Talgil The Dream 2 User Manual

TALGIL COMPUTING & CONTROL LTD.
NAAMAN CENTER, HAIFA - ACCO ROAD
ISRAEL
P.O. BOX 775 KIRYAT MOTZKIN 26119
TEL: 972-4-9506050 - 9506051
E_mail: talgil33@netvision.net.il
2016
THE DREAM 2
controller
USER GUIDE
- 2 -
TABLE OF CONTENTS
TABLE OF CONTENTS .................................................................................................................. - 2 -
1. Introduction ........................................................................................................................... - 4 -
1.1
The Key-board description .................................................................................................. - 5 -
1.2
How to Switch-Up and Shut-Down the system .................................................................... - 5 -
1.3
The Power Supply Board ..................................................................................................... - 7 -
1.4
The CPU board .................................................................................................................... - 8 -
1.5
The concept of the internet communication ......................................................................... - 9 -
1.6
Finding your way inside the DREAM ................................................................................ - 11 -
1.7
The “ABOUT” screen........................................................................................................ - 13 -
2. Defining Irrigation Programs ............................................................................................. - 14 -
2.1
The Irrigation Sequence definition .................................................................................... - 14 -
2.2
The Water Dosage definition ............................................................................................. - 16 -
2.3
Special Dosage Modes ....................................................................................................... - 18 -
2.3.1
Dosage by Evaporation ............................................................................................................ - 18 -
2.3.2
Dosage by Volume Per Area ..................................................................................................... - 19 -
2.4
Local and Central fertilizer dosage ................................................................................... - 20 -
2.4.1
Global Accumulative fertilizers limit ........................................................................................ - 21 -
2.4.2
Sequential fertilization .............................................................................................................. - 21 -
2.5
Irrigation Timing ............................................................................................................... - 22 -
2.5.1
Cyclic irrigation ....................................................................................................................... - 22 -
2.5.2
Triggering irrigation cycles by accumulated light .................................................................... - 23 -
3. Relating Conditions with Programs ................................................................................... - 24 -
4. Manual Start/Stop and Freeze/Release .............................................................................. - 25 -
5. Checking the System Status ................................................................................................ - 25 -
6. Irrigation/Fertigation Parameters...................................................................................... - 28 -
6.1
Conditions Library ............................................................................................................ - 28 -
Contact ....................................................................................................................................................... - 28 -
Satellite ...................................................................................................................................................... - 28 -
Program ..................................................................................................................................................... - 28 -
Combined ................................................................................................................................................... - 28 -
Flow ........................................................................................................................................................... - 28 -
Analog ........................................................................................................................................................ - 28 -
6.2
Groups Definition .............................................................................................................. - 29 -
6.3
Evaporation ....................................................................................................................... - 30 -
6.4
Fertilizer Sets Library........................................................................................................ - 31 -
7. RESULTS of the irrigation activity ................................................................................... - 32 -
7.1
Events Report ..................................................................................................................... - 32 -
7.2
Accumulations ................................................................................................................... - 33 -
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7.3
Sensors Logging results ................................................................ ..................................... - 33 -
8. Constants .............................................................................................................................. - 34 -
8.1
System Constants ............................................................................................................... - 34 -
System Reset Time ...................................................................................................................................... - 34 -
Pressure delay ............................................................................................................................................ - 34 -
Fertilizer leakage limit ............................................................................................................................... - 34 -
Water pulses before fert ............................................................................................................................. - 34 -
Common Scheduling params ...................................................................................................................... - 34 -
Common dosage coefficient ....................................................................................................................... - 34 -
8.2
Main Valves’ Constants ................................................................ ..................................... - 35 -
8.3
Irrigation lines constants ................................................................................................... - 35 -
High/ Low flow delay ................................................................................................................................. - 35 -
Water Leakage limit ................................................................................................................................... - 35 -
Line name ................................................................................................................................................... - 35 -
8.4
Valves’ Constants .............................................................................................................. - 36 -
The default dosage mode ............................................................................................................................ - 36 -
The Nominal, Minimal and Maximal flows ................................................................................................ - 36 -
