D E C 0 0 5 / 0 4
TAILIFT LTD. 2006
RADIAL DRILLS
TPR1230 TPR1230H
TPR1600H TPR2000H
Operation Manual
0-1
Section Content page
CHAPTER 1 Safety Guidelines
1.1 Please follow the below basic safety principles ………………………..
1-1
1.2 Precautions for the transportation and installation ……………………..
1-1
1.3 Precautions for operation ……………………………………………..
1-1
1.4 Precautions for checking and maintenance ……………………………..
1-2
1.5 Warning labels on the machine ………………………………………….
1-3
1.5.1 Warning labels and mark introduction………………………………………..
1-3
1.5.2 Labels ……………………………………………………………………….
1-4
CHAPTER 2 General specifications
2.1 The anticipated machine life …………………………………………….
2-1
2.2 Machine dimensions …………………………………………………….
2-1
2.3 The machine ………………………………………………………………….
2-2
2.3.1 Description ………………………………………………………………….
2-2
2.3.2 Parts ………………………………………………………………………….
2-2
2.4 Specifications ………………………………………………………………...
2-3
2.4.1 TPR-1230H Specification ………………………………………………..
2-3
2.4.2 TPR-1230 Specification ………………………………………………..
2-4
2.4.3 TPR-1600H Specification ………………………………………………..
2-5
2.4.4 TPR-2000H Specification ………………………………………….
2-6
2.5 Standard and Option Accessories ………………………………………….
2-7
2.6 Operation position and noise level …. ……………………………………...
2-7
2.6.1 Operation position ……………………………………………………..
2-7
2.6.2 The noise level …………………………………………………………….
2-7
CHAPTER 3 Preparation to install
3.1 Space and room requirement ……………………………………………..
3-1
3.1.1 Floor requirement …………………………………………………………
3-1
3.1.2 Space requirement …………………………………………………………
3-3
3.2 Environment requirement ………………………………………………
3-3
3.3 Power supply requirement ………………………………………………
3-4
3.4 Electric system alculation ………………………………………………
3-5
CHAPTER 4 Transportation and Installation
4.1 Disassembly and packaging …………………………………………….
4-1
4.1.1 General ……………………………………………………………….……
4-1
4.1.2 Packaging ………………………………………………………………….
4-1
4.2 Transportation ……………………………………………………………...
4-2
4.2.1 The diagram of the machine weight and its gravity center …………….
4-2
0-2
Section Content page
4.2.2 The movement of the machine …………………………………………
4-2
4.2.3 The order to pack …………………………………………………………...
4-3
4.3 Installation of the machine ………………………………………………
4-3
4.3.1 Have the machine set onto the fastening bolts of the crate base ……….
4-3
4.3.2 Level adjusting. …………………………………………………………….
4-4
4.3.3 The installation of the electricity ………………………………………
4-4
4.4 The test after installation ………………………………………
4-4
4.5 The procedure for dismantling the machine …………………………..
4-4
CHAPTER 5 Operation
5.1 A brief introduction to the relevant operation hardware ……………….
5-1
5.1.1 (For TPR-1230, TPR-1230H) ………………………………………..
5-1
5.1.2 (For TPR-1600H, TPR-2000H) ……………………………………...
5-3
5.1.3 Safty protective device (suit every model)…………………………….…….
5-5
5.2 Instruction to switches …………………………………………………..
5-6
5.2.1 (For TPR-1230, TPR-1230H) …………………………………………
5-6
5.2.2 (For TPR-1600H, TPR-2000H) …………………………………………
5-8
5.3
Installation of the clamp（work piece）
……………………………….
5-9
5.3.1 General …………………………………………………………………….
5-9
5.3.2 Introduction of the vise and the clamping of the work piece …………
5-9
5.3.3 Universal clamp and the clamping of the work piece ………………..
5-10
5.4 Installation and change of the drilling bit ……………………………
5-11
5.4.1 The assembly and disassembly of the drilling head and clamp ………
5-11
5.4.2 The assembly and disassembly of the straight handle drill bit ………..
5-13
5.5 Power on and off …………………………………………………………...
5-13
5.5.1 Power on …………………………………………………………………...
5-13
5.5.2 Power off …………………………………………………………………...
5-13
5.6 Work light ………………………………………………………………….
5-14
5.7 Cutting fluids ……………………………………………………………...
5-14
5.8 Elevating the arm …………………………………………………………...
5-14
5.9 Rotate the Gearbox right or leftwards …………………………………
5-15
5.9.1
(For TPR-1230,TPR-1230H）
…………………………………..
