Taie FA Series, FU series, FY series, FY400, FY600 Operation Manual

0

1

CONTENT

1. Notice before start-up ..................................................................................................3

2. FU Series.....................................................................................................................4

2.1 Specifications......................................................................................................4

2.2 Outer Dimension.................................................................................................5

2.3 Terminal Wiring Diagram ....................................................................................6

2.4 Assembly & Wiring .............................................................................................7

3 FY Series .................................................................................................................... 8

4. Terminal arrangement................................................................................................ 11

4.1 FY400 / FU48 Terminals ( 48mm x 48mm , DIN 1/16 ) .....................................11

4.2 FY600 Terminals ( 96mm x 48mm , DIN 1/8 )...................................................12

4.3 FY700 / FU72 Terminals ( 72mm x 72mm).......................................................13

4.4 FY800 / FU86 Terminals ( 48mm x 96mm , DIN 1/8 ) .......................................14

4.5 FY900 / FU96 Terminals ( 96mm x 96mm , DIN 1/4 ) .......................................15

4.6 FY100 Terminals ( 175mm x 110mm ) ..............................................................16

4.7 FY101 Terminals ( 90mm x 90mm )..................................................................17

5. External dimension and panel cutout〈Unit：mm〉 .................................................18

5.1 FY100...............................................................................................................18

5.2 FY101...............................................................................................................18

5.3 FY400~900 & FU48~96.................................................................................... 19

6. Parts description........................................................................................................ 20

7. Operations .................................................................................................................21

7.1 Power On..........................................................................................................21

7.2 Change the Set Value (SV)...............................................................................21

7.3 Change the Alarm Value...................................................................................21

7.4 Autotuning (AT).................................................................................................22

7.5 Programmable RAMP / SOAK (Only available for PFY model) ........................23

8. Operation levels.........................................................................................................24

8.1 Levels diagram .................................................................................................24

8.2 Lock function ....................................................................................................24

9. Parameters ................................................................................................................25

9.1 Level 1 (User Level) .........................................................................................25

9.2 Level 2 (PID Level) ...........................................................................................26

9.2.1 Level 2 parameters display / hiding condition ......................................26

9.2.2 Description of parameters....................................................................27

9.3 Level 3 (Input Level) .........................................................................................28

9.4 Level 4 (SET level) ...........................................................................................30

9.4.1 How to hide parameters (Use SET1~SET7)........................................ 30

9.4.2 Special functions (Use SET8 / SET9 / SET0) ......................................31

9.4.3 Remote SV type selection ...................................................................32

9.4.4 Output mode selection (Use OUTY) ....................................................32

9.4.5 Modify caution .....................................................................................32

9.5 Program Level (Only displayed in programmable controller) .........................33

9.5.1 Description of parameters....................................................................33

2

9.5.2 Description of operation.......................................................................34

10. Input type table (INP1 selection)..............................................................................35

11. Alarm .......................................................................................................................37

11.1 Alarm time (ALT1/ALT2/ALT3) ........................................................................37

11.2 SETA...............................................................................................................37

11.3 Alarm mode (ALD1 / ALD2 / ALD3).................................................................38

12 Heater Break Alarm (HBA)........................................................................................39

12.1 HBA Wiring Example ......................................................................................39

12.2 HBA Function Description...............................................................................39

12.3 HBA setting procedure....................................................................................40

12.4 Parameters for HBA function ..........................................................................40

12.5 Activated conditions of HBA ...........................................................................41

12.6 Remarks .........................................................................................................41

12.7 CT specifications ............................................................................................42

12.7.1 SC-80T Specifications ..........................................................................42

12.7.2 SC-100T Specifications ........................................................................42

11.7.3 SC-80T Linear Diagram ........................................................................ 43

13. Error codes ..............................................................................................................44

14. Modify input type (“TC” “RTD”)......................................................................45

14.1 FY400~FY900 ................................................................................................45

14.2 FU48~96.........................................................................................................46

14.3 FY100~FY101 ................................................................................................46

15. Modify input type : Linear Input (mA ,V)...................................................................48

15.1 FY400~900 & FU48~96 Hardware：.............................................................. 48

15.2 FY100/101 Hardware：.................................................................................. 49

15.3 Calibration：...................................................................................................50

16. Modify Output type : Relay , SSR , 4~20mA............................................................ 51

17. Modify output mode: OUT1/ALARM, OUT1/OUT2 ..................................................51

18. Applications .............................................................................................................52

18.1 RAMP & SOAK...............................................................................................52

18.2 TTL Communication：SV output and RATE function .....................................53

18.3 1ψ Phase angle control (By SCR module)......................................................54

18.4 1ψ Phase angle control (By TRIAC) ...............................................................55

18.5 3ψ Phase angle control (By DIODE/SCR module) .........................................56

18.6 1ψZero crossing control (By SCR module).....................................................57

18.7 1ψZero crossing control (By TRIAC) ..............................................................58

18.8 3ψZero crossing control (By SCR module).....................................................59

18.9 3ψZero crossing control (By TRIAC) ..............................................................60

18.10 3 wires proportional motor valve control .......................................................61

18.11 Wiring diagram of PC communication...........................................................62

3

1. Notice before start-up

FY series controller has got the CE approvals as below:

LVD： D/N EN61010-1 EMC： EN 55 022 1994 /A1：1995/ A2：1997

EN 61 000-3-2： 1995 / -3-3： 1995 EN 61 000-4-2： 1995 / -4-3： 1996 / -4-5： 1995 / -4-6 1996 / -4-8： 1993 / -4-11：1996/ EN 50 204： 1995

Please confirm the specification of controller is to totally with your requirement before using it, also read this manual in detail.

Danger

1. Danger! Electric Shock!

DON'T touch AC power wiring terminals when controller has been

powered!

Keep the power off until all of the wirings are completed!

Warning

1. Please confirm the AC power wiring to controller is correct, otherwise it would be

caused aggravated damage on controller. ( FY400 connecting with Pin 1 and 6,

FY100/FY101/FY600/700/800/900 with Pin 1 and 2).

2. Be sure to use the rated power supply (AC85~265V or DC24V), otherwise it would be

caused aggravated damage on controller.

3. Please confirm wires are connected with correct terminal (Input, Output).

4. Use M3 screw-compatible crimp-on terminals with an insulation sleeve, as shown

below

3.2mm

Torque : 0.4 N.m (4kgf.cm)

5. Avoid installing controller in following spaces:

I. A place where the ambient temperature may reach beyond the range

from 0 to 50℃

II. A place where the ambient humidity may reach beyond the range

from 20 to 90% RH.

III. A place where the controller likely to come into contact with water, oil,

chemicals, steam and vapor.

IV. A place where the controller is subject to interface with static

electricity, magnetism and noise.

6. For thermocouple (TC) input, use shield compensating lead wire.

7. For RTD input, use shield wires which have low resistance and no

resistance difference between the 3 wires.

4

2. FA Series

2.1 Specifications

z Standard Spec.

z General Spec.

5

z Control Features

z Input Features

z Output Features

z Communication

z Alarms

2.2 Outer Dimension

6

2.3 Terminal Wiring Diagram

7

2.4 Assembly & Wiring

plug-in-out terminal M2.0 using “－”screwdriver fix terminal M2.6 using “＋”screwdriver

Selecting suitable electric wire of AWG 16 ~ AWG22 Lock Screw torque: 0.3 N.m (3 kgf.cm)

8

3 FY / FU Series

z Standard spec.