The filling time ........................................................................................................................................... - 36 -
8.5
Water Meter Constants ...................................................................................................... - 37 -
The water meters' ratio .............................................................................................................................. - 37 -
8.6
Fertilizer Sites Constants ................................................................................................... - 37 -
When pulses fail to arrive........................................................................................................................... - 37 -
The Fert. meter's ratio ................................................................................................................................ - 37 -
The pulse length ......................................................................................................................................... - 37 -
Special case ................................................................................................................................................ - 38 -
8.7
Filter Sites Constants ......................................................................................................... - 38 -
DP Delay .................................................................................................................................................... - 38 -
Looping limit .............................................................................................................................................. - 38 -
8.7.1
What happens with the irrigation during backflushing? ........................................................... - 38 -
9. Utilities .................................................................................................................................. - 39 -
9.1
Water Sources .................................................................................................................... - 39 -
9.2
Satellites ............................................................................................................................ - 40 -
9.2.1
Associating Satellites with other outputs .................................................................................. - 40 -
9.2.2
Conditioned Satellites ............................................................................................................... - 40 -
9.2.3
Conditions depending on satellites ........................................................................................... - 41 -
9.3
Virtual Water Meters ......................................................................................................... - 41 -
9.3.1
Virtual water meter for irrigation ............................................................................................. - 42 -
9.3.2
Virtual water meter for network protection .............................................................................. - 42 -
9.3.3
Virtual water meter for water sources ...................................................................................... - 43 -
9.4
Analog Sensors .................................................................................................................. - 43 -
9.5
Rain Shutdown ................................................................................................................... - 44 -
9.6
Frost protection ................................................................................................................. - 44 -
9.7
Sensors Logger setting ....................................................................................................... - 46 -
9.8
Alarms definition ............................................................................................................... - 46 -
9.9
Radiation sets definition .................................................................................................... - 46 -
10. Filtration ............................................................................................................................... - 47 -
11. System SETUP ..................................................................................................................... - 49 -
11.1
DEALERS DEFINITIONS ............................................................................................. - 49 -
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1. Introduction
The DREAM 2 irrigation control system is the second generation of the well-known DREAM family.
Additionally to the outstanding features of the DREAM system, the new generation now offers internet communication so that users of the DREAM 2 system can access their controllers from everywhere, anytime.
Users are offered two options for accessing the system: one known as the CONSOLE which is a software package that has to be installed on a PC, the other is just an internet site called the SPOT which does not need any loading and is meant to be used on CELLULAR PHONES and TABLETS.
Both options enable the users to login to the SERVICE which is a sophisticated software package located somewhere in the cloud acting like a mediator between users and their controllers.
On the other end there are the controllers that also login to the SERVICE and stay online. The SERVICE will repeatedly interrogate all the online controllers in order to keep its DATA BASE up to date, so that users interested in some information about their controllers, can find it in the DATA BASE.
The aim of the following manual is to describe the features of the DREAM 2 controllers and teach the users how to program it using the local MMI of the controller.
Prior to start using the controller in any specific facility, a configuration procedure must be executed in which the image of the controller is defined. In this manual we assume that the configuration procedure has been fully completed either by using
the “Image Makerof the CONSOLE or by the local MMI as explained at the
"DREAM installation guide".
For learning how to use the CONSOLE software, see the “DREAM 2 CONSOLE
guide".
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1.1 The Key-board description
1.2 How to Switch-Up and Shut-Down the system
Switching up and shutting down the DREAM 2 controller are activities that deserve some explanations:
Switching up the DREAM 2 from a switched off state is done in 2 steps:
1. Turning ON the Power Switch
2. Pushing the Start button
About the Power Switch and Start Button see the paragraph of the Power
Supply Board below.
Each time the software is restarted there will be some introductory screens displayed, then the System manager screen (described below) will appear for a few seconds and eventually the Main menu of the DREAM application will be displayed. The user should wait patiently until this stage is reached.
Function keys- F1, F2,
F3, F4 (from left to right)
handle position
dependent functions.
The functions are
specified above the keys
at the Function bar of
each screen.
Arrows for
inside screen
movement–
moving from one
field to another
UP, DOWN, LEFT
and RIGHT
PAGE UP key-
for moving to
screens located
above the current
screen
PAGE DOWN
key-
for moving to
screens located
below the current
screen
MENU key- Used
for getting back to
the Main Menu
from any other
screens
Numeric keys + Short
cut keys- While being
inside the MAIN
MENU, each numeric
key serves for direct
jumping into the subject
whose name is printed
above the key
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The internal structure of the DREAM 2 is very much like the structure of a desktop personal computer that has an operating system which handles multiple applications simultaneously. This kind of activity is naturally involved with opening of multiple files as required by the active applications. As in PCs, cutting the power before closing the open files may be a harmful action and therefore should be avoided. For this reason we are not supposed to turn off the power switch of the controller before the software was commanded to shut down.