5-15
5.9.2
For TPR-1600H, TPR-2000H）
………………………………………
5-15
5.10 Rotate the arm forward or backwards …………………………………
5-16
5.10.1 (For TPR-1230,TPR-1230H)………………………………………………..
5-16
5.10.2 (For TPR-1600H, TPR-2000H)……………………………………………...
5-16
5.11 Change the spindle speed ……………………………………………….
5-17
5.11.1 (For TPR-1230,TPR-1230H) ………………………………………
5-17
5.11.2 (For TPR-1600H, TPR-2000H) ………………………………………
5-20
0-3
Section Content page
5.12 Automatic Feed …………………………………………………………….
5-22
5.12.1
（For TPR-1230, TPR-1230H）
…………………………………………
5-22
5.12.2
（For TPR-1600H, TPR-2000H）
……………………………………..
5-24
5.13 The spindle ………………………………………………………………...
5-25
5.14 Threading …………………………………………………………………..
5-25
5.15 The assembly and disassembly of the work table ……………………..
5-25
5.16 Cutting fluids for all kinds of material …………………………………
5-26
CHAPTER 6 Adjustment
6.1 General …………………………………………………………………….
6-1
6.2 The arm clamping lever …………………………………………………
6-1
6.2.1 (For TPR-1230, TPR-1230H) …………………………………………
6-1
6.2.2 (For TPR-1600H, TPR-2000H) …………………………………………
6-2
6.3 Adjust tighten the clamping device ……………………………………
6-3
6.3.1 (For TPR-1230, TPR-1230H) ……………………………………
6-3
6.3.2 (For TPR-1600H, TPR-2000H) ……………………………………….
6-3
6.4 Adjust tighten the clamping device ……………………………………
6-4
6.4.1 (For TPR-1230, TPR-1230H) ……………………………………
6-4
6.4.2 (For TPR-1600H, TPR-2000H) …………………………………………..
6-5
6.5 Adjustment for the backlash between the gearbox and the arm rail………...
6-6
6.6 Adjustment of the hydraulic pressure ……………………………….…
6-6
6.7 Adjustment of the clutch(for TPR-1600H,TPR-2000H)…………………….
6-7
CHAPTER 7 Maintenance
7.1 General …………………………………………………………………….
7-1
7.2 Daily Maintenance …………………………………………………………
7-1
7.2.1 Clearing …………………………………………………………………….
7-1
7.2.2 Please clean every parts using a metal brush and a rag, dipped with oil, to
rub them …………………………………………………………….………
7-1
7.2.3 The way to clean iron filings ……………………………………………
7-2
7.2.4 Lubrication ………………………………………………………………….
7-2
7.2.5 Change oil inside of the speed reduction of the arm elevating motor……….
7-3
7.2.6 Chang the oil inside the gearbox ………………………………………
7-4
7.2.7 Changing hydraulic oil in the hydraulic oil pump…………………………..
7-5
7.3 Replace the cutting fluids ………………………………………………
7-6
7.4 Maintenance and replacement period ………………………………….
7-6
7.5 Waste disposition …………………………………………………………...
7-6
0-4
Section Content page
CHAPTER 8 Troubleshooting
8.1 The spindle overloads and the relay jumps …………………………….
8-1
8.1.1 The cause …………………………………………………………………...
8-1
8.1.2 The solution ………………………………………………………………...
8-1
8.2 The spindle overloads and the fuse burns out ………………………….
8-1
8.2.1 The cause …………………………………………………………….……
8-1
8.2.2 The solution ………………………………………………………………...
8-1
8.3
What if the drill bit get broken？
……………………………………….
