% of the replacement cost or original cost, whichever is greater) is required to return the printer to full and reliable operation.

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Heat Load Contribution

The T6218 printer generates more or less heat depending upon its print load, as described below. For site planning, a conservative average, based on 40% DP character coverage, is 1200 BTU/Hr. (350W).

Printing Conditions (110V/60Hz) Wattage BTU/Hr

Power on, not printing 60 205

100% Uppercase rolling ASCII 465 1450

Black Page Plot 685 2340

Reliability

The T6218 is designed for long-term operation with minimum maintenance in a typical office environment.

Mean Time Between Failures (MTBF)

The average random failure rate of the printer is greater than 5000 hours when printing at the following duty cycle: rotating ASCII character pattern in draft mode at 10 CPI with a 40% character density and a 50% print to power on ratio. The MTBF is measured by O R

eliability Testing (ORT) data.

ngoing

Safety Features

Tally stresses personal safety in both operating and maintenance related aspects. Hazard areas have restricted access with applicable warning labels. Catastrophic failures are inhibited with protective functions in major areas of overload potential. Some specifics:

• Moving parts and areas of electrical shock hazard are covered to guard against

inadvertent or accidental operator contact.

• The flexible fault handling system disables printing functions when normal operation

cannot continue, or when continued operation could harm the printer.

• The power supply input is fused to protect against short-circuit and overload.

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Technical Overview

Maintainability

MTTR

Mean Time To Repair (MTTR) is predicted to be less than 30 minutes when repaired by a properly trained technician utilizing replacement assemblies as recommended by Tally.

Preventive Maintenance

The printers have been designed to eliminate the requirement of scheduled maintenance such as alignment adjustments and lubrication. It is recommended that occasionally the accumulated paper dust be vacuumed out of operator accessible areas of the printer.

Agency Approvals

The T6200 series is designed to meet the requirements of the following industry and government agency standards.

Electro-Magnetic Emissions

EMI: FCC part 15, subpart J,

Class A and EN55022

Class B. Harmonics: EN 61000-3-2 Flicker: EN 61000-3-3

Energy Conservation

Energy Star compliant.

Safety

IEC 60950: 1991 plus Amendment 1, 2, 3, and 4, and National Deviations AT, AU, BE, CA, CH, CZ, DE, DK, ES, FI, FR, GB, GR, HU, IE, IT, JP, KR, NL, NO, SE, SG, SL, US and Group Differences per CB Bulletin 94AI(Mar 99). ANSI UL 1990-95, CAN/CSA-C22.2 No. 950-95, and EN 60950:1992, including Amd 1, 2, 3, and 4 safety requirements.

Acoustic

These printers have been tested according to the procedure defined by ISO #7779:1988(E) and ISO 9296:1988(E). The acoustic noise level is established by measuring maximum sound pressure levels at maximum print speed. The method of testing used is average sound pressure level.

Electro-Magnetic Immunity

ESD: EN 61000-4-2 RF EMF: EN 61000-4-3 EFT/B: EN 61000-4-4 Surge: EN 61000-4-5 RF CM: EN 61000-4-6 PF MF: EN 61000-4-8 V Dips/Int: EN 61000-4-11

Marking

The printers comply with the CE mark requirements, per the European norms.

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Menu Operations

Supplement to Chapter 2: Menu Operations

New Shuttle Stroke Calibration

Hammer bank mechanisms can experience certain manufacturing variations that result in horizontal dot placement across hammer boundaries being different from dot placement within the bounds of a single hammer. If one prints a uniform gray page, the problem is exhibited as vertical light (or dark) streaks that occur at the physical boundaries between hammers. A calibration procedure has been introduced that allows one to compensate for this problem.

The calibration parameter is time related, pertaining to the portion of shuttle stroke interval in which hammer firing is permitted. This procedure is named “Shuttle Stroke Calibration”. Note that this calibration can only cure the “streaking” appearance if the streaks are uniform across the entire width of the paper. Shuttle stroke calibration would typically be done after a hammer lead time calibration has been performed.

Shuttle stroke calibration Procedure Details:

1. Ensure proper paper alignment and tensioning.

2. If hammer lead time calibration has not been performed, do it first.

3. Set Tech Access = ON.

4. Go to menu item: TEST Î Diag Î Calibrations Î Shuttle Stroke.

5. Press Enter key to activate shuttle stroke calibration procedure.

6. Several one-inch high bands of gray will be printed across the page, each with a

heading indicating the corresponding shuttle stroke parameter value.

7. After completing printout of gray bands for each possible cal value, the panel display

will show the current shuttle stroke calibration value (e.g. Stroke = 100).

8. Examine the printed gray bands and find the one with the least amount of vertical

streaking.

9. Press the up or down arrow keys repeatedly until the new desired cal value appears.

10. Press the Enter key to apply the new shuttle stroke calibration value.

11. The display will briefly show the message “End Stroke Cal” and then return to the

Calibrations menu display.

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T6218 Maintenance Manual Supplement

Enhanced Print Quality Control Panel Option

The Quality panel menu setup option only applies to heavy forms printing on the T6218 printer model. It can be accessed as follows:

OPERATOR Î Forms Î Quality Î Standard / Enhanced

Standard – Heavy forms printing is optimized for throughput.

Enhanced – Heavy forms printing is optimized for print quality.

NOTES:

If the Paper Weight setting is Light, printing throughput will always proceed at optimum speed.

If the Paper Weight setting is either Medium or Heavy AND the Quality setting is Enhanced, the printing throughput rate will be reduced to ensure optimum print quality. The throughput reduction for the Heavy Paper Weight setting is greater than that for the Medium Paper Weight setting.

If the Paper Weight setting is Auto, the above notes still apply. The Light, Medium, or Heavy settings are determined by the position of the platen.

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Menu Operations

Twinax Graphics AVM Control Panel Option

The Graphics AVM panel menu setup option only applies to the manner in which the Twinax AVM command is handled within a Code V, PGL, or Hex Pass-Through graphics job. It can be accessed as follows:

CONFIG Î Tx/Cx Î Graphics AVM Î Style 1 / Style 2

Style 1 The print position moves forward, relative to the last text item or paper-

move command that preceded the AVM command. The new line position

is calculated by subtracting the height (in lines) of any graphic items

preceding the AVM, from the line number specified in the AVM

command. This style is intended for compatibility with printers that use

an external or non-integrated Twinax interface. This is the default setting.