Model FY400 /

FU48

FY600 FY700 /

FU72

FY800 /

FU86

FY900 /

FU96

FY100 FY101

Dimension

48X48mm 96X48mm 72X72mm 48X96mm 96X96mm 175X110mm 90X90mm

Supply voltage

AC 85~265V，DC 15~50V (Option)

AC 85~265V

Frequency

50 / 60 HZ

Power

consumption

approx

3VA

approx

4VA

approx

3VA

approx

4VA

approx

4VA

approx

4VA

approx

3VA

Accuracy

0.2 % FS ± 1digit

Sample time

250ms

TC

K , J , R , S , B , E , N , T , W5Re/W26Re , PLII , U , L

RTD

PT100,JPT100,JPT50

mA dc

4~20mA ,0~20mA

mV / V dc

0~1V,0~5V,0~10V,1~5V,2~10V

-10~10mV,0~10mV,0~20mV,0~50mV,10~50mV

Input

Decimal point

position

0000 , 000.0 , 00.00 , 0.000

Available for linear input (mA / mV / V)

SPST type SPDT type SPST type SPDT type SPDT type SPDT type SPDT type

Relay

3A , 220V , electrical life:100,000 times or more (under rated load)

Voltage pulse

For SSR drive. ON : 24V , OFF : 0V , max load current : 20mA

mA dc

4~20mA, 0~20mA. Maximum load resistance:560 Ω

Output 1

Voltage dc

0~5V , 0~10V , 1~5V , 2~10V . Max load current:20mA

Alarm 1

3A , 220V , electrical life:100,000 times or more (under rated load)

Control algorithm

PID，PI，PD，P，ON / OFF(P=0)，FUZZY。

PID range

P: 0.0 ~ 200.0 %，I: 0~3600s，D: 0~900s

Isolation

Output terminals(control output , alarm , transmission) and input

terminals are isolated separately

Isolated resistance

10MΩ or more between input and case (ground) at DC 500 V

10MΩ or more between output and case (ground) at DC 500 V

Dielectric strength

1000V AC for 1 minute between input terminal and case (ground)

1500V AC for 1 minute between output terminal and case (ground)

Operating

temperature

0~50℃

Humidity range

20~90%RH

Weight

150g 225g 225g 225g 300g 130g 80g

Display Height

PV:7mm

SV:7mm

PV:7mm

SV:7mm

PV:14mm

SV:10mm

PV:7mm

SV:7mm

PV:14mm

SV:10mm

9

z Optional Spec.

Model FY400 /

FU48

FY600 FY700 /

FU72

FY800 /

FU86

FY900 /

FU96

FY100 FY101

Output 2

For heating and cooling control use.

Relay , SSR , 4~20mA , 0~20mA , 0~5V , 0~10V , 1~5V , 2~10V

Available Available Available Available Available Available

SPST type SPDT type SPST type SPDT type SPDT type SPDT type

Not

available

Alarm 2

3A , 220V , electrical life:100,000 times or more (under rated load)

Available Available Available Available Available Not

available

SPST type SPST type SPST type SPST type SPST type

Not

available

Alarm 3

3A , 220V , electrical life:100,000 times or more (under rated load)

Display range of heater current : 0.0~99.9A , Accuracy : 1%FS

Included CT : SC-80-T (5.8mm dia , 0.0~80.0A)

or SC-100-T (12mm dia , 0.0~99.9A)

Heater Break Alarm

(HBA)

Alarm relay : AL1

Available for PV or SV transmission

Transmission

4~20mA , 0~20mA , 0~1V , 0~5V , 0~10V , 1~5V , 2~10V

Remote SV

4~20mA , 0~20mA , 0~1V , 0~5V , 0~10V , 1~5V , 2~10V

Protocol : MODBUS RTU , MODBUS ASCII , TAIE

RS232 , RS485 , TTL

Baud rate: 2400 , 4800 , 9600 , 19200 , 38400 bps.

Communication

Data bits : 8 , Stop bit : 1 or 2bit , Odd or Even parity.

Water/Dust proof

IP65

z

Special control output (OUT1)

Model FY400 /

FU48

FY600 FY700 /

FU72

FY800 /

FU86

FY900 /

FU96

FY100 FY101

1φ zero crossing

control(1φSSR)

Available Not

available

Available Not

available

Available Not

available

Not

available

3φ zero crossing

control(3φSSR)

Not

available

Available Not

available

Not

available

Motor valve control

Available

1φ phase angle

control(1φSCR)

Not

available

Available Available Not

available

3φ phase angle

control(3φSCR)

Not available Available Not

available

Not

available

10

z Programmable RAMP/SOAK

Model

PFY400 PFY600 PFY700 PFY800 PFY900 PFY100 PFY101

Programmable

RAMP/SOAK

2 patterns with 8 segment each.

The 2 patterns can be linked together as 16 segments use.

11

4. Terminal arrangement

4.1 FY400 / FU48 Terminals ( 48mm x 48mm , DIN 1/16 )

AC 85~265V DC 15 ~50V(Option)

A.Power Supply

Relay SSR mA,V

OUT1

G1

K1

G2

K2

OUT1

(1ΦZero Cross Control)

Relay SSR mA,V

OUT2

2

3

CLOSE

OPEN

COM

OUT1

(Proportional Motor

Valve Control)

B.Control Output

mA,V RTD

TC,mV

C.Input

2

3

AL 1

11

12

AL 1

13

14

AL 2

D.Alarm

TRS

E.Transmission

RS232

F.Communication

11

12

13

RD

SD

SG

RS485

11

12

Dx-

Dx+

TTL

11

12

13

RD

SD

SG

(Option)

(Use OUT1 & OUT2)

(Proportional Motor

Valve Control)

H.CT Input

CT

11

12

4.2 FY600 Terminals ( 96mm x 48mm , DIN 1/8 )

AC 85~265V DC 15 ~50V(Option)

A.Power Supply

Relay SSR mA,V

OUT1

K2

G2

K1

G1

OUT1

(1ΦPhase Angle Control)

Relay SSR mA,V

OUT2

6

7

CLOSE

OPEN

OUT1

(Proportional Motor

Valve Control)

B.Control Output

mA,V RTD

TC,mV

C.Input

AL 1

6

7

AL 2

D.Alarm

TRS

E.Transmission

RS232

G.Communication

14

15

16

RD

SD

SG

RS485

14

15

Dx-

Dx+

TTL

14

15

16

RD

SD

SG

(Option)

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

7

8

9

10

COM

6

7

8

9

10

17

18

19

20

17

18

19

20

17

18

19

20

AL 3

12

13

Remote SV

F.Remote

14

15

H.CT Input

CT

14

15

13

4.3 FY700 / FU72 Terminals ( 72mm x 72mm)

AC 85~265V DC 15 ~50V(Option)

A.Power Supply

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

Relay SSR mA,V

OUT1

G1

K1

G2

K2

OUT1

Relay SSR mA,V

OUT2

3

4

CLOSE

OPEN

OUT1

B.Control Output

mA,V RTD

TC,mV

C.Input

3

4

AL 2

D.Alarm

TRS

E.Transmission

RS232

G.Communication

15

16

17

RD

SD

SG

RS485

15

16

Dx-

Dx+

TTL

15

16

17

RD

SD

SG

(Option)

