Tailift TPR1230, TPR1230H, TPR2000H, TPR1600H Operation Manual

D E C 0 0 5 / 0 4

TAILIFT LTD. 2006

RADIAL DRILLS

TPR1230 TPR1230H TPR1600H TPR2000H

Operation Manual

0-1

Section Content page

CHAPTER 1 Safety Guidelines

1.1 Please follow the below basic safety principles ………………………..

1-1

1.2 Precautions for the transportation and installation ……………………..

1-1

1.3 Precautions for operation ……………………………………………..

1-1

1.4 Precautions for checking and maintenance ……………………………..

1-2

1.5 Warning labels on the machine ………………………………………….

1-3

1.5.1 Warning labels and mark introduction………………………………………..

1-3

1.5.2 Labels ……………………………………………………………………….

1-4

CHAPTER 2 General specifications

2.1 The anticipated machine life …………………………………………….

2-1

2.2 Machine dimensions …………………………………………………….

2-1

2.3 The machine ………………………………………………………………….

2-2

2.3.1 Description ………………………………………………………………….

2-2

2.3.2 Parts ………………………………………………………………………….

2-2

2.4 Specifications ………………………………………………………………...

2-3

2.4.1 TPR-1230H Specification ………………………………………………..

2-3

2.4.2 TPR-1230 Specification ………………………………………………..

2-4

2.4.3 TPR-1600H Specification ………………………………………………..

2-5

2.4.4 TPR-2000H Specification ………………………………………….

2-6

2.5 Standard and Option Accessories ………………………………………….

2-7

2.6 Operation position and noise level …. ……………………………………...

2-7

2.6.1 Operation position ……………………………………………………..

2-7

2.6.2 The noise level …………………………………………………………….

2-7

CHAPTER 3 Preparation to install

3.1 Space and room requirement ……………………………………………..

3-1

3.1.1 Floor requirement …………………………………………………………

3-1

3.1.2 Space requirement …………………………………………………………

3-3

3.2 Environment requirement ………………………………………………

3-3

3.3 Power supply requirement ………………………………………………

3-4

3.4 Electric system alculation ………………………………………………

3-5

CHAPTER 4 Transportation and Installation

4.1 Disassembly and packaging …………………………………………….

4-1

4.1.1 General ……………………………………………………………….……

4-1

4.1.2 Packaging ………………………………………………………………….

4-1

4.2 Transportation ……………………………………………………………...

4-2

4.2.1 The diagram of the machine weight and its gravity center …………….

4-2

0-2

Section Content page

4.2.2 The movement of the machine …………………………………………

4-2

4.2.3 The order to pack …………………………………………………………...

4-3

4.3 Installation of the machine ………………………………………………

4-3

4.3.1 Have the machine set onto the fastening bolts of the crate base ……….

4-3

4.3.2 Level adjusting. …………………………………………………………….

4-4

4.3.3 The installation of the electricity ………………………………………

4-4

4.4 The test after installation ………………………………………

4-4

4.5 The procedure for dismantling the machine …………………………..

4-4

CHAPTER 5 Operation

5.1 A brief introduction to the relevant operation hardware ……………….

5-1

5.1.1 (For TPR-1230, TPR-1230H) ………………………………………..

5-1

5.1.2 (For TPR-1600H, TPR-2000H) ……………………………………...

5-3

5.1.3 Safty protective device (suit every model)…………………………….…….

5-5

5.2 Instruction to switches …………………………………………………..

5-6

5.2.1 (For TPR-1230, TPR-1230H) …………………………………………

5-6

5.2.2 (For TPR-1600H, TPR-2000H) …………………………………………

5-8

5.3

Installation of the clamp（work piece）

……………………………….

5-9

5.3.1 General …………………………………………………………………….

5-9

5.3.2 Introduction of the vise and the clamping of the work piece …………

5-9

5.3.3 Universal clamp and the clamping of the work piece ………………..

5-10

5.4 Installation and change of the drilling bit ……………………………

5-11

5.4.1 The assembly and disassembly of the drilling head and clamp ………

5-11

5.4.2 The assembly and disassembly of the straight handle drill bit ………..

5-13

5.5 Power on and off …………………………………………………………...

5-13

5.5.1 Power on …………………………………………………………………...

5-13

5.5.2 Power off …………………………………………………………………...

5-13

5.6 Work light ………………………………………………………………….

5-14

5.7 Cutting fluids ……………………………………………………………...

5-14

5.8 Elevating the arm …………………………………………………………...

5-14

5.9 Rotate the Gearbox right or leftwards …………………………………

5-15

5.9.1

(For TPR-1230,TPR-1230H）

…………………………………..

5-15

5.9.2

For TPR-1600H, TPR-2000H）

………………………………………

5-15

5.10 Rotate the arm forward or backwards …………………………………

5-16

5.10.1 (For TPR-1230,TPR-1230H)………………………………………………..

5-16

5.10.2 (For TPR-1600H, TPR-2000H)……………………………………………...

5-16

5.11 Change the spindle speed ……………………………………………….

5-17

5.11.1 (For TPR-1230,TPR-1230H) ………………………………………

5-17

5.11.2 (For TPR-1600H, TPR-2000H) ………………………………………

5-20

0-3

Section Content page

5.12 Automatic Feed …………………………………………………………….

5-22

5.12.1

（For TPR-1230, TPR-1230H）

…………………………………………

5-22

5.12.2

（For TPR-1600H, TPR-2000H）

……………………………………..

5-24

5.13 The spindle ………………………………………………………………...

5-25

5.14 Threading …………………………………………………………………..

5-25

5.15 The assembly and disassembly of the work table ……………………..

5-25

5.16 Cutting fluids for all kinds of material …………………………………

5-26

CHAPTER 6 Adjustment

6.1 General …………………………………………………………………….

6-1

6.2 The arm clamping lever …………………………………………………

6-1

6.2.1 (For TPR-1230, TPR-1230H) …………………………………………

6-1

6.2.2 (For TPR-1600H, TPR-2000H) …………………………………………

6-2

6.3 Adjust tighten the clamping device ……………………………………

6-3

6.3.1 (For TPR-1230, TPR-1230H) ……………………………………

6-3

6.3.2 (For TPR-1600H, TPR-2000H) ……………………………………….

6-3

6.4 Adjust tighten the clamping device ……………………………………

6-4

6.4.1 (For TPR-1230, TPR-1230H) ……………………………………

6-4

6.4.2 (For TPR-1600H, TPR-2000H) …………………………………………..

6-5

6.5 Adjustment for the backlash between the gearbox and the arm rail………...

6-6

6.6 Adjustment of the hydraulic pressure ……………………………….…

6-6

6.7 Adjustment of the clutch(for TPR-1600H,TPR-2000H)…………………….

6-7

CHAPTER 7 Maintenance

7.1 General …………………………………………………………………….

7-1

7.2 Daily Maintenance …………………………………………………………

7-1

7.2.1 Clearing …………………………………………………………………….

7-1

7.2.2 Please clean every parts using a metal brush and a rag, dipped with oil, to

rub them …………………………………………………………….………

7-1

7.2.3 The way to clean iron filings ……………………………………………

7-2

7.2.4 Lubrication ………………………………………………………………….

7-2

7.2.5 Change oil inside of the speed reduction of the arm elevating motor……….

7-3

7.2.6 Chang the oil inside the gearbox ………………………………………

7-4

7.2.7 Changing hydraulic oil in the hydraulic oil pump…………………………..

7-5

7.3 Replace the cutting fluids ………………………………………………

7-6

7.4 Maintenance and replacement period ………………………………….

7-6

7.5 Waste disposition …………………………………………………………...

7-6

0-4

Section Content page

CHAPTER 8 Troubleshooting

8.1 The spindle overloads and the relay jumps …………………………….

8-1

8.1.1 The cause …………………………………………………………………...

8-1

8.1.2 The solution ………………………………………………………………...

8-1

8.2 The spindle overloads and the fuse burns out ………………………….

8-1

8.2.1 The cause …………………………………………………………….……

8-1

8.2.2 The solution ………………………………………………………………...

8-1

8.3

What if the drill bit get broken？

……………………………………….

8-2

8.4 What if the screw tap get broken? ……………………………………...

8-2

8.5 How if a person is entangled? ………………………………………….

8-2

CHAPTER 9 Annex

9.1 Electrical circuit diagram (For TPR-1230H CE Standard)………………..

9-1

9.2 Electrical circuit diagram (For TPR-1230 CE Standard)…………….……

9-2

9.3 Electrical circuit diagram (For TPR-1600H CE Standard)………………..

9-3

9.4 Electrical circuit diagram (For TPR-2000H CE Standard)………………..

9-4

9.5 Electrical main parts list (For TPR-1230H CE Standard)…………………

9-5

9.6 Electrical main parts list (For TPR-1230 CE Standard)……………..…….

9-7

9.7 Electrical main parts list (For TPR-1600H CE Standard)…………………

9-9

9.8 Electrical main parts list (For TPR-2000H CE Standard)…………………

9-11

9.9 Electrical circuit diagram (For TPR-1230 Standard)……………….……..

9-13

9.10 Electrical circuit diagram (For TPR-1230 H Standard)…………………...

9-14

9.11 Electrical circuit diagram (For TPR-1600H, TPR-1600H Standard)………..

9-15

9.12 Electrical main parts list (For TPR-1230 Standard)……………………….

9-16

9.13 Electrical main parts list (For TPR-1230H Standard)……………..………

9-19

9.14 Electrical main parts list (For TPR-1600H Standard)…………….……….

9-22

9.15 Electrical main parts list (For TPR-2000H Standard)…………….……….

9-25

9.16 Diagram for hydraulic system (only for TPR1230H / TPR-1600H / TPR-2000H ) ………………………………………………………………..

9-28

9.17 Hydraulic system main parts list (only for TPR1230H / TPR-1600H /

TPR-2000H )……...........................................................................................

9-29

1-1

CHAPTR 1

Safety Guidelines

1.1 Please follow the below basic safety principles

(1) Have only sophisticated or experienced personal perform the machine operation or

maintenance. (2) Please read and understand the operation manual thoroughly before operation. (3) Please place the manual close to the machine for easy access. (4) Please have only authorized person keep the keys to the machine. (5) All operation and maintenance personnel need to know the location of the emergency

switch, its function and operation.

1.2 Precautions for the transportation and installation

(1) Please make sure that the floor is solid enough to support the machine. (2) Only one person is allowed to lift and move the machine for safety reason. (3) When lifting and moving, Nobody is allowed to be under or near the machine. (4) Please wear protective helmet when moving, installing or clearing the machine. (5) All levers, which tighten, need to be tightened. (6) If the moving object weighs over 25kgs, Please use only proper movement equipment for it. (7) Please make sure that the slings are strong enough to lift the machine or the subjects. (8) Please power off before movement and installation. If necessary to power on, please let other

persons know the location of the emergent stop. (9) Please put on leather gloves or similar protective equipments when moving, installing or

clearing the machine.

1.3 Precautions for operation

(1) Please don’t remove any protection guard or any safety installation. (2) Please don’t remove or alter any location of the limit switches, restraint blocks or

interlocking mechanisms.

(3) Don’t touch any switch with wet hand. (4) Please don’t put any part of your body on the moving parts of the machine or near to

them.

(5) The operation person have better no long hair, if it is impossible, please have it coiled in

a topknot and wear a safety helmet.

(6) Please wear no hand ring, watch, pearls or loose clothes. Operation should wear a safety

clothes.

(7) Please wear no slippery shoes while operating. (8) Wearing gloves is needed when loading and unloading material. (9) Only one person is allowed to operate the machine. (10) While operation, Debris may fly off. So please wear a protective mask to prevent from

being injured.

(11) Please power off after work. (12) Please wear a gauze mask if you are working, using cutting fluids. (13) Please don’t use the machine in a explosive environment. (14) A risk of being squeezed is composed when the gearbox and the arm are descending or

the spindle is descending to the worktable. (The arm screw moves at a low speed of

0.8m/min.)

(15) Operator should stand in front of the machine. That’s the operation position.

1-2

1.4 Precautions for checking and maintenance

(1) Please power off first before performing maintenance or checking job. (2) Only have authorized electric technician carry out maintenance or checking job when

Power-on is needed in it (3) Please power off after work. (4) Adding or replacing hydraulic oil or lubricant, Please use Tailift recommended oil type

or its equivalent. For details, please refer to the chapter 7. (5) Basically, only one person is needed to serve. If more than one person is called for,

Good communications is required. (6) Please power off first before getting rid of the iron filings or cleaning the machine.

1-3

1.5 Warning labels and mark on the machine

1.5.1 Warning labels and mark introduction labels Description

Please secure the machine with the base fixing bolts, to prevent from any risk.

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TAILIFT CO., LTD

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Model of a machine.

Please watch out the running tools.

Please operators wear a protective glasses during work.

CE Mark（option）

Oil filler position.

Oil drain outlet position.

Risk of high voltage.

1-4

1.5.2 Warning Labels and mark positions

a. The front view

b. The rear view

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TAI PIN INDUSTRIAL CO., LTD

TAILIFT CO., LTD

󰕓󰅧󰐹

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1-5

C. Oil filler position and Oil Drain outlet position

z Arm elevating motor (For TPR-1230,TPR-1230H)

z

Arm elevating motor (For TPR-1600H,TPR-2000H)

1-6

z

Gearbox

(For TPR-1230,TPR-1230H) (For TPR-1600H/TPR-2000H)

z Hydraulic oil pump

2-1

CHAPTER 2

General Specifications

2.1 The anticipated machine life.

The calculation of the anticipated machine life:

8 hours x 6 days x 50 weeks x 10 years = 24000 hours.

The above calculation is based on a sound maintenance and normal condition, excluding

wearing parts.

2.2 Machine dimensions.

The following are the machines’ dimensions and its diagrams.

Models A B C

TPR-1230 1710mm 715mm 2780mm TPR-1230H 1710mm 715mm 2780mm TPR-1600H 2450mm 1020mm 3170mm TPR-2000H 2908mm 1102mm 3470mm

2-2

2.3 The machine

2.3.1 Description

Radial drills are purposely designed to process bulky objects. Tailift has 20 years of

history and experience in behind. It knows radial drills certainly very well.

Tailift radial drills will be your best choice. The material that the machine can process on are : mild steel, metal, stainless steel, cast iron, aluminum, copper,,,, etc, except magnesium alloy. (Note 1)

Note 1: Processing magnesium alloy may cause fire.

2.3.2 Parts

There are six categories of parts on the radial drill: Gearbox, Arm, Column, Top

Cover, Box Table and Base. The following are its description and locations.

1. Base The main aim of the base is to support the whole weight of the

machine. In addition, the cutting fluid is contained here and the Box Table is installed on.

2. Gear box It is the core part for the radial drill for all procession is finished

here, like speed switch, auto feed, spindle,,, etc. They are inside of the gearbox.

3. Arm It is to support the gearbox and is connected with the column.

4. Column It is to support the gearbox and the arm. It connects the base.

5. Top Cover It is at the top end of the Column.

6. Box table Working with clamps, it enables to reach the required accuracy.

7. The ball screw transmit

ion motor and clamping mechanism.

The motor is to elevate the gearbox. The clamping mechanism is to clamp both the Arm and the Column.

2-3

2.4 Specifications.

2.4.1 TPR-1230H Specification.

TPR-1230H

Diameter of column

300mm

Distance from Column surface to Spindle center, max.

1170mm

Distance from Column surface to Spindle center, min.

340mm

Travel of Spindle head

890mm

Distance from Base surface to Spindle end, max.

1370mm

Distance from Base surface to Spindle end, min.

490mm

Elevating height of Arm.

630mm

Effective area of Table.

635mm╳520mm╳415mm

The dimensions of the Base (L ╳W ╳ H)

1710mm╳715mm╳180mm

Taper hole Spindle.