8-2
8.4 What if the screw tap get broken? ……………………………………...
8-2
8.5 How if a person is entangled? ………………………………………….
8-2
CHAPTER 9 Annex
9.1 Electrical circuit diagram (For TPR-1230H CE Standard)………………..
9-1
9.2 Electrical circuit diagram (For TPR-1230 CE Standard)…………….……
9-2
9.3 Electrical circuit diagram (For TPR-1600H CE Standard)………………..
9-3
9.4 Electrical circuit diagram (For TPR-2000H CE Standard)………………..
9-4
9.5 Electrical main parts list (For TPR-1230H CE Standard)…………………
9-5
9.6 Electrical main parts list (For TPR-1230 CE Standard)……………..…….
9-7
9.7 Electrical main parts list (For TPR-1600H CE Standard)…………………
9-9
9.8 Electrical main parts list (For TPR-2000H CE Standard)…………………
9-11
9.9 Electrical circuit diagram (For TPR-1230 Standard)……………….……..
9-13
9.10 Electrical circuit diagram (For TPR-1230 H Standard)…………………...
9-14
9.11 Electrical circuit diagram (For TPR-1600H, TPR-1600H Standard)………..
9-15
9.12 Electrical main parts list (For TPR-1230 Standard)……………………….
9-16
9.13 Electrical main parts list (For TPR-1230H Standard)……………..………
9-19
9.14 Electrical main parts list (For TPR-1600H Standard)…………….……….
9-22
9.15 Electrical main parts list (For TPR-2000H Standard)…………….……….
9-25
9.16 Diagram for hydraulic system (only for TPR1230H / TPR-1600H /
TPR-2000H ) ………………………………………………………………..
9-28
9.17 Hydraulic system main parts list (only for TPR1230H / TPR-1600H /
TPR-2000H )……...........................................................................................
9-29
1-1
CHAPTR 1
Safety Guidelines
1.1 Please follow the below basic safety principles
(1) Have only sophisticated or experienced personal perform the machine operation or
maintenance.
(2) Please read and understand the operation manual thoroughly before operation.
(3) Please place the manual close to the machine for easy access.
(4) Please have only authorized person keep the keys to the machine.
(5) All operation and maintenance personnel need to know the location of the emergency
switch, its function and operation.
1.2 Precautions for the transportation and installation
(1) Please make sure that the floor is solid enough to support the machine.
(2) Only one person is allowed to lift and move the machine for safety reason.
(3) When lifting and moving, Nobody is allowed to be under or near the machine.
(4) Please wear protective helmet when moving, installing or clearing the machine.
(5) All levers, which tighten, need to be tightened.
(6) If the moving object weighs over 25kgs, Please use only proper movement equipment for it.
(7) Please make sure that the slings are strong enough to lift the machine or the subjects.
(8) Please power off before movement and installation. If necessary to power on, please let other
persons know the location of the emergent stop.
(9) Please put on leather gloves or similar protective equipments when moving, installing or
clearing the machine.
1.3 Precautions for operation
(1) Please don’t remove any protection guard or any safety installation.
(2) Please don’t remove or alter any location of the limit switches, restraint blocks or
interlocking mechanisms.
(3) Don’t touch any switch with wet hand.
(4) Please don’t put any part of your body on the moving parts of the machine or near to
them.
(5) The operation person have better no long hair, if it is impossible, please have it coiled in
a topknot and wear a safety helmet.
(6) Please wear no hand ring, watch, pearls or loose clothes. Operation should wear a safety
clothes.
(7) Please wear no slippery shoes while operating.
(8) Wearing gloves is needed when loading and unloading material.
(9) Only one person is allowed to operate the machine.
(10) While operation, Debris may fly off. So please wear a protective mask to prevent from
being injured.
(11) Please power off after work.
(12) Please wear a gauze mask if you are working, using cutting fluids.
(13) Please don’t use the machine in a explosive environment.
(14) A risk of being squeezed is composed when the gearbox and the arm are descending or
the spindle is descending to the worktable. (The arm screw moves at a low speed of
0.8m/min.)
(15) Operator should stand in front of the machine. That’s the operation position.
1-2
1.4 Precautions for checking and maintenance
(1) Please power off first before performing maintenance or checking job.
(2) Only have authorized electric technician carry out maintenance or checking job when
Power-on is needed in it
(3) Please power off after work.
(4) Adding or replacing hydraulic oil or lubricant, Please use Tailift recommended oil type
or its equivalent. For details, please refer to the chapter 7.
(5) Basically, only one person is needed to serve. If more than one person is called for,
Good communications is required.
(6) Please power off first before getting rid of the iron filings or cleaning the machine.
1-3
1.5 Warning labels and mark on the machine
1.5.1 Warning labels and mark introduction
labels Description
Please secure the machine with the base
fixing bolts, to prevent from any risk.
TAI PIN INDUSTRIAL CO., LTD
TAILIFT CO., LTD
Model of a machine.
Please watch out the running tools.
Please operators wear a protective glasses
during work.
CE Mark（option）
Oil filler position.
