Takagi T-M32 User Manual

T-M32 / T-M32 ASME
On-Demand Water Heater Installation Manual and Owner’s Guide
WARNING
This product must be installed and serviced by a licensed plumber, a licensed gas fitter, or a professional service technician. Improper installation and/or operation, or installation by an unqualified person, will void the warranty.
For supplying potable hot water
ASME model ONLY
Suitable for potable water heating and space heating
Mobius Water Heater
Model T-M32 / T-M32 ASME
FEATURING
ENDLESS HOT WATER
ON-DEMAND USAGE
COMPACT, SPACE SAVING
ENERGY CONSERVATION
COMPUTERIZED SAFETY
NO PILOT LIGHT
EASY LINK SYSTEM
WARNING
If the information in this manual is not followed exactly, a fire or explosion may result, causing property damage, personal injury, or death.
TAKAGI Industrial Co. USA, Inc.
5 Whatney Irvine, CA 92618 Toll Free: (888) 882-5244 USA Toll Free: (877) 877-4953 CANADA
CONTENTS
SPECIFICATIONS………………………. INTRODUCTION…………………………
SAFETY GUIDELINES………………....
INSTALLATION………………………….. General………………………………… Included Accessories….………………. Outdoor Installation……………………
Indoor Installation…………………......
Direct Intake Vent System…………….
Venting Instructions………………......
Gas Supply / Gas Pipe Sizing……….. Water Connections…………………… Pressure Relief Valve…………………
Electrical Connections……………......
Remote Controller Connection……… Pump Connection… … … … … … .… Easy Link System … … … … … … … Multi-Unit System……………………… Initial Operation……………………….. NORMAL OPERATION………………….
Normal Operation…………………......
Flow…………………………………….. Freeze Protection System…………... Temperature Settings………………….
Maintenance and Service………..……. GENERAL TROUBLESHOOTING… … . WIRING DIAGRAM …………………… .. OPERATING SAFETY…………………..
APPLICATIONS………………………......
Re-Circulation…………………………..
Dual-Purpose Heating……………......
ADDITIONAL CLEARNCES…………….. OPTIONAL ITEMS………...…………….. COMPONENTS DIAGRAM……………. PARTS LIST……………………………… OUTPUT TEMPERATURE CHART…… PRODUCT REGISTRATION AND
LIMITED WARRANTY……………………
Takagi reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
SPECIFICATIONS
Natural Gas Input
2
(Operating Range)
3 4
LPG Input
5
(Operating Range)
6
Gas Connection 3/4” NPT
6
Water Connections 3/4” NPT
7
Water Pressure 15 - 150 psi *
9 10
Natural Gas Pressure Inlet
11 15
LP Gas
17
Pressure Inlet
18
Manifold Pressure Natural: 2.35” WC
19 20
Weight 56 lbs.
21
Dimensions
24 28
Ignition Electric Ignition
30 31 31 33
Electric
33 34 35 36 39
*40 psi or above is recommended for maximum flow
40
NOTE
42
*All references to the T-M32 also refer to the
42
T-M32 ASME model
43
*Check the rating plate to ensure this product
44
matches your specifications.
45
*In accordance with ANSI Z21.10.3 and
46
SCAQMD Rule 1146.2, CO emission does not
49
exceed 400 PPM for normal input
51
51
- 2 -
Supply 120VAC (60Hz)
Consumption
Min: 24,000 Btu/h
Max: 240,000 Btu/h
Min: 24,000 Btu/h
Max: 240,000 Btu/h
Min. 5.0” WC
Max. 10.5” WC
Min. 8.0” WC
Max. 14.0” WC
Propane: 3.55” WC
H23.6”×W18.5”×D8.9”
Operation
Standby
Freeze­Protection
112 W (0.93 A)
8.9 W (0.07 A)
187 W (1.56 A)
INTRODUCTION
p
pply
This manual provides information necessary for the installation, operation, and maintenance of the Mobius T-M32 water heater.
The model description is listed on the rating plate which is attached to the front cover of the water heater.
Please read all installation instructions completely before installing this product.