MT#4

Stroke of the Spindle.

250mm

R.P.M. of Spindle.（R.P.M.╳ step）

44-1500 12 steps

Feed of Spindle（REV.╳ step）

0.05,0.09,0.153 steps Main motor. 2.25KW(3HP) Elevating motor. 0.75KW(1HP) Clamping motor. 0.75KW(1HP) Coolant pump . 0.1KW(1/8HP) Machine height from floor, max.

2780mm

Height from the Column top to floor

2060mm

Net weight (approx.)kgs

2100kg

Shipping Gross weight. (approx.)kgs

2300kg

Shipping dimensions(L╳W╳H）

2035mm╳995mm╳2240mm

The max. processing capacity.

Steel

∅42

Drilling

Cast iron

∅55

Steel

∅25

Taping

Cast Iron

∅38

2-4

2.4.2 TPR-1230 Specification.

TPR-1230

Diameter of column

300mm

Distance from Column surface to Spindle center, max.

1170mm

Distance from Column surface to Spindle center, min.

340mm

Travel of Spindle head

890mm

Distance from Base surface to Spindle end, max.

1370mm

Distance from Base surface to Spindle end, min.

490mm

Elevating height of Arm.

630mm

Effective area of Table.

635mm╳520mm╳415mm

The dimensions of the Base (L ╳ W ╳ H)

1710mm╳715mm╳180mm

Taper hole Spindle.

MT#4

Stroke of the Spindle.

250mm

R.P.M. of Spindle.（R.P.M.╳ step）

44-1500 12 steps

Feed of Spindle（REV.╳ step）

0.05,0.09,0.15 3 speeds Main motor. 2.25KW(3HP) Elevating motor. 0.75KW(1HP) Clamping motor. 0.75KW(1HP) Coolant pump . 0.1KW(1/8HP) Machine height from floor, max.

2780mm

Height from the Column top to floor

2060mm

Net weight (approx.) kgs

2100kg

Shipping Gross weight. (approx.) kgs

2300kg

Shipping dimensions(L╳W╳H）

2035mm╳995mm╳2240mm

The max. processing capacity.

Steel

∅42

Drilling

Cast iron

∅55

Steel

∅25

Taping

Cast Iron

∅38

2-5

2.4.3 TPR-1600H Specification.

TPR-1600H

Diameter of column 432mm Distance from Column surface to Spindle center, max. 1580mm Distance from Column surface to Spindle center, min. 440mm Travel of Spindle head 1140mm Distance from Base surface to Spindle end, max. 1600mm Distance from Base surface to Spindle end, min. 380mm Elevating height of Arm. 850mm Effective area of Table.

700mm╳500mm╳400mm

The dimensions of the Base (L ╳ W ╳ H) 2450mm╳1020mm╳200mm Taper hole Spindle. MT#5

Stroke of the Spindle. 370mm R.P.M. of Spindle.（R.P.M.╳ step）

35 – 1890 12 steps

Feed of Spindle（REV.╳ step）

0.07 - 0.96 6 steps Main motor. 5.625KW(7.5HP) Elevating motor.

1.5KW(2HP)

Clamping motor.

0.75KW(1HP)

Coolant pump .

0.1KW(1/8HP)

Machine height from floor, max. 3170mm Height from the Column top to floor 2660mm Net weight (approx.) kgs 4600kg Shipping Gross weight. (approx.) kgs 4900kg

Shipping dimensions(L╳W╳H) 2820mm╳1450mm╳2920mm

The max. processing capacity.

Steel

∅65

Drilling

Cast iron

∅70

Steel

∅50

Taping

Cast Iron

∅60

2-6

2.4.4 TPR-2000H Specification.

TPR-2000H

Diameter of column 432mm Distance from Column surface to Spindle center, max. 2000mm Distance from Column surface to Spindle center, min. 490mm Travel of Spindle head 1510mm Distance from Base surface to Spindle end, max. 1900mm Distance from Base surface to Spindle end, min. 500mm Elevating height of Arm. 1100mm Effective area of Table.

1000mm╳800mm╳500mm

The dimensions of the Base (L ╳ W ╳ H) 2908mm╳1102mm╳250mm Taper hole Spindle. MT#5

Stroke of the Spindle. 370mm R.P.M. of Spindle.（R.P.M.╳ step）

35 – 1890 12 steps

Feed of Spindle（REV.╳ step）

0.07 - 0.96 6 steps Main motor. 5.625KW(7.5HP) Elevating motor.

2.25KW(3HP)

Clamping motor.

0.75KW(1HP)

Coolant pump .

0.1KW(1/8HP)

Machine height from floor, max. 3470mm Height from the Column top to floor 2960mm Net weight (approx.) kgs 6100kg Shipping Gross weight. (approx.) kgs 6600kg

Shipping dimensions(L╳W╳H) 3105mm╳1400mm╳3240mm

The max. processing capacity.

Steel

∅65

Drilling

Cast iron

∅70

Steel

∅50

Taping

Cast Iron

∅60

2-7

2.5 Standard and Option Accessories.

(1) Standard Accessories:

a.

Adjusting tools（including tool box）

b.

Cooling equipment（including pump）

c.

Lighting installation（including fluorescent lamp）

d. Box table

(2) Option Accessories:

a. Tilt worktable

2.6 Operation position and noise level.

2.6.1 Operation position: about 1 meter far from the gearbox surface.

Height: 1.6 meter from the ground.

2.6.2 The noise level.

（1）

Before being processed, When the turning speed is 1500 rpm, the noise level is 82 dB(A). When the turning speed is 88 rpm, the noise level is 79 dB(A).

（2）

When processing with tools, The test conditions are as follow:

Material：SS41 Thickness：32mm The tool diameter：∅32mm

When the turning speed is 88rpm and the feed rate is 0.09 mm, the noise level is 82 dB(A). When the turning speed is 88rpm and the feed rate is 0.05 mm, the noise level is 80 dB(A)。

3-1

CHAPTER 3

Preparation to Install

3.1 Space and room requirement

3.1.1 Floor requirement

Using this machine requires solid and well-structured floor and its good level.

Note:

1. For adjusting level, please refer to the chapter 6.

2. Adjusting level is needed before using this machine. The level adjusting tolerance must be within 1 mm/m.

TPR-1230H & TPR 1230 floor diagrams. (Unit : mm)

The above diagrams are for the bases and ground bolts, as well as its relative positions of TPR-1230H & TPR 1230.

TPR-1600H floor diagrams. (Unit : mm)

The above diagrams are for the bases and ground bolts, as well as its relative positions of TPR-1600H.

3-2

TPR-2000H floor diagrams. (Unit : mm)

The above diagrams are for the bases and ground bolts, as well as its relative positions of TPR-2000H.

3-3

3.1.2 Space requirement For safety reason, Path must be considered when installing. For space, it requires:

Its calculation is the area of the arm rotating 360 degree, the most outer circle and plus 1000 mm. Different models has different dimensions.

MODEL The distance from the

column center to the arm

limit.

Plus maintenance area

(A)

Total space

requirement

(B)

TPR-1230 1546 mm 1000 mm 5092 mm TPR-1230H 1546 mm 1000 mm 5092 mm TPR-1600H 2087 mm 1000 mm 6174 mm TPR-2000H 2537 mm 1000 mm 7074 mm

3.2 Environment requirement

a. Never put the machine in the places where sun shines directly on it. b.

Temperature: normal range is between +5

℃ and

40℃.

c.

Humidity: between 30% and 95%. At the max. temperature 40

℃，The relative

humidity should not be over 50％. And at the relative lower temperature, higher humidity is acceptable I.g. at temperature 20℃, humidity 90％ is fine.

d. Please keep the machine away from gasoline, chemical substances, dust, acid, sulfides,

magnetic interference and explosive environment.

e. Please keep the machine away from the electrical interference source like welding

machine and EDM. f. The installation ground must be flat. g. The illumination of the work area: greater than 500lux. h. Good ventilation. i. Please take care there is no hydraulic splash to prevent from anyone slipping tripping

and falling in danger.

3-4

3.3 Power supply requirement

a.

Acceptable voltage fluctuation : normally ±10%vlt.

b.

Acceptable frequency fluctuation : ±1HZ (50/60HZ)

c.

Acceptable momentary power-off duration: less than10m.sec

d.

Acceptable voltage impulse

The Peak value : 200% or less than the line voltage of the actual value(rms. value)

Duration: 1.5m.sec or less

e.

Acceptable AC voltage of the waveform distortion.

f.

Acceptable imbalance of the line voltage: 5% or less

g.

Power capacity table

TPR-1230H & TPR-1230

Main Motor

2.25Kw Elevating Motor 0.75Kw Hydraulic Motor 0.75Kw Coolant Pump Motor 0.1Kw

The total power requirement should be 9.753KVA

TPR-1600H

Main Motor

5.625Kw Elevating Motor 1.5Kw Hydraulic Motor 0.75Kw Coolant Pump Motor 0.1Kw

The total power requirement should be 20.203KVA

TPR-2000H

Main Motor

5.625Kw Elevating Motor 2.25Kw Hydraulic Motor 0.75Kw Coolant Pump Motor 0.1Kw

The total power requirement should be 22.193KVA

3-5

3.4 Electric system alculation

3.4.1 (For TPR-1230, TPR-1230H) Motor Part Name Rated Power Capacity Maximum Initiate Power Main Motor

2.25kw 6.3kw

Elevating Motor

0.75kw 2.1kw

Hydraulic Motor

0.75kw 2.1kw

Coolant Pump Motor

0.1kw 0.28kw

Total Rated Power Capacity:

(2.25kw+0.75kw+0.75kw+0.1kw)=3.85kw……………..(1)

Maximum Total Initiate Power Capacity:

(6.3kw+2.1kw+2.1kw+0.28kw)=10.78kw

…………………(2)

Transformer Rated Output Power Capacity for Control Circuits

Model Item 100VA

Input

AC400V±10% 1∅

Power Supply

Output

AC240V±10% 1∅

Ambient Temperature 0°C To 55°C

S=KVA P=KW

Pf ×n = 0.75 (Correction Factors)

S=

KW

Pf×n(0.75)

P=

3.85Kw

0.75

=5.133KVA…………………..(1)

P=

10.78Kw

0.75

=14.373KVA………………...(2)

Power Equipment Capacity=

5.133KVA+14.373KVA 2

=9.753KVA

3-6

3.4.2 (For TPR-1600H) Motor Part Name Rated Power Capacity Maximum Initiate Power Main Motor

5.625kw 15.75kw

Elevating Motor

1.5kw 4.2kw

Hydraulic Motor

0.75kw 2.1kw

Coolant Pump Motor

0.1kw 0.28kw

Total Rated Power Capacity:

(5.625kw+1.5kw+0.75kw+0.1kw)=7.975kw…………….(1)

Maximum Total Initiate Power Capacity:

(15.75kw+4.2kw+2.1kw+0.28kw)=22.33kw…………….(2)

Transformer Rated Output Power Capacity for Control Circuits

Model Item 100VA

Input

AC400V±10% 1∅

Power Supply

Output

AC240V±10% 1∅

Ambient Temperature 0°C To 55°C

S=KVA P=KW Pf ×n = 0.75 (Correction Factors)

S=

KW

Pf×n(0.75)

P=

7.975Kw

0.75

=10.633KVA………………….. (1)

P=

22.33Kw

0.75

=29.773KVA………………….. (2)

Power Equipment Capacity=

10.633KVA+29.773KVA 2

=20.203KVA

3-7

3.4.3 (For TPR-2000H) Motor Part Name Rated Power Capacity Maximum Initiate Power Main Motor

5.625kw 15.75kw

Elevating Motor

2.25kw 6.3kw

Hydraulic Motor

0.75kw 2.1kw

Coolant Pump Motor

0.1kw 0.28kw

Total Rated Power Capacity:

(5.625kw+2.25kw+0.75kw+0.1kw)=8.725kw…………….(1)

Maximum Total Initiate Power Capacity:

(15.75kw+6.3kw+2.1kw+0.28kw)=24.43kw…………….(2)

Transformer Rated Output Power Capacity for Control Circuits

Model Item 100VA

Input

AC400V±10% 1∅

Power Supply

Output

AC240V±10% 1∅

Ambient Temperature 0°C To 55°C

S=KVA P=KW Pf ×n = 0.75 (Correction Factors)

S=

KW

Pf×n(0.75)

P=

8.725Kw

0.75

=11.633KVA………………….. (1)

P=

24.43Kw

0.75

=32.573KVA.………………….. (2)

Power Equipment Capacity=

11.633KVA+32.573KVA 2

=22.193KVA

4-1

CHAPTER 4

Transportation and Installation

4.1 Disassembly and packaging

4.1.1 General

Electrical equipment should be designed to stand transportation and storage under the temperature between -25℃ and+55℃. If this is impossible, proper measurements

must be taken to endure the high temperature. The criteria for this measurement is that it can withstand the affection of the high temperature of +70℃ within 24 hours.

Other considerations like to prevent damage from vibration or shock must be also given.

4.1.2 Packaging

When sold and being shipped to customer’s plant, The machine needs to be

packaged and fastened in place.

a. The way to fasten the machine is illustrated as above diagram. b.

Press the “LOCK” button to lock 1、2 & 3 position.

c.

4 is a wooden block：Due to its weight, it might lose its accuracy during transportation.

It is to support the weight of the Arm and prevent from collision each other when test

running. (Please don’t move it when unpacking.) d. The block is added to help the Column support the Gearbox. e.

5 is a fastening screw.：When being packaged, the machine needs to be fastened with

screws. Otherwise, the machine might move during transportation and make the

center of the gravity slant, therefore bring the risk that the machine falls. f.

6 is the wooden crate base：It will ease the movement by a forklift.

Precaution: All levers must be tightened. Please refer to the chapter 1, regarding the transportation.

MODEL LENGTH WIDTH HIGHT

TPR-1230 2035mm 995mm 2240mm TPR-1230H 2035mm 995mm 2240mm TPR-1600H 2820mm 1450mm 2920mm TPR-2000H 3105mm 1400mm 3240mm

4-2

4.2 Transportation

4.2.1 The diagram of the machine weight and its gravity center

The weight differ due to the different models. Their data is as blow:

MODEL TPR-1230 TPR-1230H TPR-1600H TPR-2000H

Total Weight 2300 kgw 2300kgw 5100kgw 6600kgw

Required Forklift 2.5 tons 2.5 tons 5 tons 7 tons

Note:

Please make sure that the forklift tonnage is suitable for the machine.

The above arrow pointed place is the machine’s gravity center. It is about 200 mm far from the Column, measured from the middle of the wooden crate.

4.2.2 The movement of the machine. There are using forklift to move the machine.

The following is the procedure, precaution and illustration for moving the machine with forklift.

a. Have a suitable forklift move to the wooden crate. b. As diagram shown, insert two forks into the underneath of the

wooden crate.

c. Adjust the distance from the forks to the gravity center till L1

is equal to L2. (L1 & L2=450mm)

d. Have forks fully inserted into the underneath of the wooden

crate.

e. Have the machine fastened to the forks and forklift, using

metal chain or wire.

Precaution： a. Forks must be fully inserted.

b. L1 must be equal to L2 so that the machine can be in balance.

4-3

4.2.3 The order to pack

Please pack according the following procedure:

1. Place the base plate 1 under the machine and have both the plate and the machine fastened with bolts.

2. Install the side plate 2.

3. Install the side plate 3.

4. Install the side plate 4.

5. Install the side plate 5.

6. Install the top plate 6 and pack it.

4.3 Installation of the machine

4.3.1 Have the machine set onto the fastening bolts of the crate base

(1) Tools

Sling, lifting equipment, spanner, movement plate, insertion blocks and level

adjusting blocks.