The software Shutdown button is located at the Function Bar of the System Manager screens, which can be reached from any of the DREAM 2 application screens, by pushing simultaneously the PgDn (˅) and PgUp (˄) buttons.
Pushing the F3=Shutdown button is the only safe way for shutting down the DREAM 2 controller. Shutting down takes time, it is necessary to wait until the lights on the CPU board turn off. Only after the lights on the CPU went off, it is safe to switch off the Power Switch (see below).
The Shutdown software key turns the DREAM 2 system OFF. The Reboot software key turns the DREAM 2 system OFF and then ON
again.
The Reboot and Shutdown functions are activated by pushing the red function keys located underneath the Function Bar of the screen. Both functions preserve all the data included in the controller except the statuses and left quantities of programs.
Function Bar
F2
F3
F1
F4
Reboot
button
Shutdown button
Function keys
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1.3 The Power Supply Board
In the following paragraphs we are going to have a look inside the box of the DREAM-2 controller, although the information may seem to be a little technical, we think it can be useful if the user gets familiar with the functions of the switches, the LEDs, the fuses and some main components of his system.
When the Power Switch is off, only the yellow LED should keep on lighting, indicating that the charging of the backup battery continues.
When the Power Switch is turned on, some more LEDs of the power supply board will start lighting.
The red LED indicates that 24v AC arrives to the system from the transformer (in AC systems only). If this does not happen, the power from the mains and the Main Power Fuse have to be checked.
As mentioned above, the yellow LED indicates that the charging voltage (13.9v DC) for the backup battery is generated. If this LED does not light, check the Charging Fuse. The backup battery should never left to be deeply discharged, it may harm the battery, therefore if the charging source is expected to be disconnected for a long period, the backup battery has to be disconnected as well, otherwise when the charging is restarted, the deeply discharged battery may draw a high charging current that may blow the Charging Fuse (F3).
The green LED indicates that the 12v DC arrives into the system. The 12v DC is used for feeding all the electronic boards of the system; it may be generated either
Power Supply Board
Main power fuse
Charging fuse
12v DC fuse
Power switch
Start button
LED - 24 v AC
LED - Charging
LED - 12 v DC
LED - USB
Local I/O interface
RF interface
Local I/O module
- 8 -
from the charging device or from the backup battery, when the charging device is off. In case of AC systems the charging device is the transformer, while in DC systems it is the solar panel. The system is protected from excess current consumption from the 12v DC source, by the 12v DC Fuse (F2).
Important remark: The charging current passes through both the Charging
Fuse and the 12v DC Fuse, so if for some reason the 12v DC fuse is blown there
will be no battery charging, although the charging voltage exists (yellow LED ON).
The red LED of the USB will start lighting only after the Start Button is pushed, indicating that the system is now up and running. Together with the USB LED of the power supply board, the red LED on the Mother Board and the three red power
LEDs on the CPU Board █ █ █ will start lighting as well.
1.4 The CPU board
Looking underneath the front panel, at the back of the LCD display we are going to find the CPU Board which is the brain behind all the activities of the controller. Let’s get familiar with some of the components on the CPU board:
CPU board
Cellular modem
The CPU chip
Lithium battery
Ethernet card
Buzzer
Reset button
LCD contrast
adjustment
The power ON
indication LEDs
Remote I/O
communication
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When the DREAM 2 application starts running, a few activities start in parallel:
The LCD display connected to the CPU board will start showing some
introductory screens until arriving to the Main Menu.
The CPU starts scanning all the Interfaces second by second, sending them
the required status of the outputs receiving back the status of the inputs. This activity is indicated by blinking of the REMOTE I/O communication LEDs on the CPU Board and on each of the Interfaces.
Right after starting up the DREAM 2 application, the controller starts looking
for its host server on the Internet, in order to login to the service.
1.5 The concept of the internet communication
The DREAM 2 has 3 options for accessing the internet:
Using a Cellular Modem supplied by Talgil and plugged into the CPU board. Using an Ethernet card for connecting to a Local Area Network. Using a USB Netstick plugged into the motherboard.
The controllers after power up use their internet link to login to the service and stay online.
As mentioned above, users have two options for accessing the system: one option is the software package called CONSOLE and the other is the internet site called SPOT.