Oil drain outlet position.
Risk of high voltage.
1-4
1.5.2 Warning Labels and mark positions
a. The front view
b. The rear view
TAI PIN INDUSTRIAL CO., LTD
TAILIFT CO., LTD
1-5
C. Oil filler position and Oil Drain outlet position
z Arm elevating motor (For TPR-1230,TPR-1230H)
z
Arm elevating motor (For TPR-1600H,TPR-2000H)
1-6
z
Gearbox
(For TPR-1230,TPR-1230H) (For TPR-1600H/TPR-2000H)
z Hydraulic oil pump
2-1
CHAPTER 2
General Specifications
2.1 The anticipated machine life.
The calculation of the anticipated machine life:
8 hours x 6 days x 50 weeks x 10 years = 24000 hours.
The above calculation is based on a sound maintenance and normal condition, excluding
wearing parts.
2.2 Machine dimensions.
The following are the machines’ dimensions and its diagrams.
Models A B C
TPR-1230 1710mm 715mm 2780mm
TPR-1230H 1710mm 715mm 2780mm
TPR-1600H 2450mm 1020mm 3170mm
TPR-2000H 2908mm 1102mm 3470mm
2-2
2.3 The machine
2.3.1 Description
Radial drills are purposely designed to process bulky objects. Tailift has 20 years of
history and experience in behind. It knows radial drills certainly very well.
Tailift radial drills will be your best choice. The material that the machine can process
on are : mild steel, metal, stainless steel, cast iron, aluminum, copper,,,, etc, except
magnesium alloy. (Note 1)
Note 1: Processing magnesium alloy may cause fire.
2.3.2 Parts
There are six categories of parts on the radial drill: Gearbox, Arm, Column, Top
Cover, Box Table and Base. The following are its description and locations.
1. Base The main aim of the base is to support the whole weight of the
machine. In addition, the cutting fluid is contained here and the
Box Table is installed on.
2. Gear box It is the core part for the radial drill for all procession is finished
here, like speed switch, auto feed, spindle,,, etc. They are inside
of the gearbox.
3. Arm It is to support the gearbox and is connected with the column.
4. Column It is to support the gearbox and the arm. It connects the base.
5. Top Cover It is at the top end of the Column.
6. Box table Working with clamps, it enables to reach the required accuracy.
7. The ball screw transmit
ion motor and clamping
mechanism.
The motor is to elevate the gearbox. The clamping
mechanism is to clamp both the Arm and the Column.
2-3
2.4 Specifications.
2.4.1 TPR-1230H Specification.
TPR-1230H
Diameter of column
300mm
Distance from Column surface to Spindle center, max.
1170mm
Distance from Column surface to Spindle center, min.
340mm
Travel of Spindle head
890mm
Distance from Base surface to Spindle end, max.
1370mm
Distance from Base surface to Spindle end, min.
490mm
Elevating height of Arm.
630mm
Effective area of Table.
635mm╳520mm╳415mm
The dimensions of the Base (L ╳W ╳ H)
1710mm╳715mm╳180mm
Taper hole Spindle.
MT#4
Stroke of the Spindle.
250mm
R.P.M. of Spindle.（R.P.M.╳ step）
44-1500 12 steps
Feed of Spindle（REV.╳ step）
0.05,0.09,0.153 steps
Main motor. 2.25KW(3HP)
Elevating motor. 0.75KW(1HP)
Clamping motor. 0.75KW(1HP)
Coolant pump . 0.1KW(1/8HP)
Machine height from floor, max.
2780mm
Height from the Column top to floor
2060mm
Net weight (approx.)kgs
2100kg
Shipping Gross weight. (approx.)kgs
2300kg
Shipping dimensions(L╳W╳H）
2035mm╳995mm╳2240mm
The max. processing capacity.
Steel
∅42
Drilling
Cast iron
∅55
Steel
∅25
Taping
Cast Iron
∅38
2-4
2.4.2 TPR-1230 Specification.
TPR-1230
Diameter of column
300mm
Distance from Column surface to Spindle center, max.
1170mm
Distance from Column surface to Spindle center, min.
340mm
Travel of Spindle head
890mm
Distance from Base surface to Spindle end, max.
1370mm
Distance from Base surface to Spindle end, min.
490mm
Elevating height of Arm.
630mm
Effective area of Table.
635mm╳520mm╳415mm
The dimensions of the Base (L ╳ W ╳ H)
1710mm╳715mm╳180mm
Taper hole Spindle.