COM

3

4

5

6

7

11

12

13

14

11

12

13

14

11

12

13

14

AL 1

18

19

Remote SV

F.Remote

9

10

5

6

7

21

15

16

17

18

20

PROT

G1

G2

OUT1

20

15

17

19

PROT

8

9

10

COM

NO

NC

(Proportional Motor

Valve Control)

(1ΦZero Cross Control)

(1ΦPhase Angle Control)

H.CT Input

CT

15

16

14

4.4 FY800 / FU86 Terminals ( 48mm x 96mm , DIN 1/8 )

AC 85~265V DC 15 ~50V(Option)

A.Power Supply

Relay SSR mA,V

OUT1

K2

G2

K1

G1

OUT1

(1ΦPhase Angle Control)

Relay SSR mA,V

OUT2

6

7

CLOSE

OPEN

OUT1

(Proportional Motor

Valve Control)

B.Control Output

mA,V RTD

TC,mV

C.Input

AL 1

6

7

AL 2

D.Alarm

TRS

E.Transmission

RS232

G.Communication

14

15

16

RD

SD

SG

RS485

14

15

Dx-

Dx+

TTL

14

15

16

RD

SD

SG

(Option)

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

7

8

9

10

COM

6

7

8

9

10

17

18

19

20

17

18

19

20

17

18

19

20

AL 3

12

13

Remote SV

F.Remote

14

15

H.CT Input

CT

14

15

4.5 FY900 / FU96 Terminals ( 96mm x 96mm , DIN 1/4 )

AC 85~265V DC 15 ~50V(Option)

A.Power Supply

Relay SSR mA,V

OUT1

Relay SSR mA,V

OUT2

6

7

B.Control Output

mA,V RTD

TC,mV

C.Input

AL 1

6

7

AL 2

D.Alarm

TRS

E.Transmission

RS232

G.Communication

14

15

16

RD

SD

SG

RS485

14

15

Dx-

Dx+

TTL

14

15

16

RD

SD

SG

1

2

3

4

5

6

7

8

9

10

21

22

23

24

25

26

27

28

29

30

17

18

19

20

17

18

19

20

17

18

19

20

AL 3

39

40

Remote SV

F.Remote

14

15

G1

G2

OUT1

(1ΦZero Cross Control)

40

31

33

39

PROT

G1

K1

G2

K2

OUT1

(1ΦPhase Angle Control)

CLOSE

OPEN

OUT1

COM

6

7

8

9

10

36

31

32

33

34

35

PROT

RG1

RG2

TG1

TG2

OUT1

(3ΦZero Cross Control)

40

31

33

35

37

39

PROT

G1

K1

G2

K2

OUT1

(3ΦPhase Angle Control)

40

31

32

33

34

39

PROT

G3

K3

35

36

RS232

31

32

33

RD

SD

SG

RS485

31

32

Dx-

Dx+

( Remote SV )

11

12

13

14

15

16

17

18

19

20

31

32

33

34

35

36

37

38

39

40

(Proportional Motor

Valve Control)

H.CT Input

14

15

CT

16

4.6 FY100 Terminals ( 175mm x 110mm )

17

4.7 FY101 Terminals ( 90mm x 90mm )

18

5. External dimension and panel cutout〈Unit：mm〉

5.1 FY100

5.2 FY101

19

5.3 FY400~900 & FU48~96

FY400/

FU48

Y1

Y2

AT

AL

PRO

1

2

50

44.5+0.5

65

70

FY600

96

50

90.5+0.5

44.5+0.5

111

70

FY700/

FU72

74

68.5+0.5

89

94

FY800/

FU86

96

50

44.5+0.5

90.5+0.5

65

116

FY900/

FU96

96

90.5+0.5

111

116

20

6. Parts description

FY400/FU48

Y1

Y2

AT

AL

PRO

1

2

1

2

3 5 6

7

10

11

12

15

9

8

FY600

1 2

13 10 15 14

11 8 9 12 16 5

7

4 3 6

FY800/FU86

1 2

9

8

12

4

3 5 6

7

13

16

14

15

11

10

FY700/FY900/FU72/FU96

FY100/101 External

Interface Unit

1

2

16

3 4 5

6 7

8 9

10 11 12 13 14 15

SYMBOL NAME FUNCTION

PV

1

Measured value

(PV) display

Displays PV or various parameter symbols

(Red)

SV

2

Set value

(SV) display

Displays SV or various parameter set values

(Green)

SET

3

Set key Used for parameter calling up and set value

registration

A/M

4

Auto/Manual key Switches between Auto(PID) output mode and

Manual output mode.

5

Shift key Shift digits when settings are changed

6

Down key

*Program hold

Decrease numbers (-1000,-100,-10,-1)

* Program hold

〈

Programmable controller

〉

7

Up key

*Program run

Decrease numbers (+1000,+100,+10,+1)

* Program run

〈

Programmable controller

〉

OUT1

8

OUT1 lamp Lights when OUT1 is activated (Green)

OUT2

9

OUT2 lamp

Lights when OUT2 is activated (Green)。

AT

10

Auto tuning lamp Lights when Auto tuning is activated (Orange)

AL1

11

Alarm 1 lamp Lights when Alarm 1 is activated (Red)

AL2

12

Alarm 2 lamp Lights when Alarm 2 is activated (Red)

AL3

13

Alarm 3 lamp Lights when Alarm 3 is activated (Red)

MAN

14

Manual output lamp Lights when manual output is activated

(Orange)

PRO

15

*Program running

lamp

*Flashes when program is running

〈

Programmable controller

〉。

OUT1%

16

OUT% bar-graph

display

Output% is displayed on 10-dot LED.

21

7. Operations

7.1 Power On

Controller will display as below

Display input type

(K2)

Display range

(0.0~400.0)

Ready for use

All LED and 7 segment

displays will be lighted

7.2 Change the Set Value (SV)

Change SV from 0.0 to 100.0

Press key. The SV number started to flash. The flashing digit indicates which digit can be set.

Press key to select the hundreds digit.

Press key to change the number to 1

Press key to store the new set value.

SET

7.3 Change the Alarm Value

Change AL1 value to “5.0” (AL1 active, if PV exceeds SV over 5.0)

Press key to display parameter AL1

Press key to change AL1 value

Press key increase AL1 value

Press key store the new value of AL1

SET

* The are total 16 alarm mode types, please referred with “alarm mode” in page 30

* To change alarm mode, press

SET

+ key 3 seconds to enter Level 3 (Input

Level) and then change ALD1/ALD2/ALD3 value.

22

7.4 Autotuning (AT)

Use AT function to automatically calculate and set the optimize PID value for your system.

23

7.5 Programmable RAMP / SOAK (Only available for PFY model)

*For detail of the programmable instruction, please refer with page 25.

Press key to display SV_1

Set SV_1 to 200.0

Set TM_1 to 01.00 (1 hour)

Set OUT1 to 100.0

SET

Assume the temperature profile is as below (use total 4 segments )

TIME

SV

RAMP SOAK

1 hour

30

minutes50minutes

1 hour and 20 minutes

200

120

Set SV_2 to 200.0

Set TM_2 to 00.30 (30 minutes)

Set OUT2 to 100.0

Set SV_3 to 120.0

Set TM_3 to 00.50 (50 minutes)

Set OUT3 to 100.0

Set SV_4 to 120.0

Set TM_4 to 01.20 (1 hour and 20 minutes)

Set OUT4 to 100.0

Press key to run program (PRO LED start lighting)

Please operate conroller as following steps:

24

8. Operation levels

8.1 Levels diagram

8.2 Lock function

To use lock function, please set parameter “LCK” in level 2.