Both options enable the users to login to the SERVICE which will coordinate between users and their controllers. Additionally the SERVICE contains a large
DATA BASE that stores all the information about all the controllers and the ADMINISTRATION software that decides about who is permitted to access which
controller.
The Server will interrogate all the online controllers repeatedly in order to keep the DATA BASE up to date, so that users interested in some information about some controllers, can find it in the DATA BASE.
- 10 -
The drawing below demonstrates the physical layout of the communication between users and targets (controllers) in the DREAM 2 system.
For setting up the internet communication there are some parameters to be defined. The setting of these parameters is the job of the technical person in charge of the system installation. Those who are interested can find information in the chapter dealing with the SYSTEM MANAGER screens in the Installation Manual of the
DREAM 2.
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1.6 Finding your way inside the DREAM
The MAIN MENU of the DREAM includes 8 subjects represented by 8 icons as shown below. Underneath each icon there is a SUBMENU through which we can reach any of the screens included in that subject. Selecting any of the subjects is done by placing the cursor (black background) on the desired icon and hitting the ENTER key. For getting back to the MAIN MENU from any screen use the key at the bottom rightmost corner of the numeric keypad.
Having a closer look at the numeric keypad we shall see that above each key there is some additional printing, this is to indicate that each key while being in the MAIN MENU can act as a shortcut to the screen associated with it.
MAIN MENU
F2=About
key
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Behind any of subjects of the MAIN MENU there is a submenu that contains a list of screens. The horizontal movements between the screens is accomplished by the
function keys F1 = and F4 = . Generally, the horizontal layout of the screens resembles the order of the subjects included in the submenu, so the user can use the and to pass through the screens of a selected subject.
STATUS – showing current statuses of the
system and its components.
IRRIGATION – supplying tools for defining
irrigation programs, including tools for monitoring the irrigation process and tools for intervention when necessary.
PARAMETERS dealing with defining
supplementary parameters related with the irrigation and fertigation processes.
RESULTS showing reports and
accumulations resulting from the system's activity. The reports can be sorted and viewed in various contexts.
CONSTANTS setting the constant
parameters of all the system components.
SUB MENU
F1
F4
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UTILITIES – dealing with special functions
that support various system activities.
FILTRATION – handling the filters flushing
programs.
SETUP – contains all the necessary activities
involved with the system configuration and setup.
The contents of the MAIN MENU and the SUBMENUs may vary according to the relevance. For example, if no filters are defined, the subject “FILTRATION” will not appear in the Main Menu.
1.7 The “ABOUT” screen
Being at the MAIN MENU we can use the F2=About key to reach the following screen:
The About screen contains some valuable information and enables executing some useful commands:
This is the place where we can select the language we want to use. By hitting
F2=Change key we shall get a window with a list of languages to select from.
To change the
language push
F3=Change
Current software
version
Current date and
current time
Unique ID of the
Status of
communication
with the Server
Refresh connection
to Server
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This is the place where we can try and refresh the communication with the
Server in case it is lost. Use F4=Serv.
This is where we can see the ID number of the controller. This is the place where we can check the status of communication with the
server.
This is where we can see the version of the software loaded into the
controller.
Additionally we can see the current date and current time and the date of last
configuration.
2. Defining Irrigation Programs
Irrigation programs are defined in 3 steps:
1. Defining the IRRIGATION SEQUENCE which specifies the sequence of
valves to be irrigated by the program.
2. Defining the WATER DOSAGE and FERTILIZER DOSAGE per each
member of the sequence.
3. Defining the IRRIGATION TIMING of the program, when the program will
be activated. Sometimes instead of irrigation timing programs will be activated by conditions.
When only the first step is defined the program is considered NOT READY, it cannot be activated, but after completing the second step, the program is considered INCOMPLETE, it will not start automatically, but it can be manually started. For a program to be ready for automatic start, step 3 must be completed as well.
2.1 The Irrigation Sequence definition
Any irrigation program’s definition starts with defining the sequence of valves to be irrigated by the program. For a new program definition, the cursor must be located at the program number field and then, pushing the function key F3 = “Progs” enables execution of commands related with programs editing. Select the option “New”, the system will respond by suggesting the next free number for the new program, the suggested number can be accepted or changed.
The sequence of valves can now be inserted. To indicate the end of the sequence definition, use the ENT key.