(2) Procedure

a. After dismantling the wooden crate, get the manuals and tool box out. b. Remove the fastening bolts. c. Hook it using sling, lift it up and move to site for installation. d. Align the ground bolts and the base bores and set the later onto them.

Meanwhile, have the level adjusting blocks inserted to the underneath of the

level adjusting bolts. e. Remove the lifting equipment and slings. f. Have nuts for the ground bolts mounted.

4-4

4.3.2 Level adjusting

(1) Tools

a. A level scale, with tolerance within 0.02mm/m b. Spanners, Level adjusting blocks.

(2) Procedure

a. Please adjust the level adjusting bolts to

contact the level adjusting blocks.

b.Have the level scale put on the worktable.

c. Locate the peak point using the level scale and

make it as a reference level.

d.Adjust the tolerance of the level adjusting

bolts to be within one grad using the level adjusting scale.

1.

The level adjusting bolts.

`

4.3.3 The installation of the electricity

a. Prepare long enough wire. (about 30 meters). The diameters for all the models

are as follows: b. Connect L1、L2 and L3 to the main power switch.

c. Connect the ground wire to PE base.

Note: The following are the main power switches and its other relating data. Power supply AC±10%1Φ 50/60HZ±1HZ

Cross-sectional area of phase

conductors supplying the

equipment` (mm

2

)

Rated current

(A)

Item

Type

220V 380V 415V 440V PE 220V 380V 415V 440V

Power

equipment

capacity

(KVA)

TPR-1230 3.5 3.5 3.5 3.5 3.5 19.3 11.12 10.2 9.7 9.753

TPR-1230H 3.5 3.5 3.5 3.5 3.5 19.7 11.89 11.04 10.33 9.753 TPR-1600H 5.5 5.5 5.5 5.5 5.5 34.8 19.95 18.59 17.38 20.203 TPR-2000H 5.5 5.5 5.5 5.5 5.5 37.8 21.65 21 20 22.193

4.4 The test after installation

a. Have the main power on. b. Press the emergent stop button to see whether it stops immediately. c. Power on again. d Please check whether the motor is running smoothly. If there is any errors,

Please select two of the wires L1, L2 and L3 and change its position. e Check every mechanism to see whether it works normally.

4.5 The procedure for dismantling the machine

The dismantling procedure is the reverse of the installation one.

5-1

CHAPTER 5

Operation

5.1 A brief introduction to the relevant operation hardware

5.1.1 (For TPR-1230, TPR-1230H)

The front view of the machine

The rear view of the machine

5-2

The relevant terms.

No. Term Description

1 Column It is to support the Gearbox and Arm. It is connected with the Base. 2 Top Cap It is on the top of the machine. 3 Electric ball screw It is the rail of the Arm, which can be lifted or lowered by an

elevating motor. 4 Main motor It is to move the spindle. 5 Three speeds change

lever

It is to change the speed of the Spindle. There are three speeds for it.

6 Two speeds change lever It is to change between the high and low speed. After interconnecting

with three speeds change lever, there are six speeds available on the

machine. 7 Hand wheel It is to move the head either to right or to left side. 8 Arm It is to support the Gearbox, connecting with the Column. 9 Lever, for feed trip. It is to start or stop the automatic Knives Feeding.

10 Hand wheel, for moving

head

It is the indicator for the automatic knife feeding. It runs

simultaneously with the feeding knives.

11 Spindle It is the place where drill bit, threading head, drill clamp are

mounted on.

12 Worktable It features a T shape chamfer, which help clamp and position work

piece. In addition, the worktable helps shorten the distance between

the work piece and the drill bit.

13 Base It is the gravity center of the machine. It stores the cutting fluids.

When no worktable used, it is used to support the work piece and

applied as a base for processing. It features also a T shape chamfer,

which is very convenient for clamping.

14 Cutting fluids adjusting

knob

It is used to control the floating of the cutting fluids.

15 Feed rate switch When at boring and automatic feeding needed, the feed rate varies

due to the different material and drilling bit used. It is used to adjust

the feed rate.

16 Handle, for rotating the

Arm.

It requires the smallest strength and it is the safest way to rotate the

Arm,

17 Control box All control elements are mounted here. 18 Counter weight After feeding knife finished, The spindle will return to its original

point due to the counter weight.

19 Metal covering It covers the internal ball screw and hydraulic pump so that the

operator or others can be safely protected.

20 Cutting fluids pump It is to pump the cutting fluids from the container to lubricate the

drilling or boring.

21 Elevating speed reducer The elevating motor rotates very fast. If the motor drives the ball

screw transmission directly, it is very hard to control the elevating position. Therefore an elevating speed reducer is mounted to easily

control the elevating positions. 22 Elevating motor It is to elevate up or down the Arm through ball screw. 23 The solenoid valve It is to control the open and close of the switch when the Arm is

clamped hydraulically. 24 Hydraulic pump motor It is the source power for the hydraulic pump. 25 Oil tank It stores the hydraulic oil. 26 Oil pressure gauge

It indicated the oil pressure gauge. The normal pressure is 38bar。

5-3

5.1.2 (For TPR-1600H/ For TPR-2000H)

The front view of the machine

The rear view of the machine

5-4

The relevant names

：

No

Name Description

1 Top Cover It is located on the top of the Column, inside which Elevating Motor and Reducing

Speed Motor are installed. 2 Column It is designed to support the Gearbox and Arms. It connects with the Base. 3 Transmission ball

screw.

It is designed to transmit the rotation of the Elevating Motor to the Arm so that it

can move up and down. 4 Arm It is to support the Gearbox. It connects with the Column. 5 Rotating lever It is designed to move the Arm. It is easy and safe to use. 6 Work table It shortens the distance between the work piece and drilling bit. The T-shaped

surface facilitates the clamping and positioning of the work piece. 7 Base It serves as a foundation, the gravity center of the machine. It contains cutting fluids

inside. It can support the work piece. Its T-shaped surface facilitates the clamping

and positioning of the work piece. 8 Spindle Motor It is the source of the driving for the Spindle. 9 Three steps feeding

rate selection ring

It is designed to select the feeding rate. Used together with the two steps feeding rate

selection lever, it provides 6 options for the feeding rate.

10 Two steps feeding

rate selection ring

It is designed to select the feeding rate. Used together with the three steps feeding

rate selection lever, it provides 6 options for the feeding rate.

11 Dual Speed

changing lever

It is designed to switch the spindle rotation speed. Used together with the three steps

feeding rate selection lever, it provides 6 options for the feeding rate.

12 Triple speed

changing lever

It is designed to switch the spindle rotation speed. Used together with the two steps

feeding rate selection lever, it provides 6 options for the feeding rate.

13 High-low speed

changing lever

It is designed to switch the spindle rotation speed. Used together with the two and

three steps feeding rate selection lever, it provides 12 options for the feeding rate.

14 Auto feeding lever It is used simultaneously with the feeding lever to enable the auto mechanism. 15 Manual feeding

wheel

It indicates the scale of the manual feeding. It rotates simultaneously with the auto

feeding devices.

16 Hand wheel It is designed to move the Gearbox. It can move right- or leftward. 17 Spindle It is the place where the drilling bit, tapper and drill clamp head are installed to. 18 Cutting fluid

adjustment switch

While at drilling, cutting fluid might be used. The switch is used to control the

passage volume.

19 Feeding Lever It is to control on and off of the auto feeding mechanism. 20 Bit releasing lever When releasing the drilling bit, a releasing pin is used. This Bit releasing lever works

the same as the releasing pin.

21 Main Scale It indicates how deep the drilling has reached. 22 Cutting fluid pump It is designed to extract out the fluid from the container. 23 Column clamping

devise

24 Oil Pressure pump

motor

It is the dynamic source of the oil pressure pump.

25 Metal cover There are the ball screw and oil pressure pump inside. It is designed to protect the

operation and staffs’ safety.

26 Gearbox clamping

devise

It is designed to fasten the gearbox. It is used simultaneously with the ball screw.

27 Counter weight After feeding finished, the Spindle will return to the original point due to the counter

weight.

28 Guide lever It is designed to guide the gearbox movement and clamp it. 29 Electricity box Most of the control elements for the radial drill are put in this box.

5-5

5.1.3 Safty protective device (suit every model)

No. Term Description

1 Safety Protective

Cover

For to avoid debris fly off. When spindle making the drilling bit,the cover must be close. Another for safety, the spindle must stop rotation, when the cover is open.

2 Limit Switch The limit switch is controlled by safety protective cover’s open or close.

If safety protective cover is open,the spindle stop rotation by limit switch’ single . Another,if safety protective cover is close,the spindle can rotation.

Precaution：

1. When user close the saftety protective cover(As marked 1) , the limit switch (As marked 2)can message a signal to allow the spindle rotation.Therefore, user can operation the machine.

2. When user open the saftety protective cover(As marked 1) , the limit switch (As marked 2)can message a signal to stop the spindle rotation immediately.

5-6

5.2 Instruction to switches

5.2.1 (For TPR-1230, TPR-1230H)(Type I)

The front view of the machine The rear view of the machine

Description for Switches.

1. Cross switch It is to control the elevating and revolution. There are four sign on it. When switched to “SPDL. FOR.”, the spindle revolves clockwise. When switched to “SPDL.REV.”, it revolves counter clockwise. When switched to “ARM UP”, the Arm lifts. When switched to “ARM DOWN”, the arm descends.

2. Electric current meter It is for operator’s understanding whether the working situation is normal.

3. Feeding light It lights when at feeding. After work finished and power off, it turns off .

4. The cutting fluids

switch

It is a switch to start on or off the lubrication when at boring, where the boring or shearing causes high temperature, making the drilling bit easy to wear. The lubrication can reduce the temperature and lengthen the life of the drilling bit. Turn on to start and off to stop the lubrication. The floating capacity is decided by another knob called the cutting fluids adjusting knob.

5. Emergent stop It is pressed to stop the machine when at processing and emergence occurs. Pull it again for back to release the stop.

6. Power light When the external power and the main machine power switch are on, the power light will be on, indicating to the operator that the power is on.

7. Pole change switch The spindle motor is a pole variable one. A regular motor has 4 pole. But this one is changeable between 4 and 8 pole. It can change the spindle rotating speed.

8. Release switch It is to release the clamping of the Arm and the Gearbox so that the Gearbox can elevate, move for or backwards, left or rightwards.

9. Clamping switch It is used to clamp the Arm and the Gearbox. After the Gearbox, moveable up and down, for and backwards, left and rightwards, is positioned, You can use this switch to fasten the above mechanisms in positions.

10. Work light switch It is used to improve lighting where illumination is not enough.

5-7

(For TPR-1230, TPR-1230H) (Type II)

The front view of the machine(Type II) The rear view of the machine

Description for Switches.

1. Cross switch Main Spindle forward-reverse Switch : When Switch to SPDL .For The Spindle will forward . When switch to SPDL.REV,The spindle will reverse.

2. Electric current meter It is for operator’s understanding whether the working situation is normal.

3. Feeding light It lights when at feeding. After work finished and power off, it turns off .

4. The cutting fluids

switch

It is a switch to start on or off the lubrication when at boring, where the boring or shearing causes high temperature, making the drilling bit easy to wear. The lubrication can reduce the temperature and lengthen the life of the drilling bit. Turn on to start and off to stop the lubrication. The floating capacity is decided by another knob called the cutting fluids adjusting knob.

5. Emergent stop It is pressed to stop the machine when at processing and emergence occurs. Pull it again for back to release the stop.

6. Power light When the external power and the main machine power switch are on, the power light will be on, indicating to the operator that the power is on.

7. Pole change switch The spindle motor is a pole variable one. A regular motor has 4 pole. But this one is changeable between 4 and 8 pole. It can change the spindle rotating speed.

8. Release switch It is to release the clamping of the Arm and the Gearbox so that the Gearbox can elevate, move for or backwards, left or rightwards.

9. Clamping switch It is used to clamp the Arm and the Gearbox. After the Gearbox, moveable up and down, for and backwards, left and rightwards, is positioned, You can use this switch to fasten the above mechanisms in positions.

10. Work light switch It is used to improve lighting where illumination is not enough.

11. Arm uplift switch The arm will uplift when pushing the”UP” button.

12. Arm downlift switch The arm will be lowered down when pushing the”Down” button.

5-8

5.2.2 (For TPR-1600H/ TPR-2000H)

The front view of the machine The rear view of the machine

Description for Switches.

1. Emergent stop It is pressed to stop the machine when at processing and emergence occurs.

Pull it again for back to release the stop.

2. The cutting fluids

switch

It is a switch to start on or off the lubrication when at boring, where the boring or shearing causes high temperature, making the drilling bit easy to wear. The lubrication can reduce the temperature and lengthen the life of the drilling bit. Turn on to start and off to stop the lubrication. The floating capacity is decided by another knob called the cutting fluids adjusting knob.

3.

Power switch

(light attached)

When external power and the machine is on, the main power light will be on, to indicate to the operator that the power is on.

4. Release switch It is to release the clamping of the Arm and the Gearbox so that the Gearbox

can elevate, move for or backwards, left or rightwards.

5. Clamping switch It is used to clamp the Arm and the Gearbox. After the Gearbox, moveable up

and down, for and backwards, left and rightwards, is positioned, You can use this switch to fasten the above mechanisms in positions.

6. Electric current

meter

It is for operator’s understanding whether the working situation is normal.

7. Cross switch It is to control the elevating and revolution. There are four sign on it. When

switched to “SPDL. FOR.”, the spindle revolves clockwise. When switched to “SPDL.REV.”, it revolves counter clockwise. When switched to “ARM UP”, the Arm lifts. When switched to “ARM DOWN”, the arm descends.

8. Work light switch It is used to improve lighting where illumination is not enough.

5-9

5.3 Installation of the clamp（work piece）

5.3.1 General

Work piece must be placed securely and precisely on the radial drill so that precision and safe procession can be achieved. Regularly, a vise is applied. (as shown picture a). Since the vise has its range limit, universal clamp (as shown picture b) is applied for bulky work piece or any work piece which isn’t easy to be clamped. The universal clamp includes T shape chamfer bolts, stacking plate, insertion blocks, which makes clamping easier.

5.3.2 Introduction of the vise and the clamping of the work piece.

(1) The fixed side of the vise. (2) The fixing side with T shape chamfer bolt and nuts (3) The moving side of the vise. (4) The screw bar. (5) The handle. (6) The surface of the vise.

Clamp work piece as the following： a. Move away the drilling bit or lift the gearbox to the utmost point.

b. Using brush, clean the worktable and the vise surface. c. Clean the vise surface using clean rag. d. Position the work piece on the vise surface. If it is piercing drilling, please insert a

block under the work piece so that drilling into vise can be avoided.

e. Fasten the handle by rotating it clockwise and tighten it. While tightening it, please

use plastic hammer or copper bar to hit the work piece till there is no gap between the work piece and the inserted block.

5-10

5.3.3 Universal clamp and the clamping of the work piece.

（1） Hex nuts （2） T shape chamfer nuts （3） Stacking plate （4） Twin head bolts （5） Insertion block （6） Ladder block

Clamp the work piece as the following：（Since the combination of the universal clamp is very flexible and abundant, The following diagram is applied as an exemplary description.

1. Drilling bit

2. Work piece

3. Stacking block

4. Insertion block

5. Twin head bolts

6. T shape chamfer bolts

7. Worktable

8. Hex but

a. Move away the drilling bit or lift the gearbox to the utmost point. b. Using brush, clean the worktable and the vise surface. c. Clean the vise surface using clean rag. d. Position the work piece on the vise surface. If it is piercing drilling, please insert a block under the

work piece so that drilling into vise can be avoided.

e. After screwing the T shape chamfer nut to the twin head bolts with suitable length, put it into the T

shape chamfer of the worktable or the base.

f. Choose the insertion block or ladder block that is the same high as work flange. Put them in the

other side of the bolts.

g. Using holed stacking block, place them onto the bolts, with one of its side pressing the work flange

and another pressing the insertion block or ladder block, then tighten it with hex nuts.