Style 2 The print position moves forward to the exact line number specified by the

AVM command. The presence or absence of graphic items preceding the

AVM does not affect the position of text and/or graphics following the

AVM.

NOTES:

A Tx/Cx Absolute Vertical Move (AVM) command moves the current print position vertically (forward only) to a line number specified by the command without changing the horizontal print position. When the line number is less than the current line position the line is moved to the appropriate line position on the next page. When the line number is greater than the number of lines in the page (form length) an invalid range parameter errors occurs. Tally provides two responses to the AVM command.

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T6218 Maintenance Manual Supplement

Legacy Overprint Control Panel Options

The Print on CR control panel option is intended for use by customers whose applications embolden characters by using a CR-only method to selectively reprint all or parts of a line. This option was present in the previous firmware release, but only with the options of Off (same as below), and On (equivalent to the new Double Strike setting). This option can be accessed as follows:

CONFIG Î Codes Î Print on CR Î Off / Double Strike / Bold

Off Ignore bolding, print as regular text (Default setting)

Double Strike Print line, then backup to reprint (bold by overstriking)

Bold Print line once, bold portions printed with enhanced "bold" style

For example, the application may embolden the word "bold" in the following sentence by sending:

This is bold<CR> bold<CR><LF>

"Double Strike" corresponds to the previous POCR=ON setting. With "Double Strike" selected, bolding is accomplished by re-striking the characters at the same dot positions. This requires a 1-line backup after printing each <CR> pass; some applications use many passes to print a single bolded line, so printing throughput may be reduced accordingly.

With "Bold" selected, bolding is accomplished by rendering the bolded characters twice, one with a small offset to create a "shadow" effect. The resulting print is thicker and thus appears darker. This is the same technique used with the "bold" character attribute selected via emulation escape sequences.

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Faults and Troubleshooting

Supplement to Chapter 3: Faults and Troubleshooting

In the T6215 Maintenance Manual the fault message:

Hammer Voltage

has been replaced, in the T6218, with:

Hammer Voltage 1

There is a new fault message for the T6218. It is:

Hammer Voltage 2

Explanation:

A high resistance coil fault has likely occurred in one or more of the hammer coils.

Note: This fault message will have been preceded by printing slow-down

attempts associated with On-The-Fly thermal monitoring of hammer

bank temperature.

Corrective Action:

Check the hammer bank for defective hammer coils.

Confirm that hammer drive board is functioning properly.

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T6218 Maintenance Manual Supplement

The T6218 Cable Assembly Diagram, below, is useful for troubleshooting.

Figure 1. T6218 Cable Assembly Diagram

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Removing and Replacing Components

Supplement to Chapter 4: Removing and Replacing Components

This chapter is presented as a SUPPLEMENT to Chapter 4 in the T6215 Maintenance Manual. The only procedures presented in this supplement will be those that differ from the T6215.

Procedure 5: Hammer Bank Removal

Careful: The Hammer Driver CBA has components that are static sensitive! Use

appropriate ESD grounding procedures when handling the Hammer Bank Assembly.

Note: Steps 1 through 6 are the same as in the T6215 Manual. Subsequent steps are

modified due to the addition of a fourth linear bearing for the T6218 Hammer Bank.

Step 7: Remove four KEPS nuts underneath the Hammer Bank – one set of two

from the left side and the other from the right.

Figure 2. Hex KEPS Nuts Locations

Step 8: Slide the upper left tractor as far to the left as it will go. Lift the

hammer bank and shuttle assembly out of the printer, being careful not to damage the ribbon shield.

Note: As the hammer bank is removed, notice the “wedge” under the lower

left linear bearing. Do not lose this piece.

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T6218 Maintenance Manual Supplement

Figure 3. Wedge Location

Note: When reinstalling the Hammer Bank, install and tighten the retainer

clips removed in Step 4 before installing and tightening the RIGHT KEPS nuts. Leave the lower left KEPS nuts off temporarily.

Step 9: After the retainer clips and lower right hex KEPS nuts are installed and

tightened, the tension on the lower left linear bearing must be set. This is done by GENTLY sliding the “wedge” under the lower left linear bearing until it’s just finger-pressure snug.

Wedge

Figure 4. Adjusting Wedge Pressure

Caution: This is a critical assembly step! The function of the “wedge” is to

maintain the vertical position of the lower left linear bearing housing, while not causing ANY upwards or downwards force when the KEPS nuts are tightened. Pushing the “wedge” in too far or not far enough will over-stress the linear bearings and cause severely reduced linear bearing life.

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Removing and Replacing Components

Note: As you gently push on the “wedge”, reach underneath, grasping the

screws for the KEPS nuts of the left linear bearing, gently moving the linear bearing left and right while sliding the “wedge” under the bearing. As soon as the linear bearing no longer moves easily, STOP. Install the hex KEPS nuts and tighten them while holding the lower left linear bearing in place.

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T6218 Maintenance Manual Supplement

Procedure 13: Distribution PCA Removal

Step 1: Remove the Ribbon Platform (Procedure 1)

Step 2: Unplug all the connectors on the Distribution PCA.

Step 3: Remove the two cable clamps and unplug the hammer bank cables at

the hammer bank.

Cable Clamps

Figure 5. Hammer Bank Cable Clamp Locations

Step 4: Remove four (4) screws that mount the Distribution PCA to the surge

capacitors.

Figure 6. Distribution PCA Screws

Reverse the steps to install a new assembly.

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Removing and Replacing Components

Procedure 13A: Surge Capacitor Replacement

Step 1: If the “surge capacitors" are being removed/replaced, remove two (2)

screws from each side of the clamp around the capacitors. Ensure proper polarity of the capacitors during installation.

Figure 7. Surge Capacitor and Screw Location

Procedure 20: Power Supply Removal

Note: The procedures in the T6215 are applicable in the T6218. However, notice there are

two individual power supply assemblies inside the power supply cover. The power supply assembly is replaced as a complete assembly only (cover and both supplies) due to voltage variation specifications.

Figure 8. Power Supply Assembly

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T6218 Maintenance Manual Supplement

Procedure 21: Platen Sensor PCA Removal

The following instructions are valid for the T6215 and T6218. The Platen Sensor PCA is located under the left side of the printer mechanism, just above the Power Supply. To remove the Sensor PCA, follow these steps:

Left Tractor Moved for access

Figure 9. Platen Sensor PCA Location

Step 1: Remove the Ribbon Platform.

Step 2: Remove the Control Panel Assembly.