Levels entering available LCK

Level 1

(User)

Level 2

(PID)

Level 3

(Input)

Level 4

(SET)

Parameters which can be

changed

◎ ◎ ◎ ------ All parameters

(Factory set value)

◎ ◎ ------ ◎ All parameters

◎ ◎ ------ ------ All parameters except level 3

◎ ◎ ------ ------ Parameters in level 1

◎ ◎ ------ ------ “SV” and “LCK”

◎ ◎ ------ ------ Only “LCK”

25

9. Parameters

9.1 Level 1 (User Level)

Process Value Set Value

Output Limt

Autotuning

Alarm 1 set value

Alarm 2 set value

Set

Alarm 3 set value

PV SV

Set

()

Heater current display HBA set value

26

9.2 LEVEL 2 (PID Level)

To enter level 2, press SET key 3 seconds in level 1

9.2.1 Level 2 parameters display / hiding condition

27

9.2.2 Description of parameters

Set

Proportional band 1 (For output 1)

Range：0.0~200.0% ON/OFF control if set to 0 (0.0)

Reserved

Auto tuning offset value

Output 1 cycle time

Hysteresis for output 1 ON/OFF control

Proportional band 2 (For output 2)

Integral time 2 (For output 2)

Derivative time 2 (For output 2)

Output 2 Cycle time

Hysteresis for output 2 ON/OFF control

Control gap 1 (For output 1)

Control gap 2 (For output 2)

Function lock

Range：0~3600 seconds PD control if set to 0

Range：0~900 seconds PI control if set to 0

Reserved

Range：0~USPL

Range：0~150 seconds Relay output : 10 Voltage pulse output : 1 , mA output: 0

Range：0~1000

The same with P1

The same with I1

The same with D1

The same with CYT1

The same with HYS1

Set point of output 1 (Heating side) =SV - GAP1

=SV + GAP2

Return to “P1＂

If P2=0.0

Display

Display if output2 is provided

Integral time 1 (For output 1)

Derivative time 1 (For output 1)

If P1=0.0

Display

Levels entering available LCK

Level 1

(User)

Level 2

(PID)

Level 3

(Input)

Level 4

(SET)

Parameters which can be

changed

◎ ◎ ◎ ------ All parameters (default value)

◎ ◎ ------ ◎ All parameters

◎ ◎ ------ ------ All parameters except level 3

◎ ◎ ------ ------ Parameters in level 1

◎ ◎ ------ ------ “SV” and “LCK”

◎ ◎ ------ ------ Only “LCK”

28

9.3 LEVEL 3 (Input Level)

To enter level 3 , set LCK to ”0000”and then press SET key + Shift( ) key 3 seconds.

Set

Input type selection

Analog input low limit calibration (Used for mA and V input)

Decimal point position

Lower Set-Point Limit

Alarm mode of AL1

Range：-1999 ~ 9999

Range：0 ~ 9999

0000，000.0，00.00，0.000

Range:00~19 Refer to “Alarm mode type＂

Range：0~99 Min 59 Secs 0=Flicker Alarm，99:59=Continued Others=On delay time (If ALD=07 , ALT means alarm on time)

The same with ALD1

Set

Hysteresis of all Alarm Range：0~1000

Range：0 ~ 9999

Set

Analog input high limit calibration (Used for mA and V input)

(Available for mA and V input)

Upper Set-Point Limit

Scaling Low Limit

Scaling High Limit

Remote input low limit calibration Range：-1999 ~ 9999

Remote input high limit calibration Range：0 ~ 9999

Alarm time of AL1

Alarm mode of AL2

Alarm time of AL2

Alarm mode of AL3

Alarm time of AL3

The same with ALT1

The same with ALD1

The same with ALT1

Output 1 low limit calibration (Used for mA and V output)

Set

Range：0 ~ 9999

Output 1 low limit calibration (Used for mA and V output)

29

Set

Full run time of proportional motor

Used for programmable controller to wait continued operation

PV Filter

The same with CLO1

Range：5~200 seconds

0=Not wait

Others=Wait value

Set

Retransmission low limit calibration

Return to “INP1＂

Output 2 low limit calibration (Used for mA and V output)

Output 2 high limit calibration (Used for mA and V output)

The same with CHO1

The same with CLO1

The same with CHO1

Retransmission high limit calibration

( Used for proportional motor valve control output)

Set

Control mode

Heat / Cool

Control algorithm

PID / Fuzzy

Frequency

50 / 60HZ

ID number

Baudrate

SV compensation

PV compensation

Unit of PV & SV

Range：0 ~ 255

2400 / 4800 / 9600 / 19200 / 38400 bps

Range：-1000~1000

Range：-100.0~500.0

C(℃) / F(℉) / A(Analog)

Reserved

Set

Communication Protocol Selection

Communication Bits Configuration

MODBUS RTU / MODBUS ASCII / TAIE

O_81 /O_82/E_81/ E_82

PV will responese faster if PVFT is smaller.

30

9.4 Level 4 (SET level)

To ent e r l e v e l 4 , s e t L C K t o ” 1111 ” and then press SET key + Shift( ) key 3 seconds.

Remote SV

Setting

Output mode

selection

Special functionsDisplay/hiding

parameters

SET

Press Key

SET

Press Key

SET

SET SETSET

9.4.1 How to hide parameters (Use SET1~SET7)

SET 1_ 1 SET 1_ 2 SET 1_ 3 SET 1_ 4

0

：Hide this parameter

1

：Display this parameter

PV

SV

*For the description of Level 1 parameters, please refer with page 17.

*For the description of Level 3 parameters, please refer with page 20.

SET Display / hiding Level SET Display / hiding Level

1_ 1

Level 1 5_ 1

,

Level 3

1_ 2

Level 1 5_ 2

,

Level 3

1_ 3

Level 1 5_ 3

, ,

Level 3

1_ 4

Level 1 5_ 4

, , ,

Level 3

2_ 1

Level 1 6_ 1

Level 3

2_ 2

, ,

Level 3 6_ 2

Level 3

2_ 3

,

Level 3 6_ 3

Level 3

2_ 4

,

Level 3 6_ 4

Level 3

3_ 1

Level 3 7_ 1

Level 3

3_ 2

Level 3 7_ 2

Level 3

3_ 3

Level 3 7_ 3

Level 3

3_ 4

Level 3 7_ 4

Level 3

4_ 1

Level 3

4_ 2

Level 3

4_ 3

Level 3

4_ 4

,

Level 3

31

9.4.2 Special functions (Use SET8 / SET9 / SET0)

SET 8 Remark

0 : Program not repeat 8_ 1

1 : Program repeat

0 : No power failure option 8_ 2

1 : With power failure option

0 : Program starts from 0 8_ 3

1 : Program starts from PV

Only available for

programmable

controller

8_ 4 0 : Reserved (Don’t change it)

SET 9 Remark

9_ 1 0 : Reserved (Don’t change it)

0 : Timer Unit = “Hour : Minute” 9_ 2

1 : Timer Unit = “Minute : Second”

Only available for

programmable

controller

0 : Disable transmission 9_ 3

1 : SV Transmission

0 : Disable transmission 9_ 4

1 : PV Transmission

Used for transmission

output

SET 0 Remark

0 : TTL Communication (Slave) 0_ 1

1 : TTL Communication (Master)

Used for TTL

communication

0 : Hide parameter “RATE” 0_ 2

1 : Display parameter “RATE” AL3 will be replaced

by “RATE”

0 : Disable Remote SV function 0_ 3

1 : Enable Remote SV function

Used for Remote SV

function

0 : use output relay “b” contact when

motor valve closed

0_ 4

1 : use output relay “a” contact when

motor valve closed

Used for 3 wire

proportional motor

valve control

32

Please don't operate SET 8_4，otherwise the controller's process will be in confusion.

