Tajima TMFD-C II User Manual

PARTS LIST

TMFD-C

[ ]

P-DC206-E

(9903)

1 Stand DC082001**** 1 Stand DCG82001**** 2 Adjusting Bolt EF0809000000 3 Vibration-preventive Base EF08100A0000 4 Stand Cover, Lower CT0819000000 5 Left-end Box Cover DC0845010000 5 Left-end Box Cover DCG845010000 6 Square Pipe Cover EDG820000000 6 Square Pipe Cover CT0103010000 7 TC Joint 4 Card ED7201000000 8 TC Joint 4 Card Fixture ED7202010000

9 No.4 Table Support CE09040B0000 10 No.4 Table Support EF1005010000 11 Round Head Wood Screw ZZ410425CC00 12 No.3 Table Support DC082501**** 13 No.6 Table Support DC082902**** 14 No.8 Table Support DC083001**** 15 No.9 Table Support DC083101**** 16 No.10 Table Support DC083201**** 17 Table Support Stud EF1001010000 18 Table Support Spacer MX1099000000 19 No.11 Table Support DC083301**** 20 No.12 Table Support DC083401**** 21 No.5 Table Support FC08420A**** 22 Table Support Bracket R EG1005RA0000 23 TAJIMA Brand Name Plate CT0825010000 24 Stand Stud Bolt EF0808000000 25 Vibration-preventive Rubber A EF0833A00000 26 Vibration-preventive Rubber B EF0833B00000 27 Vibration-preventive Rubber C FH0833000000 28 Operation Panel Stand Pipe CT08330A0000 29 Operation Panel Bracket EG01030A0000 30 Operation Panel Attaching Arm EG01040A0000 31 Operation Panel Hinge Pin EG0105010000 32 E-ring BPE900000000 33 Knobbed Bolt BPM10L200000 34 No.1 Wiring Cover XC08070A**** 35 No.2 Wiring Cover XC08080A**** 36 No.3 Wiring Cover XC08090A**** 37 Wiring Cover Stud EG0808000000 38 Fluorescent Lamp EG740101**** 38 Fluorescent Lamp ED740100**** 39 Fluorescent Lamp Bracket EG0817000000 40 41 42 43 44 45 46

G-Spec.M/C only

For M/C 6246mm or longer

5.1P*25

M10*20

For Japan For Export

Note: As for parts with marks # or *, please follow our instructions on Table of Contents in your parts order. (CG03)

DC-2-1

T M F D - C T A B L E

10

8

24

25

34

E47

33

36

R35

35

R9

B12

6

13

12

B12

R35

R9

37

31 32

1

6

21

5

3

26

27

H40

23

30

23

28

8

R16 R38 B23

6

20

22

29

11

4

2

F9

R9

16

R35

8

B12

15

6

17 19

R9

9

R16

8

7

P18

14

8

B12

R35

18

R16 R38 B23

(CG03)

TMFD-C TABLE

DC-2-1

Ref.No.

Description Part No. Remark

1 Table DC082301****

1 Table DCG82301****

2 Front Rail Holder A XC0709A1****

3 Front Rail Holder B XC0709B0****

4 No.1 Table Lid A EN0854A1****

5 No.1 Table Lid C EN0854C1****

6 Countersunk Head Wood Screw ZZ110312SD00

6 Countersunk Head Wood Screw ZZ110316SD00

7 Grommet BPMG0900****

8 Round Head Wood Screw ZZ410420CC00

9 Table Lid Stud Bolt FC0806000000 10 Table Stopper GC1007000000 11 Bearing Stopper FC0A06000000 12 No.2 Table Lid A DC0805A2**** 13 No.2 Table Lid B DC0805B1**** 14 Toggle Clamp B GY1001000000 15 Anti-vibration Plate XC0526010000 16 Bearing Set FC073302S100 17 Bearing Case FC0733020000 18 Roller FC0734010000 19 Roller Pin FC0735000000 20 Encoder Cover DC0806000000 21 Table End Cover A XC0827A00000 22 Table End Cover C XC0827C00000 23 Stand Front Cover A XC0822AA**** 23 Stand Front Cover A DC0816AA**** 24 Stand Front Cover B XC0822BA**** 24 Stand Front Cover B DC0816BA**** 25 Stand Front Cover C XC0822CA**** 25 Stand Front Cover C DC0816CA**** 26 Stand Front Cover D XC0822DA**** 26 Stand Front Cover D DC0816DA**** 27 Stand Front Cover E XC0822EA**** 27 Stand Front Cover E DC0816EA**** 28 Stand Front Cover F XC0822FA**** 28 Stand Front Cover F DC0816FA**** 29 Stand Front Cover G XC0822GB**** 29 Stand Front Cover G DC0816GA**** 30 Joint Cover ED0815000000 31 Table Aligning Sub Plate TC0102000000 32 Round Head Wood Screw ZZ410525CC00 33 Table Guide Plate FC0515020000 34 Distortion Preventive Base FC0711000000 35 Bearing Case EF0720020000 36 Roller EF0722000000 37 Roller Pin EF0723010000 38 39 40 41