The cursor located
at the program
number field
- 15 -
When the system contains more than a single irrigation line, valves will be referred to by specifying both the line number and the valve number separated by a dot, as shown in the example below, otherwise, valves are referred to by their ordinal number only.
The sequence may include not only individual valves, but also predefined Groups of valves (G1, G2 etc…). The Groups definition can be found under the subject
When the system contains several water sources (A,B,C,…F), the user may select the desired water source for each valve/Group by pushing F4 = "Src", otherwise the system will select the default water source of the specified line.
The order by which the valves will be operated is defined by use of the following 3 symbols:
- SEQUENTIAL OPERATION - one valve after the other.
- TEMPORARY GROUPS - valves of the same line to be irrigated together
and CONSTANT GROUPS with a common dosage. (must be enabled at DEALERS DEFINITIONS)
- STARTING TOGETHER - coordinated start of valves with individual
dosages. The valves may belong to different irrigation lines. This feature is especially useful when central fertilization is required. (must be enabled at DEALERS DEFINITIONS)
The following picture shows an example sequence.
3.2B> 3.3B& 3.4B> G1A> G2A> 2.5A+2.6A+4.1B
The sequence above should be interpreted as follows: First, line 3 valve 2 (3.2B) will irrigate from source B and when finished, line 3 valves 3 and 4 (3.3B&3.4B) will irrigate from source B, then Group 1 (G1A) from
source “A” followed by Group 2 (G2A) from source A. Eventually line 2 valve 5, line 2 valve 6 from source “A” together with line 4 valve 1 (2.5A+2.6A+4.1B) will irrigate from source “B”.
Program status
Group 2
Line 2
Valve 5
Source A
- 16 -
Notice that :
Combining valves into temporary groups by “&” symbol can be done only
when the valves belong to the same irrigation line. The valves of the temporary group will share the same water and fertilizer dosage.
Constant Groups (G1, G2…) cannot be combined by “&” or “+”. Valves combined by “+” will start together at the same time but each
valve will have its own water dosage. As for fertilization, if the valves are of the same line, they will share the same local fertilizer dosage and if there is central fertilization, then the fertilizer dosage will be common to all the valves combined by “+”.
The sequence defined at the local MMI of the DREAM 2 may contain 28
members at the most. However longer sequences can be defined through the CONSOLE or the SPOT, but then they will not be editable through the local MMI. Using long sequences must be enabled at the DEALERS
DEFINITIONS.
2.2 The Water Dosage definition
Each member of the sequence must have a water dosage defined in order to be able to irrigate. In the dosage definition screen the sequence members are arranged in a vertical order, the movement to the next or former member is done by the PAGE UP () and PAGE DOWN () keys.
The dosage definition process starts with the selection of the dosage mode. For selection of the water dosage mode place the cursor at the dosage units field. The following dosage modes are supported:
hh:mm:ss by time m3 by volume m3/area by volume of water per each unit of area evaporation by volume calculated from the accumulated evaporation
since last irrigation
evaporation time – The volume calculated from the accumulated evaporation
is divided by the nominal flow to obtain the needed irrigation time.
by volume by time by evaporation
The dosage units field
- 17 -
Notice that :
Dosage by volume will be available only if the irrigation line or the water
source in use have got real or virtual water meters.
When irrigating by evaporation there is no planned value to be inserted, and
when working by m3/area the planned value actually contains the planned amount per area and not the total amount to be irrigated. However, in both cases, the total amount to be irrigated will appear as a calculated value. For detailed explanation of dosage by evaporation and dosage by volume per area, see the paragraph of Special dosage modes below.
The function of the various fields is as follows:
There is an option to define a special dosage of “water before” for the first Local fertilizer, to make it different from the others. This option must be enabled through the DEALERS DEFINITIONS.
Coordinated start of members of a sequence using the “+” sign, is meant mainly for coordinating the fertigation of various valves in order to eliminate contradicting demands of water and fertilizers. In that case, the system does not permit individual central fertigation jobs but is dealing instead with a common fertilizing job shared by all the coordinated members. Therefore when the option of "starting together" of valves with the “+” sign is enabled, the definition of the water before will be made at the common fertilizer dosage screen instead of in the water dosage screen and hence the appearance of those screens will be slightly different.
Planned water
dosage
Status of the job
Water left to be
irrigated
Calculated
dosage in case of
evaporation or
dosage per area
Showing
current flow
or last flow
Water after
fertilization
Water before
fertilizationlocal
Water before
l centra
fertilization
Dosage units
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