If SET8.4 is set to “1”, the controller will enter into “Single Display” mode, the PV LED will

not display any values. The SV LED will display both the parameter value and the setting

value alternately as shown in the diagram below.

PV

SV

EMPTY

Displayed alternately

To rectify the problem please press the SHIFT KEY ( ) and change the setting value to

“0000”.

9.4.3 Remote SV type selection

INP2=0 None

INP2=1 10~50mV / 4~20mA / 1~5V / 2~10V

INP2=2 0~50mV / 0~20mA / 0~5V / 0~10V

INP2=4 CT input ※Remote SV function is not available for programmable controller

9.4.4 Output mode selection (Use OUTY)

OUTY=0 Single output (OUT1)

OUTY=1 Dual output (OUT1 / OUT2)

OUTY=2 Reserved

OUTY=3 3 wire proportional motor valve control

OUTY=4 1ψPhase angle control (1ψSCR)

OUTY=5 3ψPhase angle control (3ψSCR)

9.4.5 Modify caution

If change parameter “BAUD”, “BITS”, “RUCY”, “OUTY” the power must be reset

33

9.5 Program Level (Only displayed in programmable controller)

9.5.1 Description of parameters

Set

Program Pattern Range：0~2

Program Segment display

Program countdown display Range：0~99 hour 59 min

Setting value of Seg.1 Range：LSPL~USPL

Set time for Seg.1 Range：0~99 hour 59 min

Output Limit of Seg.1 Range：0~100% If OUT=0，program will end.

Setting value of Seg.2

Set time for Seg.2

Output Limit of Seg.2

Setting value of Seg.3

Set time for Seg.3

Output Limit of Seg.3

Setting value of Seg.4

Set time for Seg.4

Output Limit of Seg.4

LEVEL 1

Set

Setting value of Seg.5

Set time for Seg.5

Output Limit of Seg.5

Setting value of Seg.6

Set time for Seg.6

Output Limit of Seg.6

Setting value of Seg.7

Set time for Seg.7

Output Limit of Seg.7

Setting value of Seg.8

Set time for Seg.8

Output Limit of Seg.8

Set

Return LEVEL 1

( Pattern _ Segment )

34

9.5.2 Description of operation

1. There are 2 patterns can be used，each pattern contains 8 segments.

2. Terminologies

Pattern ：A program consists of some steps. Ramp status：The status with changing SV. Soak status ：The status with fixed SV.

3. Operating

I. "KEY" function (no changing parameter)

(RUN) ：Start program procedure，PRO LED in panel start flicking.

(HOLD) ：Suspend program procedure，PRO LED in panel will stop

flicker but still light on.

+ SET(JUMP) ：Jump to previous segment.

+ SET (RESET)：Reset program procedure，PRO LED in panel will off.

II. Alarm Function：

ALD1 = “07”(Segment end alarm)， AL1 =“2”(It means when segment 2 end,AL1 will act)，

ALT1 =“00:10” (Relay on time is 10 seconds).

＊ In this case，when program proceeds to segment 2 end，the relay of AL1 will

be on 10 seconds.

III. END function：

The Controller doesn’t have END order, so if program procedure is less than 8

segments, please set the last segments OUT to “0”. Program will end in this segment. Otherwise，it will proceed 8 or 16 segments.

IV. Linking Function：

PTN=1 proceed pattern 1，contains 8 segments. PTN=2 proceed pattern 2，contains 8 segments.

PTN=0 linking proceed pattern 1 and 2 totally 16 segments.

(Please set PTN1 and PTN2 at first，and then set PTN to 0)

V. Other function(＊refer to LEVEL 4)

SET 8_1=1 Program repeats.

SET 8_2=0 No power failure function.

SET 8_2=1 Enable power failure function.

(When power shut down and on again，the controller will start from the

segment which is near PV)

SET 8_3=0 Program starts from 0.

SET 8_3=1 Program starts from PV.

SET 9_2=0 Timer Unit = “Hour: Minute”

SET 9_2=1 Timer Unit = “Minute: Second”