G-Spec.M/C only

3.1P*12

3.1P*16

4.5P*20

Y-Space 450mm Y-Space 550mm Y-Space 450mm Y-Space 550mm Y-Space 450mm Y-Space 550mm Y-Space 450mm Y-Space 550mm Y-Space 450mm Y-Space 550mm Y-Space 450mm Y-Space 550mm Y-Space 450mm Y-Space 550mm

5.1P*25

Note: As for parts with marks # or *, please follow our instructions on Table of Contents in your parts order. (CG03)

DC-2-2

TMFD-C AUTO SUB TABLE

A

28

22

E30

24

H27

29

23

26,27

19

23

21

12

13

14

1

22

6

3 P32 R27

R27 R44 P32

B46 R40 R21

20

P18

B46 R40 R21

25

P18

E40

26,27

B69 R42 R23

A

9

7

11

10

P36

16

R21

15

R21

B86

R40

B46

R44

8

B53

B49

R27

4

H43

2

P18

R38 R16

5

3

17

18

R16 B31

R21

R40

B49

(CG03)

TMFD-C AUTO SUB TABLE

DC-2-2

Ref.No.

Description Part No. Remark

1 Table Attaching Base XC05010B**** 1 Table Attaching Base DC05010B**** 2 Front Table Spacer A XC0527A00000 2 Front Table Spacer B XC0527B00000 3 Round Head Wood Screw SS410525CC00 4 Pipe Clamp XC05080A0000 5 Right Side Table Holder Bolt FC0526000000 6 Front Table Holder Bolt FC0530000000 7 Cylinder Holder A DC0843A0**** 8 Cylinder Holder B DC0843B0****

9 Cylinder Adjusting Bolt XC05040A0000 10 Bolt Cover XC0525000000 11 Hydraulic Cylinder BP1312020000 12 HD Pipe BPMO46251000 12 HD Pipe BPMO66251000 13 Connecting Screw BP1315080000 14 Clamping Ring BP1315100000 15 Cylinder Support L XC0521LA0000 16 Cylinder Joint L XC0507LA0000 16 Cylinder Joint L DC0503LA0000 17 Cylinder Support R XC0521RA0000 18 Cylinder Joint R XC0507RA0000 18 Cylinder Joint R DC0503RA0000 19 Auto Sub Table Motor Unit CD7800000000 20 Pump BP1312010000 20 Pump BP1312030000 21 Pump Attaching Bracket DC0865000000 22 Special Screw DC0867000000 23 Hexagon Nut DC0868000000 24 Limit Switch Plate (DOWN) DC0863A00000 25 Limit Switch Plate (UP) DC0863B00000 26 Limit Switch PB001000SP00 27 Actuator MS6602000000 28 Push Insert DC0866000000 29 Pump Cover DC0862000000 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

Y-Space 450mm Y-Space 550mm

2.0mm Thick

1.0mm Thick

5.1P*25

4-cylinder type 6-cylinder type

Y-Space 450mm Y-Space 550mm

4-cylinder type 6-cylinder type

Note: As for parts with marks # or *, please follow our instructions on Table of Contents in your parts order. (CG03)

DC-3

T M F D - C B O X

13

5

4

1

L34

10

3

4

2

10

12

L31

8

9

B46

R40

B23

R16

14

11

6

B46

7

R40

L31

8

6

7

R27

R44

P32

(CG03)

TMFD-C BOX

DC-3

Ref.No.