If you have any problems or questions regarding this equipment, consult with Takagi or its
local re
The T-M32 Water Heater is an on-demand, tankless water heater designed to efficiently su
The principle behind the T-M32 Water Heater is simple:
1. A hot water tap is turned on.
2. Water enters the heater.
3. The water flow sensor detects the water flow.
4. The computer automatically ignites the burner.
5. Water circulates through the heat exchanger and then gets hot.
6. The computer will modulate the gas supply valve and water flow to produce the right amount of hot water at the correct temperature.
7. When the tap is turned off, the unit shuts down.
resentative.
endless hot water for yourneeds.
*This diagram illustrates Takagi’s tankless water heater design concepts only and is not accurate to the T-M32’s physical description.
- 3 -
SAFETY GUIDELINES
Installation and service must be performed by a qualified installer (for
example, a licensed plumber or gas fitter), otherwise the warranty by Takagi will be void.
The installer (licensed professional) is responsible for the correct
WARNING
PLEASE READ THIS MANUAL CAREFULLY AND FOLLOW ALL DIRECTIONS.
1. Follow all local codes, or in the absence of local codes, follow the most recent edition of the National Fuel Gas Code: ANSI Z223.1/NFPA 54 in the USA or CAN/CSA B149.1 Natural Gas, Propane Installation Code in Canada.
2. Properly ground the unit in accordance with all local codes or in the absence of local codes, with the National Electrical Codes: ANSI/NFPA 70 in the USA or CSA standard C22.1 Canada Electrical Code Part 1 in Canada.
3. Carefully plan where you intend to install your T-M32 Water Heater. Please ensure:
Your water heater will have enough combustible air and proper ventilation.
Locate your heater where water leakage will not damage surrounding areas (please refer to p. 5).
4. Check the rating plate for the correct GAS TYPE, GAS PRESSURE, WATER PRESSURE and ELECTRIC RATING.
*If this unit does not match your requirements, do not install and consult with Takagi.
5. If any problem should occur, turn off all hot water taps and turn off
the gas. Then call a trained technician or the Gas Company or the manufacturer.
installation of your Mobius T-M32 Water Heater and for compliance with all national, state/provincial, and local codes.
GENERAL
Rating plate
WARNING
Water temperatures over 125ºF can cause severe burns instantly or death from scalding. The water temperature is set at 120ºF (49ºC) from the factory to minimize any scalding risk. Before bathing or showering always check the water temperature.
Do not store or use gasoline or other flammables, vapors, or liquids in
the vicinity of this appliance.
Do not reverse the water and/or gas connections as this will
damage the gas valves and can cause severe injury or death. Follow the diagram on p. 17 when installing your water heater:
Do not use this appliance if any part has been in contact with or
Prohibited
been immersed in water. Immediately call a licensed plumber, a licensed gas fitter, or a professional service technician to inspect and/or service the unit if necessary.
Do not disconnect the electrical supply if the ambient temperature will drop below
freezing. The Freeze Prevention System only works if the unit has electrical power. The warranty will not be covered if the heat exchanger is damaged due to freezing. Refer to the section on the Freeze Prevention System on p. 33 for more information.
- 4 -
INSTALLATION
All gas water heaters require careful and correct installation to ensure safe and efficient operation. This manual must be followed exactly. Read the “Safety Guidelines” section at the beginning of this manual.
The warranty will not cover damage caused by water quality. Water
hardness that leads to scale formation and/or corrosion may affect/damage the water heater. Hard water scaling and/or corrosion must be avoided or controlled by proper water treatment.
CAUTION
WARNING
TAKAGI recommends using the Takagi direct vent kit, when the water
heater is installed in a beauty salon. Some chemicals used in a beauty salon may affect the flame sensor. Water heater may not work properly.
Although the T-M32 is designed to operate with minimal sound, TAKAGI
does not recommend installing the unit on a wall adjacent to a bedroom, or a room that is intended for quiet study or meditation, etc.
Locate your heater close to a drain where water leakage will not do damage
to surrounding areas. As with any water heating appliance, the potential for leakage at some time in the life of the product does exist. Takagi will not be responsible for any water damage that may occur. If you install a drain pan under the unit, ensure that it will not restrict the combustion air flow.
TAKAGI does not recommend installing unit in an attic due to safety
issues. If you install your T-M32 in an attic:
Make sure your unit will have enough combustion air and proper
ventilation.