35

10. Input type table (INP1 selection)

TYPE CODE RANGE

0.0 ~ 200.0℃ / 0.0 ~392.0 ℉

0.0 ~ 400.0℃ / 0.0 ~752.0 ℉

0 ~ 600℃ / 0 ~1112 ℉

0 ~ 800℃ / 0 ~1472 ℉

0 ~ 1000℃ / 0 ~1832 ℉

K

0 ~ 1200℃ / 0 ~2192 ℉

0.0 ~ 200.0℃ / 0.0 ~392.0 ℉

0.0 ~ 400.0℃ / 0.0 ~752.0 ℉

0 ~ 600℃ / 0 ~1112 ℉

0 ~ 800℃ / 0 ~1472 ℉

0 ~ 1000℃ / 0 ~1832 ℉

J

0 ~ 1200℃ / 0 ~2192 ℉

0 ~ 1600℃ / 0 ~2912 ℉

R

0 ~ 1769℃ / 0 ~3216 ℉

0 ~ 1600℃ / 0 ~2912 ℉

S

0 ~ 1769℃ / 0 ~3216 ℉

B

0 ~ 1820℃ / 0 ~3308 ℉

0 ~ 800℃ / 0 ~1472 ℉

E

0 ~ 900℃ / 0 ~1652 ℉

0 ~ 1200℃ / 0 ~2192 ℉

N

0 ~ 1300℃ / 0 ~2372 ℉

-199.9 ~ 400.0℃ /-199.9 ~752.0 ℉

-199.9 ~ 200.0℃ / -199.9 ~392.0℉

T

0.0 ~ 350.0℃ / 0.0 ~662.0 ℉

0 ~ 2000℃ / 0 ~3632 ℉

W5Re/W26Re

0 ~ 2320℃ / 0 ~4208 ℉

0 ~ 1300℃ / 0 ~2372 ℉

PLⅡ

0 ~ 1390℃ / 0 ~2534 ℉

-199.9 ~ 600.0℃ / -199.9 ~999.9 ℉

-199.9 ~ 200.0℃ / -199.9 ~392.0℉

U

0.0 ~ 400.0℃ / 0.0 ~752.0 ℉

0 ~ 400℃ / 0 ~752 ℉

L

0 ~ 800℃ / 0 ~1472 ℉

36

TYPE CODE RANGE

-199.9 ~ 600.0℃ / -199.9 ~999.9 ℉

-199.9 ~ 400.0℃ / -199.9 ~752.0℉

-199.9 ~ 200.0℃ / -199.9 ~392.0℉

0 ~ 200℃ / 0 ~392 ℉

0 ~ 400℃ / 0 ~752 ℉

JIS

PT100

0 ~ 600℃ / 0 ~1112 ℉

-199.9 ~ 600.0℃ / -199.9 ~999.9 ℉

-199.9 ~ 400.0℃ / -199.9 ~752.0℉

-199.9 ~ 200.0℃ / -199.9 ~392.0℉

0 ~ 200℃ / 0 ~392 ℉

0 ~ 400℃ / 0 ~752 ℉

DIN

PT100

0 ~ 600℃ / 0 ~1112 ℉

-199.9 ~ 600.0℃ / -199.9 ~999.9 ℉

-199.9 ~ 400.0℃ / -199.9 ~752.0℉

-199.9 ~ 200.0℃ / -199.9 ~392.0℉

0 ~ 200℃ / 0 ~392 ℉

0 ~ 400℃ / 0 ~752 ℉

JIS

PT50

0 ~ 600℃ / 0 ~1112 ℉

AN1

-10 ~ 10mV / -1999~9999

AN2

0 ~ 10mV / -1999~9999

AN3

0 ~ 20mV / -1999~9999

AN4

0 ~ 50mV / -1999~9999

AN5

10 ~ 50mV /-1999~9999

＊The initial setting in factory is “K2”.

37

11. Alarm

11.1 Alarm time (ALT1/ALT2/ALT3)

ALT1=0 Flicker alarm

ALT1=99.59 Continued alarm

ALT1=00.01 ~ 99.58 Alarm on delay time

11.2 SETA

*SETA is in Level 3 (Input level)

If SETA_1=1，AL1 relay will be action reversely

If SETA_4=0，program run alarm If SETA_4=1，program end alarm

When "b" contact (normal close) is needed

}

Only available for programmable controller

If SETA_2=1，AL2 relay will be action reversely

If SETA_3=1，AL3 relay will be action reversely

}

38

11.3 Alarm mode (ALD1 / ALD2 / ALD3)

15

05

04 14

03

02

00 10

01

HIGH

ONOFF

11

HIGH

ONOFF

HIGH

ON OFF

HIGH

ON

OFF

LOW

ON

HIGH

OFF

ON

LOW

OFF

HIGHLOW

ONOFF

HIGHLOW

ONOFF

16

HIGHLOW

OFFON

07

(1) ALD1~3 , set 07

(2) ALD1~3=Alarm Segment

0 =flicker alarm

99.59 =continued alarm others =alarm ON time

17

ON OFF

Run

Stop

08

OFF ON

Normal

Failed

18

ON OFF

AL

HIGHLOW

OFFON

06

HIGH

ON OFF

12

13

HIGH

ON

OFF

LOW

ON

Normal

Failed

( :SV :Alarm set value)

Deviation high alarm with hold action*

Deviation high alarm

Deviation low alarm with hold action*

Deviation low alarm

Deviation high/low alarm with hold action*

Deviation high/low alarm

PV

Band alarm

Process high alarm with hold action*

Process high alarm

Process low alarm with hold action*

Process low alarm

No alarm

Segment End alarm (Only for Programmable controller)

(3) ALT1~3 defines as follows:

Program Run alarm (Only for Programmable controller)

System failed alarm* (ON)

System failed alarm* (OFF)

09

(HBA)

Heater Break Alarm

Please refer with HBA function description in page 31.

*Hold action:

When Hold action is ON ,the alarm action is suppressed at start-up until the measured

value(PV) enters the non-alarm range.

*System failed:

It means that the controller display error message with one of following :

”UUU1” or “NNN1” or “CJCE”

Heater Break Alarm

(HBA)

Please refer with HBA Function Description in Page39

RAMP & SOAK

If PV=SV, Alarm will delay for a

while then (alarm set value) action.

Range: 00.00~99.59(hr.min.)

39

12 Heater Break Alarm (HBA)

12.1 HBA Wiring Example

SSR

+

-

AC POWER

CT

Heater

Sensor

OUT1

AL1

(HBA Relay)

(CT Input)

(Sensor Input)

12.2 HBA Function Description

HBA function detects the AC current flowing through the heater by a Current Transformer

(CT), and compares the CT input value and HBA set value. When OUT1 is ON and CT

input value is less than HBA set value during 5 seconds, AL1 is activated. Otherwise, AL1

is not activated.

The AC current flowing through heater can also be monitored in HBA setting mode.

40

12.3 HBA setting procedure

SV

Press Key

SET

SV

Means current

※

Press Key

SET

Press Key

SET

HBA Set Value

Heater Current

Press Key

SET

Press Key

(HBA Setting Mode)

To select HBA set value

To adjust HBA set value

Press Key

SET

To store new HBA set value

12.4 Parameters for HBA function

Name Value Operation Level

AL1 HBA Set Value Level 1

ALD1 9 Level 3

SET0 X1XX Level 4

INP2 4 Level 4

¾ How to enter Level 3：Set parameter “LCK” to 0000 in Level 2 , and then press “SET”

key + “Shift” key 5 seconds to enter operation Level 3.。

¾ How to enter Level 4：Set parameter “LCK” to 1111 in Level 2 , and then press “SET”

key + “Shift” key 5 seconds to enter operation Level 4.

¾ ‘X’ value available 0 or 1

41

12.5 Activated conditions of HBA

Condition

1. OUT1 is ON

2. Heater current is less the HBA set value

3. Condition1 and 2 continued more than 5 seconds

AL1 will be activated, if condition 1&2&3 are all “true”.

12.6 Remarks

¾ Available output(OUT1) type for HBA

I. Relay

II. Voltage pulse (SSR drive)

¾ Since HBA function uses AL1 as alarm relay, please set temperature alarms in AL2 or

AL3.

42

12.7 CT specifications

12.7.1 SC-80T Specifications

Rated Primary Current (Amp.)：0.1A~80.0A Turns Ratio： 800：1 D.C.Resistance Max.at 20 ℃(Ω)：45Ω Accuracy ( Linearity )：3% Dielectric Withstanding Voltage(Hi-pot)：2500Vrms / 1 minute Approx.Weight：12g

5.9

15.0

30.0

40.0

6.0

Epoxy

b

Vout

K

L

SC-80T Mechanical Dimensions (mm) Test Circuit

12.7.2 SC-100T Specifications

Rated Primary Current (Amp.)：0.1A~100.0A Turns Ratio： 1000：1 D.C.Resistance Max.at 20 ℃(Ω)：150Ω Accuracy ( Linearity )：3% Dielectric Withstanding Voltage(Hi-pot)：4000Vrms / 1 minute Approx.Weight：55g

25 .2±0.3

38 MA X

32 .8±0.3

Front view

Bottom view

1

4

3

15MAX

39.5MAX

1.0

13±0.3

6.0

+1

0

Side vie w

2

Ep oxy

Epoxy

1 00ohm

SC-100T Mechanical Dimensions (mm) Test Circuit

43

11.7.3 SC-80T Linear Diagram

0

5

10

15

20

25

30

35

40

45

50

55

60

65

70

75

80

5 101520253035404550556065707580

Current Generator(A)

FY900 Controller Current Value(A)

Japan CTL-6-S

TAIE-1

TAIE-2

TAIE-3

TAIE-4

TAIE-5

44

13. Error codes

DISPLAY DESCRIPTION

Open circuit of main control sensor.(INP1)

＊

A/D convert failed.

＊

Cold junction compensation failed.

Open circuit of sub control sensor.(Remote SV)

PV exceeds USPL.