1 Main Shaft Motor Pulley ED0161000000

2 Tension Pin DC0107010000

3 Tension Roller DC0108000000

4 Ball Bearing BP6000ZZ0000

5 E-ring BPE700000000

6 Bearing Case DC0109010000

7 Ball Bearing BP6004ZZ0000

8 15mm Dia. Bearing Case Collar EF0106000000

9 Main Shaft Pulley A DC0111010000 10 Hexagon Socket Head Set Screw BPKCPM8L1600 11 Main Shaft Pulley B DC0112010000 12 Angle Indicator Plate ED0170000000 13 Timing Belt BPS5M351270G 13 Timing Belt BPS5M351530G 14 Angle Pointer DC0110010000 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

Description Part No. Remark

M8*16

Y-Space 450mm Y-Space 550mm

Note: As for parts with marks # or *, please follow our instructions on Table of Contents in your parts order. (CG03)

DC-4-1

TMFD-C CYLINDER BED 1

D6

29

28

27

25

26

33

34

24

D9

35

22

D6

31

D1623

21

L3

17

L29

20

L30

16

17

L30

18

19

L29

12

1

15

14

L23

13

10

11

10

9

D6

32

8

7

R9

3

30

2

P38

D6

6

5 P32 R30

R29 R44 P32

4

B12

P38

(CG03)

TMFD-C CYLINDER BED 1

DC-4-1

Ref.No.

Description Part No. Remark

1 Cylinder Bed A FC0201AA0000 1 Cylinder Bed A FCC201AA0000 2 Cylinder Bed A DC0201AB0000 2 Cylinder Bed A DCC201AB0000 3 Cylinder Bed B FC0201BA0000 3 Cylinder Bed B FCC201BA0000 4 Cylinder Bed B DC0201BB0000 4 Cylinder Bed B DCC201BB0000 5 Rotary Hook Base Stud EF0207000000 6 Rotary Hook Base Stud DC0202010000 7 Rotary Encoder EF6600A00000 8 Encoder Stud CX0212000000

9 Rotary Hook Shaft Drive Shaft A DC0840A1**** 10 N-Coupling BPN150150000 11 Rotary Hook Shaft Drive Shaft B DC0840BO**** 12 Rotary Hook Shaft Drive Shaft C DC0840C1**** 13 15mm Dia. Bearing Collar EG0227000000 14 Ball Bearing BP6003ZZ0000 15 Spiral Bevel Gear A EF0203000001 15 Spiral Bevel Gear A EF0203B00000 16 Spiral Bevel Gear B EF0204000001 16 Spiral Bevel Gear B EF0204040000 17 Rotary Hook Shaft Spacer EF0211000000 18 Lower Shaft Bushing, Rear DC0504010000 19 Rotary Hook Shaft FCC222000000 19 Rotary Hook Shaft DC0206000000 20 Rotary Hook Shaft Bushing B EF0206B00000 21 7.94mm Dia. Collar EF0209000000 22 Needle Plate Bracket FCC202040000 23 Spring Pin BPSP03120000 24 Rotary Hook Support FC0224000000 25 Rotary Hook ME0505E2**** 25 Rotary Hook MEC505E2**** 26 Rotary Hook Set Screw ME0506000000 27 Bobbin ME050402**** 27 Bobbin MEC504010DBM 28 Bobbin Case ME050300**** 28 Bobbin Case MEC503000DBM 29 Bed Cover A FC0214010000 30 Bed Cover A DC0203000000 31 Bed Cover B FC0A04000000 32 Bed Cover B FC0A08000000 33 Needle Plate FC0A01000000 34 Positioning Pin FC0A02000000 35 Round Countersunk Head Screw EG0228000000 36 37 38 39 40

Y-Space 450mm Y-space 450mm with Jumbo Hook Y-Space 550mm Y-space 550mm with Jumbo Hook Y-Space 450mm Y-space 450mm with Jumbo Hook Y-Space 550mm Y-space 550mm with Jumbo Hook Y-Space 450mm Y-Space 550mm

Iron Iron:only with Bevel Gear(Plastic) Iron Plastic gear

Y-Space 450mm Y-Space 550mm

3P*12

For Jumbo Rotary Hook

For Jumbo Rotary Hook Y-Space 450mm Y-Space 550mm Y-Space 450mm Y-Space 550mm

Note: As for parts with marks # or *, please follow our instructions on Table of Contents in your parts order. (CG03)

DC-4-2

TMFD-C CYLINDER BED 2

E15

32

M1

30

29

31

L15

35

28

F15

21

19

20

27

E8

38

26

E15

E17

L9

22

23

24

B25

R16

25

6

5

B27

18

2

1

P18

3

12

R16

B27

3

B27

14

E17

15

13

R16

B29

16

4

7

11

17

L16

34

36

A21

37

33

L11

39

H16

10

P28

9

P27

8

(CG03)

TMFD-C CYLINDER BED 2

DC-4-2

Ref.No.