MT#4
Stroke of the Spindle.
250mm
R.P.M. of Spindle.（R.P.M.╳ step）
44-1500 12 steps
Feed of Spindle（REV.╳ step）
0.05,0.09,0.15 3 speeds
Main motor. 2.25KW(3HP)
Elevating motor. 0.75KW(1HP)
Clamping motor. 0.75KW(1HP)
Coolant pump . 0.1KW(1/8HP)
Machine height from floor, max.
2780mm
Height from the Column top to floor
2060mm
Net weight (approx.) kgs
2100kg
Shipping Gross weight. (approx.) kgs
2300kg
Shipping dimensions(L╳W╳H）
2035mm╳995mm╳2240mm
The max. processing capacity.
Steel
∅42
Drilling
Cast iron
∅55
Steel
∅25
Taping
Cast Iron
∅38
2-5
2.4.3 TPR-1600H Specification.
TPR-1600H
Diameter of column 432mm
Distance from Column surface to Spindle center, max. 1580mm
Distance from Column surface to Spindle center, min. 440mm
Travel of Spindle head 1140mm
Distance from Base surface to Spindle end, max. 1600mm
Distance from Base surface to Spindle end, min. 380mm
Elevating height of Arm. 850mm
Effective area of Table.
700mm╳500mm╳400mm
The dimensions of the Base (L ╳ W ╳ H) 2450mm╳1020mm╳200mm
Taper hole Spindle. MT#5
Stroke of the Spindle. 370mm
R.P.M. of Spindle.（R.P.M.╳ step）
35 – 1890 12 steps
Feed of Spindle（REV.╳ step）
0.07 - 0.96 6 steps
Main motor. 5.625KW(7.5HP)
Elevating motor.
1.5KW(2HP)
Clamping motor.
0.75KW(1HP)
Coolant pump .
0.1KW(1/8HP)
Machine height from floor, max. 3170mm
Height from the Column top to floor 2660mm
Net weight (approx.) kgs 4600kg
Shipping Gross weight. (approx.) kgs 4900kg
Shipping dimensions(L╳W╳H) 2820mm╳1450mm╳2920mm
The max. processing capacity.
Steel
∅65
Drilling
Cast iron
∅70
Steel
∅50
Taping
Cast Iron
∅60
2-6
2.4.4 TPR-2000H Specification.
TPR-2000H
Diameter of column 432mm
Distance from Column surface to Spindle center, max. 2000mm
Distance from Column surface to Spindle center, min. 490mm
Travel of Spindle head 1510mm
Distance from Base surface to Spindle end, max. 1900mm
Distance from Base surface to Spindle end, min. 500mm
Elevating height of Arm. 1100mm
Effective area of Table.
1000mm╳800mm╳500mm
The dimensions of the Base (L ╳ W ╳ H) 2908mm╳1102mm╳250mm
Taper hole Spindle. MT#5
Stroke of the Spindle. 370mm
R.P.M. of Spindle.（R.P.M.╳ step）
35 – 1890 12 steps
Feed of Spindle（REV.╳ step）
0.07 - 0.96 6 steps
Main motor. 5.625KW(7.5HP)
Elevating motor.
2.25KW(3HP)
Clamping motor.
0.75KW(1HP)
Coolant pump .
0.1KW(1/8HP)
Machine height from floor, max. 3470mm
Height from the Column top to floor 2960mm
Net weight (approx.) kgs 6100kg
Shipping Gross weight. (approx.) kgs 6600kg
Shipping dimensions(L╳W╳H) 3105mm╳1400mm╳3240mm
The max. processing capacity.
Steel
∅65
Drilling
Cast iron
∅70
Steel
∅50
Taping
Cast Iron
∅60
2-7
2.5 Standard and Option Accessories.
(1) Standard Accessories:
a.
Adjusting tools（including tool box）
b.
Cooling equipment（including pump）
c.
Lighting installation（including fluorescent lamp）
d. Box table
(2) Option Accessories:
a. Tilt worktable
2.6 Operation position and noise level.
2.6.1 Operation position: about 1 meter far from the gearbox surface.
Height: 1.6 meter from the ground.
2.6.2 The noise level.
（1）
Before being processed,
When the turning speed is 1500 rpm, the noise level is 82 dB(A).
When the turning speed is 88 rpm, the noise level is 79 dB(A).