Keep the area around your T-M32 clean. When dust collects on the
flame sensor, the water heater will shut down on errors.
If the above conditions cannot be met, use the direct vent conversion kit
TM-DV32.
Locate unit for easy access for service and maintenance.
A drain pan is required to be installed under the water heater in case of
leaks.
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GENERAL
1. The manifold gas pressure is preset at the factory. It is computer controlled and should not need adjustment.
2. Maintain proper space for servicing. Install the unit so that it can be connected or
removed easily. Refer to p. 7 and p. 9 for proper clearances.
3. The electrical connection requires a means of disconnection, to terminate power to the water heater for servicing and safety purposes.
4. If you will be installing the unit in a contaminated area with a high level of dust, sand, flour, aerosols or other contaminants/chemicals, they can become airborne and enter and build up within the fan and burner causing damage to the unit. In those environments (e.g. residential or commercial laundry facilities, hair salons, pet salons, chemical plants etc.), please purchase the optional TM-DV32 direct vent conversion kit and convert the T-M32 to a sealed combustion unit. Direct venting allows the T-M32 to draw fresh intake air from the outside. The warranty will not cover damage caused to the unit due to installation in a contaminated environment that has not been converted using the TM-DV32.
5. Particles from flour, aerosols, and other contaminants may clog the air vent or reduce the functions of the rotating fan and cause improper burning of the gas. Regularly ensure that the area around the unit is dust- or debris-free; regular maintenance is recommended for these types of environment.
6. Do not install the unit where the exhaust vent is pointing into any opening in a building or where the noise may disturb your neighbors. Make sure the vent termination meets the required distance by local code from any doorway or opening to prevent exhaust from entering a building (refer to p. 14).
INCLUDED ACCESSORIES
Check that the installation manual, the communication cable, and the warranty card are included with the unit.
Items
Manual
Communication Cable
Warranty Card
Qty: 1
Qty: 1
Qty: 1
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y
OUTDOOR INSTALLATION
1. Follow all local codes, or in the absence of local codes, follow the most recent edition of
the National Fuel Gas Code: ANSI Z223.1/NFPA 54 in the USA or CAN/CSA B149.1 Natural Gas, Propane Installation Code in Canada.
2. Install outdoors only in areas with mild, temperate climates.
3. Ensure that the unit is set for outdoor installation. Locate the left bank of dipswitches to the bottom of the 7-Seg. LED on the computer board. The ‘OUT’ dipswitch on that
bank should be switched to its ‘ON’ (right) position (Do not adjust the right bank of dipswitches).
7-Seg LED
Left bank of dipswitches
Right bank of dipswitches
4. The outdoor vent cap must be used when unit is installed outdoor. Takagi requires the use of its part No. TM-VC32.
Make sure power to the unit is turned OFF before changing the dipswitch settings.
The dark square is the direction the dipswitch should be set to.
ON
TMP1 TMP2 TMP3 MODE DIRE
OUT
D-PRT
MST
Left Bank of Dipswitches
1 2 3 4 5 6 7 8
5. When installed outdoors, the T-M32 water heater shall be wall-mounted or mounted on a stand. Locate the water heater in an open, unroofed area and maintain the following minimum clearances:
There is a 2” clearance from the left and right sides of the unit to combustible and non­combustible surfaces. However, if any
*Side 24”
*Front 24”
Top 36”
portion or area of the surface is exposed to the exhaust fumes (i.e. directly to the sides of the vent cap), that surface must be at least 24” awa
.
Side 2”
Keep the clearances.
Front 4”
(24” Recommended
for Maintenance)
- 7 -
Bottom 12”
*Side 24”
Back 1”
Side 2”
WARNING FOR INSTALLAUON LOCATIONS
Do not install the heater where water, debris or flammable vapors may get into the flue terminal. This may cause damage to the heater and void the warranty.
Prohibited Prohibited
Do not install this water heater under an overhang less than 3 feet from its top or eaves. The area under an overhang must be open to three sides.
Do not have the vent terminal pointing toward any opening into a building. Do not locate your heater in a pit or location where gas and water can accumulate.