PV under LSPL.

Input signal of sub control exceeds the upper limit.

(Remote SV)

Input signal of sub control under the lower limit.

(Remote SV)

＊

RAM failed.

Interface failed.

Auto tuning failed.

NOTE：If the “＊” marked error comes up，the controller needs to be repaired.

Please send it to the nearest sales office or retail dealer.

FY400 TC_Pt100 Switch Jumper Site Plan

*Note : Please change the input type at the display menu when you finished the jumper switch.

1. Keep controller flat, LED display forwards

2. Pull out controller，jumper is below the CPU

3. Turn the Power board up

4. Sensor Input TC. Jumper insert the right site

5. Change Sensor input, pull the Jumper out

6. Sensor Input Pt100. Jumper insert the left site

CPU

Thermal couple

CPU

Jumper

K. J. R. S. B. E. N. T. W. PLⅡ. U. L.

Pt100



Pt100



TC

45 A

FY600/700/800/900 TC_Pt100 Switch Jumper Site Plan

*Note : Please change the input type at the display menu when you finished the jumper switch.

1. Keep controller flat, LED display forwards

2. Pull out controller，jumper is below the CPU



3. Turn the Power board up

4. Sensor Input TC. Jumper insert the right site

5. Change Sensor input, pull the Jumper out

6. Sensor Input Pt100. Jumper insert the left site

CPU

Jumper

TC

CPU

Thermal couple

K. J. R. S. B. E. N. T. W. PLⅡ. U. L.

Pt100



Pt100



TC

45 B

46

14.2 FU48~96

1. Take out the main body from outer case: adjust the jumper to the correct place.

2. Start power after setting jumper to the correct place.

3. Amend the input type from the front membrane to enter in Level 3 to set.

4. Please be sure to cut off power and start again after amending input type so that the

new parameters could be effective.

5. To change input type of TC or RTD is available but linear input is unavailable.

Please ask our local distributor for help.

14.3 FY100~FY101

If the controller needs to modify input type from TC or mV to RTD ，please make PAD

short on the back side of PC board as following diagram and change input selection(INP1). On the contrary，modify from RTD to TC or mV，make PAD open.

FY100

No short Pin is TC(mV)

47

RTD TC or mV

Short pin insert to left Short pin insert to right or remove

If the controller needs to modify input type from TC or mV to RTD ，please make PAD

short on the back side of PC board as following diagram and change input selection(INP1). On the contrary，modify from RTD to TC or mV，make PAD open.

FY101

TC or mV RTD

48

15. Modify input type : Linear Input (mA ,V)

15.1 FY400~900 & FU48~96 Hardware：

FY900，FY600，FY800

FU86，FU96

FY700

FU72

FY400

FU48

INPUT ( + )

PIN 17 PIN 11 PIN 7

INPUT ( - )

PIN 20 PIN 14 PIN 10

0~20mA (INP1=AN4)：(R3 use 100Ω，R5 use 2.4Ω， S3 ＆ S5 SHORT) 4~20mA (INP1=AN5)：(R3 use 100Ω，R5 use 2.4Ω， S3 ＆ S5 SHORT) 0 ~ 1V (INP1=AN4)：(R1 use 2KΩ，R4 use 100Ω，S1 ＆ S4 SHORT) 0 ~ 5V (INP1=AN4)：(R2 use 10KΩ，R4 use 100Ω，S2 ＆ S4 SHORT) 1 ~ 5V (INP1=AN5)：(R2 use 10KΩ，R4 use 100Ω，S2 ＆ S4 SHORT) 0 ~ 10V (INP1=AN4)：(R3 use 22KΩ，R4 use 100Ω，S3 ＆ S4 SHORT) 2 ~ 10V (INP1=AN5)：(R3 use 22KΩ，R4 use 100Ω，S3 ＆ S4 SHORT)

49

15.2 FY100/101 Hardware：

FY100 FY101

INPUT ( + )

PIN 14 PIN 10

INPUT ( - )

PIN 11 PIN 8

0~20mA (INP1=AN4)：(R3 use 100Ω，R5 use 2.4Ω， S3＆S5 SHORT) 4~20mA (INP1=AN5)：(R3 use 100Ω，R5 use 2.4Ω， S3＆S5 SHORT) 0 ~ 1V (INP1=AN4)：(R1 use 2KΩ，R4 use 100Ω，S1＆S4 SHORT) 0 ~ 5V (INP1=AN4)：(R2 use 10KΩ，R4 use 100Ω，S2＆S4 SHORT) 1 ~ 5V (INP1=AN5)：(R2 use 10KΩ，R4 use 100Ω，S2＆S4 SHORT) 0 ~ 10V (INP1=AN4)：(R3 use 22KΩ，R4 use 100Ω，S3＆S4 SHORT) 2 ~ 10V (INP1=AN5)：(R3 use 22KΩ，R4 use 100Ω，S3＆S4 SHORT)

50

15.3 Calibration：

SET 2.2 = 1

ANL1=0

ANH1=5000

LSPL=0

USPL=5000

Adjusts "ANL1" until PV Display = 0

Inputs 4mA

Inputs 20mA

Adjusts "ANH1" until PV Display = 5000

Inputs 4mA to CHECK LOW

Inputs 20mA to CHECK HIGH

OK ?

Set the range you want： LOW =LSPL， HIGH =USPL

Ex：Low = -20.0，High = 50.0 SET LSPL = -20.0，USPL = 50.0，DP：000.0

To display ANL1 & ANH1

at INPUT Level

Return User Level to view the changing of PV

YES

NO

51

16. Modify Output type: Relay, SSR, 4~20mA

It just needs to change a module at the same position，and modify parameter CYT1 in

LEVEL 2 .

ÎRelay: CYT1=10, Voltage pulse: CYT1=1, 4~20mA:CYT1=0

17. Modify output mode: OUT1/ALARM, OUT1/OUT2

12 13 14 15 16 17 18 19 20

( CPU Board )

96×96，48×96，96×48

11

PAD of AL3：SHORT

PAD of OUT2：OPEN

12 13 14 15 16 17 18 19 20

( CPU Board )

96×96，48×96，96×48

11

PAD of AL3：OPEN

PAD of OUT2：

SHORT

8 9 10 11 12 13 14

( CPU Board )

6 7 8 9 10

( CPU Board )

48×48

72×72

PAD of OUT2： OPEN

PAD AL1： SHORT

8 9 10 11 12 13 14

( CPU Board )

72×72

PAD of OUT2： SHORT

PAD of AL1： OPEN

PAD of OUT2： OPEN

PAD of AL1： SHORT

6 7 8 9 10

( CPU Board )

48×48

PAD of OUT2： SHORT

PAD of AL1： OPEN

OUT1 / ALARM OUT1 /OUT2

FY600 , FY800 , FY900 FY600 , FY800 , FY900

FY700 FY700

FY400 FY400

52

18. Applications

18.1 RAMP & SOAK

z RAMP：

I. SET2.1=1ÎTo display AL3

II. SET4.1=1ÎTo display ALD3

III. ALD3=9ÎOpen RAMP option

IV. Then, AL3 will not display. It was replaced by RAMP.

RAMP 0 0.0 0

Range：00.00 ~ 99.99(℃/ min) (If RAMP is not used，please set ALD3 to 0)

z SOAK：

I. ALD1 / ALD2=19

Î To use Sock Timer.