Examples of clamping, using the universal clamp.

5-11

5.4 Installation and change of the drilling bit

The radial drill is mainly used in drilling. How to clamp the drilling bit is therefore very important. Generally, drilling bits divides into two kinds, one is straight handle drilling bit, and another is tapered handle one. (as fig. A). Their clamping is very different. The straight handle one is fixed by a drilling head while the tapered handle one is fixed by a bushing.

5.4.1 The assembly and disassembly of the drilling head and clamp

Fig. a. Fig. b. Fig. c. Fig. d.

No. Term No. Term

(1) Revolving shaft. (5) Pin for releasing drill bit (2) Shaft bushing (6) Drill shaft end (3) Speedy drill bit clamp (7) Drilling shaft (4) The stem for the speedy drill bit clamp

Disassemble the tapered handle drill bit and the drill head clamp as the following way: a. Move away the drilling bit or lift the gearbox to the utmost point.

b. Power off machine. c. Put on gloves. d. Insert a thick wood plate into the underneath of the drill bit and the drill bit head. e. Rotate the feed trip lever clockwise and have the spindle descend about 150 to 200 mm. As fig. a. f. Rotate the revolving shaft from the bushing till that the drill shaft end and drill shaft are visible

from the hole of releasing drill bit. as fig. b. g. Insert the pin for releasing the drill bit into the hole, as fig. c. h. Hit the end of the pin for releasing drill bit, using plastic hammer or copper bar, till the drill bit

and the drill bit clamp fall onto the wood plate. Precaution：

The distance between the thick wood plate, drill bit and the end of the drill bit clamp is about 30 mm.

Please dismantle the drill bit the following way when the bit releasing devise of the TPR-1600H cannot work.

5-12

The way to use the releasing taper handle head and clamping head follows as: （only applicable for TPR-1600H /TPR-2000H）

1 The lever for releasing the drilling bit. 2 The feeding lever

3 The spindle

To dismantle as follows：

Step 1. Stand at the left side

of the machine.

Step 2 Grasp the feeding lever

using right hand and release the spindle to its utmost position.

Step 3. Press down the bit

releasing lever using left hand.

Step 4. Keep grasping the drilling bit using left hand and rotate the feeding

lever counter clockwise until the bit comes out.

Assemble the drill bit head and the drill bit clamp as the following: a. Move away the drilling bit or lift the gearbox to the utmost point. b. Power off. c. Put on gloves. d. Insert a thick wood plate into the underneath of the drill bit and the drill bit clamp. e. Rotate the feed trip lever clockwise and have the spindle descend about

150 to 200 mm. As fig. a. f. Rotate the revolving shaft from the bushing till that thing behind the machine is visible from the

hole of releasing drill bit, as fig. b. g. Place the drill bit clamp end up, as fig. d. h. Place the drill bit and its clamp end into the revolving shaft and have the drill shaft end inserted

into the hole for releasing the drill bit, as fig. b. i. Rotate the feed trip lever counter clockwise. Make the spindle descend till the drill bit and the

bottom end of the drill bit clamp head contact the wood plate. Apply a little bit force and complete

it by confirming that the drill bit won’t fall.

Precaution：

The distance between the thick wood plate, drill bit and the end of the drill bit clamp is about 30 mm.

5-13

5.4.2 The assembly and disassembly of the straight handle drill bit

No. Term

(1) Drill bit (2) Drill spanner (3) Tightening ring (4) Hole for drill spanner. (5) Drill bit clamp head.

Fig. a. Fig. b.

Disassemble the straight drill bit as the following way:

a. Move away the drilling bit or lift the gearbox to the utmost point. b. Power off.

c. Put on gloves. d. Put the drill spanner into the hole for tightening. e. Rotate the spanner counter clockwise till the clamp head falls.

Assemble the straight handle drill bit as the following way:

a. Move away the drilling bit or lift the gearbox to the utmost point. b. Power off.

c. Put on gloves.

d. Adjust the tightening ring till the drill bit can be inserted.

e. Insert the drill bit into the clamp head at least 25 mm. f. Put the drill spanner into the hole for tightening.

g. Rotate the spanner clockwise till the drill bit is tightened.

Precaution：

The drill bit must be inserted at least over 25 mm, otherwise the bit get easily broken or can’t drill very precisely.

5.5 Power on and off.

5.5.1 Power on

a. Turn outside main switch to ”ON” position. b. Turn the machine power switch to ”ON” position.

5.5.2 Power off

a. Turn the machine power switch to ”OFF” position. b. Turn outside main switch to ”OFF” position.

Precaution：

When at emergency, please press down the emergent stop button to shut down the

power supply.

But the emergent stop button can’t be used as a switch for normally stopping

machine or normal power off.

5-14

5.6 Work light

Turn on the work light. Switch the work light to ”ON”

position.

Turn off the work light. Switch the work light to ”OFF”

position.

5.7 Cutting fluids

Turn on the cutting fluids. Switch the cutting fluids to ”ON” position. Turn off the cutting fluids.

Switch the cutting fluids to ”OFF” position.

5.8 Elevating the arm .

Diagra

ms

1

Cross Switch.

Descrip

tion

For TPR-1230,TPR-1230H (Type I)

For TPR-1230,TPR-1230H (Type II)

For TPR-1600H, TPR-2000H

Steps Turn the cross switch to “ARM UP” if you want to elevate it up, Turn the cross switch

to “ARM DOWN” if you want to elevate it down. Turn the cross switch to the middle

after the Arm reaches the required position. Precaution When the Arm is elevating, the clamping device will release itself automatically. When the cross switch is turned to the middle, the clamping device will tighten itself automatically.

5-15

5.9 Rotate the Gearbox right or leftwards.

5.9.1（For TPR-1230,TPR-1230H）

1. Press the figure1 shown in the bottom left. Referring to the up right picture, release the

button after pointing the arrow head to B. The clamping device is released now.

2.

Rotate the hand wheel clockwise to move rightwards and counter clockwise to move leftwards, as shown in up left picture.

3. Press the figure 2 shown in the bottom left. Referring to the up right picture, release the

button after pointing the arrow head to A. The clamping device is tightened now.

Precaution： After UNLOCK pressed, the Arm can move for and backwards in addition to

move left and right wards.

5.9.2（For TPR-1600H/ TPR-2000H）

1. Press the figure1 shown in the bottom left. Referring to the up right picture, release the

button after pointing the arrow head to B. The clamping device is released now.

2.

Rotate the hand wheel clockwise to move rightwards and counter clockwise to move leftwards, as shown in up left picture.

3. Press the figure 2 shown in the bottom left. Referring to the up right picture, release the

button after pointing the arrow head to A. The clamping device is tightened now.

Precaution： After UNLOCK pressed, the Arm can move for and backwards in addition to

move left and right wards.

5-16

5.10 Rotate the arm forward or backwards.

5.10.1 (For TPR-1230,TPR-1230H)

1. Press the figure1 shown in the bottom left. Referring to the up right picture, release the

button after pointing the arrow head to B. The clamping device is released now.

2.

Push the arm moving lever backwards to move the arm backwards, as shown in figure 3. Pull the arm moving lever towards to move the arm towards, as shown in figure 3.

3.

Press the figure2 shown in the bottom left. Referring to the up right picture, release the button after pointing the arrowhead to A. The clamping device is tightened now.

Precaution：

After UNLOCK pressed, the Arm can move for and backwards in addition to move left and right wards. If 180 degree rotation is needed, the ground needs to be processed according the method in the chapter 3, where the base bolts are required and need to be fastened by nuts.

5.10.2（FOR TPR-1600H, TPR-2000H）

1. Press the figure1 shown in the bottom left. Referring to the up right picture, release the

button after pointing the arrow head to B. The clamping device is released now.

2.

Push the arm moving lever backwards to move the arm backwards, as shown in figure 3. Pull the arm moving lever towards to move the arm towards, as shown in figure 3.

3.

Press the figure2 shown in the bottom left. Referring to the up right picture, release the button after pointing the arrowhead to A. The clamping device is tightened now.

Precaution：

After UNLOCK pressed, the Arm can move for and backwards in addition to move

left and right wards. If 180 degree rotation is needed, the ground needs to be

processed according the method in the chapter 3, where the base bolts are required

and need to be fastened by nuts.

5-17

5.11 Change the spindle speed.

Warning： Spindle temperature will go up making operation in trouble when the

spindle speed is set at high rotation mode without movement of the quill. So please do not set the spindle speed at high rotation mode when no movement of the quill.

5.11.1（For TPR-1230,TPR-1230H）

Ⅰ. The speedometer at the time when the pole switch is in high position.

（For TPR-1230,TPR-1230H）

The position for the pole switch.（For TPR-1230,TPR-1230H）

Two speed change lever（low speed）

Speed change levels

Speed（rpm） 88 154 282

Mild steel

∅25-∅40 ∅19-∅25 ∅12-∅19

Suitable drilling

diameter (mm)

Cast iron

∅38-∅55 ∅28-∅38 ∅22-∅28

Threading (metric) M16-M20 M6-M16 M3-M6

Suitable automatic feeding step. 1 2 3 1 2 3 1 2 3

Two speed change lever（high speed）

Speed change levels

Speed（rpm）

456 796 1500

Mild steel

∅10-∅12 ∅6-∅10 ∅3-∅6

Suitable drilling

diameter mm

Cast iron

∅19-∅22 ∅10-∅19 ∅3-∅10

threading(metric) Not suggested. Not suggested. Not suggested.

Suitable automatic feeding step. 1 2 3 1 2 3 1 2 3

5-18

Ⅱ. The speedometer at the time when the pole switch is in low position.

（For TPR-1230,TPR-1230H）

The position for the pole switch.（For TPR-1230,TPR-1230H）

Two speed change lever（low speed）

Speed change levels

Speed（rpm）

44 77 141

∅25-∅40 ∅25-∅40 ∅19-∅25

∅12-∅19

Suitable drilling

diameter (mm)

∅38-∅55 ∅38-∅55 ∅28-∅38

∅22-∅28

Threading (metric)

M16-M20 M16-M20 M6-M16

Suitable automatic feeding step. 1 2 3 1 2 3 1 2 3

Two speed change lever（high speed）

Speed change levels

Speed（rpm）

228 398 750

∅12-∅19 ∅10-∅12 ∅6-∅10

∅3-∅6

Suitable drilling

diameter mm

∅22-∅28 ∅19-∅22 ∅10-∅19

∅3-∅10

threading(metric)

M3-M6

Not suggested. Not suggested.

Suitable automatic feeding step. 1 2 3 1 2 3 1 2 3

5-19

Ⅲ.Change spindle speed.

Label 6 of detail.

Low If the pole switch to high position, its 8 pole.

OFF If the pole switch to “OFF” position, the

motor can’t turn run.

High If the pole switch in high position, its 4 pole.

Normal, switch to high position.

Pic. a.

No. Term Description

1. Three speeds change lever

2. Two speeds change lever High and low speeds change lever.

3. Indicating ring for high and low speed.

It is to indicate the current speed.

4. Reference point for the three speeds change lever

It refers to the current position of the three speeds change lever.

5. Reference point for the two speeds change lever

6. Pole change switch

Ⅳ. Change the spindle speed as the following way:

a. Have spindle rotate. b. Look up in the speed table and choose a suitable speed rate.

c. Turn on the switch for the feed rate.

Precaution when changing speed:

a. Spindle rotation must be stopped when at changing speed. b. Please press down the emergent stop button for safety reason.

c. Change speed only after the spindle stops completely.

5-20

5.11.2（For TPR-1600H/ TPR-2000H）

Ⅰ.Speedometer（For TPR-1600H/ TPR-2000H）

Two step choice 1 2

H (hi-speed)

1890 1010 475 220 115 55

Speed（rpm）

L (lo-speed) 1330 715 335 155 80 35

Mild steel

∅1-∅6 ∅6-∅24 ∅14-∅24 ∅24-∅36 ∅36-∅50 ∅50-∅66

Applicable

diameter mm

Cast iron

∅1-∅8 ∅8-∅18 ∅18-∅30 ∅30-∅44 ∅44-∅60 ∅60-∅78

Ⅱ. speed switch（For TPR-1600H/ For TPR-2000H）

Fig.1.

Fig.2. Fig.3.

The relevant names

The relevant names The relevant names

a. Step 1

d. Ref. Point for the

step 1.

h. Hi-lo speed

indicator

b. Step 2

e. Ref. Point for the

step 2.

i. Hi-lo speed

changing lever

c. Two speed lever

f. Three step speed

changing lever

j. Hi-lo speed

reference point

g. Speedometer

（FOR TPR-1600H/ TPR-2000H） The way to switch speed follows as:

Step Description

a. Stop rotation of the spindle. b. Press down the emergency button.

c. Check the speedometer and select the suitable speed. d. Switch the two step speed changing lever (as mark c in the fig. 1.) to the required

position. (Select the required step)

e. Switch the three step speed changing lever to the required position. When the two step

speed changing lever is at the step 1, the speed will be based on the reference point of the step 1 (as mark d in the fig. 2). On the contrary, when the two step speed changing lever is at the step 2, the speed will be based on the reference point of the step 2 (as mark e in the fig. 2).

f. Switch the Hi-lo speed changing lever to the required position.

5-21

Example：The following is the way to select the spindle speed at 115rpm:

Step Description

a. Stop the rotation of the spindle. b. Press down the emergency button.

c. Check the speedometer and select the speed of 115 rpm. d. Switch the two step speed changing lever to step 2. That’s to align the speed changing

lever (as mark c in the fig. 1) to the step 2. (as the mark b in the fig. 1)

e. Switch the three step speed changing lever to 115 and 80 (as the mark g in the fig. 2)

and align it to the reference point of the step 2 (as the mark e in the fig. 2)

f. Align the H of the Hi-lo speed changing lever to the Hi-lo speed indicator.

Ⅲ. Precaution to switch the rotation speed：（Application model TPR-1600H/ TPR-2000H）

a. Rotating Spindle must be stopped when at changing rotation speed. b. Please press down the emergency stop for safety.

c. Start to switch the rotation speed only when the spindle stops running.

Ⅳ. Precaution to switch the rotation speed：（Application model TPR-1600H/ TPR-2000H）

1 2

H(Hi speed)

1890 1010 475 220 115 55

Rotation speed

（rpm）

L(Lo speed)

1330 715 335 155 80 35

Threading (metric)

Not suggested. M3-M6 M6-M16 M16-M20

5-22

5.12 Automatic Feed.

5.12.1 （For TPR-1230, TPR-1230H） Ⅰ. Automatic feed rate table

Steps N 1 2 3

Feed rate No feed rate 0.05mm/Rev 0.09 mm/Rev 0.15 mm/Rev

Ⅱ. Change the feed rate as the following way:

a. Stop the spindle. b. Press down the emergent stop button.

c. Check the speedometer and choose a suitable rate. d. Switch the feed rate.

Precaution when at changing feed rate:

You can change the feed rate only when the spindle is rotating.

Ⅲ. Suppose that the work piece is by the machine

The way to move(less than 25kgs.) Suppose that the work piece is by the machine, the way to move it is as follows:

1. Power off.

2. Put on gloves.

3. Squat facing the work piece.

4. Lift the work piece with two hands.

5. When you are standing up, lift and move the work piece with your feet strength.

6. Move the work piece toward the worktable.

The way to move(greater than 25kgs.)

Suppose that the work piece is by the machine, the way to move it is as follows:

1. Power off.

2. Put on gloves.

3. Push the arm backwards.

4. Move a lifting devise close to the work piece.

5. Place lifting ropes or slings under the work piece, (please use two ropes or slings). If the work piece has holes for lifting ropes or slings, please lock it with ring head pin, then lift and move it with a hook.