（2）
When processing with tools,
The test conditions are as follow:
Material：SS41
Thickness：32mm
The tool diameter：∅32mm
When the turning speed is 88rpm and the feed rate is 0.09 mm, the noise level is 82 dB(A).
When the turning speed is 88rpm and the feed rate is 0.05 mm, the noise level is 80 dB(A)。
3-1
CHAPTER 3
Preparation to Install
3.1 Space and room requirement
3.1.1 Floor requirement
Using this machine requires solid and well-structured floor and its good level.
Note:
1. For adjusting level, please refer to the chapter 6.
2. Adjusting level is needed before using this machine. The level adjusting tolerance
must be within 1 mm/m.
TPR-1230H & TPR 1230 floor diagrams. (Unit : mm)
The above diagrams are for the bases and ground bolts, as well as its relative positions of
TPR-1230H & TPR 1230.
TPR-1600H floor diagrams. (Unit : mm)
The above diagrams are for the bases and ground bolts, as well as its relative positions of
TPR-1600H.
3-2
TPR-2000H floor diagrams. (Unit : mm)
The above diagrams are for the bases and ground bolts, as well as its relative positions of
TPR-2000H.
3-3
3.1.2 Space requirement
For safety reason, Path must be considered when installing. For space, it requires:
Its calculation is the area of the arm rotating 360 degree, the most outer circle and plus 1000
mm. Different models has different dimensions.
MODEL The distance from the
column center to the arm
limit.
Plus maintenance area
(A)
Total space
requirement
(B)
TPR-1230 1546 mm 1000 mm 5092 mm
TPR-1230H 1546 mm 1000 mm 5092 mm
TPR-1600H 2087 mm 1000 mm 6174 mm
TPR-2000H 2537 mm 1000 mm 7074 mm
3.2 Environment requirement
a. Never put the machine in the places where sun shines directly on it.
b.
Temperature: normal range is between +5
℃ and
40℃.
c.
Humidity: between 30% and 95%. At the max. temperature 40
℃，The relative
humidity should not be over 50％. And at the relative lower temperature, higher
humidity is acceptable I.g. at temperature 20℃,
humidity 90％ is fine.
d. Please keep the machine away from gasoline, chemical substances, dust, acid, sulfides,
magnetic interference and explosive environment.
e. Please keep the machine away from the electrical interference source like welding
machine and EDM.
f. The installation ground must be flat.
g. The illumination of the work area: greater than 500lux.
h. Good ventilation.
i. Please take care there is no hydraulic splash to prevent from anyone slipping tripping
and falling in danger.
3-4
3.3 Power supply requirement
a.
Acceptable voltage fluctuation : normally ±10%vlt.
b.
Acceptable frequency fluctuation : ±1HZ (50/60HZ)
c.
Acceptable momentary power-off duration: less than10m.sec
d.
Acceptable voltage impulse
The Peak value : 200% or less than the line voltage of the actual value(rms. value)
Duration: 1.5m.sec or less
e.
Acceptable AC voltage of the waveform distortion.
f.
Acceptable imbalance of the line voltage: 5% or less
g.