Step 3: Unplug the Power Supply cable and the Hammer Bank cable from the

Power Distribution PCA.

Step 4: Lift the Print Mechanism, placing the Strut in the top and bottom

detents to hold the Print Mechanism in a tilted position.

Platen Sensor PCA (Print mech tilted)

Figure 10. Platen Sensor PCA

Step 5: Disconnect the cables from the Platen Sensor PCA.

Step 6: Remove the two screws (#6 Phillips) that attach the circuit board to the

side frame and lift the board clear.

Reverse the order of removal steps for installation.

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PROPRIETARY NOTICE

This document and the information contained therein are the property of TALLY. Recipient agrees not to: (1) use such information for purposes other than those expressly authorized by TALLY; and (2) furnish such information to any other person in whole or in par t without the prior express written perm i ssion of TALLY; and , to promptly return this d ocument to TALLY upon the receipt o f a request therefor .

2X

D

8

14

25 2X

7

6

5

10

7

2X

11

7

TO "PAPER OUT SENSOR" (LOWER TRACTOR"

4

TO "PAPER MOTION SENSOR" (UPPER TR A C TOR)

3

TO "CBA POWER DISTRIBUTION"

SYM

- 11/30/99 A B E H J 7/6/00 REVISED PER DCR #29416 K L 7/18/00 P S U 5/10/01 V

2

DATE DESCRIPTION

RELEASE TO PRODU CTION REVISED PER DCR #28937

12/16/99

REVISED PER DCR #28990

1/14/00 3/10/00 REVISED PER DCR'S C, D & E #29090 5/31/00 REVISED PER DCR'S F, G & H #29296

7/13/00

REVISED PER DCR #29450 REVISED PER DCR #29451

11/22/00

REVISED PER DCR'S M, N & P #29636 REVISED PER DCR'S R & S #29899

3/27/01

REVISED PER DCR'S T & U #30034

8/10/01 REVISED PER DCR #30146

REVISIONS

BY

YL YL YL YL YL YL YL YL YL YL YL YL

1

APPROVED

TH MBO TH MBO TH CB TH CB TH CB

TH CB TH DD TH MBO TH DB TH CB TH JPC

D

C

B

28

TO CBA POWER DISTRIBUTION

12

15

17

4X

SHOCK MOUNTS GO INTO 2 O UTERMOST & 2 INNERMOST HOLES ON BOTTOM OF CHASSIS.

24 2X

VIEW C

27

20

27

2X

BOTH END

7

VIEW C

NOTES: (UNLESS OTHERWISE SPECIFIED)

21

UPPER TRACTOR DRIVE BELT TO BE TENSIONED SUCH THAT WHILE THE PHASING LEVER IS IN EXTREME DOWN POSITION, A 1 POUND FORCE APPLIED TO THE LO NGEST SPAN 2.7 in. FROM THE CENTER OF THE PAPER MOTOR PULLY RESULTS IN

9

16

7

A MAXIMUM BELT DEFLECTION BETWEEN 0.163 in-0.203in.

LOWER TRCTOR DRIVE BELT TO BE TENSIONED SUCH THAT A

22

1 POUND FORCE APPLIED TO THE LONGEST SPAN 2.7 in. FROM THE CENTER OF THE PAPER MOTOR PULLY RESULTS IN A MAXIMUM BELT DEFLECTION BETWEEN 0.203in-0.253in.

ALTERNATE ASSY FOR ITEM 55 IS: 611507-083133.

23

18

13

22

3X

21

23 26

3X

A/R

19

1. MANUFACTURE, ASSEMBLE & PART MARK PER TALLY WORKMANSHIP STANDARDS.

2. REMOVE ALL BURRS, BREAK SHARP EDGES, MACHINE SURFACES 125 -.

3. ALL DIMENSIONS APPLY AF TER S U R F AC E C OATINGS HAVE BEEN APPLIED.

4. NUMBER WITHIN CIRCLE INDICATES ITEM OR FIND NUMBER, SEE PARTS LIST FOR SPECIFICATION.

5. UNLESS OTHERWISE NOTED BY , LENGTHS OF STANDARD FASTENERS MAY BE ADJUSTED TO CONFORM TO TALLY WORKMANSHIP STANDARDS .

6. ALL SURFACES TO COMPLY WITH TALLY SPECIFICATION D1094, CLASS C.

APPLY A LIGHT COAT OF GREASE ITEM 67, BETWEEN ITEM

7

54 AND SIDE PLATE, AROUND STANDOFF. OR INDICATED AREA.

INSTALL ITEMS 51, 52 & 61 WITH ZERO CLEARANCE TO

8

ITEM 60, AND LOCK IN PLACE WITH ITEM 74. CLEAR O.D. OF BEARING TO REMOVE OIL PRIOR TO ASSY

9

WITH SPEED BONDER (ITEM 68).

END OF SHAFT (ITEM 59) TO BE 0.01 TO 0.05 BELOW FLUSH

10

WITH OUTSIDE S URFACE OF END PLATE. WIPE INSIDE OF BEARING BORE WI TH ACTIVATOR ITEM 69

11

LESS THAN 1 HOUR PRIOR TO ASSEMBLY.

12

SLIDE ITEM 64 MOTOR DOWNWARD FOR PROPER TENSION IN TOP BELT, THEN SLIDE ITEM 53 IDLER ASSY DOWN AND TIGHTEN FOR PROPER TENSION IN THE LOWER BELT. SET PROPER TRACTOR PHASING WITH ITEM 54 PHASING LEVER IN MID-TRAVEL & PLATEN FULLY CLOSED WHILE USING THE TRACTOR PHASING GAGE.

13

TORQUE TO BE SET AT 18 IN-LBS. POSITION ITEM 58 TO FIRMLY CONTACT ITEM 62, ITEM 58 TO

14

BE NO MORE THAN 0.125 BELOW OUTSIDE END OF ITEM 51 OR ITEM 52.

ADJUST SHAFT (ITE M 58) TO BEAR TO SPRING (ITEM 62) W ITH

15

5 LBS ±2.5 LBS OF LOAD. TORQUE TO BE SET AT 14~15 IN-LBS.

16 17

TORQUE TO BE SET AT 18~20 IN-LBS.

18 UPPER AND LOWER SHAFTS (ITEM 95) MUST BOTH BE F ULLY

ENGAGED WITH KNOB (ITEM 96) AND PULLEY (ITEM 100) PRIOR TO INSTALLATION OF BELT (ITEM 93) TO ENSURE PROPER UPPER AND LOWER SHAFTS PHASING.