Description Part No. Remark

1 Thread Trimming Lever FC0217000000

2 Thread Trimming Lever Pin FC0211000000

3 Oiled Bearing BPF812121620

4 Drive Arm FC0213000000

5 Knife Connecting Lever AT0207000000

5 Knife Connecting Lever DC0207000000

6 Connecting Lever Pin AT0206000000

7 Connecting Stud AT0208000000

7 Connecting Stud DC0208000000

8 Thread Trimming Shaft A FC0815A1****

9 M6 Joint EF0827010000 10 Thread Trimming Shaft B FC0815B0**** 11 Thread Trimming Shaft C FC0815C0**** 12 Connecting Shaft Holder FC0221010000 13 Sensor Bracket C FC0232000000 13 Sensor Bracket B FC0229000000 14 Proximity Switch EG6601000000 15 Proximity Switch Lock Fixture PB000500KN01 16 Knife Retracting Sensor Harness ED760400**** 17 Searching Block FX0217000000 18 Knife Connecting Plate FC0216000000 18 Knife Connecting Plate DC0205000000 19 Movable Knife Drive Arm FC0209020000 20 5mm Dia. Collar FC0223000000 21 Movable Knife AC0516000000 22 Fixed Knife AC0517000000 23 Under Thread Presser AC0518000000 24 Picker Solenoid AT6806C10000 25 Picker Solenoid Base FC0210000000 26 Solenoid Cover FC0226000000 27 Compressed Spring EG0218000000 28 E-ring BPE400000000 29 Needle Bar O-Ring EF0621000000 30 Connecting Plate FC0233000000 31 Solenoid Pin EG0252000000 32 Connecting Pin AC0205000000 33 Picker Base FC0207010000 34 E-ring BPE200000000 35 Picker FC0208010000 36 Picker Bracket FC0206000000 37 Flat Fillister Head Screw AC0208000000 38 Picker Stopper AC0212010000 39 Rotary Hook Base Cover FC0A07000000 40 41 42 43 44 45 46

Y-Space 450mm Y-Space 550mm

Note: As for parts with marks # or *, please follow our instructions on Table of Contents in your parts order. (CG03)

DC-5

9

L24

TMFD-C COLOR CHANGE SYSTEM

B87

R44

R27

43

L24

1

13

2

25

L17

14

H5

27

P22

26

15 L16

16

24

L9

22

23

42

L15

10

B65

L24

L16

3

B67

4

6

11

12

13

L16

L24

15

16

18

R9

17

B10

4

5

B8

41

40

L24

11

E56

19

R15

B27

38

39

34

35

34

B15

E38

R10

E15

36

37

28

31

30

32

21

20

33

12-Needle Model

8

B44

R40

R21

6

5

4

3

2

1

R23

P27

R23

P27

7

4

B67

29

G5

(CG03)

TMFD-C COLOR CHANGE SYSTEM

DC-5

Ref.No.

1 Color Change System Assembly UN09002A****

2 Color Change Box FX04010A####

3 Cam Shaft MS040200####

4 Cam Shaft Bushing EF0407000000

5 Color Change Cam Set EF040501####

6 Middle Gear A MS0410010000

7 Change Cam EF0405011200

8 Cam Shaft Bushing B FX04030A1200

9 Middle Gear B MS0411000000 10 Middle Shaft FX040200#### 11 Motor Gear EF0410000000 12 10mm Dia. Collar EF0924000000 13 Dry Bearing BPMB1010DU00 14 Half-turn Gear EF0414000000 15 Half-turn Gear Bushing EF0415000000 16 8mm Dia. Collar EF0418000000 17 One-rotation Switch Collar EG0401010000 18 Photo-interrupter EG7102000000 19 Photo-interrupter Base EG0402000000 20 Color Change Motor EG7101003R15 21 Gear Head EG7101003G09 22 Rotary Switch MS7102010000 23 Rotary Switch Stay MS0409000000 24 Rotary Switch Pin MS0407000000 25 Rotary Switch Gear MS0408000000 26 Change Cover Stud MS0414000000 27 Change Cover EG04040A0000 28 Slide Boss EF0402010000 29 Slide Bearing BPLME1222322 30 Cam Roller Set EF0404S00000 31 Cam Pin EF0403000000 32 Cam Roller EF0404000000 33 E-ring BPE300000000 34 Guide Shaft EF040800#### 35 Slide Shaft MS040300#### 36 Needle Position Indicating Belt EF042600#### 37 Belt Joint Plate EF0429000000 38 Roller EF0425000000 39 Roller Pin EF0428000000 40 Base Split Collar EF0430000000 41 Roller Base EF0427000000 42 Model Name Plate DC040101**** 43 Bobbin Stand Stud EF0122000000 44 45 46 47 48 49 50

Description Part No. Remark

12-Needle

Note: As for parts with marks # or *, please follow our instructions on Table of Contents in your parts order. (CG03)

DC-6-1

23

20

TMFD-C ARM 1

12

B23

R15

E15

R10

24

15

R15

14

D3

D7

8

6

5

3

4

D15

H6

13

11

7

H5

2

D3

B8

R9

B87

R44

R27

19

21

22 L9

17

B27

R15

16

H5

25

9

A7

18

26

G5

10

1

27

28

15

(CG03)

TMFD-C ARM 1

DC-6-1

Ref.No.