6. Move the work piece toward the worktable.

5-23

Ⅳ. How to preset the depth of the power-feed?

The relevant terms

Position Term

A Depth controlling and fixing lever. B Depth reference point. C Main dial D Feed trip lever E Depth-setting ring

Preset the depth of the power-feed: a. Rotate the feed trip lever counter clockwise as shown in label D till The drill bit contact

the work piece. (At this moment, label B shown in the pictures move simultaneously. That’s the depth is zero when the bit is contacting the work piece and the dial is also at the zero position. )

b. Release the fixing lever of the main dial. That’s to release label A shown in the picture. c. Rotate the depth setting ring as shown in label E, referring to the depth point on the

ring label B. To set the drilling depth is to adjust and align the gauge on the ring as

shown in the label C. d. Clamp the fixing lever of the main dial. That’s to clamp label A shown in the picture. e. Release the feed trip lever as shown in the label D. f. Rotate the feed trip lever a little bit counter clockwise, as shown in the label D. g. Turn the spindle switch to “SPDL. FOR”. h. Pull the feed trip lever backwards as shown in the label D, The spindle will feed at the

chosen rate and stop

Example：How to preset a depth of 30mm? a. Rotate D as in the picture till it contacts the work piece.

b. Release A, as shown in the picture. c. Rotate E and align C as shown in the picture to the position of 30 mm on the B, as shown

in the picture. d. Clamp A, as shown in the picture. e. Release D, as shown in the picture. f. Rotate D in the picture a little bit counter clockwise. g. Turn the spindle switch to SPDL. FOR h. Pull the feed trip lever as shown in the picture D backwards.

Precaution a. Auto feed will move only after the feed rate is set up. b. Auto feed is used only in drilling, not in threading.

5-24

5.12.2 （For TPR-1600H/ TPR-2000H）

Ⅰ.The auto feeding rate table（Application model: TPR-1600H/ TPR-2000H）

Two step feeding rate selection

Step 1 Step 2

Feeding rate mm/Rev 0.96 0.56 0.31 0.21 0.12 0.07

Ⅱ. The way to switch the feeding rate follows as: （Application model: TPR-1600H/ TPR-2000H）

a. Stop the running spindle. b. Check the speedometer and select a suitable speed.

c. Turn on the feeding rate switch.

The precaution to switch the feeding rate follows as:

a. When you switch the feeding rate, the spindle has to be at running.

Ⅲ. The way to set up the depth of the auto feeding follows as:

（Application model:TPR-1600H /TPR-2000H）

The relevant names

position name

A Depth control lever

B Main scale C Depth reference point D Feeding lever

E Auto feeding lever

The way to set up the depth of auto feeding follows as：（Application model: TPR-1600H/ TPR-2000H）

a. Rotate the feeding lever (as mark D) counter clockwise until the drilling bit contacts the work

piece (at this time, Mark B will be turning also. The depth is zero when the drilling touches the work piece and the main scale is also pointing to 0 position.)

b. Release those two main scale levers. That’s to release the mark A in the fig. c. Rotate the main scale (mark B). Using the depth reference point on the depth setup ring (mark C),

set up the drilling depth, which is also the main scale ring’s reading. d. Clamp the main scale ring. That’s to clamp the mark A in the fig. e. Release the feeding lever (mark D)

f. Rotate the feeding lever (mark D) a little bit counter clockwise.

g.

Turn the spindle switch to SPDL. FOR.。 h. Pull the feeding lever (mark D) backwards and push the auto feeding lever downwards. Then the

spindle will be feeding at the selected rate and stop at the set depth.

Example：To set up a depth of 30 mm.

a. Rotate the mark D until the drilling bit touches the work piece. b. Release the mark A. c. Rotate the mark B. Align the mark C to the mark B, at its scale 30. d. Clamp the mark A. e. Release the mark D. f. Rotate the mark D a little bit counter clockwise. g. Turn the spindle switch to SPDL. FOR h. Pull the feeding lever (mark D) backwards and push downward the auto feeding lever.

Precaution

a. The feeding rate must be set up before the auto feeding can move. b. The auto feeding is suitable to be used in threading, but not in boring.

5-25

5.13 The spindle

1. Please turn on the main switch of The Machine , and then lower down the Quill 5mm, so that the forward /reverse of the main spindle can start.

2. The main spindle will forward when Switching to SPDL.FOR.

For

TPR1230,TPR1230H (Type I)

3. If you want to stop the rotating of the Spindle, Please switch to the middle Position.

For

TPR1230,TPR1230H (Type II)

4. The main spindle will reverse when Switching to SPDL.FOR.

5.14 Threading

The way to thread is as follows：

a. Clamp the screw tap with drilling head. b. Move the spindle to the top of the threading. c. Set the feed rate at ”N”。 d. Rotate the feed trip lever a little bit counter clockwise.

e. After the cross switch turned to “SPDL.FOR”, the spindle spins clockwise. f. Rotate the feed trip lever counter clockwise till the threading is finished. (The operator

decides the threading depth.)

g. After the cross switch turned to “SPDL.REV.”, let the spindle turn counter clockwise till

the screw tap retreats completely.

h. Turn the cross switch to the middle to stop the spindle.

5.15 The assembly and disassembly of the work table

.

Disassemble it as follows:

1. Release 1, as shown in the picture, using a spanner. That’s to move the spanner counter clockwise.

2. Apply the above to the other side.

Assembly it as follows:

1.

Clean the debris from the base with a metal brush.

2.

Clean the worktable and the base with rags.

3.

Place T shape Bolts into the T shape chamfer of the base.

4. Tighten the nuts.

5-26

5.16 Cutting fluids for all kinds of material

Soft steel crude oil、animal fat

Mild steel crude oil、animal fat

High carbon steel crude oil、animal fat

Stainless steel crude oil、animal fat

Manganese steel crude oil、animal fat

Cast iron Without

Malleable cast iron Crude oil

Brass, bronze Kerosene

Aluminum and alloy Kerosene

When cutting fluids is not applied, Having the turning speed and the feed rate reduced is

the only way to extend the tool life.

If cutting fluids leaks or injects to the aisle, please clean it immediately from the floor.

6-1

CHAPTER 6

Adjustment

6.1General

Adjustment is needed after the machine has been used a period of time for its parts will get loose or worn out, In the radial drill, there are three parts needed to be adjusted. One is the arm clamping lever, another the gap between the gearbox and the arm rail, finally the engagement between the feed trip lever and the clutch.

6.2 The arm clamping lever

After the machine has been used for about 3-5 years, the position of the arm clamping lever will be descending. It is the time to adjust the position of the adjusting nut.

6.2.1(For TPR-1230, TPR-1230H)

Fig. a. Fig. a-1 Fig. b. Fig. c.

The relevant names

No. name No. name

1. Release switch 3. Adjusting nut

2. Clamping switch 4. Fastening nut

Adjust the arm clamping lever as follows:

a. Press the figure1 shown in the bottom. Referring to the up right picture, release the

button after pointing the arrow head to b. The clamping device is released now.

b. Release the fastening nuts, totally 5 pieces, in the figure c and mark 4.

c. Using a wrench, adjust the nuts counter clockwise about 180°. (totally 5 pieces bolts)

d. Fasten the nuts, marked 4 in the figure c. (totally 5 pieces bolts)

e. Press the figure2 shown in the bottom left picture 1. Referring to the up right picture,

release the button after pointing the arrowhead to A. The clamping device is tightened now.

6-2

6.2.2(For TPR-1600H/ TPR-2000H)

Fig. a. Fig. b. Fig. c.

The relevant names

No. name

1. Release switch

3.

Adjusting nut

2. Clamping switch

4.

Fastening nut

Adjust the arm clamping lever as follows:

a. Press the figure1 shown in the bottom. Referring to the up right picture, release the

button after pointing the arrow head to b. The clamping device is released now.

b. Release the fastening nuts, totally 5 pieces, in the figure c and mark 4.

c. Using a wrench, adjust the nuts counter clockwise about 180°. (totally 5 pieces bolts)

d. Fasten the nuts, marked 4 in the figure c. (totally 5 pieces bolts)

e. Press the figure2 shown in the bottom left picture 1. Referring to the up right picture,

release the button after pointing the arrowhead to A. The clamping device is tightened now.

6-3

6.3 Adjust tighten the clamping device

After the machine has been used a period of time, the tighten the clamping device. It is the time to adjust its tightness clamping device of adjusting nut.

6.3.1(For TPR-1230, TPR-1230H)

Part Name

1. clamping device of adjusting nut

Adjust tighten the clamping device lever as follows:

a. Switch the cross switch to ARM UP 。 b. Press the emergent stop button after the Arm elevates a little bit.

c. Release the clamping device and adjust the bolts and nuts.

d. Adjust the nut one notch clockwise.

e. Switch the cross switch to the middle. f. Reset the emergent stop button.

6.3.2 (Application model: TPR-1600H, TPR-2000H)

position Name

1 Adjust the nut. 2 Fasten the nut.

The way to clamp the arm follows as:

a.

Turn the cross switch to ARM UP 。

b. After the arm lifts a little bit, press down the emergency stop. c. Release the fastening nut. d. Rotate the adjustment nut half circle clockwise. e. Clamp the fastening nut.

f. Turn the cross switch to the middle.

g. Reset the emergency stop.

6-4

6.4 Adjust tighten the clamping device

After the machine has been used a period of time, the tighten the clamping device. It is the time to adjust its tightness clamping device of adjusting nut.

6.4.1(For TPR-1230, TPR-1230H)

Fig a-1 Fig a-2 Fig b Fig c. The relevant names

The relevant names

No. Name No. Name

1. Release switch 3. Adjusting nut

2. Clamping switch 4. Fastening nut

Adjust tighten the clamping device lever as follows:

a. Press the button marked 1 in the below figure. Release the button only after you turn the

arrowhead to the point B, referring to the figure b. After the button released, the claming device

c

an be released. b. Release the fastening nuts marked 3 in the figure 3. c. Turn the adjusting bolts about 180° clockwise, using a spanner. d. Tighten the fastening nuts marked 3 in the figure c. e. Press the button marked 2 in the below figure a. Release the button only after you turn the

arrowhead to the point A, referring to the figure b. After the button released, the claming device can be tightened.

6-5

6.4.2(For TPR-1600H/ TPR-2000H)

Fig a. Fig b. Fig c. The relevant names

The relevant names

No. Name No. Name

1. Release switch 3. Adjusting nut

2. Clamping switch 4. Fastening nut

Adjust tighten the clamping device lever as follows:

a. Press the button marked 1 in the below figure. Release the button only after you turn the

arrowhead to the point B, referring to the figure b. After the button released, the claming device

c

an be released. b. Release the fastening nuts marked 3 in the figure 3. c. Turn the adjusting bolts about 180° clockwise, using a spanner. d. Tighten the fastening nuts marked 3 in the figure c. e. Press the button marked 2 in the below figure a. Release the button only after you turn the

arrowhead to the point A, referring to the figure b. After the button released, the claming device can be tightened.

6-6

6.5 Adjustment of the backlash between the Gearbox and the Arm rail.

The backlash appears after the machine has been used for a period of time. It is necessary to

adjust the tightness between the Arm rail and crankshaft bearing.

a. Remove the side plate as the above figure 1. b. Release the bolts as the above figure 2. Using socket wrench, insert it into the holes as

shown in the above figure 3 and rotate them. Apply the tightness as the hand wheel of the Gearbox can be turned easily but not too easily. Apply the same to the counter side.

c. Release the bolts as shown in the right figure 4. d. Using socket wrench, insert it into the holes as shown in the above figure 5 and rotate

them. Apply the tightness as the hand wheel of the Gearbox can be turned easily but not too easily. Apply the same to the counter side.

e. Screw up the side plate of the above figure 1.

6.6Adjustment of the hydraulic pressure.

Parts Name

1. Hydraulic motor

2. Oil pressure gauge

3. Solenoid valve

4. Oil tank

5. Pressure adjusting valve

6. Oil gauge

7. Oil inlet

8. Forcible switch of the solenoid valve.

a. Please check that whether the hydraulic oil is sufficient? b. Power on. c. There is no pressure under the normal condition. If adjustment needed, please insert a

small screwdriver into the forcible switch of the solenoid valve, as shown in figure 8, to do the adjustment.

d. Rotate the pressure adjusting valve, as shown in the figure 5, (clockwise to high and

counter clockwise to low pressure) The default pressure is 38bar(kg/cm2)。

e. Take out the screwdriver.

Precaution

When adjusting the hydraulic pressure, please keep pressing the forcible switch of the solenoid valve continuously, as shown in the figure 8.

6-7

6.7 Adjustment of the clutch(for TPR-1600H/TPR-2000H)

While the spindle can’t rotate fully to drill, the clutch is wear to drill, the clutch is wear to drill,the clutch is weared, you can adjust device, as following.

a. Change gear speed to the highest speed, turn off

power. b. Remove oil sight glass. c. Rotae spindle by your left-hand until clutch turns to

the best position for adjustment, clutch’s key faces

outside. d. Push upper key(down key) out, turn collar

right(left) a little for adjustment, until the key

comes back notch automatically.

* If clutch “L”(“H”) speed can’t rotate fully while

drilling, you should adjust upper key

(down key) e. Put oil sight glass. f. Operate spindle to drill, check if sindle can rotate

while drilling.

7-1

CHAPTER 7

Maintenance

7.1 General

Whether the machine is maintained well or not will lead to its long or short life. If well served, the machine lasts long and is easy to maintain.

7.2 Daily Maintenance.

7.2.1 Clearing

Only one person is allowed to do the clearing. Before clearing, please power off.

7.2.2 Please clean every parts using a metal brush and a rag, dipped with oil, to rub them.

（Please use CC68 ）After every day’s work, please proceed the

following maintenance.。

（For TPR-1230, TPR-1230H）

The relevant names

No. Parts

1. Column

2. The arm rail

3. Spindle

4. Work table

5. The base

6. The ball screw

7. The counter weight guide rail

（For TPR-1600H/ TPR-2000H）

The relevant names

No. Parts

1. Column

2. The arm rail

3.

Spindle

4.

Work table

5. The base

6.

The ball screw

7.

The counter weight guide rail

7-2

7.2.3 The way to clean iron filings:

1. Power off.

2. Put on gloves.

3. Clean from upside down using a brush.

4. When the iron filings comes down to the base, please collect it and put it at the right side of the operation position.

5. Find a dustpan and place it under the machine.

6. Sweep it to the dustpan using the brush.

7. Rub every part of the machine with rags, particularly the parts where is contaminated with the cutting fluids.

8. Rub every metal part of the machine using a oil-dipped rags.

7.2.4 Lubrication

Before every day’s work, please proceed the following maintenance. （For TPR-1230, TPR-1230H）

No. Part Oil type Volum

e

1. Oil filler points of the column CC68 Full

2. Oil filler points on top of the gearbox.

CC68 Full

3. Oil filler points in the right side of the gearbox.

CC68 Full

4. Oil filler points of the spindle. CC68 Full

（For TPR-1600H/ TPR-2000H）

No. Part Oil type Volume

1. Column oil filler CC68 Full

2. Top gearbox oil filler CC68 Full

3. Left gearbox oil filler CC68 Full

4. Spindle oil filler XM2 Full

5. Clamping devise oil filler CC68 Full

7-3

7.2.5 Change oil inside of the speed reduction of the arm elevating motor.

It requires only one person to do it. Please press down the emergent stop button and power off before proceeding the job.

（For TPR-1230, TPR-1230H）

A. Instruction to the

relevant parts.

B. The following is the tools

to replace the oil.

1.

Oil filler points

Oil (CC68) 2 L

2.

Oil gauge

Container and spanner.

3.