19

TEAR AWAY THIS PORTION OF FOAM (ITEM 30) ALONG PERFORATION FOR 083935, 083937, 084370 & 084372 ASSY ONLY.

ADJUST IDLER SUPPORT (ITEM 94) TO ACHIEVE BELT

20

TENSION OF _______ _______.

LIMITED USE, SEE P/L.

C

B

A

16-0001E-21

083931, 083932, 083935, 083936,

083937, 084369, 084370, 084371 &

084372 ASSY

084372 084371 084370

084369 083937 083936 083935 083932 083931

PART NUMBER

8

7

56

613335 613335

613335 613335 613335

613335

NEXT ASSY

T6218 T6218 T6218

T6218 T6215

T6215 T6215

T6215K

T6215

MODEL REV

APPLICATION

V V V V V V V V V

4

-

SHT

QTY REQ

UNLESS OTHERWISE SPECIFIED DIMENSIONS AND TOLERANCES ARE IN INCHES AND SHALL BE INTERPRETED PER ANSI Y14.5M-1982.

TOLERANCES ARE:

0.X ±0.1

0.XX ±0.01

0.XXX ±0.005

0.XXXX ±0.0005 ANGLE ±0°30'

DO NOT SCALE DRAWING

ITEM NO.

THIRD ANGLE

PROJECTION

PART NUMBER

DWN

CHKD

PRE-REL

FINAL MFG

Q.A.

C.S. CHG BD

YUEN LAI T. HUI M. O'LEARY

M. O'LEARY M.V. McGURR

TIM SCHORN C. MARTIN D. STARR

DESCRIPTION MATERIAL FINISH

9/2/99

11/30/99 11/30/99

11/30/99

12/1/99 12/1/99 12/1/99 12/1/99

23

TITLE

PRINT MECHANISM ASSY

CODE IDENT DWG NO. REV

SIZE

12344

D

SCALE: NONE

FILE NAME: 3333V

MAILING: P.O. BOX 97018 KENT, WA 98064-9718 USA

SHIPPING: 8301 So 180TH ST., KENT, WA 98032 USA

613333

SHEET 1 OF 6

1

A

V

8

7

6

5

4

3

2

REVISIONS

SEE SHEET 1 FOR REVISIONS

1

D

C

REF

32

102

REF

76 34

38

REF

45

46

43

REF

37

REF

41

C

40

11X

30

083935, 083937 084370 & 084372

105

2X

ONLY

19

39

4X

47

29

D

C

37

92

4X

C

44

REF

45 46

34 76

3X

38

31

2X

35

36

C

B

27

2X

B

C

REF

32

102

REF

33

42

4X

T6215 ONLY

32

102

T6218 ONLY

33

A

16-0001E-22

A

.250 ±.005

083931, 083932, 083935, 083936, 083937, 084369, 084370, 084371 & 084372 ASSY

43

44

SIZE

D

SCALE: NONE

8

7

6

5

4

3

2

SEE SHEET 1 FOR NOTES

MAILING: P.O. BOX 97018 KENT, WA 98064-9718 USA

SHIPPING: 8301 So 180TH ST.,

CODE IDENT DWG NO. REV

12344

FILE N AM E: 3333V

KENT, WA 98032 USA

613333

SHEET 2 OF 6

1

V

8

7

6

5

4

B

3

2

REVISIONS

SEE SHEET 1 FOR REVISIONS

1

D

C

7

B

VIEW B

7

54

48

4X

10

END OF SUPPORT SHAFT

8 74

2X

70

58 2X

59

2X

23

55

4X

11

69 A/R

END OF SQUARE SHAFT

7 14

9

8

60

4X

62

61

2X

B

40

B

63

72

62 15

71

26

73

A/R

D

C

VIEW B

7

END OF SQUARE

14 8 51

SHAFT

B

A

16-0001E-22

.375

8

VIEW A

22 12

21

2X

49

89

75

2X

B

66

A/R

50 90

65 13

7

26

VIEW A

52

8

64

103

42 3X

40 4X

53

6

27

5

B

10

END OF SUPPORT SHAFT

56

2X

3X

57

083931, 083932, 083935, 083936, 083937, 084369, 084370, 084371 & 084372 ASSY

4

3

A

SEE SHEET 1 FOR NOTES

MAILING: P.O. BOX 97018 KENT, WA 98064-9718 USA

SHIPPING: 8301 So 180TH ST.,

SIZE

CODE IDENT DWG NO. REV

12344

D

SCALE: NONE

FILE NAME: 3333V SHEET 3 OF 6

2

KENT, WA 98032 USA

613333

V

1

8

7

6

5

4

3

2

REVISIONS

SEE SHEET 1 FOR REVISIONS

1

D

C

98

95

2X

93

96

94

97

2X

20

100

18

42

2X

99

2X

101

2X

D

C

B

A

16-0001E-22

B

083935, 083937, 084370 & 084372 ASSY (HORIZONTAL VERNIER)

SIZE

D

SCALE: NONE FILE NAME: 3333V SHEET 4 OF 6

8

7

6

5

4

3

2

SEE SHEET 1 FOR NOTES

MAILING: P.O. BOX 97018 KENT, WA 98064-9718 USA

SHIPPING: 8301 So 180TH ST.,

CODE IDENT DWG NO. REV

12344

KENT, WA 98032 USA

613333

1

A

V

8

7

6

5

4

3

80

REF

2

REVISIONS

SEE SHEET 1 FOR REVISIONS

1

D

C

VIEW D

83 2X

84 4X

2X

87

78

79

POWER SUPPLY

PLATEN/ PAPER SENSOR CBA

PAPER MOTOR

91

REF

HAMMER BANK

BLOWER

SHUTTLE SENSOR

SHUTTLE MOTOR

TOP VIEW OF CBA- POWER DISTRIBUTION (T6215)

J5 POWER SUPPLY

D

C

B

A

16-0001E-22

REF

8

84

83

4X

VIEW D

84

83

REF

40

2X

26

A/R

16

91 80

66

4X

81 2X

82

40 17

2X

083931, 083932, 083935, 083936, 083937, 084369, 084370, 084371 & 084372 ASSY

7

6

5

4

J17 PLATEN/ PAPER SENSOR

J3 PAPER FAN

J1 RIBBON FAN

J8 SHUTTLE SENSOR

J6 BLOWER

B

TOP VIEW OF CBA- POWER DISTRIBUTION (T6218)