Do not install the water heater vent terminator within 1 ft. in the USA of any air intake or building opening, and with in 3 ft. in Canada of any air intake or building opening. (Refer to p.14)
3 Ft.
Do not install next to a dryer or any source of airborne debris that can be trapped inside the combustion chamber, unless the system is direct vented.
- 8 -
INDOOR INSTALLATION
1. Follow all local codes, or in the absence of local
codes, follow the most recent edition of the National Fuel Gas Code: ANSI Z223.1/NFPA 54 in the USA or CAN/CSA B149.1 Natural Gas, Propane Installation Code in Canada.
2. When installed indoors, the T-M32 water heater shall be located in an area to maintain the following minimum clearances around the unit:
Keep the following clearances.
(24” Recommended
for Maintenance)
Combustion Air Supply
The water heater location must provide enough air for proper combustion and ventilation of the surrounding area. See the latest edition of ANSI Standard Z223.1 or any applicable local codes. In general, these requirements specify that if the unit is installed in a confined space, there must be a permanent air supply opening.
Minimum recommended air supply opening size for water heater:
Water heater size
When drawing outside the building
make-up air from
Side 2”
Front 4”
When drawing make-up the building (from other rooms within)
Top 12”
Back 1”
Side 2”
Bottom 12”
air from inside
240 Sq. IN
MAX 240,000 BTU
/h
16.0 Sq. IN
When combustion air is supplied from outside the building, an opening communicating directly with the outside should have a minimum free area of one square inch per 15,000 BTUH input of the total input rating of water heater in the enclosed area.
When combustion air is supplied from inside the building, an opening communicating with the rest of the dwelling should have a minimum free area of one square inch per 1,000 BTUH input of the total input rating of water heater in the enclosed area. This opening should never be less than 199 sq. in.
Combustible Air Supplied by Mechanical fan or Make up air device
The T-M32 water heater is equipped with a combustible air sensor that will shut off the unit when inadequate combustible air supply to unit is detected.
If a mechanical fan or make up air device is used to supply air to the water heater or utility room, the installer should make sure it does not create drafts which could cause nuisance shutdowns.
If a blower is necessary to provide adequate combustion air to the water heater, the blower and water heater must be set up so that the water heater cannot fire unless the blower is operating. Possible methods include the use of external flow sensors/transmitters and relays.
- 9 -
DIRECT INTAKE VENT SYSTEM
This T-M32 water heater may be converted to a direct vent (sealed combustion) appliance by installing an adapter (Part No. TM-DV32) which will bring all required combustible air from outside the building. When installing the TM-DV32 conversion kit, please follow all instructions included with the kit.
The T-M32 must be installed in a location where the proper amount of combustible air will be available to it at all times without obstructions.
If used as a direct vent appliance, the T-M32 requires a 4” combustible air supply pipe. The intake pipe must be sealed airtight.
Air supply pipe can be made of ABS, PVC, galvanized steel, corrugated aluminum, corrugated stainless steel or Category III stainless steel.
Change the dipswitch settings to the direct vent system. (See diagram below)
Sidewall venting is recommended for the direct vent system.
Takagi recommends running the exhaust vent and the intake pipe parallel.
The TM-DV32 Direct Vent Kit has an “INLET” mark as shown below. Do not
reverse the INLET and the EXHAUST connections when installing vent pipes.
7-Seg LED
Left bank of dipswitches
Right bank of dipswitches
Make sure power to the unit is turned OFF before changing the dipswitch settings.
The dark square is the direction the dipswitch should be set to.
ON
TMP1 TMP2 TMP3 MODE DIRE
OUT
D-PRT
MST
1 2 3 4 5 6 7 8
Left Bank of Dipswitches
INLET
TM-DV32 Direct Vent Conversion Kit
EXHAUST
INLET” mark
TM-DV32 DIRECT VENT CONVERSION KIT
- 10 -
VENTING INSTRUCTIONS
WARNING: Improper venting of this appliance can result in excessive levels of
carbon monoxide which can result in severe personal injury or death.
This water heater must be vented in accordance with the section “Venting of Equipment" of the latest edition of the Natural Fuel Gas Code: ANSI Z223.1, All applicable local building codes, Section 7 of CAN/CSA B149.1 Natural Gas in Canada, Propane Installation Code in Canada.