Power capacity table
TPR-1230H & TPR-1230
Main Motor
2.25Kw
Elevating Motor 0.75Kw
Hydraulic Motor 0.75Kw
Coolant Pump Motor 0.1Kw
The total power requirement should be 9.753KVA
TPR-1600H
Main Motor
5.625Kw
Elevating Motor 1.5Kw
Hydraulic Motor 0.75Kw
Coolant Pump Motor 0.1Kw
The total power requirement should be 20.203KVA
TPR-2000H
Main Motor
5.625Kw
Elevating Motor 2.25Kw
Hydraulic Motor 0.75Kw
Coolant Pump Motor 0.1Kw
The total power requirement should be 22.193KVA
3-5
3.4 Electric system alculation
3.4.1 (For TPR-1230, TPR-1230H)
Motor Part Name Rated Power Capacity Maximum Initiate Power
Main Motor
2.25kw 6.3kw
Elevating Motor
0.75kw 2.1kw
Hydraulic Motor
0.75kw 2.1kw
Coolant Pump Motor
0.1kw 0.28kw
Total Rated Power Capacity:
(2.25kw+0.75kw+0.75kw+0.1kw)=3.85kw……………..(1)
Maximum Total Initiate Power Capacity:
(6.3kw+2.1kw+2.1kw+0.28kw)=10.78kw
…………………(2)
Transformer Rated Output Power Capacity for Control Circuits
Model
Item 100VA
Input
AC400V±10% 1∅
Power Supply
Output
AC240V±10% 1∅
Ambient Temperature 0°C To 55°C
S=KVA
P=KW
Pf ×n = 0.75 (Correction Factors)
S=
KW
Pf×n(0.75)
P=
3.85Kw
0.75
=5.133KVA…………………..(1)
P=
10.78Kw
0.75
=14.373KVA………………...(2)
Power Equipment Capacity=
5.133KVA+14.373KVA
2
=9.753KVA
3-6
3.4.2 (For TPR-1600H)
Motor Part Name Rated Power Capacity Maximum Initiate Power
Main Motor
5.625kw 15.75kw
Elevating Motor
1.5kw 4.2kw
Hydraulic Motor
0.75kw 2.1kw
Coolant Pump Motor
0.1kw 0.28kw
Total Rated Power Capacity:
(5.625kw+1.5kw+0.75kw+0.1kw)=7.975kw…………….(1)
Maximum Total Initiate Power Capacity:
(15.75kw+4.2kw+2.1kw+0.28kw)=22.33kw…………….(2)
Transformer Rated Output Power Capacity for Control Circuits
Model
Item 100VA
Input
AC400V±10% 1∅
Power Supply
Output
AC240V±10% 1∅
Ambient Temperature 0°C To 55°C
S=KVA
P=KW
Pf ×n = 0.75 (Correction Factors)
S=
KW
Pf×n(0.75)
P=
7.975Kw
0.75
=10.633KVA………………….. (1)
P=
22.33Kw
0.75
=29.773KVA………………….. (2)
Power Equipment Capacity=
10.633KVA+29.773KVA
2
=20.203KVA
3-7
3.4.3 (For TPR-2000H)
Motor Part Name Rated Power Capacity Maximum Initiate Power
Main Motor
5.625kw 15.75kw
Elevating Motor
2.25kw 6.3kw
Hydraulic Motor
0.75kw 2.1kw
Coolant Pump Motor
0.1kw 0.28kw
Total Rated Power Capacity:
(5.625kw+2.25kw+0.75kw+0.1kw)=8.725kw…………….(1)
Maximum Total Initiate Power Capacity:
(15.75kw+6.3kw+2.1kw+0.28kw)=24.43kw…………….(2)
Transformer Rated Output Power Capacity for Control Circuits
Model
Item 100VA
Input
AC400V±10% 1∅
Power Supply
Output
AC240V±10% 1∅
Ambient Temperature 0°C To 55°C
S=KVA
P=KW
Pf ×n = 0.75 (Correction Factors)
S=
KW
Pf×n(0.75)
P=
8.725Kw
0.75
=11.633KVA………………….. (1)
P=
24.43Kw
0.75
=32.573KVA.………………….. (2)
Power Equipment Capacity=
11.633KVA+32.573KVA
2
=22.193KVA
4-1
CHAPTER 4
Transportation and Installation
4.1 Disassembly and packaging
4.1.1 General
Electrical equipment should be designed to stand transportation and storage under
the temperature between -25℃ and+55℃. If this is impossible, proper measurements
must be taken to endure the high temperature. The criteria for this measurement is
that it can withstand the affection of the high temperature of +70℃ within 24 hours.
Other considerations like to prevent damage from vibration or shock must be also
given.
4.1.2 Packaging
When sold and being shipped to customer’s plant, The machine needs to be
packaged and fastened in place.
a. The way to fasten the machine is illustrated as above diagram.
b.
Press the “LOCK” button to lock 1、2 & 3 position.
c.
4 is a wooden block：Due to its weight, it might lose its accuracy during transportation.
It is to support the weight of the Arm and prevent from collision each other when test
running. (Please don’t move it when unpacking.)
d. The block is added to help the Column support the Gearbox.
e.
5 is a fastening screw.：When being packaged, the machine needs to be fastened with
screws. Otherwise, the machine might move during transportation and make the
center of the gravity slant, therefore bring the risk that the machine falls.
f.
6 is the wooden crate base：It will ease the movement by a forklift.
Precaution:
All levers must be tightened. Please refer to the chapter 1, regarding the transportation.