A

SEE SHEET 1 FOR NOTES

MAILING: P.O. BOX 97018 KENT, WA 98064-9718 USA

SHIPPING: 8301 So 180TH ST.,

SIZE

CODE IDENT DWG NO. REV

12344

D

SCALE: NONE

3

2

FILE NAME: 3333V

KENT, WA 98032 USA

613333

SHEET 5 OF 6

1

V

8

7

6

5

4

3

2

REVISIONS

SEE SHEET 1 FOR REVISIONS

1

D

C

106

105

2X

D

C

107

79

REF

B

A

16-0001E-22

84

2X

83

4X

B

A

083936, 083937, 084371 & 084372 ASSY (QUICK ACCESS)

SIZE

D

SCALE: NONE

8

7

6

5

4

3

2

SEE SHEET 1 FOR NOTES

MAILING: P.O. BOX 97018 KENT, WA 98064-9718 USA

SHIPPING: 8301 So 180TH ST.,

CODE IDENT DWG NO. REV

12344

FILE NAME: 3333V

KENT, WA 98032 USA

613333

SHEET 6 OF 6

1

V

QUANTITY REQUIRED PER ASSEMBLY

1

2

7

3

4

8

0

3

4

8

0

9

0

7

3

4

8

0

7

6

9

3

8

0

6

3

9

3

8

0

-

2

5

3

9

3

8

0

-

1

3

9

3

8

0

-

PART NUMBER

083931 083932 083935

083936

083937

DESCRIPTION

PRINT MECHANISM ASSY- T6215, STANDARD

PRINT MECHANISM ASSY- T6215K PRINT MECHANISM ASSY- T6215 WITH

HORIZONTAL VERNIE R ASSY

PRINT MECHANISM ASSY- T6215 WITH QUICK ACCESS ASSY PRINT MECHANISM ASSY- T6215 WITH HORIZONTAL VERNIER & QUICK ACCESS ASSY

ITEM

NO.

1 2 3 4 5 6 7 8

1 2

2

1

1 2

2

1

2

613276-083933

613355-083140

FRAME & END PLATE ASSY PLATE ASSY- PLATEN GAP

9

10

1

1 1

1

2

2 11

1

44

11

1

3

11

1

22

1

1 1

11

4

11 1

1

1 3

3

1 1

1

2

1

4

1

11

1

3

1

1 1 2 1

4 1 1

1

3

1

1 2

2 1

1

4

1

3

613251-082857

613136-082592

613275-082966 404023-732624

613180-082647

613276-084367 404321-732852

613296-083007

613296-083008

400995-732616

400995-09

400326-732695

PLATEN ASSY

LEVER- PLATEN SPRING PLATEN STOP & PAWL ASSY

SPRING- PLATEN ADJUST CBA- PLATEN /PAPER SENSOR FRAME & END PLATE ASSY- T6218

MOUNT- VIBRATION DAMPING SLIDE- BEARING, UPPER

SLIDE- BEARING, LOWER

WASHER- CURVED SPRING

WASHER- NYLON, 0.50 O.D. 0.218 I.D.

11 12 13 14 15 16 17 18 19 20 21 22

16-0001E-16

33

3

MAILING: P.O. BOX 97018 KENT, WA 98064-9718 USA

SHIPPING: 8301 So 180TH ST., KENT, WA 98032 USA

3

400627-119

SIZE

B

REV: V

SCREW- #6-32 X 0.375, PAN HEAD

CODE IDENT

DWG NO.

613333

12344

FILE NAME: PL3333V

SHEET: 2

23

QUANTITY REQUIRED PER ASSEMBLY

1

2

7

3

4

8

0

2

A/R

0

22 2

A/R

66

0

2 2

A/R

6 1 111

1

11

1

4

8

0

7

3

2 2

A/R

6 111

1 1

111

8

0

9

6

3

4

2

A/R

3

1 1 1

1

8

0

7

3

9

3

2

A/R

3

11

1

6

3

9

3

8

0

2

A/R

3 1

1

11

3

8

5

3

9

2

A/R

3 1

1 11 1

0

3

8

2

3

9

2 2

A/R

3

1

1 1

1

3

9

3

8

0

PART NUMBER

402524-23

400693-51

400658-730213 404314-732824

611214-083481

612416-083145

612297-083659 613120-083660

613267-082934

613671-084472

DESCRIPTION

SCREW- #6-32 X 0.500 SEMS

SCREW- #10-32 X 0.25 82° FLAT HEAD ADHESIVE- LOCTI TE 242

CABLE TIE- BLIND H OLE CABLE ASSY- PLATEN SENSOR

FAN ASSY

FOAM- ACOUSTIC

PAPER GUIDE ASSY- UPPER MOTOR ASSY- SHUTTLE

PULLEY- FLAT BELT, 2" DIA

ITEM

NO.

24 25 26 27 28 29 30 31 32 33

2 1

1

4

19

10

1

2

22

1

11

3

33

4

19

11

8

1

4

19

1

10

3

4

19

1 8

11

111

1

1 11

3

19

11

10

8

11

1

11

1

3

1919

1

10

8

11

1

1 1 3

19

1 8 1

1 1

613498-083927

613663-084451 FAN SUPPORT- BRACKET

613497-084632

613271-082951

402524-732692

402524-46

402524-42

400693-732649

402524-43

611138-083526

402524-02

403736-732753

STABILIZER BLOCK ASSY

BRACE ASSY - RE AR

CENTERING GUIDE- LOWER LINEAR BEARING

SCREW- #8-32 X 1.625, SEMS

SCREW- #8-32 X 1.5, SEMS

SCREW- #8-32 X 0.375, SEMS

SCREW- #8-32 X 0.30, 82° FLAT HEAD SCREW- #8-32 X 0.500 SEMS

CABLE ASSY- SHUTTLE SENSOR

SCREW- #4-40 X 0.375, SEMS

BELT- SHUTTLE, 14.13 LG

34 35 36 37 38 39 40 41 42 43 44 45

16-0001E-16

1

MAILING: P.O. BOX 97018 KENT, WA 98064-9718 USA

SHIPPING: 8301 So 180TH ST., KENT, WA 98032 USA

403736-733486 BELT- SHUTTLE, 14.68 LG

SIZE

B

REV: V

CODE IDENT

12344

DWG NO.

613333

FILE NAME: PL3333V

46

SHEET: 3

QUANTITY REQUIRED PER ASSEMBLY

2

1

7

3

4

8

0

7

3

4

8

0

7

9

3

6

9

3

8

0

5

6

3

9

3

8

0

3

8

0

1

2

3

9

3

8

0

PART NUMBER

DESCRIPTION

ITEM

NO.

1

11

1

111

1

11

1

11

1

22

3

22

1

1111

2

22222

1

11

1 1

1

2 33

1

11

1

3

1

2

22 3 222

2

612423-084490

1

2 11

1

1 1

11

1

2

1

2

1

1 1

1

1 2

2

333

3

22

2

613096-082537

611307-080538

613408-083568 612635-080635

612635-080647 613318-083087

613253-082859 612956-083662

605823-075477

602631-1

611151-082798

CABLE ASSY- EXTENSION PAPER GUIDE ASSY- LOWER TIMING BELT (202T)

PULLEY ASSY- PAPER MOTOR DRIVE (45T)

PULLEY- PAPER DRIVE, SHORT

PULLEY- PAPER DRIVE, LONG

IDLER ASSY- SUPPORT LEVER ASSY- PHASING

TRACTOR/SENSOR ASSY- PAPER DRIVE

IDLER

SPRING- PAPER SHAFT- PAPER DRIVE

23

47 48 49 50 51 52 53 54 55 56 57 58

16-0001E-16

4 2

2 1

1 5

A/R A/R

A/R

2 4 2 2 1

1 5

A/R A/R

A/R

4

2

1 5

A/R

A/R A/R

2

4

4 22 22

1

11

1

1 5

A/R

2 4

22

2

4

2

222

1

1 111

55

A/R A/R

A/R

A/R A/R

5

A/R

A/R A/R

MAILING: P.O. BOX 97018 KENT, WA 98064-9718 USA

SHIPPING: 8301 So 180TH ST., KENT, WA 98032 USA

2 4

2 2

1 1

1

5

A/R

612647-082797

404010-731090

611148-075480

612802-081470

613138-083613

613267-082935

402524-45 402524-63 400319-02

400658-731203

400658-731239

SIZE

B

REV: V

SHAFT- TRACTOR SUPPORT BEARING- 1.125 O.D.

BUSHING- SQUARE SHAFT

SPRING- GROUNDI NG, TRACTOR SHAFT KNOB- FORMS ADJUST

MOTOR ASSY- PAPER DRIVE

SCREW- #8-32 X 1.000, SEMS

SCREW- #10-32 X 0.500, SEMS

GREASE- LUBRIPLATE

ADHESIVE- LOCTI TE 324 ACTIVATOR- ADHESI VE

CODE IDENT

12344

DWG NO.

613333

FILE NAME: PL3333V

59 60 61 62 63 64 65 66 67 68 69

SHEET: 4

QUANTITY REQUIRED PER ASSEMBLY

2

1

7

3

4

8

0

7

3

4

8

0

2

1

111 1

4

1

11

4

2

22 1

1

11

1

0

9

7

6

7

6

3

4

8

0

2

3

9

3

8

0

2 111

1

11

1

4444

2

5

3

9

3

8

0

2

11 1

1

111

4

22

1

2

3

9

3

8

0

2 1

1 1 4

2

PART NUMBER

400726-06 400627-221

400216-10 400995-06 400641-18

400995-730186

613636-084399

DESCRIPTION

NUT- #5/16-18 PLAIN HEX

SCREW- #8-32 X 1.125, PAN HEAD WASHER- FLAT, # 8

WASHER- CURVED SPRING RING- RETAINING

WASHER- CURVED SPRING

STABILIZER BLOCK ASSY

ITEM

NO.

70 71 72 73 74 75 76 77

1

11 1

1

11

1

613391-083477

613392-083478

PAPER GUIDE- UPPER

PAPER GUIDE- INNER

78 79

1

2

22

11

8

2

6

4

88

22

4

2

1

22

2

1

11111 68

4

1

6

4

613110-082526 404284-732752

613306-083043

404319-732864 400326-732846

CBA- POWER DIS TRIBUTION CAPACITOR- ALUMINUM ELECTROLYTIC CLAMP- CAPACITOR

RETAINING RING- SELF-LOCKING, EXTERNAL

WASHER- FLAT, NYLON, #10

80 81 82 83 84 85 86

2

22

2

613413-083700

GUIDE- PAPER

87 88

2

1

611307-075127 613126-082582 613640-084397

TIMING BELT (205T)

PULLEY ASSY- PAPER MOTOR DRIVE (54T)

CBA- POWER DIS TRIBUTION

89 90 91

16-0001E-16

4

44

4

MAILING: P.O. BOX 97018 KENT, WA 98064-9718 USA

SHIPPING: 8301 So 180TH ST., KENT, WA 98032 USA

400489-04

SIZE

B

REV: V

POP RIVET- Ø1/8

CODE IDENT

DWG NO.

12344

FILE NAME: PL3333V

92

613333

SHEET: 5

QUANTITY REQUIRED PER ASSEMBLY

1

2

7

3

4

8

0

7

3

4

8

0

9

7

6

3

9

4

3

8

0

6

7

3

9

3

8

0

5

2

3

9

3

8

0

1

3

9

3

8

0

PART NUMBER

DESCRIPTION

ITEM

NO.

1

2

1

1 1 2

1

22

2 2 1

2

1

22

11

1

1 1 2 1 2 2 2

1 2

1

2

1

2

1 2

403915-732847

613482-083805

612647-083624 613426-083620 613428-083622

613429-083623

613444-083665

613427-083621

404240-732865 613267-084336

613267-084337 MOTOR ASSY- PAPER DRIVE

BELT- TIMING (315T)

SUPPORT ASSY- IDLER, HORIZONTAL VERNIER

SHAFT- TRACTOR SUPPORT, HORIZONTAL VERNIE R KNOB- ADJUST , RIGHT, HORIZONTAL VERNIE R

BUSHING- SHAFT, LEFT, HORIZONTAL VERNIE R

SPACER- BUSHING, LEFT, HORIZONTAL VERNIE R

RETAINER- H ORIZONTAL VERNIER

PULLEY- ID LER S H AF T, HORIZONTAL VERNIE R

SCREW- PLASTITE #10-14 X 1.0

MOTOR ASSY- SHUTTLE

93 94 95 96 97 98

99 100 101 102 103 104

16-0001E-16

22 1

1 1

1

2

1

-

MAILING: P.O. BOX 97018 KENT, WA 98064-9718 USA

SHIPPING: 8301 So 180TH ST., KENT, WA 98032 USA

613468-083742

613453-083710

613453-083709

084369 084370

084371

084372

SIZE

B

REV: V

BRACKET- END PLATE PAPER GUIDE- QUICK ACCESS, REAR

PAPER GUIDE- QUICK ACCESS, FRONT

PRINT MECHANISM ASSY- T6218, STANDARD

PRINT MECHANISM ASSY- T6218 WITH

HORIZONTAL VERNIE R ASSY PRINT MECHANISM ASSY- T6218 WITH QUICK ACCESS ASSY PRINT MECHANISM ASSY- T6218 WITH HORIZONTAL VERNIER & QUICK ACCESS ASSY

CODE IDENT

12344

DWG NO.