Description Part No. Remark

1 Arm FX05010A0000

2 Arm Top Cover EG05320A0000

3 Arm Rail, Upper EF052603####

3 Arm Rail, Upper FX0557010000

4 Spring Pin BPSP03120000

5 Slide Roller EF055300####

5 Slide Roller FX0558001200

6 Take-up Lever Rail Holder L FX0556LB****

7 Take-up Lever Rail Holder R FX0556RB****

8 Take-up Lever Guide Rail EF05140A****

8 Take-up Lever Guide Rail FX05590A****

8 Take-up Lever Guide Rail EF0514B00000

8 Take-up Lever Guide Rail FX0559B00000

9 Arm Side Cover A FX05180A0000 10 Seal Packing FX0553200000 11 Arm Side Cover B FX0554AA0000 12 Arm Side Cover B1 FX0554BA0000 13 Cord Clip PB000700EB00 14 Jump Base EG0546010000 15 Hexagon Socket Head Cap Screw EG0219000000 16 Solenoid Bracket EG0508020000 17 Jump Solenoid EG6801020000 18 Hexagon Nut EG0548000000 19 Solenoid Cover Set UN25006A0000 20 Solenoid Cover EG05100A0000 21 Clutch Pin EF0540000000 22 Clutch Knurled Screw EF0539000000 23 E-ring BPE500000000 24 Stopper Plate Spring ME0544000000 25 Arm Front Cover L FX0555LB0000 26 Arm Front Cover R FX0555RB0000 27 Arm Guide Plate FX0525040000 28 Positioning Plate FX0526000000 29 30 31 32 33 34 35 36 37 38 39 40 76 47 48 49 50

12-Needle 3P*12

12-Needle

12-Needle 9-needle 240P M/C,last head 12-needle 330P M/C,last head

For the last head

Note: As for parts with marks # or *, please follow our instructions on Table of Contents in your parts order. (CG03)

DC-6-2

TMFD-C ARM 2

13

19

20 21

2

3

4

5

1

A3

9

8

16

14

15

13

17

18

6

10

11

12

7

L5

H8

L5

A22

22

E23 24

B27

23

L15

25

26

(CG03)

TMFD-C ARM 2

DC-6-2

Ref.No.

1 Needle Bar Reciprocator Set UN2500920000

2 Jump Spring FX0516000000

3 Spring Cradle FX0564000000

4 Needle Bar Reciprocator EF0532020000

5 Needle Bar Reciprocator Spacer EF0554000000

6 Reciprocator Slide Block EF0560010000

7 Needle Bar Drive Shaft Bushing CX0506010000

8 Stopper EF0561010000

9 Stopper Bracket EF0534000000 10 No.4 Pin Set UN2505200000 11 No.4 Pin EF0512010000 12 Wick B EF0557000000 13 Needle Bar Drive Shaft Felt A FX0561010000 14 Needle Bar Drive Shaft Set UN2501102000 15 Needle Bar Drive Shaft FX0522030000 16 Needle Bar Drive Shaft Wick EG0536000000 17 Bearing Case Collar ME0555000000 18 Needle Bar Drive Shaft Felt FX0524000000 19 Take-up Lever Drive Lever Pin Set UN2505400000 20 Take-up Lever Drive Lever Pin EG0530000000 21 Wick B EG0544000000 22 Take-up Lever Drive Lever A Set EG0521040000 23 Take-up Lever Drive Lever B EG0529000000 24 Take-up Lever Drive Gear EF0517010000 25 8mm Dia. Collar EF0418000000 26 Bearing Brass EG0541000000 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

Description Part No. Remark

Note: As for parts with marks # or *, please follow our instructions on Table of Contents in your parts order. (CG03)

DC-6-3

TMFD-C ARM 3

B25

24

R15

10

R15

23

11

19

17

9

18

F1

L15

16

15

8

R23

7

R42

P27

6

4

5

3

2

R19

B44

22

20

21

R16

P6

14

12

L5

13

1

B49

L5

28

27

26

25

(CG03)

Tajima TMFD-C II User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of Contents