Drain outlet

The steps:

1. Power off.

2. Press down the emergent stop button.

3. Place the container under the drain outlet.

4. Release the drain plug using a spanner.

5. After draining, tape the plug with a sheet of band and tighten it back to the drain outlet.

6. Release the oil filler plug.

7. Add oil to the upper limit of the oil gauge.

8. Tighten the oil filler plug.

（For TPR-1600H/ TPR-2000H）

Instruction to the relevant parts.

No. Parts

1. Oil filler points

2. Oil gauge

3. Drain outlet

The following is the tools to replace the oil.

Oil (CC68)1 L Container and spanner.

The steps:

1. Power off.

2. Press down the emergent stop button.

3. Place the container under the drain outlet.

4. Release the drain plug using a spanner.

5. After draining, tape the plug with a sheet of band and tighten it back to the drain outlet.

6. Release the oil filler plug.

7. Add oil to the upper limit of the oil gauge.

8. Tighten the oil filler plug.

7-4

7.2.6 Chang the oil inside the gearbox.

It calls for only one person to do it. Please power off and press down the emergent stop button before carrying out the job. （For TPR-1230, TPR-1230H）

A. Instruction to the relevant parts.

1. Oil filler points

2. Oil gauge

3. Drain outlet

B. The following is the tools to replace the oil.

Oil(CC68) 4.5 L Container and spanner.

The steps:

1. Power off.

2. Press down the emergent stop button.

3. Place a container under the oil drain outlet.

4. Release the drain plug using a spanner.

5. After draining, tape the plug with a sheet of band and tighten it back to the drain outlet.

6. Release the oil filler plug.

7. Add oil to the upper limit of the oil gauge.

8. Tighten the oil filler plug.

（For TPR-1600H/ TPR-2000H）

A. Instruction to the relevant parts.

1.

Oil filler points

2.

Oil gauge

3.

Drain outlet

B. The following is the tools to replace the oil.

Oil (CC68)3L Container and spanner.

The steps:

1. Power off.

2. Press down the emergent stop button.

3. Place a container under the oil drain outlet.

4. Release the drain plug using a spanner.

5. After draining, tape the plug with a sheet of band and tighten it back to the drain outlet.

6. Release the oil filler plug.

7. Add oil to the upper limit of the oil gauge.

8. Tighten the oil filler plug.

7-5

7.2.7 Changing hydraulic oil in the hydraulic oil pump.

（For TPR-1600H, TPR-1230H）

It requires only one person to operate it. Please power off and press down the emergent stop before changing.

No Name The following is the

tools to replace the oil.

1. Hydraulic motor Oil (CB32)4.5L

2. Oil pressure gauge Container and spanner.

3. Solenoid valve

4. Oil tank

5. Pressure adjusting valve

6. Oil gauge

7. Oil inlet

8. Forcible switch of the solenoid valve.

The steps to drain the oil follows as:

1. Power off.

2. Press down the emergent stop button.

3. Place the used oil container on the ground. Insert the outlet port of the oil-sucking machine into the used oil container.

4. Turn off the inlet cover.

5. Insert the inlet port of the oil-sucking machine into the oil tank, to its bottom as possible.

6. Power the oil-sucking machine on. After oil sucked completely, power the oil-sucking machine off.

The steps to add oil follows as:

1.

Power off.

2.

Press down the emergent stop button.

3.

Place the hydraulic oil container on the ground. Insert the inlet port of the oil-sucking machine into the hydraulic oil container.

4.

Insert the outlet port of the oil-sucking machine into the inlet port of the hydraulic oil tank, about 50 mm deep.

5.

Power the oil-sucking machine on. Power it off when the oil gauge reaches its upper limit level.

7-6

7.3 Replace the cutting fluids.

It requires only one person to do it. Please power off and press down the emergent stop

power button before carrying out the job.

A. Instruction to the relevant parts.

1. Oil filler points

2. Oil drain outlet

B. The following is the tools to replace the cutting

fluids. The cutting fluids 30L Container and spanner

The steps：

1. Power off.

2. Press down the emergent stop button.

3. Place a container under the oil drain outlet.

4. Release the drain plug using a spanner.

5. After draining, tape the plug with a sheet of band and tighten it back to the drain outlet.

6. Refill the cutting fluids through the oil filler inlet to the level under 5 mm under the oil filter.

7.4

Maintenance and replacement period.

No. Position Items. Period

1. Oil filler points of the column CC68 once per day.

2. Oil filler points on top of the gearbox CC68 once per day.

3. Oil filler points in the right side of the gearbox. CC68 once per day.

4. Oil filler points in the left side of the gearbox. CC68 once per day.

5. Oil filler points of the spindle XM2 once per day. 6 Replace oil for the speed reduction of the arm

elevating motor.

CC68 once per year.

7 Change oil inside of the gearbox. CC68 once per year. 8 Chang the cutting fluids. The cutting fluids Once per month 9 The arm transmit ion ball screw XM2 Once per week

10. Replace the hydraulic oil CB32 once per year.

A suitable Oil Type comparison:

ISO DIS-3498 SHELL MOBIL ESSO CHINA

CB32 TELLUS C32 DTE OLL LIGHT TERESSO 32 R32 CC68 OMALA 68 MOBILGEAR 620 SPARTAN EP68 HD68 XM2 ALVANIA R2 MOBILUX 2 BEACON 2 #2

7.5 Waste disposition.

Please proceed waste disposition such as machine oil, iron filings, old machine or replaced parts according to your country’s relevant legal regulation.

8-1

CHAPTER 8

Troubleshooting

8.1 The spindle overloads and the relay jumps.

8.1.1 The cause.

a. The drill bit is too big. b. The feed rate is too fast. c. Operation not in compliance with speedometer and the automatic feed rate table. d. The fuse burned out. e. The voltage is too low.

8.1.2The solution

a. Power off. b. Open the control box. c. Press the relay switch to open, as shown in the

right picture, three minutes after the spindle

stops. (blue Button) d. Close the control box. e. Power on.

8.2 The spindle overloads and the fuse burns out.

8.2.1 The cause

a. The drill bit is too big. b. The feed rate is too fast. c. Operation not in compliance with speedometer and the automatic feed rate table.

8.2.2 The solution.

a Power on. b Open the control box. c Replace the fuse as shown in the picture A. d Close the control box. e Power on.

8-2

8.3

What if the drill bit get broken？

a. Stop the spindle.

b. Press down the emergent stop button.

c. Push the gearbox backwards.

d. Pinch the end of the broken bit with a pliers.

e. Rotate counter clockwise and pull it out upwards.

8.4 What if the screw tap get broken?

a. Stop the spindle.

b. Press down the emergent stop button.

c. Using thread releaser, rotate the screw tap counter clockwise till it comes out. If it

is impossible to pull it out, you may think to melt it out with EDM or declare it unusable.

8.5 How if a person is entangled?

a.

Press down the emergent stop button.

b.

Power off.

c. Switch the speed change lever to the highest gear.

d. Rotate the spindle with hands counter clockwise (if the spindle moved clockwise

before, then its reverse direction is counter clockwise now) till that the person is free from the machine.

9-1

CHAPTR 9 Annex

9.1 Electrical circuit diagram (For TPR-1230H CE Standard)

2

1.25mm

2

Power

U,V,W

U3,V3,W3

2

2mm

1.25mm

2

A

2mm

0.75Kw

Elevator

Motor

M2

Motor

2.25Kw

2mm

M1 3~

2mm

2

2mm

2

Main

2mm

2

~

2mm

2

2mm

22

1.25mm

2

2mm

3~

2mm

2

2mm

2

M4

0.1Kw

Coolant Pump

Motor

3~

2mm

L13

L23

FU3

2mm

2

M1

L11

L21

FU1

L12

L22

FU2

2

2mm

2

OL1

M2

M3

3.5mm

Key Switch

3.5mm3.5mm

22

L1 L2

2

3.5mm

2

PE

L3

2mm

OL2

2mm

2

2mm

2

M4

2mm

2

2mm

1.25mm

M5

2

U

1.25mm1.25mm

W

22V2

W1

V1

U1

2mm

2

Hydraulic

0.75Kw

Motor

3~

M3

2

2mm

2

M6

OL3

SS6

U2 V2 W2

U3 V3 W3

SS4

1.2.3(Low)

4.5.6(High)

29

31

M3

PB2

PB3

30

29

27

24

25

T1

CR1

15

21

T2

CR1

M6

CR2

25

29

CR2

26

(28)

CR2

SOL1

22

M4

LS5

23

15

SOL4

Elevating

U1,V1,W1

T2

SOL3

SOL2

28

32

T1

DOWN

M0

1.25mm

110V

1

0V

1.25mm

2

1

24V

LS1

1.25mm

M4

SS2

LS3

15

14

16 17

8

SS1

3

SS3

FU4

76

1.25mm

10

1.25mm

18

2

M5

9

2

M2

LS4

19

M5

11

2

M1

SS1

4

2

LS2

5

400V

TR

E

150VA

23

2

1.25mm

(Alarm Lamp)

Work Lamp

Pump Motor Elevating

OL2

OL1

12

Coolant

UP

Spindle

Reverse

Forward

Spindle

M0

2

1.25mm

1

PB1

SS5

LS6

13

2

M0

1

20

U2,V2,W2

CR1

OL3

9-2

9.2 Electrical circuit diagram (For TPR-1230 CE Standard)

PB3

1

Down

23

MS5

11

MS7

SS2

12

MS7

MS6

SS2

(12)

13

(13)

Main Motor

24

OL3

Reverse

Forward

15

U3,V3,W3

MS1

LS1

PB2

MS5

SS5

SS2

10

9

(11)

(10)

MS4

MS2

(9)

PB1

8

SS1

7

MS3

(8)

LS4

MS4

MS3

LS6

LS5

22

PL

PB1

20

19

MS2

9

3

PB1

PL

18

LS2

17

4

LS2

M01

2

SS3

SS2

1

FU4

150VA

TR

6

SS2

24V

0V

5

110V

220V 380V

E

M0

Elevator Motor

Clamp Motor

Pump Motor

21

OL2

20

Up

Release

16

OL1

Clamp

15

M02

Coolant

U1,V1,W1

U2,V2,W2

U,V,W

(Alarm Lamp)

Work Lamp

Power

2

1.25mm

2

2mm

2

1.25mm

2

23

3~3~3~

Coolant Pump

Motor

0.1Kw

2

1.25mm

Motor

0.75Kw

Clamp

0.75Kw

Motor

Elevator

2

2mm

2

2mm

1.25mm

M1

U

1.25mm

V

2

MS1

W

2

1.25mm

2

M2

2mm

U1

V1

2

2mm

MS2

FU3

3.5mm

L13L11 L12

FU1 FU2

Key Switch

3.5mm23.5mm

2

L1 L2

2

3.5mm

2

PEL3

M3

2mm

U2

OL1

W1

2

MS3 MS4

OL2

2

V2

2mm

2

W2

2

2mm

~

A

MS5

3~

Main

2.25Kw

Motor

2

3.5mm

M4

SS4

OL3

3.5mmU33.5mm

V3

2W32

3.5mm

2

MS6 MS7

1.2.3(Low)

4.5.6(High)

9-3

9.3 Electrical circuit diagram (For TPR-1600H CE Standard)

MS1-1

LS4

PB3 23

SS2

30

SS3

25

6

PB3

6

22

To MS5

CR2-1

26

27

31

32

SS3

33

MS2-1

28

LS5

17

T3

T3 T3

18

9

SOL4

CR2

MS1

MS2

MS6

34

OL1

29

CR2-2

SOL5

12

MS4-1

9

LS2

11

SOL3

MS3

OL2

CR1-2

5

8

15

PB1

4

1

3

110V

24V

0V

FU4

MS5

T4-1

LS3

14

15

17

9

T1

T2-2

T2

16

10

T1

8

6

CR1-1

PB2

1

SS1

1

15

12

MS3-1

SOL1

LS1

SOL2

11

7

T1

OL2

MS4

35

T2

2

CR1

PB2

T4

PL

380V

500VA

TR

220V

E

3.5mm

2

V3

W3

U3

3~

M1

5.625Kw

Motor

Main

Coolant Pum p Motor

Forward

U3, V3, W3

Reverse

U, V, W

U2, V2, W2

Down

~

M1

A

U2

3~

Motor

Elevator

1.5Kw

M2

2

5.5mm 2mm

2

V2

W2

L2

5.5mm

FU3

Up

Hydraulic Motor

U1, V1, W1

Work Lamp

2

35

MS1

L11

FU1

L12

FU2

Key Switch

5.5mm 5.5mm

22

L1

OL1

MS2

MS3

L13

OL2

MS4

5.5mm

22

L3 PE

0.1Kw

2mm

2

3~

Coolant Pump

M4

Motor

Hydraulic

0.5mm

Motor

0.75Kw

2

M3

3~

V

U

W

MS6

U1

MS5

V1

W1

OL3

4

9-4

9.4 Electrical circuit diagram (For TPR-2000H CE Standard)

9-5

9.5 Electrical main parts list (for TPR-1230H CE Standard)

Part No. Symbol Name Specification Q’ty Remark

E1602001

Key Switch XF163B 1

E0703005 M1 Magnetic Contact CU18 24V 1 E0703005 M2 Magnetic Contact CU18 24V 1 E0703004 M3 Magnetic Contact CU11 3a1b 24V 1 E0703004 M4 Magnetic Contact CU11 3a1b 24V 1 E0703004 M5 Magnetic Contact CU11 3a1b 24V 1 E0703004 M6 Magnetic Contact CU11 3a1b 24V 1 E0703004 M0 Magnetic Contact CU11 3a1b 24V 1 E3101027 FU1 Fuse 10*38*20A 1 E3101027 FU2 Fuse 10*38*20A 1 E3101027 FU3 Fuse 10*38*20A 1 E3101025 FU4 Fuse 10*38*6A 1 E0211001 CR1 Control Relay MK-2P 24V 1 E0211001 CR2 Control Relay MK-2P 24V 1 E0208001 T1 Timer Relay ASTP-N 24V 6S 1 E0208001 T2 Timer Relay ASTP-N 24V 6S 1 M0302019

SOL1 DSG-3C2-02-24V 1

M0302019

SOL2 DSG-3C2-02-24V 1

M0302019

SOL3 DSG-3C2-02-24V

1

M0302019

SOL4 DSG-3C2-02-24V

E0207017 OL1 Overload relay RHN 10/5.5~8.5 1 E0207018 OL2 Overload relay RHN 10/1.8~2.7 1 E0207018 OL3 Overload relay RHN 10/1.8~2.7 1 E0901021 SS1 Limit Switch V-15-1E5 4 E1303002 SS2 Selector Switch

YK∅30 1A1B (B)

1 E1604001 SS3 Selector Switch SN1021 1 E1603001 SS4 Pole change Switch A441 CA10 1 B100012 SS5 Push Button ZB4-BA2

ZB4-BZ101 ZBE-102

1

B100012 SS6 Push Button ZB4-BA2

ZB4-BZ101 ZBE-102

1

E1203001 PB1 Emg. Push Button

YK∅30 1A1B

1 E1202012 PB2 Push Button

YK∅22 2A (B)

1 E1202012 PB3 Push Button

YK∅22 2A (B)

1 E0901006 LS1 Limit Switch MJ2-1308R 1

9-6

Part No. Symbol Name Specification Q’ty Remark

E0901008 LS2 Limit Switch TZ 8104 1 E0901009 LS3 Limit Switch MN 5311 1 E0901011 LS4 Limit Switch AZ 7121 1 E0901010 LS5 Limit Switch WLD2 1 E0901009 LS6 Limit Switch MN 5311 1 E1701002

Work Lamp FS 51441 110V 1

E2305001

Power (Alarm Lamp)

YK∅30 24V(W)

1

E2305001

Power (Alarm Lamp)

YK∅30 24V(W)