MODEL LENGTH WIDTH HIGHT
TPR-1230 2035mm 995mm 2240mm
TPR-1230H 2035mm 995mm 2240mm
TPR-1600H 2820mm 1450mm 2920mm
TPR-2000H 3105mm 1400mm 3240mm
4-2
4.2 Transportation
4.2.1 The diagram of the machine weight and its gravity center
The weight differ due to the different models. Their data is as blow:
MODEL TPR-1230 TPR-1230H TPR-1600H TPR-2000H
Total Weight 2300 kgw 2300kgw 5100kgw 6600kgw
Required Forklift 2.5 tons 2.5 tons 5 tons 7 tons
Note:
Please make sure that the forklift tonnage is suitable for the machine.
The above arrow pointed place is the machine’s gravity center. It is about 200 mm far from
the Column, measured from the middle of the wooden crate.
4.2.2 The movement of the machine.
There are using forklift to move the machine.
The following is the procedure, precaution and illustration for moving the machine with
forklift.
a. Have a suitable forklift move to the wooden crate.
b. As diagram shown, insert two forks into the underneath of the
wooden crate.
c. Adjust the distance from the forks to the gravity center till L1
is equal to L2. (L1 & L2=450mm)
d. Have forks fully inserted into the underneath of the wooden
crate.
e. Have the machine fastened to the forks and forklift, using
metal chain or wire.
Precaution：
a. Forks must be fully inserted.
b. L1 must be equal to L2 so that the machine can be in balance.
4-3
4.2.3 The order to pack
Please pack according the following procedure:
1. Place the base plate 1 under the machine and
have both the plate and the machine fastened
with bolts.
2. Install the side plate 2.
3. Install the side plate 3.
4. Install the side plate 4.
5. Install the side plate 5.
6. Install the top plate 6 and pack it.
4.3 Installation of the machine
4.3.1 Have the machine set onto the fastening bolts of the crate base
(1) Tools
Sling, lifting equipment, spanner, movement plate, insertion blocks and level
adjusting blocks.
(2) Procedure
a. After dismantling the wooden crate, get the manuals and tool box out.
b. Remove the fastening bolts.
c. Hook it using sling, lift it up and move to site for installation.
d. Align the ground bolts and the base bores and set the later onto them.
Meanwhile, have the level adjusting blocks inserted to the underneath of the
level adjusting bolts.
e. Remove the lifting equipment and slings.
f. Have nuts for the ground bolts mounted.
4-4
4.3.2 Level adjusting
(1) Tools
a. A level scale, with tolerance within 0.02mm/m
b. Spanners, Level adjusting blocks.
(2) Procedure
a. Please adjust the level adjusting bolts to
contact the level adjusting blocks.
b.Have the level scale put on the worktable.
c. Locate the peak point using the level scale and
make it as a reference level.
d.Adjust the tolerance of the level adjusting
bolts to be within one grad using the level
adjusting scale.
1.
The level adjusting bolts.
`
4.3.3 The installation of the electricity
a. Prepare long enough wire. (about 30 meters). The diameters for all the models
are as follows:
b. Connect L1、L2 and L3 to the main power switch.
c. Connect the ground wire to PE base.
Note: The following are the main power switches and its other relating data.
Power supply AC±10%1Φ 50/60HZ±1HZ
Cross-sectional area of phase
conductors supplying the
equipment` (mm
2
)
Rated current
(A)
Item
Type
220V 380V 415V 440V PE 220V 380V 415V 440V
Power
equipment
capacity
(KVA)
TPR-1230 3.5 3.5 3.5 3.5 3.5 19.3 11.12 10.2 9.7 9.753
TPR-1230H 3.5 3.5 3.5 3.5 3.5 19.7 11.89 11.04 10.33 9.753
TPR-1600H 5.5 5.5 5.5 5.5 5.5 34.8 19.95 18.59 17.38 20.203
TPR-2000H 5.5 5.5 5.5 5.5 5.5 37.8 21.65 21 20 22.193
4.4 The test after installation
a. Have the main power on.
b. Press the emergent stop button to see whether it stops immediately.
c. Power on again.
d Please check whether the motor is running smoothly. If there is any errors,
Please select two of the wires L1, L2 and L3 and change its position.
e Check every mechanism to see whether it works normally.
4.5 The procedure for dismantling the machine
The dismantling procedure is the reverse of the installation one.
5-1
CHAPTER 5
Operation
5.1 A brief introduction to the relevant operation hardware
5.1.1 (For TPR-1230, TPR-1230H)
The front view of the machine
The rear view of the machine
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