EXHAUST VENT
This is a Category III appliance and must be vented accordingly. The vent system must be sealed air tight. All seams and joints without gaskets must be sealed with high heat resistant silicone sealant or UL listed aluminum adhesive tape having a minimum temperature rating of 350ºF. For best results, a vent system should be as short and straight as possible.
1. This Takagi water heater is a Category III appliance and must be vented accordingly with any 4” vent approved for use with Category III or Special BH type gas vent.
2. TAKAGI recommends the “T-Vent” line manufactured by TAKAGI (Refer to Takagi’s “T-Vent” brochure for details). However, the following are also UL listed manufacturers: ProTech Systems Inc. (FasNSeal), Flex-L Inc., Z-Flex Inc. (Z-Vent III), Metal-Fab Inc., and Heat-Fab Inc. (Saf-T Vent).
3. Follow the vent pipe manufacturer’s instructions when installing the vent pipe.
4. Do not common vent this appliance with any other vented appliance (Do not
terminate vent into a chimney. If the vent must go through the chimney, the vent must run all the way through the chimney with Category III approved or Special BH vent pipe).
5. The maximum length of exhaust vent piping must not exceed 50 ft. deducting 5 ft. for each elbow used in the venting system. Do not use more than 5 elbows.
Diameter Max. No. of Elbow Max. Vertical or Horizontal run in Length
4” 5 Ea. 50 ft
*For each elbow added, deduct 5 ft. from max. vent length.
No. of Elbows Max. Vertical or Horizontal Length
0 50 ft. 1 45 ft. 2 40 ft. 5 25 ft.
6. When the horizontal vent run exceeds 5 ft., support the vent run at 3 ft. intervals with
overhead hangars.
7. Takagi will not be responsible for any damage to the water heater caused by condensation from the vent. Installing a condensate drip is recommended. Please refer to p. 13 for the diagrams.
When installing the vent system, all applicable national and local codes must be followed. If you install thimbles, fire stops or other protective devices and they penetrate any combustible or noncombustible construction, be sure to follow all applicable national and local codes.
- 11 -
VENT TERMINATION
WARNING: Improper installation can cause nausea or asphyxiation, severe injury
or death from carbon monoxide and flue gases poisoning. Improper installation will void product warranty.
The vent terminator provides a means of installing vent pipe through the building wall and
must be located in accordance with ANSI Z223.1/NFPA 54, or in Canada with CAN/CSA­B149.1 and local applicable codes.
A proper sidewall vent terminator is recommended when the water heater is vented through
a sidewall. If the T-M32 is converted to a direct-vent unit, a proper sidewall direct-vent terminator is to be used.
General rules for venting the T-M32 water heater are:
1. Place the water heater as close as possible to the vent terminator.
2. The vent collar of the water heater must be fastened directly to an unobstructed vent pipe.
3. Do not weld the vent pipe to the water heater collar.
4. Do not cut the vent collar of the unit.
5. The weight of the vent stack must not rest on the water heater.
6. The vent must be easily removable from the top of the water heater for normal service and
inspection of the unit.
7. The water heater vent must not be connected to any other gas appliance or vent stack.
8. Avoid locating the water heater vent terminator near any air intake devices. These fans
can pick up the exhaust flue products from the gas appliance and return them to the building. This can create a health hazard.
9. Avoid using an oversized vent pipe or using extremely long runs of the pipe.
10. Locate the vent terminator so that it cannot be blocked by any debris, at any time. Most
codes require that the terminator be at least 12 inches above grade, but the installer may determine if it should be higher depending on the job site condition and applicable codes.
11. For rooftop venting, a rain cap must be installed.
12. TAKAGI recommends the “T-Vent” line manufactured by TAKAGI (Refer to Takagi’s
“T-Vent” brochure for details). However, the following are also UL listed manufacturers: ProTech Systems Inc. (FasNSeal), Flex-L Inc., Z-Flex Inc. (Z-Vent III), Metal-Fab Inc., and Heat-Fab Inc. (Saf-T Vent).
- 12 -
Horizontal Installation Diagram
Vertical Condensation Drain (Install according to local codes)
TK-BF01 Backflow preventor (Recommended for freezing weather conditions: 36°F and below)
Vertical Installation Diagram
Vertical Condensation Drain (Install according to local codes)
Roof
Rain Cap
Roof Flashing
TK-BF01 Backflow preventor (Recommended for freezing weather conditions: 36°F and below)
Wall
Sidewall Vent Terminator
Regarding the clearance from the terminator to the air inlet or opening, refer to the next
page.
Install a condensation drain in the venting.
Follow the vent system to vent manufacturer’s instruction and local code.
Do not common vent or connect any vent from other appliances to the T-M32 vent.
Use 4” category III approved or Special BH, single or double wall stainless steel vent
pipe.
- 13 -
VENT CLEARANCES
Canada U.S.A
Clearance above grade, veranda, porch,
A
deck, or balcony. Clearance to window or door that may be
B
opened. Clearance to permanently closed window * * *
C
Vertical clearance to ventilated soffit located above the vent terminator within a
D
horizontal distance of 2 feet (61cm) from the center line of the terminator. Clearance to unventilated soffit * * *
E
Clearance to outside corner * * *
F
Clearance to inside corner * * *
G
Clearance to each side of center line
H
extended above meter/regulator assembly Clearance to service regulator vent outlet. 3 feet * *
I
Clearance to non-mechanical air supply inlet to building or the combustion air inlet
J
to any other application. Clearance to mechanical air supply inlet. 6 feet 3 feet 3 feet
K
Clearance above paved sidewalk or paved driveway located on public
L
property. Clearance under veranda, porch deck, or
M
balcony. *For clearances not specified in ANSI Z223.1 / NFPA 54 or CAN/CSA-B149.1, please use clearances in accordance with local installation codes and the requirement of the gas supplier.
Direct vent and
other than Direct
Vent
1 foot 1 foot 1 foot
3 feet 1 foot
* * *
3 feet * *
3 feet 1 foot
7 feet * 7 feet
1 foot * *
Direct vent Other than Direct Vent
4 feet from below or side opening. 1 foot
from above opening.
4 feet from below or side opening. 1 foot
from above opening.
- 14 -
GAS SUPPLY AND GAS PIPE SIZING
1. Turn off all electric power to the water heater if service is to be performed.
TO TURN OFF GAS TO APPLIANCE
2. Turn the manual gas valve located on the outside of the unit clockwise 3 to the off position.
WARNING: Conversion of this unit from natural gas to propane or vise versa cannot be done in the field. Contact your local distributor to get the correct unit for your gas type. Conversion done by anyone other than the manufacturer will void all warranty. Takagi is not liable for any property and/or personal damage
resulting from unauthorized conversions.
*Check that the type of gas matches the rating plate first.
The minimum and maximum inlet gas pressures are:
1.
Natural Gas Min. 5.0” WC - Max. 10.5” WC
Propane Gas Min. 8.0” WC - Max. 14.0” WC
2. Gas pressure below this specified range for the T-M32 and/or insufficient gas volume will adversely
affect performance. Inlet gas pressure must not exceed the above maximum values; gas pressure above the specified
3.
range will cause dangerous operating conditions and damage to the unit. gas regulators used are operating properly and are providing gas pressures within the specified range shown above.
These pressures are measured when the T-M32 is in full operation.
Ensure that any and all
4. Until testing of the main gas line supply pressure is completed, ensure the gas line to the T-M32 is
disconnected to avoid any damage to the water heater.
MEASURING INLET GAS PRESSURE
The T-M32 cannot perform properly without sufficient inlet gas pressure. Below are instructions on how to check the inlet gas pressure.
1. Shut off the manual gas valve on the supply gas line.
2. Open a faucet. The unit should turn on and the gas in the
gas pipe line should purge. Leave the faucet on to keep the unit running until the unit shut down due to lack of gas supply. Then shut the faucet off.
3. Remove the screw for the pressure port located on the
gas inlet of the T-M32 shown in the diagram to the right.
4. Connect the manometer to the pressure port.
5. Re-open the manual gas valve. Check to see that there
are no gas leaks.
6. Open some of the fixtures that use the highest flow rate to
turn on the T-M32.