1

E1801020 TR Transformer 150VA

1:0,220,380 2:0,24,110

1

E3602002

AMP Meter S065 20A 1

Main Motor 2.25KW/1.5Kw

200/400V/4P/8P/3PH

1

Elevating Motor 0.75KW 200/400V/4P/3PH 1

Hydraulic Motor 0.75KW 200/400V/4P/3PH 1

Coolant Pump Motor 0.75KW 200/400V/2P/3PH 1

9-7

9.6 Electrical main parts list (for TPR-1230 CE Standard)

Part No. Symbol Name Specification Q’ty Remark

E1602001

Key Switch XF163B 1

E0703004 M0 Magnetic Contact CU11 3a1b 24V 1 E0703004 MS1 Magnetic Contact CU11 24V 1 E0703004 MS2 Magnetic Contact CU11 3a1b 24V 1 E0703004 MS3 Magnetic Contact CU11 3a1b 24V 1 E0703004 MS4 Magnetic Contact CU11 3a1b 24V 1 E0703004 MS5 Magnetic Contact CU11 3a1b 24V 1 E0703005 MS6 Magnetic Contact CU18 24V 1 E0703005 MS7 Magnetic Contact CU18 24V 1 E3101027 FU1 Fuse 10*38*20A 1 E3101027 FU2 Fuse 10*38*20A 1 E3101027 FU3 Fuse 10*38*20A 1 E3101025 FU4 Fuse 10*38*6A 1 E1801020 TR Transformer 150VA

1:0,220,380 2:0,24,110

1

E0207018 OL1 Overload relay RHN 10/1.8~2.7 1 E0207018 OL2 Overload relay RHN 10/1.8~2.7 1 E0207017 OL3 Overload relay RHN 10/5.5~8.5 1 E1303002 SS1 Selector Switch

YK∅30 1A1B(B)

1 E0901021 SS2 Limit Switch V-15-1E5 4 E1604001 SS3 Selector Switch SN1021 1 E1603001 SS4 Pole change Switch A441 CA10 1 B100012 SS5 Push Button ZB4-BA2

ZB4-BZ101 ZBE-102

1

B100012 SS6 Push Button ZB4-BA2

ZB4-BZ101 ZBE-102

1

E2305001

Pilot

YK∅30 24V(W)

1

E2305001

Power (Alarm Lamp)

YK∅30 24V(W)

1

E1701002

Work Lamp FS 51441 110V 1

E0901006 LS1 Limit Switch MJ2-1308R 1 E0901008 LS2 Limit Switch TZ 8104 1 E0901007 LS3 Limit Switch MJ2-1704 1 E0901007 LS4 Limit Switch MJ2-1704 1

9-8

Part No. Symbol Name Specification Q’ty Remark

E0901007 LS5 Limit Switch MJ2-1704 1 E0901007 LS6 Limit Switch MJ2-1704 1 E1202002 PB1 Push Button

YK∅22 24V (R)

1

E1202001 PB2 Push Button

YK∅22 24V (G)

1

E1618003 PB3 Emg. Push Button

YK∅30 1B

1

E3602002

AMP Meter S065 20A 1

Main Motor 2.25KW/1.5Kw

200/400V/4P/8P/3PH

1

Elevating Motor 0.75KW

200/400V/4P/3PH

1

Hydraulic Motor 0.75KW

200/400V/4P/3PH

1

Coolant Pump Motor 0.75KW

200/400V/2P/3PH

1

9-9

9.7 Electrical main parts List (for TPR-1600H CE Standard)

Part No. Symbol Name Specification Q’ty Remark

E1602002

Key Switch XF323B 1

E3101023 FU4 Fuse 10*38*6A 1 E0703006 MS1 Magnetic Contact CU27 24V 1 E0703006 MS2 Magnetic Contact CU27 24V 1 E0703004 MS3 Magnetic Contact CU11 3a1b 24V 1 E0703004 MS4 Magnetic Contact CU11 3a1b 24V 1 E0703004 MS5 Magnetic Contact CU11 3a1b 24V 1 E0703004 MS6 Magnetic Contact CU11 3a1b 24V 1 E3101027 FU1 Fuse 10*38*20A 1 E3101027 FU2 Fuse 10*38*20A 1 E3101027 FU3 Fuse 10*38*20A 1 E1801030 TR Transformer 500VA

1:0,220,380,415,440v 2:0,24,110V

1

E1202013

Pilot

YK∅30 24V(G)

1

E1202013

Power (Alarm Lamp)

YK∅30 24V(G)

1

E1701002

Work Lamp FS 51441 110V 1

E0207022 OL1 Overload relay RHN 18/12.5 1 E0207016 OL2 Overload relay RHN 10/3.5~5 1 E0207014 OL3 Overload relay RHN 10/1.4~2.1 1 E0703004 CR1 Magnetic Contact CU11 3a1b 24V 1 E0703004 CR2 Magnetic Contact CU11 3a1b 24V 1 E1604001 SS1 Selector Switch SN1021 1 E1303002 SS2 Selector Switch

YK∅30 1A1B

1 E1605008 SS3 Cross Switch TMR-305 1 E1203001 PB1 Emg. Push Button

YK∅30 1A1B (R)

1 E1202013 PB2 Push Button

YK∅30 1A1B 24V(G)

1 E1202012 PB3 Push Button

YK∅22 2A (B)

1 E1202012 PB4 Push Button

YK∅22 2A (B)

1 E0901013 LS1 Limit Switch WLD 1 E0901010 LS2 Limit Switch WLD2 1 E0901010 LS3 Limit Switch WLD2 1 E0901008 LS4 Limit Switch TZ8104 1 E0901008 LS5 Limit Switch TZ8104 1 E0208001 T1 Timer Relay ASTP-N 24V 6S 1

9-10

Part No. Symbol Name Specification Q’ty Remark

E0208002 T2 Timer Relay AH3-2 24V 6S 1 E0208001 T3 Timer Relay ASTP-N 24V 6S 1 E0208001 T4 Timer Relay ASTP-N 24V 6S 1 E3602001

AMP Meter S065 30A 1

Main Motor 5.625KW

220/380V/4P

1

Elevating Motor 1.5KW

220/380V/4P

1

Hydraulic Motor 0.75KW

220/380V/4P

1

Coolant Pump Motor

0.1KW 220/380V/2P

1

9-11

9.8 Electrical main parts List (for TPR-2000H CE Standard)

Part No. Symbol Name Specification Q’ty Remark

E1602002

Key Switch XF323B 1

E3101023 FU4 Fuse 10*38*6A 1 E0703006 MS1 Magnetic Contact CU27 24V 1 E0703006 MS2 Magnetic Contact CU27 24V 1 E0703004 MS3 Magnetic Contact CU11 3a1b 24V 1 E0703004 MS4 Magnetic Contact CU11 3a1b 24V 1 E0703004 MS5 Magnetic Contact CU11 3a1b 24V 1 E0703004 MS6 Magnetic Contact CU11 3a1b 24V 1 E3101027 FU1 Fuse 10*38*20A 1 E3101027 FU2 Fuse 10*38*20A 1 E3101027 FU3 Fuse 10*38*20A 1 E1801030 TR Transformer 500VA

1:0,220,380,415,440v 2:0,24,110V

1

E1202013

Pilot

YK∅30 24V(G)

1

E1202013

Power (Alarm Lamp)

YK∅30 24V(G)

1

E1701002

Work Lamp FS 51441 110V 1

E0207035 OL1 Overload relay RHN 10/8.5~12.5 1 E0207034 OL2 Overload relay RHN 10/4~6 1 E0207018 OL3 Overload relay RHN 10/1.8~2.7 1 E0703004 CR1 Magnetic Contact CU11 3a1b 24V 1 E0703004 CR2 Magnetic Contact CU11 3a1b 24V 1 E1604001 SS1 Selector Switch SN1021 1 E1303002 SS2 Selector Switch

YK∅30 1A1B

1 E1605008 SS3 Cross Switch TMR-305 1 E1203001 PB1 Emg. Push Button

YK∅30 1A1B (R)

1 E1202013 PB2 Push Button

YK∅30 1A1B 24V(G)

1 E1202012 PB3 Push Button

YK∅22 2A (B)

1 E1202012 PB4 Push Button

YK∅22 2A (B)

1 E0901013 LS1 Limit Switch WLD 1 E0901010 LS2 Limit Switch WLD2 1 E0901010 LS3 Limit Switch WLD2 1 E0901008 LS4 Limit Switch TZ8104 1 E0901008 LS5 Limit Switch TZ8104 1 E0208001 T1 Timer Relay ASTP-N 24V 6S 1

9-12

Part No. Symbol Name Specification Q’ty Remark

E0208002 T2 Timer Relay AH3-2 24V 6S 1 E0208001 T3 Timer Relay ASTP-N 24V 6S 1 E0208001 T4 Timer Relay ASTP-N 24V 6S 1 E3602001

AMP Meter S065 30A 1

Main Motor 5.625KW

220/380V/4P

1

Elevating Motor 2.25KW

220/380V/4P

1

Hydraulic Motor 0.75KW

220/380V/4P

1

Coolant Pump Motor

0.1KW 220/380V/2P

1

9-13

9.9 Electrical circuit diagram (For TPR-1230 Standard)

9-14

9.10 Electrical circuit diagram (For TPR-1230H Standard)

9-15

9.11 Electrical circuit diagram (For TPR-1600H, TPR-2000H S tandard)

9-16

9.12 Electrical main parts list (for TPR-1230 St andard)

Part No. Symbol Description Specification Q’Ty Remarks

E0701020

MS1 Magnetic Contactor CU11,3a1b,110V

1

Standard

E0701020

MS2 Magnetic Contactor CU11,3a1b,110V

1 Standard

E0701020

MS3 Magnetic Contactor CU11,3a1b,110V

1 Standard

E0701020

MS4 Magnetic Contactor CU11,3a1b,110V

1 Standard

E0701020

MS5 Magnetic Contactor CU11,3a1b,110V

1 Standard

E0701021

MS6 Magnetic Contactor CU18,110V

1 Standard

E0701021

MS7 Magnetic Contactor CU18,110V

1 Standard

E0701020

MO Magnetic Contactor CU11,3a1b,110V

1 Standard

E0703004

MS1 Magnetic Contactor CU11,3a1b,24V

1 Optional

E0703004

MS2 Magnetic Contactor CU11,3a1b,24V

1 Optional

E0703004

MS3 Magnetic Contactor CU11,3a1b,24V

1 Optional

E0703004

MS4 Magnetic Contactor CU11,3a1b,24V

1 Optional

E0703004

MS5 Magnetic Contactor CU11,3a1b,24V

1 Optional

E0703005

MS6 Magnetic Contactor CU18,24V

1 Optional

E0703005

MS7 Magnetic Contactor CU18,24V

1 Optional

E0703004

MO Magnetic Contactor CU11,3a1b,24V

1 Optional

E2802003

Fu

Fuse Seat 3P(14*51)

1 For U.S.A

E2802013

Fu

Fuse Seat 1P(14*51)

1 For U.S.A

E3101012

Fu

Fuse 40A(14*51)

1 For U.S.A

E3101016

Fu

Fuse 5A(14*51)

1 For U.S.A

E3101009

Fu

Fuse Seat E-16

1 For Asia

E3101010

Fu

Fuse E16 30A

1 For Asia

E3101013

Fu

Fuse E16 6A

1 For Asia

E3101019

Fu

Fuse Seat 10*38

1 For Europe

E3101027

Fu

Fuse 10*38*20A

1 For Europe

E3101024

Fu

Fuse 10*38*4A

1 For Europe

E1801005

TR Transformer PT40

1 Standard

E1602001

Safety Switch XF163B 1

Optional

9-17

Part No. Symbol Description Specification Q’Ty Remarks

E1303001

SS1 Selector Switch ST-302 1

Standard

E1605001

SS2 Cross Switch

3Joint (L)1a1b (R)1a1b UP 1a Down 1a

1

Optional

E0901021

SS2 Limit Switch

V-15-1E5

4

Standard

E1605001

SS2 Cross Switch

Up 1A Down 1A

LEFT 1A1B RIGHT 1A1B

1

Optional

E1604001

SS3 Selector Switch

SN 1021

1

Standard

E1603001

SS4

Switch for Change Speed

A441,CA10

1

Standard

B100006

SS5 Push Button

ZB4-BA2+ ZB4-BZ101

1

Standard

B100006

SS6 Push Button

ZB4-BA2+ ZB4-BZ101

1

Standard

E1701002

WL Work Lamp

FS 51441

1

Standard

E1202011

PB1 Photo Buckle

YKφ22,110V,1a1b (R)

1

Standard

E1202003

PB2 Photo Buckle

YKφ22,110V,1a1b (G)

1

Standard

E1618001 E1618003

PB3

Emg Pash Button Switch

SBT-307 or YK30Φ1B

1

Standard

E1202002

PB1 Photo Buckle

YKΦ22 24V 1a1b (Red)

1

Optional

E1202001

PB2 Photo Buckle

YKΦ22 24V 1a1b (Green)

1

Optional

E2303003

PL Pilot Light

SP301 110V (Red)

1

Standard

E2305003

PL Pilot Light

YK30Φ 24V (Red)

1

Optional

E2305001

L Control Light

YKΦ30 24V(White)

1

Optional

E2303004

L Control Light

SP301 110V (White)

1

Standard

E0207016

OL1

Overload Relay

RHN 10/3.5~5

1

For 200~230V

E0207016

OL2

Overload Relay

RHN 10/3.5~5

1

For 200~230V

E0207036

OL3

Overload Relay

RHN 10/12.5~18

1

For 200~230V

E0207018

OL1 Overload Relay

RHN 10/1.8~2.7

1

For 380~460V

E0207018

OL2 Overload Relay

RHN 10/1.8~2.7

1

For 380~460V

E0207017

OL3 Overload Relay

RHN10/5.5~8.5

1

For 380~460V

E0901006

LS1 Micro Switch

MJ2-1308R

1

Standard

E0901008

LS2 Micro Switch

TZ-8104

1

Standard

E0901007

LS3 Micro Switch

MJ2-1704

1

Standard

E0901007

LS4 Micro Switch

MJ2-1704

1

Standard

9-18

Part No. Symbol Description Specification Q’Ty Remarks

E0901007

LS5 Micro Switch

MJ2-1704

1

Standard

E0901007

LS6 Micro Switch

MJ2-1704

1

Standard

E3602001

Amp Meter

SO65,30A

1

Standard

Coolant Pump Motor

1/8HP 2P 3HP L:130mm

Column Clamping Motor

Vertical 1HP,4P,3PH

Elevating Motor

Horizontal 1HP,4P,3PH

Main Motor

Vertical 3HP/1.5HP

9-19

9.13 Electrical main parts list (for TPR-1230H Standard)

Part No. Symbol Description Specification Q’Ty Remarks

E0701021

M1

Magnetic

CU18 110V

1

Standard

E0701021

M2

Magnetic

CU18 110V

1

Standard

E0701020

M3

Magnetic

CU11，3a1b，110V

1

Standard

E0701020

M4

Magnetic

CU11，3a1b，110V

1

Standard

E0701020

M5

Magnetic

CU11，3a1b，110V

1

Standard

E0701020

M6

Magnetic

CU11，3a1b，110V

1

Standard

E0701020

M0

Magnetic

CU11，3a1b，110V

1

Standard

E0703005

M1

Magnetic

CU18 24V

1

Optional

E0703005

M2

Magnetic

CU18 24V

1

Optional

E0703004

M3

Magnetic

CU11，3a1b，24V

1

Optional

E0703004

M4

Magnetic

CU11，3a1b，24V

1

Optional

E0703004

M5

Magnetic

CU11，3a1b，24V

1

Optional

E0703004

M6

Magnetic

CU11，3a1b，24V

1

Optional

E0703004

M0

Magnetic

CU11，3a1b，24V

1

Optional

E0211002

CR1 Control Relay MK3P 110V

1

Standard

E0211002

CR2 Control Relay MK3P 110V

1

Standard

E0211012

CR1 Control Relay MK3P 24V

1

Optional

E0211012

CR2 Control Relay MK3P 24V

1

Optional

E2802003

Fu

Fuse Seat 3P(14*51)