II. AL1 / AL2 will display as below:

AL1

0 0 . 0 0

Range：00.00 ~ 99.59(Hour.Minute)

z Example：

SV=100℃，RAMP=10.00 ( /min)℃ ，AL1=00.10 min，PV=25℃

100℃

PV=25℃

℃

ｔ

5 seccons(Start RAMP function)

Time on

if PV > = SV(100℃)

Time up AL1 on

SV=PV (When start RAMP function)

SV=SV+RAMP

AL1

00.10

00.01

00.10

Sock Timer

counts

1sec.

Power on

53

18.2 TTL Communication：SV output and RATE function

z Open RATE function (use for slave controller)

Display AL3 ：SET2.1=1 Display ALD3：SET4.1=1

Display RATE(AL3 will be replaced)

：SET0.2=1

Set ALD3 to 0. (In Level 3)

Slave SV = (

RATE÷9999)×master SV

z Example：

SD

SG

PFY900

Master

RD

SG

FY900

Slave 1

RD

SG

FY900

Slave 2

SV OUT (SET0.1=1) IDNO=0 (SET5.4=1) BAUD=2400(SET5.4=1)

IDNO=1 (SET5.4=1) BAUD=2400

(SET5.4=1) open RATE function

IDNO=1 (SET5.4=1) BAUD=2400

(SET5.4=1) open RATE function

Connection Diagram

Time Chart

Time

1 hour

1000

SV_1=1000 TM_1=01:00 OUT_1=100%

Time

1 hour

900

RATE = 9000 SV=900

Time

1 hour

800

RATE =8000 SV=800

( Three controllers reach to the max value at the same time )

SV

SV SV

Master Slave 1 Slave 2

54

18.3 1ψ Phase angle control (By SCR module)

z Available Models：FY900 / PFY900，FY700 / PFY700，FY800 / PFY800

FY100 / PFY100

z OUT1: 1ψSCR phase angle control z Parameter setting： OUTY=4

CLO1=0，CHO1=4500 if use for resistance load CLO1=0，CHO1=4000 if use for inductor load

Short

CONTROLLER

G 1

G 2

K 1

K 2

PROT

K1

K 2

G 1

S

R

G 2

FAST FUSE

UV

SCR

Module

** Controller source phase must be same as load source phase

LOAD

55

18.4 1ψ Phase angle control (By TRIAC)

z Available Models：FY900 / PFY900，FY700 / PFY700，FY800 / PFY800

FY100 / PFY100

z OUT1: 1ψSCR phase angle control z Parameter setting： OUTY=4

CLO1=0，CHO1=4500 if use for resistance load CLO1=0，CHO1=4000 if use for inductor load

Short

CONTROLLER

G1

G2

K1

K2

PROT

T1

G1

SR

FAST FUSE

UV

TRIAC

Module

T2

M

VU

1/2W

100Ω

0.1uf/630V

A C

** Controller source phase must be same as load source phase

LOAD

56

18.5 3ψ Phase angle control (By DIODE/SCR module)

z Available Models：FY900 / PFY900 z OUT1: 3ψSCR phase angle control z Parameter setting： OUTY=5

CLO1=0，CHO1=4500 only if use for resistance load CLO1=0，CHO1=4000 if use for inductor load

CONTROLLER

Short

K 1 G 1

K 2 G 2

K 3 G 3

TS

R

FAST FUSE

U

V

DIODE/SCR

Module

W

K 2

G 2

K 3

PROT

G 3

G 1

3φ LOAD

K 1

57

18.6 1ψZero crossing control (By SCR module)

z Available Models： FY900 / PFY900，FY700 / PFY700

FY400 / PFY400

z OUT1: 1ψSCR zero cross control z Parameter setting： OUTY=0

CYT1=1

Short

G 2

CONTROLLER

G 1

G 2

PROT

R

S

G 1

FAST

FUSE

UV

SCR

Module

CYCLE TIME = 200 mSEC.

OFF

ON

TIME CHART:

58

18.7 1ψZero crossing control (By TRIAC)

z Available Models： FY900 / PFY900，FY700 / PFY700

FY400 / PFY400

z OUT1: 1ψSCR zero cross control z Data Change： OUTY=0

CYT1=1

Short

Controller

G1

G2

PROT

T1

G1

S

R

UV

TRIAC

T2

Load

Fast Fuse

59

18.8 3ψZero crossing control (By SCR module)

z Available Models：FY900 / PFY900 z OUT1: 3ψSCR zero cross control z Data Change： OUTY=0

CYT1=1

RG 1

Short

CONTROLLER

WE CAN SUPPLY

HEATER SINK

RG 1

TG 1

RG 2

TG 2

PROT

TG 2

TG 1

S

R

FAST FUSE

U

V

SCR

Module

RG 2

T

W

CYCLE TIME = 200 mSEC.

OFF

ON

TIME CHART:

60

18.9 3ψZero crossing control (By TRIAC)

z Available Models：FY900 / PFY900 z OUT1: 3ψSCR zero cross control z Data Change： OUTY=0

CYT1=1

Short

Controller

(RG 1)

(TG 1)

(RG 2)

(TG 2)

PROT

S

R

U

V

T

W

Fast Fuse

T2

(TG 1)

G1

T1

(TG 2)

T2

G1

T1

(RG 1)

(RG 2)

61

18.10 3 wires proportional motor valve control

z Available Models： FY900 / PFY900，FY700 / PFY700

FY800 / PFY800，FY600 / PFY600 FY400 / PFY400，FY100 / PFY100

FY101 / PFY101

z Data Change： OUTY=3

CYT1=1 ~ 100sec.

(Manufacturing default setting “5” seconds.)

RUCY=5 ~ 200 seconds.

※After change “RUCY” the controller must be reset

1. CYT1 is the cycle time of Open / Close

2. RUCY is the 0 ~ 100% running time of motor valve

MOTOR VALVE

CONTROLLER

CLOSE

OPEN

COM

OPEN

CLOSE

COM

OUT1

Relay

OUT2 Relay

R

S

62

18.11 Wiring diagram of PC communication

PC

COM PORT :

9PIN

( DTE )

SD

SG

RD

Pin 3 (T)

Pin 2 (R)

Pin 5 (G)

RS232 Connection Diagram

PC

COM PORT :

25PIN

( DTE )

Pin 2 (T)

Pin 3 (R)

Pin 7 (G)

NOTE:

1.The length of cable be connected between controller and PC can't exceed 15 meter.

2.One Com Port can only be connected to one controller. If more than one controller is connected to one Com Port，communication will be failed.

3.Ensure that the controller's IDNO and BAUD settings are the same with PC software's settings.

4.For the software communication format please refer to communication manual.

SD

SG

RD

Controller

RS485 Connection Diagram

NOTE:

1.The length of cable be connected between Converter and Controller can't exceed 1.2 KM. Suggestion:choose "Shielded Cable".

2.One Com Port can be connected up to a maximum of 30 Controllers.

3.Ensure that the Controller's IDNO and BAUD settings are the same with PC software's settings.

4.For the software communication format ,please refer to communication manual.

PC

Com Port

(Cable)

Converter

DCE

TxON

RxO

N

Controller

1 2 3 4

DX +

DX -

(R-)

(T-)

(T+)

(R+)

Cable

63

19. Order Information

19.1 FA Series

64

Taie FA Series, FU series, FY series, FY400, FY600 Operation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual