Tally T2140, T2040 Maintenance Manual

Maintenance Manual Matrix Printer

T2040
T2140

6.1
Housing/Panel

18

13

2

1

5

25

4

3

11

6

12

10

8

9

17
7

22

23

14

20, 21

16

19

15

24

26

27

Housing/Panel Spare parts and schematics

6-2

Part No Part No

Item Name narrow printer wide printer Class Qty.

1 Casing, upper 060 207 060 206 B 1
2 Casing below 060 239 060 238 B 1
3 Upper cover rear 060 269 060 268 B 1
4 Cover II, tear edge 054 040 054 039 B 1
5 Cover rear 060 232 060 230 B 1
6 Cover front, compl. 060 500 060 501 B 1
7 Cover tractor 1 060 237 060 236 B 1
8 Panel incl. buttons and window 060 293 060 217 B 1
9 Casing aperture 060 223 X B 1
10 Panel board 060 477 X A/B 1
11 Foil manual paper tray 060 322 060 323 B 1
12 Push push snapper 716 145 X B 1
13 Foot 052 025 X B 4
14 ESD connection, LH 060 415 060 284 B 1
15 ESD connection, RH 060 416 X B 1
16 Shield casing power 060 283 X B 1
17 Power switch 710 330 X A/C 1
18 Suspension 060 496 X B 4
19 Power connection 047 892 X B 1
20 Power unit 220-240 V 047 831 X A/B/D 1
20 Power unit 120 V 047 832 X A/B/D 1
22 Screw M4x8 707 482 X C 1
23 Washer A4,3 706 428 X C 1
24 Panel cable 047 866 X A/B 1
25 Paper support 052 127 X B 1
26 Rubber button 2 times 716 179 X B 1
27 Rubber button 4 times 707 109 X B 1

Spare parts and schematics Housing/Panel

6-3

6.2
General Arrangement – sheet 1

62

61

63

60

59

58

57

67

56

54

53

52

51

50

46

44

45

45

47

41

40

36

37

38

39

32

33

68

69

54

35

34

28

29

31

30

43

42

55

48
49

64

65

66

69

78
79

52a

General Arrangement – sheet 1 Spare parts and schematics

6-4

Part No Part No

Item Name narrow printer wide printer Class Qty.

28 Print head NDK 9/24 055 400 X A/B/E 1
29 Sensor timing station 060 481 X A/B 1
30 Printhead cable compl. 060 478 060 479 A/B 1
31 Sensor AGA compl. 060 480 X A/B 1
32 Carriage compl. 060 486 X A/B 1
33 Clamp (toothed belt) 052 021 X B 1
34 Key 052 011 X B 1
35 Torsion spring 060 494 X B 1
36 Spring bar 053 218 X B 1
37 ESD, connection III 060 343 X B 1
38 ESD, connection II 060 342 X B 1
39 ESD, connection I 060 341 X B 1
40 Adjusting lever 053 213 X B 1
41 Side plate RH 060 203 X B 1
42 Tractor shaft round D8 060 247 060 245 B 1
43 Tractor shaft square D6 060 246 060 244 B 1
44 Foil transverse connection plate 060 308 060 307 B 1
45 Circlip 5 706 176 X C 3
46 Tractor set, LH, RH, support 060 487 X A/B 1
47 Shaft switch paper guide 060 318 060 317 B 1
48 Switch paper guide 060 316 X B 2/3
49 Bush switch paper guide 716 180 X C 1
50 Motor CR 060 270 X A/B 1
51 Guide wheel toothed belt 060 348 X B 1
52 Carriage shaft compl. 060 484 060 485 A/B 1
52a Transverse connection plate 060 201 060 200 B 1
53 Ribbon drive with belt compl. 060 299 060 211 A/B 1
54 ESD spring printing bar 060 411 X B 2
55 Printing bar compl. 054 609 054 772 B 1
56 Carriage shaft front 060 266 060 265 B 1
57 Flap mounted compl. 060 300 060 272 A/B 1
58 Driving shaft compl. 060 321 060 320 B 1
59 BG lower friction compl. 060 495 054 737 B 1
60 Shaft front 052 215 052 053 B 1
61 Paper guide 060 303 060 302 B 1
62 Sensor PE 047 820 X A/B 1
63 Shaft rear 052 278 052 275 B 1
64 Roller 054 057 X B 4/6
65 Leaf spring 052 054 X B 2/3
66 Straight pin 706 554 X C 2/3
67 Incremental strip compl. 060 482 060 483 A/B 1
68 Clamp 052 051 X B 1
69 Platen bearing 052 042 X B 2
78 Toothed wheel Z40 060 404 X B 1
79 Toothed wheel Z40 060 403 X B 1

Spare parts and schematics General Arrangement – sheet 1

6-5

6.3
General arrangement – sheet 2

92

93

94

81

80

76

74

75
82

70

71

77

72

83

91

86

88

75

87

89

84

85

73

96

97

95

72

General arrangement – sheet 2 Spare parts and schematics

6-6

Part No Part No

Item Name narrow printer wide printer Class Qty.

70 Push bar FAW 060 252 X B 1
71 Slide FAW 060 253 X B 1
72 Toothed wheel Z84/10 060 311 X B 2
73 BG switch lever seesaw compl. 060 499 X B 1
74 Toothed wheel Z24/16 052 273 X B 1
75 Proof spring 060 277 X B 2
76 Toothed wheel Z40, FAW, rear 060 405 X B 1
77 Toothed wheel Z40 060 275 X B 1
80 Gear shaft front FAW 060 256 X B 1
81 Gear shaft rear FAW 060 386 X B 1
82 Toothed wheel Z24 060 276 X B 1
83 Side plate LH 060 202 X B 1
84 Motor FAW compl. 047 895 X A/B 1
85 Sensor HP 047 823 X A/B 1
86 Seesaw selecting function 060 254 X B 1
87 Cable power unit - controller 047 705 X A/B 1
88 Cover controller casing 060 360 X B 1
89 Controller PROM-version 047 806 X A/B/D 1
89 Controller Flash-version 047 888 X A/B/D 1
91 LF-motor compl. 052 285 X A/B 1
92 Guide LF motor 054 186 X B 1
93 Toothed wheel Z60/16 060 406 X B 2
94 Toothed wheel Z24/16 052 035 X B 2
95 Position ruler 060 287 X B 1
96 Toothed wheel Z30/45 060 274 X B 1
97 Toothed wheel Z44/14 060 312 X B 1

Spare parts and schematics General arrangement – sheet 2

6-7

6.4
Power supply

120 V 047 832
220–240 V 047 831

Power supply Spare parts and schematics

6-8

Part No Part No

Item/Position Name narrow printer wide printer Class Qty.

20 Power unit 220-240 V compl. 047 831 X A/B/D 1
20 Power unit 120 V compl. 047 832 X A/B/D 1
R8 R14 Resistor 10R-J 0W25 711 374 X C 2
R6 R18 R19 R26 R27 Resistor 330K-J 0W5 710 163 X C 5
R4 R32 Resistor 2K74-F OW25 709 935 X C 2
R2 R3 Resistor 33K-F 0W25 710 227 X C 2
R15 Resistor 180K-J 0W5 710 420 X C 1
R1 R7 Resistor 2K0-F 0W25 709 952 X C 2
C2 C5 C6 C7 C14 Capacitor 10N-M 63V 708 662 X C 5
IC1 Adjustable regulator 709 823 X C 1
R16 Resistor 180R-J 0W5 711 409 X C 1
V4 V5 Diode LL4148 709 816 X C 2
V12 Diode ZEN BZX84C4V3 711 403 X C 1
– Insulating strip 046 338 X C 1
L1 Choke 400UH/4A 047 178 X C 1
TR1 Transformer 047 885 X C 1
R21 Resistor, NTC 5RO-M 710 027 X C 1
R12 Varistor 275V eff. max. 709 588 X C 1
C15 C18 Anti-interference capacitor 708 512 X C 2
C33 C34 Anti-interference capacitor 709 710 X C 2
C26 C29 Capacitor 330U-M 200V 709 711 X C 2
C13 Capacitor 10N-M 100V 705 668 X C 1
C3 C12 Capacitor 3N3-M 1kV 708 410 X C 2
C10 C19 Capacitor 330P-K 400V 704 091 X C 2
C27 Capacitor 1ML0-T 40V 709 121 X C 1
C1 Capacitor 47U-M 35V 709 609 X C 1
C4 C8 Capacitor 1U0-M 50V 708 818 X C 2
C35 Capacitor ENT 4N7-M 250VAC 711 411 X C 1
V1 Rectifier D3SB40 709 597 X C 1
V6 Diode P6KE10 C 710 416 X C 1
V3 V13 V15 Diode P6KE75A 710 417 X C 3
V2 Diode UF4007 710 381 X C 1
IC3 Viper100 PWM-switch 710 491 X C 1
V14 Diode BYW51F-200 2x10A 710 261 X C 1
V9 Diode UF4005 709 756 X C 1
V10 V11 Supp-Diode 1.5KE200A 705 595 X C 2
IC2 Optocoupler SFH601-G1 709 596 X C 1
L2 Choke 2X 10MH 2.2A 710 225 X C 1
L3 Choke 4MH7 0A15 710 415 X C 1
X4 Plug connector 1X 3 GER 710 211 X C 1
X2 Plug connector 1X 3 ABG 710 212 X C 1
HS1 HS2 Heat sink SW38-2 711 406 X C 2

Mounting clip 5901 for HS2 711 407 X C 2

R13 Resistor 0R0, only assembled 704 535 X C 1

in 120 V power unit!

Power supply Spare parts and schematics

6-10

6.5
Controller

PROM version 047 806
FLASH version 047 888

Firmware must be ordered
separately.
PROM version: 047 914
FLASH version: 047 952

Spare parts and schematics Controller

6-11

6.6
Panel board

060 477

Clamp panel cable

054 589

Spare parts and schematics Panel board

6-21

6.7
Head connection

Narrow printer 060 478
Wide printer 060 479

Head connection Spare parts and schematics

6-24

Part No Part No

Item/Position Name narrow printer wide printer Class Qty.

30 Printhead cable compl. 060 478 060 479 A/B 1
C1 C2 C4 C5 C6 Capacitor 220N-K 16V 711 412 X C 5
R8 R12 Resistor 10K-J 0W125 709 997 X C 2
R3 Resistor 1M0-J 0W125 710 091 X C 1
R5 R6 Resistor 100K-F 0W125 710 134 X C 2
R4 Resistor 6K8-J 0W125 710 295 X C 1
R1 Resistor 15K0-F 0W125 710 218 X C 1
R10 Resistor 330R-J 0W125 710 448 X C 1
R2 Resistor 470R-J 0W125 710 102 X C 1
V1 V2 Diode 710 663 X C 2
IC1 IC TLC272BCD oper. amplifier 710 256 X C 1
R9 Resistor 390K-F 0W125 710 090 X C 1
R7 Resistor 470K-J 0W125 710 101 X C 1

Flat cable PSE 22-pole 047 945 X B 1
Flat cable PSE 22-pole 047 946 X B 1
Cable fixture bottom 060 490 X B 1

Cable fixture top 060 491 X B 1
X2 Connector 4-pole 710 104 X C 1
X5 Connector 1X03 GER FFC/03 710 174 X C 1
X1 BU connector 40-pole GER 710 318 X C 1

Head connection Spare parts and schematics

6-26

6.8
Recommended spare parts

Part No Part No

Item Name narrow printer wide printer Class Qty.

10 Panel board 060 477 X A/B 1
17 Power switch 710 330 X A/C 1
20 Power unit 220-240 V 047 831 X A/B/D 1
20 Power unit 120 V 047 832 X A/B/D 1
24 Panel cable 047 866 X A/B 1
28 Print head NDK 9/24 055 400 X A/B/E 1
29 Sensor timing station 060 481 X A/B 1
30 Printhead cable compl. 060 478 060 479 A/B 1
31 Sensor AGA compl. 060 480 X A/B 1
32 Carriage compl. 060 486 X A/B 1
46 Tractor set, LH, RH, support 060 487 X A/B 1
50 Motor CR 060 270 X A/B 1
52 Carriage shaft compl. 060 484 060 485 A/B 1
53 Ribbon drive with belt compl. 060 299 060 211 A/B 1
57 Flap mounted compl. 060 300 060 272 A/B 1
62 Sensor PE 047 820 X A/B 1
67 Incremental strip compl. 060 482 060 483 A/B 1
84 Motor FAW compl. 047 895 X A/B 1
85 Sensor HP 047 823 X A/B 1
87 Cable power unit - controller 047 705 X A/B 1
89 Controller PROM-version 047 806 X A/B/D 1
89 Controller Flash-version 047 888 X A/B/D 1
91 LF-motor compl. 052 285 X A/B 1

Firmware PROM-version 047 914 X A/B 1
Firmware FLASH-version 047 952 X A/B 1

Spare parts and schematics Recommended spare parts

6-27