7. Check the inlet gas pressure. When T-M32 is on a
maximum burn, the manometer should read from 5.0” to
10.5” WC for Natural gas, from 8.0” to 14.0” WC for Liquid Propane.
THIS IS ONLY TO BE DONE BY A LICENSED PROFESSIONAL.
- 15 -
Size the gas pipe appropriately to supply the necessary volume of gas required for the T-M32 (240,000 BTU/H for Natural Gas or 240,000 BTU/H for Liquid Propane) using ANSI233.1/NAPA 54 in the USA or CAN/CSA B149.1 in Canada or local codes. Otherwise, flow capabilities and output temperatures will be limited.
1. Install a manual gas shut-off valve between the T-M32 and the gas supply line.
2. When the gas connections are completed, it is necessary to perform a gas leak test either
by applying soapy water to all gas fittings and observing for bubbles or by using a gas leak detection device.
3. Always purge the gas line of any debris and/or water before connecting to the gas inlet.
Natural Gas Supply Piping
Maximum Delivery Capacity of Cubic Feet of Gas per Hour of IPS Pipe Carrying Natural Gas of 0.60 Specific Gravity Based on Pressure Drop of 0.5” WC
Based on Energy Content of 1000 BTU/Cubic Ft.: T-M32 requires 240 Cubic Ft./hr. Unit: Cubic Feet per Hour
Pipe Size
¾”
1” 1 ¼” 1 ½”
2” 2 ½”
3”
10' 20' 30' 40' 50' 60' 70' 80' 90' 100' 125' 150' 200'
363 249 200 171 152 138 127 118 111 104 93 84 72
684 470 377 323 286 259 239 222 208 197 174 158 135 1404 965 775 663 588 532 490 456 428 404 358 324 278 2103 1445 1161 993 880 798 734 683 641 605 536 486 416 4050 2784 2235 1913 1696 1536 1413 1315 1234 1165 1033 936 801 6455 4437 3563 3049 2703 2449 2253 2096 1966 1857 1646 1492 1277
11412 7843 6299 5391 4778 4329 3983 3705 3476 3284 2910 2637 2257
Length of Pipe
Propane (LP) Gas Supply Piping
Maximum Capacity of Propane (LP) Gas Based on 11” WC supply pressure at a 1.0” WC pressure drop
Pipe Size
inches
¾”
1” 1 ¼” 1 ½”
2”
10’ 20’ 30’ 40’ 50’ 60’ 70’ 80’ 90’ 100’ 125’ 150’ 200’
567 393 315 267 237 217 196 185 173 162 146 132 112 1071 732 590 504 448 409 378 346 322 307 275 252 213 2205 1496 1212 1039 913 834 771 724 677 630 567 511 440 3307 2299 1858 1559 1417 1275 1181 1086 1023 976 866 787 675 6221 4331 3465 2992 2646 2394 2205 2047 1921 1811 1606 1496 1260
Gas Sizing Example
(Natural Gas)
T-M32
240,000BTU
Dryer
35,000BTU
5’ Length
1-1/4” Pipe Size
5’ Length
1-1/4” Pipe Size
Gas Meter
10’ Length
3/4” Pipe Size
A
10’ Length
1” Pipe Size
B
3/4” Pipe Size
10’ Length
3/4” Pipe Size
Furnace
120,000BTU
15’ Length
10’ Length
1/2” Pipe Size
15’ Length
1/2” Pipe Size
Range
65,000BTU
Length in Feet
Based on Energy Content of 1000BTU/Cubic Ft: Divide each appliance’s BTU requirement by 1000BTU to get
the appliances Cubic Ft. requirement. Takagi into account the distance the appliance is from the gas
meter, look in the above gas chart to properly size the line. For sections of the gas line supplying gas to more than one
appliance (Ex: Point A to Point B), add up the cubic ft. requirements of the appliances that are being supplied by that section, and size to the farthest appliance.
For Example: The section from A to B supplies gas to the furnace, range, and dryer. Adding up the BTU requirements and dividing by 1000 yields a cubic ft. requirement of 220 cubic ft. of gas. The farthest appliance is the range, which is 50 ft. away from the meter. Looking at the above chart, and under the column of 50ft., Section A to B needs to be 1” in order to supply 220 cubic ft.
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Unit: kBTU per Hour
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