Tajima TCK3H-II User Manual

USER'S MANUAL
TCK-3H
CORD KNITTING MACHINE
M-CK02-E
(9811)
This User’s Manual contains operational instructions and the explanation on the names of parts for TAJIMA Cord Knitting Machine TCK-3HII. Please read through this manual and understand the contents before operating this machine.
In this manual, items which require your special attention on operation and maintenance of the machine are specified following CAUTION. These items must be strictly observed to ensure safety during operation.
This manual may contain discrepancies in detailed information when compared with actual machine due to continued research and improvements. If any question about the machine or contents of this manual arises, please consult your local TAJIMA distributor.
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CONTENTS

IMPORTANT SAFETY INSTRUCTIONS ...............................................1
1. NAMES OF PARTS ........................................................................3
2. SPECIFICATIONS ..........................................................................3
3. ACCESSORIES..............................................................................3
4. SAFETY LABELS...........................................................................4
Safety label positions and contents ................................................................. 4
5. PREPARATION BEFORE STARTING OPERATIONS ...................5
6. THREADING PROCEDURE........................................................... 6
7. OPERATIONS.................................................................................7
8. ADJUSTMENT................................................................................8
Needle replacement......................................................................................... 8
Head replacement ........................................................................................... 8
Stitch Adjustment and where to apply lubrication ............................................ 9
9. BEFORE CALLING FOR REPAIR ................................................. 10
10. 3-NEEDLE & 3-NEEDLE EXTRAFINE CORD KNITTING HEADS.... 11
11. TCK-3HII ELECTRICAL DIAGRAM ..............................................12
PARTS LIST
GENERAL VIEW
DRIVE SYSTEM................................................................................. CK-1
DRIVE SYSTEM AND POWER SUPPLY .......................................... CK-2
THREAD STAND................................................................................ CK-3
HEAD ASSY....................................................................................... CK-4
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1. NAMES OF PARTS

Thread tension set
Thread stand plate
Head ass’y
Thread course
Thread stand shaft
Driven roller
Power supply switch

2. SPECIFICATIONS

Power supply : 100 VAC, 1-phase 50/60Hz Power consumption : 90 W Knitting speed : 1200 mm to 1700 mm per min. (at 60 Hz) Number of needles : 4-/5-/6-needle type (3-needle type: Optional) Machine size : 550 mm x 525 mm x 700mm Machine weight : 26 kg
Timer
Fuse box
Speed controller

3. ACCESSORIES

Knitting needles : 10 pcs. Drive belt : 1 pc.
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4. SAFETY LABELS

IMPORTANT : The machine has safety labels which instructions for safe operation. Ma-
chine operators must follow these instructions when operating the ma­chine. Do not detach these seals, nor make illegible them by such as painting.

n Safety label positions and contents

WARNING ATENCION
Moving parts can cause severe injury.
l Close the safety covers
before starting the machine.
l Do not put hands inside
during operation.
Las partes en movimiento pueden ocasionar lesión grave.
l Cierre las cubiertas de seguridad
antes de poner la máquina en operación.
l No introduzca sus manos
durante la operación.
WARNING ATENCION
Moving parts can cause severe injury.
Disconnect the main power before cleaning, lubricating, or repairing the machine.
Las partes en movimiento pueden ocasionar lesión grave.
Desconecte la alimentación principal antes de limpiar, lubricar o reparar la máquina.
REMARK: If the safety label is missed or damaged, please contact TAJIMA distributor.
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5. PREPARATION BEFORE STARTING OPERATIONS

Assemble the machines as shown in the illustration below, and secure the parts by tight­ening bolts and / or nuts.
Thread course
Thread stand shaft
Thread stand plate set
Table(machine body)
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6. THREADING PROCEDURE

CAUTION Danger of being entangled.
You may be injured due to the moving parts. Do not place your hands or fingers near head ass’y or roller during machine operation.
(2)
(1)
(3)
(4)
(5)
(6)
Thread through the parts given below following the order until the threads comes out underneath the table.
1) Thread course
2) Thread tension set REMARK: Run the thread until it reaches the point above the corresponding head
while paying attention so that the thread will not be crossed.
3) Needle foot thread course
4) Head center
5) Turn the power ON while holding the treads coming out underneath the table.
6) Immediately after turning the power ON, start pulling the thread down at a constant speed.
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