1

For U.S.A

E2802013

Fu

Fuse Seat 1P(14*51)

1

For U.S.A

E3101012

Fu Fuse 40A(14*51)

1

For U.S.A

E3101016

Fu Fuse 5A(14*51)

1

For U.S.A

E3101009

Fu

Fuse Seat E-16

1

For Asia

E3101010

Fu Fuse E16 30A

1

For Asia

E3101013

Fu Fuse E16 6A

1

For Asia

E3101019

Fu

Fuse Seat 10*38

4

For Europe

E3101027

Fu Fuse 10*38*20A

3

For Europe

E3101024

Fu Fuse 10*38*4A

1

For Europe

9-20

Part No. Symbol Description Specification Q’Ty Remarks

E1801005

TR Transformer PT40

1

Standard

E1602001

Safety Switch XF 163B 1

Optional

E0901021

SS1 Limit Switch

V-15-1E5

4

Standard

E1303001

SS2 Selector Switch ST-302 1

Standard

E1604001

SS3 Selector Switch SN 1021 1

Standard

E1603001

SS4

Switch for Change

Speed

A441 CA10 1

Standard

B100006

SS5 Push Button ZB4-BA2

ZB4-BZ101 ZBE-102

1

Standard

B100006

SS6 Push Button ZB4-BA2

ZB4-BZ101 ZBE-102

1

Standard

E1701002

WL Work Lamp FS 51441 1

Standard

E2303003

PL Pilot Light SP301 110V (Red) 1

Standard

E2305003

PL Pilot Light

YK30Φ 24V (Red)

1

Optional

E2303004

L Control Light SP301 110V (White) 1

Standard

E2305001

L Control Light

YK30Φ 24V (White)

1

Optional

E1618001 E1618003

PB1

Emg Push Button

Switch

SBT-307 or YK 30Φ1B

1

Standard

E1202004

PB2

Push Button

Switch

YK22Φ2A (Red)

1

Standard

E1202005

PB3

Push Button

Switch

YK22Φ2A (Green)

1

Standard

E0901006

LS1 Micro Switch MJ2-1308R 1

Standard

E0901008

LS2 Micro Switch TZ-8104 1

Standard

E0901034

LS3 Micro Switch MN-5311 1

Standard

E0901011

LS4 Micro Switch AZ 7121 1

Standard

E0901010

LS5 Micro Switch WLD2 1

Standard

E0901034

LS6 Micro Switch MN-5311 1

Standard

E0207036

OL1 Overload Relay RHN 10/12.5~18 1

For 200~230V

E0207016

OL2 Overload Relay RHN 10/3.5~5 1

For 200~230V

9-21

Part No. Symbol Description Specification Q’Ty Remarks

E0207016

OL3 Overload Relay RHN 10/3.5~5 1

For 200~230V

E0207017

OL1 Overload Relay RHN 10/5.5~8.5 1

For 380~460V

E0207018

OL2 Overload Relay RHN 10/1.8~2.7 1

For 380~460V

E0207014 E0207008

OL3 Overload Relay RHN 10/1.4~2.1 or RH18/1.7 1

For 380~460V

E0208004

T1 Timer Relay ASTP-N6S 110V 1

Standard

E0208004

T2 Timer Relay ASTP-N6S 110V 1

Standard

E0208001

T1 Timer Relay ASTP-N6S 24V 1

Optional

E0208001

T2 Timer Relay ASTP-N6S 24V 1

Optional

E3602001

Amp Meter S065 30A 1

Standard

M0302018

SOL1¸SOL2

Solenoid Valve DSG-3 C2-02 110V 1

Standard

M0302018

SOL3¸SOL4

Solenoid Valve DSG-3 C2-02 110V 1

Standard

M0302019

SOL1¸SOL2

Solenoid Valve DSG-3 C2-02 24V 1

Optional

M0302019

SOL3¸SOL4

Solenoid Valve DSG-3 C2-02 24V 1

Optional

Coolant Pump Motor

1/8HP 2P 3PH L:130mm 1

Elevating Motor Horizontal 1HP 4P 3PH 1

Main Motor 3HP/1.5HP 4P/8P 3PH 1

Hydraulic Motor Horizontal 1HP 4P 3PH 1

A

9-22

9.14 Electrical main parts list (for TPR-1600H Standard)

Part No. Symbol Description Specification Q’Ty Remarks

E0701022

MS1

Magnetic Contactor

CU27，110V

1

Standard

E0701022

MS2

Magnetic Contactor

CU27，110V

1

Standard

E0701020

MS3

Magnetic Contactor

CU11，3a1b，110V

1

Standard

E0701020

MS4

Magnetic Contactor

CU11，3a1b，110V

1

Standard

E0701020

MS5

Magnetic Contactor

CU11，3a1b，110V

1

Standard

E0701020

MS6

Magnetic Contactor

CU11，3a1b，110V

1

Standard

E0701020

CR1

Magnetic Contactor

CU11，3a1b，110V

1

Standard

E0701020

CR2

Magnetic Contactor

CU11，3a1b，110V

1

Standard

E0208004

T1 Timer Relay

ASTP-N，6S，110V

1

Standard

E0208005

T2 Timer Relay

AH3-2，6S，110V

1

Standard

E0208004

T3 Timer Relay

ASTP-N，6S，110V

1

Standard

E0703006

MS1

Magnetic Contactor

CU27，24V

1

Optional

E0703006

MS2

Magnetic Contactor

CU27，24V

1

Optional

E0703004

MS3

Magnetic Contactor

CU11，3a1b，24V

1

Optional

E0703004

MS4

Magnetic Contactor

CU11，3a1b，24V

1

Optional

E0703004

MS5

Magnetic Contactor

CU11，3a1b，24V

1

Optional

E0703004

MS6

Magnetic Contactor

CU11，3a1b，24V

1

Optional

E0703004

CR1

Magnetic Contactor

CU11，3a1b，24V

1

Optional

E0703004

CR2

Magnetic Contactor

CU11，3a1b，24V

1

Optional

E0208001

T1 Timer Relay

ASTP-N，6S，24V

1

Optional

E0208002

T2 Timer Relay

AH3-2，6S，24V

1

Optional

E0208001

T3 Timer Relay

ASTP-N，6S，24V

1

Optional

E0403003

NFB Circuit breaker

3P，30A，220Vor3P，20A，440V

1

Standard

E1602002

Safty Switch XF323B 1

Optional

Main Motor Vertical 7.5HP/4P/3PH 1

Standard

Elveating Motor Horizontal 2HP/4P/3PH 1

Standard

Hydraulic Motor Horizontal 1HP/4P/3PH 1

Standard

9-23

Part No. Symbol Description Specification Q’Ty Remarks

E0208004

T4 Timer Relay ASTP-N,6S,110V 1

Standard

E0208001

T4 Timer Relay ASTP-N,6S,24V 1

Optional

M0302018

SOL1，SOL2

Solenoid Valve DSG-3C2-02 110V 1

Standard

M0302018

SOL3，SOL4

Solenoid Valve DSG-3C2-02 110V 1

Standard

M0302019

SOL1，SOL2

Solenoid Valve DSG-02-3C2 24V 1

Optional

M0302019

SOL3，SOL4

Solenoid Valve DSG-02-3C2 24V 1

Optional

E1801029

TR Transformer

250VA (1:0,220,380,415,440V

2:0,24,110V)

1

E3101019

Fu

Fuse Seat

10*38

1

E3101025

Fu Fuse

10*38，6A

1

E0207035

OL1 Overload Relay RHN-10/8.5~12.5 1

For 380V~460V

E0207037

OL1 Overload Relay RHN80/17~25AP 1

For 200V~230V

E0207017

OL2 Overload Relay RHN-10/5.5~8.5 1

For 200V~230V

E0207016

OL2 Overload Relay RHN-10/3.5~5 1

For 380V~460V

E0207016

OL3 Overload Relay RHN-10/3.5~5 1

For 200V~230V

E0207018

OL3 Overload Relay RHN-10/1.8~2.7 1

For 380V~460V

E1604001

SS1 Selector Switch SN1021 1

Standard

E1303001

SS2 Selector Switch ST302 1

Standard

E1605002

SS3 Cross Switch

5Joint, UP 2a1b, Down 2a1b

(L)1a1b, (R)1a1b

1

Standard

E1701002

WL Work Lmap FS51441 1

Standard

E1618001 E1618003

PB1

Emg Push Button

Switch

SBT-307 or YK30Φ1B 1

Standard

E1203003

PB2

Photo Buckle

YK30Φ，110V (Green)

1

Standard

E1202013

PB2

Photo Buckle

YK30Φ，24V (Green)

1

Optional

E0901013

LS1 Micro Switch WLD 1

Standard

E0901010

LS2 Micro Switch WLD2 1

Standard

E0901010

LS3 Micro Switch WLD2 1

Standard

E0901008

LS4 Micro Switch TZ-8104 1

Standard

E0901008

LS5 Micro Switch TZ-8104 1

Standard

9-24

Part No. Symbol Description Specification Q’Ty Remarks

E1202004

PB3 Push Button

YK22Φ，2A (Red)

1

Standard

E1202005

PB4 Push Button

YK22Φ，2A (Green)

1

Standard

E3602004

Amp Meter S065(50A) 1

Standard

E0303002

Terminal block 20P 20A 1

E0303004

Terminal block TS015 28P 1

E0303001

Terminal block

12P*20A

1

E0303003

Terminal block

3P*30A

1

E0901010

LS6 Micro Switch WLD2 1

A

9-25

9.15 Electrical main parts list (for TPR-2000H Standard)

Part No.

Symbo

Description Specification Q’Ty Remarks

E0701022

MS1

Magnetic Contactor

CU27，110V

1

Standard

E0701022

MS2

Magnetic Contactor

CU27，110V

1

Standard

E0701020

MS3

Magnetic Contactor

CU11，3a1b，110V

1

Standard

E0701020

MS4

Magnetic Contactor

CU11，3a1b，110V

1

Standard

E0701020

MS5

Magnetic Contactor

CU11，3a1b，110V

1

Standard

E0701020

MS6

Magnetic Contactor

CU11，3a1b，110V

1

Standard

E0701020

CR1

Magnetic Contactor

CU11，3a1b，110V

1

Standard

E0701020

CR2

Magnetic Contactor

CU11，3a1b，110V

1

Standard

E0208004

T1 Timer Relay

ASTP-N，6S，110V

1

Standard

E0208005

T2 Timer Relay

AH3-2，6S，110V

1

Standard

E0208004

T3 Timer Relay

ASTP-N，6S，110V

1

Standard

E0703006

MS1

Magnetic Contactor

CU27，24V

1

Optional

E0703006

MS2

Magnetic Contactor

CU27，24V

1

Optional

E0703004

MS3

Magnetic Contactor

CU11，3a1b，24V

1

Optional

E0703004

MS4

Magnetic Contactor

CU11，3a1b，24V

1

Optional

E0703004

MS5

Magnetic Contactor

CU11，3a1b，24V

1

Optional

E0703004

MS6

Magnetic Contactor

CU11，3a1b，24V

1

Optional

E0703004

CR1

Magnetic Contactor

CU11，3a1b，24V

1

Optional

E0703004

CR2

Magnetic Contactor

CU11，3a1b，24V

1

Optional

E0208001

T1 Timer Relay

ASTP-N，6S，24V

1

Optional

E0208002

T2 Timer Relay

AH3-2，6S，24V

1

Optional

E0208001

T3 Timer Relay

ASTP-N，6S，24V

1

Optional

E0403003

NFB Circuit breaker

3P，30A，220Vor3P，20A，440V

1

Standard

E1602002

Safty Switch XF323B 1

Optional

Main Motor Vertical 7.5HP/4P/3PH 1

Standard

Elveating Motor Horizontal 3HP/4P/3PH 1

Standard

Hydraulic Motor Horizontal 1HP/4P/3PH 1

Standard

9-26

Part No.

Symbo

Description Specification Q’Ty Remarks

M0302018

SOL1

SOL2

Solenoid Valve DSG-3C2-02 110V 1

Standard

E0208004

T4 Timer Relay ASTP-N,6S,110V 1

Standard

E0208001

T4 Timer Relay ASTPN,6S,24V 1

Optional

M0302018

SOL3

SOL4

Solenoid Valve DSG-3C2-02 110V 1

Standard

M0302019

SOL1

SOL2

Solenoid Valve DSG-02-3C2 24V 1

Optional

M0302019

SOL3

SOL4

Solenoid Valve DSG-02-3C2 24V 1

Optional

E1801029

TR Transformer

250VA

(1:0,220,380,415,440V

2:0,24,110V)

1

E3101019

Fu

Fuse Seat

10*38

1

E3101025

Fu Fuse

10*38，6A

1

E0207035

OL1 Overload Relay RHN-10/8.5~12.5 1

For 380V~460V

E0207037

OL1 Overload Relay RHN-80/17~25AP 1

For 200V~230V

E0207035

OL2 Overload Relay RHN-10/8.5~12.5 1

For 200V~230V

E0207034

OL2 Overload Relay RHN-10/4~6 1

For 380V~460V

E0207016

OL3 Overload Relay RHN-10/3.5~5 1

For 200V~230V

E0207018

OL3 Overload Relay RHN-10/1.8~2.7 1

For 380V~460V

E1604001

SS1 Selector Switch SN1021 1

Standard

E1303001

SS2 Selector Switch ST302 1

Standard

E1605002

SS3 Cross Switch

5Joint, UP 2a1b, Down 2a1b

(L)1a1b, (R)1a1b

1

Standard

E1701006

WL Work Lmap FS21441 1

Standard

E1618001 E1618003

PB1

Emg Push Button Switch

SBT-307 or YK30Φ1B 1

Standard

E1203003

PB2

Photo Buckle

YK30Φ，110V (Green)

1

Standard

E1202013

PB2

Photo Buckle

YK30Φ，24V (Green)

1

Optional

9-27

Part No. Symbol Description Specification Q’Ty Remarks

E0901013

LS1 Micro Switch WLD 1

Standard

E0901010

LS2 Micro Switch WLD2 1

Standard

E0901010

LS3 Micro Switch WLD2 1

Standard

E0901008

LS4 Micro Switch TZ-8104 1

Standard

E0901008

LS5 Micro Switch TZ-8104 1

Standard

E1202004

PB3 Push Button

YK22Φ，2A (Red)

1

Standard

E1202005

PB4 Push Button

YK22Φ，2A (Green)

1

Standard

E3602004

Amp Meter S065(50A) 1

Standard

E0303002

Terminal block 20P 20A 1

E0303004

Terminal block TS015 28P 1

E0303001

Terminal block

12P*20A

1

E0303003

Terminal block

3P*30A

1

A

9-28

9.16

Diagram for hydraulic system (only for TPR-1230H/TPR-1600H/

TPR-2000H)

P1:The pressure set to 38 bar.

Hydraulic of unload equipment The operated pressure requires 38bar. When the pressure system can be maintained to 38bar. But pipe has clo

g

, furthermore hydraulic of pressure

continue to rise. To further ensure safet

y

, the unloading valve(part 3.) is

employed to unload the motion if the pressure is over the setting of 40bar.

9-29

9.17

Hydraulic system main parts list (only for TPR-1230H/TPR-1600H/

TPR-2000H)

NO Name Specification Q’ty

1 Tank 1 2 Hydraulic Pump HGP-1A-F6R 1 3 Release Valve DG-02-L 1 4 Pressure Gauge

2

1"

2

×70bar

1

5 Solenoid Valve DSG-02-3C2 1 6 Solenoid Valve DSG-02-3C2 1