613333

FILE NAME: PL3333V

SHEET: 6 OF 6

105 106 107 108 109 110 111 112 113 114 115

PROPRIETARY NOTICE

8

This document and the information contained therein are the property of TALLY. Recipient agrees not to: (1) use such information for purposes other than those expressly authorized by TALLY; and (2) furnish such information to any other person in whole or in par t without the prior express written perm i ssion of TALLY; and , to promptly return this d ocument to TALLY upon the receipt o f a request therefor .

7

6

5

4

3

SYM

A 11/9/99 C D

2

DATE DESCRIPTION

10/18/99

RELEASED TO PRODUCTION FROM X0; ADD ITEM 6 REVISED PER DCR #28785 REVISED PER DCR'S B & C #29409

6/23/00

REVISED PER DCR #29903

3/26/01

REVISIONS

1

BY

APPROVED

TH DD

YL YL

TH C2

TH DD

YL YL

D

C

11

D

NOTES: (UNLESS OTHERWISE SPECIFIED)

1. MANUFACTURE, ASSEMBLE & PART MARK PER TALLY WORKMANSHIP STANDARDS.

2. REMOVE ALL BURRS, BREAK SHARP EDGES, MACHINE

10

8 3

2 9

6

2X

SURFACES 125 -.

3. ALL DIMENSIONS APPLY AF TER S U R F AC E C OATINGS HAVE BEEN APPLIED.

4. NUMBER WITHIN CIRCLE INDICATES ITEM OR FIND NUMBER, SEE PARTS LIST FOR SPECIFICATION.

5. UNLESS OTHERWISE NOTED BY , LENGTHS OF STANDARD FASTENERS MAY BE ADJUSTED TO CONFORM TO TALLY WORKMANSHIP STANDARDS .

6. ALL SURFACES TO COMPLY WITH TALLY SPECIFICATION D1094, CLASS C.

7

TORQUE TO 18 IN-LBS.

START BUT DO NOT TIGHTEN SCREWS, ITEM 5. THAN

8

INSERT & TIGHTEN SCREWS, ITEM 4, BEFORE TIGHTENING SCREWS, ITEM 5.

LIMITED USE, SEE P/L.

C

B

A

16-0001E-21

8

7

4

2X

7

5

8

2X

1 1

-

083094, 083800 & 084368 ASSY

2 2

2

2 2

2

2 2 2 1 1

-

084368

UNLESS OTHERWISE SPECIFIED DIMENSIONS AND TOLERANCES ARE IN INCHES AND SHALL BE INTERPRETED PER ANSI Y14.5M-1982.

084368 083800 083094

PART NUMBER

8

7

56

613335 613335

613335

NEXT ASSY

T6218 D 1

T6215K C

T6215

MODEL REV SHT

APPLICATION

4

B

TOLERANCES ARE:

0.X ±0.1

1

0.XX ±0.01

0.XXX ±0.005

1

0.XXXX ±0.0005

ANGLE ±0°30'

DO NOT SCALE DRAWING

QTY REQ

083800

083094

THIRD ANGLE

PROJECTION

ITEM

NO.

12 11

613332-084357

10

613652-084424

9

613332-083898 613286-083797

8 7 6

402524-732692

5 4

613286-082982

3

613332-083567

2 1

DWN

CHKD

PRE-REL

FINAL MFG

Q.A.

C.S. CHG BD

084368

083800

400215-10

400512-249

083094

PART NUMBER

YUEN LAI T. HUI G. GESELLCHEN D. DURLAND

M.V. McGURR TIM SCHORN C. MARTIN

D. STARR

HAMMER BANK AND SHUTTLE ASSY- T6218 HAMMER BANK ASSY- T6218

SHUTTLE ASSY- T6218

HAMMER BANK ASSY- T6215K

SHUTTLE ASSY- T6215K HAMMER BANK AND SHUTTLE ASSY- T6215K

WASHER- #8 SPLIT LOCK SCREW- #8-32 X 1.625 SEMS SCREW- #8-32 X 5/8, SOCKET HEAD

SHUTTLE ASSY- T6215 HAMMER BANK ASSY- T6215 HAMMER BANK AND SHUTTLE ASSY- T6215

DESCRIPTION

7/22/99

8/2/99

8/2/99 10/20/99 10/20/99

10/20/99 10/20/99 10/20/99

TITLE

HAMMER BANK AND SHU TTLE ASSY

CODE IDENT DWG NO. REV

SIZE

12344

D

SCALE: NONE

FILE NAME: 3334D

23

MAILING: P.O. BOX 97018 KENT, WA 98064-9718 USA

SHIPPING: 8301 So 180TH ST., KENT, WA 98032 USA

613334

SHEET 1 OF 1

1

MATERIAL

B

FINISH

A

D

PROPRIETARY NOTICE

8

This document and the information contained therein are the property of TALLY. Recipient agrees not to: (1) use such information for purposes other than those expressly authorized by TALLY; and (2) furnish such information to any other person in whole or in par t without the prior express written perm i ssion of TALLY; and , to promptly return this d ocument to TALLY upon the receipt o f a request therefor .

30

7

6

5

4X

4

3

SYM

-

A

2

DATE DESCRIPTION

RELEASE TO PRODUCTION FROM X0; W/CHANGES

7/17/01 YL

REVISED PER DCR #30147

8/2/01

REVISIONS

1

BY

APPROVED

EB DB

YL

12

D

C

D

9

NOTES: (UNLESS OTHERWISE SPECIFIED)

1. MANUFACTURE, ASSEMBLE & PART MARK PER TALLY

16

24

8X

14

WORKMANSHIP STANDARDS.

2. NUMBER WITHIN CIRCLE INDICATES ITEM OR FIND NUMBER, SEE PARTS LI S T F O R SPECIFI C ATION.

3. EACH OF THE TWO POWER SUPPLIES SHOULD HAV E ITS VOLTAG E ADJUSTED SEPARATELY, LOADED WITH A 100 Ohm 5% RESISTOR BEFORE THE OUTPUTS ARE CONN ECTED TOGETHER. THE REQUI R ED VOLTAG E IS 48.15±0.15V, AND MATCHING THE OTHER SUPPLY OUTPUT WITHIN 0.15 VOLTS.

C

B

A

16-0001E-21

10

B

31

13

084435 ASSY

26

15

ITEM

PART NUMBER

QTY REQ

UNLESS OTHERWISE SPECIFIED DIMENSIONS AND TOLERANCES ARE IN INCHES AND SHALL BE INTER-

29

084435

PART NUMBER

8

7

56

613375 T6218

NEXT ASSY

APPLICATION

MODEL REV SHT

A

4

PRETED PER ANSI Y14.5M-1982.

TOLERANCES ARE:

0.X ±0.1

0.XX ±0.01

0.XXX ±0.005

1

0.XXXX ±0.0005

ANGLE ±0°30'

DO NOT SCALE DRAWING

NO.

THIRD ANGLE

PROJECTION

DWN

CHKD

PRE-REL

FINAL MFG

Q.A.

C.S. CHG BD

YUEN LAI T. HUI

C. BAKKEN E. BYLUND M.V. MCGURR K. VAUGHAN C. MARTIN B. KOLPACK

DESCRIPTION MATERIAL FINISH

3/22/01 4/6/01

4/6/01 7/18/01 7/18/01

7/18/01

7/18/01 7/18/01

23

TITLE

POWER SUPPLY ASSY

CODE IDENT DWG NO. REV

SIZE

12344

D

SCALE: NONE

FILE NAME: 3653A

MAILING: P.O. BOX 97018 KENT, WA 98064-9718 USA

SHIPPING: 8301 So 180TH ST., KENT, WA 98032 USA

613653 A

SHEET 1 OF 2

1

A

8

7

21

6

5

4

3

2

REVISIONS

SEE SHEET 1 FOR REVISIONS

1

D

C

BLACK

20

A

RED

22

B

BRN

RED

BLACK

GRN/YL

RED

BLACK

PART OF ITEM 9

D

B

BLUE

A

BRN

C

BLUE

BRN

18

B

A

16-0001E-22

BLUE

D

C

19

27

28

33

BRN

BLUE

B

C

GRN/YL

23

BRN

BLUE

GRN/YL

PART OF ITEM 10

CABLE LOCATIONS

SIZE

CODE IDENT DWG NO. REV

12344

D

SCALE: NONE FILE NAME: 3653A SHEET 2 OF 2

8

7

6

5

4

3

2

D

SEE SHEET 1 FOR NOTES

613653

MAILING: P.O. BOX 97018 KENT, WA 98064-9718 USA

SHIPPING: 8301 So 180TH ST., KENT, WA 98032 USA

1

A

QUANTITY REQUIRED PER ASSEMBLY

084435

-

1 1

PART NUMBER

084435 POWER SUPPLY ASSY- T6218

404124-733563 404011-731095

SWITCHING REGULATED POWER SUPPLY500W

SWITCHING REGULATED POWER SUPPLY250W

DESCRIPTION

ITEM

NO.

1 2 3 4 5 6 7 8

9 10 11

16-0001E-14

1 1

1

1 1

1 1 1 2

MAILING: P.O. BOX 97018 KENT, WA 98064-9718 USA

SHIPPING: 8301 So 180TH ST., KENT, WA 98032 USA

613654-084698 BRACKET- POWER SUPPLY MOUNT

613655-084700

613655-084437

404403-733561 404290-732763

613662-084445 CABLE ASSY- POWER INLET TO SWITCH 613662-084446

613662-084447

613662-084448

613662-084449

613662-084450

SIZE

CODE IDENT

A

REV: A

12344

COVER- POWER SUPPLY, BOX COVER- POWER SUPPLY, LID AC INLET- PANEL MOUNT LINE FILTER SWITCH- ROCKER, PANEL MOUNT

CABLE ASSY- SWITCH TO POWER SUPPLY

CABLE ASSY- DC

CABLE ASSY- DC CABLE ASSY- GROUND CABLE ASSY- GROUND

DWG NO.

613653

FILE NAME: PL3653A

SHEET: 2

12 13 14 15 16 17 18 19 20 21 22 23

QUANTITY REQUIRED PER ASSEMBLY

084435

12

1 1

1

2 SCREW- M3 X 8mm, FLAT HEAD, PHILLIPS

2 402524-21

1

PART NUMBER

404130-732244

403637-730755

613662-084624

613662-084625

404404-733564

613689-084676

SCREW- M3 X 6 mm SEMS

SUPPORT- CABLE, NYLON, TWIST LOCK

CABLE ASSY (BLACK) CABLE ASSY (RED)

SCREW- #6-32 X 1/4" SEMS

ASSEMBLY- VARISTOR/GDT

DESCRIPTION

ITEM

NO.

24 25 26 27 28 29 30 31 32 33 34

16-0001E-14

MAILING: P.O. BOX 97018 KENT, WA 98064-9718 USA

SHIPPING: 8301 So 180TH ST., KENT, WA 98032 USA

SIZE

A

REV: A

CODE IDENT

12344

DWG NO.

613653

FILE NAME: PL3653A

35 36 37 38 39 40 41 42 43 44 45 46

SHEET: 3 OF 3

Tally T6218 Maintenance Manual Supplement

Table of Contents

Introduction

Supplement to Chapter 1: Technical Overview

New Features

On-the-Fly Coil Temperature Measurement for the T6218

Automatic Paper Motion Fault Retry

Performance

Print Speeds

Plot Speeds

Paper Advance

Specifications

Weight

Operating

Supplement to Chapter 2: Menu Operations

New Shuttle Stroke Calibration

Enhanced Print Quality Control Panel Option

Twinax Graphics AVM Control Panel Option

Legacy Overprint Control Panel Options

Supplement to Chapter 3: Faults and Troubleshooting

Supplement to Chapter 4: Removing and Replacing Components

Procedure 5: Hammer Bank Removal

Procedure 13: Distribution PCA Removal

Procedure 13A: Surge Capacitor Replacement

Procedure 20: Power Supply Removal

Procedure 21: Platen Sensor PCA Removal

PRINT MECHANISM ASSY

POWER SUPPLY ASSY