Tagsys L200TUNANT500 Users Manual

50x50 CONVEYOR TUNNEL READER

User's Guide

Revision 1.0

November 2007

CONVEYOR TUNNEL READER User's Guide

Publishing Information

Disclaimer and Limitation of Liability

All information herein is either public information or is the property of and owned solely by TAGSYS who shall have and
keep the sole right to file patent applications or any other kind of intellectual property protection in connection with such
information.

Nothing herein shall be construed as implying or granting to you any rights, by license, grant or otherwise, under any
intellectual and/or industrial property rights of or concerning any of TAGSYS’ information.

This document can be used for informational, non-commercial, internal and personal use only provided that:

 the copyright notice below, the confidentiality and proprietary legend and this full warning notice appear in all copies.

 this document shall not be posted on any network computer or broadcast in any media and no modification of any

part of this document shall be made.

Use for any other purpose is expressly prohibited and may result in severe civil and criminal liabilities.

The information contained in this document is provided “AS IS” without any warranty of any kind. Unless otherwise
expressly agreed in writing, TAGSYS makes no warranty as to the value or accuracy of information contained herein.
The document could include technical inaccuracies or typographical errors. Changes are periodically added to the
information herein. Furthermore, TAGSYS reserves the right to make any change or improvement in the specifications
data, information, and the like described herein, at any time.

Therefore TAGSYS assumes no liability and is not responsible for customer applications or product or software that
include TAGSYS products.

TAGSYS HEREBY DISCLAIMS ALL WARRANTIES AND CONDITIONS WITH REGARD TO THE INFORMATION
CONTAINED HEREIN, INCLUDING ALL IMPLIED WARRANTIES OF MERCHANTABILITY, FITNESS FOR A
PARTICULAR PURPOSE, TITLE AND NON-INFRINGEMENT. IN NO EVENT SHALL TAGSYS BE LIABLE, WHETHER
IN CONTRACT, TORT OR OTHERWISE, FOR ANY INDIRECT, SPECIAL OR CONSEQUENTIAL DAMAGES OR ANY
DAMAGES WHATSOEVER INCLUDING BUT NOT LIMITED TO DAMAGES RESULTING FROM LOSS OF USE,
DATA, PROFITS, REVENUES, OR CUSTOMERS, ARISING OUT OF OR IN CONNECTION WITH THE USE OR
PERFORMANCE OF INFORMATION CONTAINED IN THIS DOCUMENT.

TAGSYS does not and shall not warrant that this product/system/equipment will be resistant to all possible attacks, and
shall not incur, and disclaims, any liability in this respect. Even if each product is compliant with current security
standards in force on the date of their design, security mechanisms' resistance necessarily evolves according to the
state-of-the-art in security and notably under the emergence of new attacks. Under no circumstances shall TAGSYS be
held liable for any third party actions, and in particular in case of any successful attack against systems or equipment
incorporating TAGSYS products.

TAGSYS disclaims any liability with respect to security for direct, indirect, incidental or consequential damages that result
from any use of its products. It is further stressed that independent testing and verification by the person using the
product is particularly encouraged, especially in any application in which defective, incorrect, or insecure functioning
could result in damage to persons or property, denial of service, or loss of privacy.

© 2000-2007 TAGSYS. All rights reserved.

TRADEMARKS. TAGSYS is a registered trademark of TAGSYS S.A, all rights reserved. ARIO, FOLIO and other
TAGSYS products referenced in these pages are either trademarks or registered trademarks of TAGSYS S.A. Other
products and company names mentioned in these pages may be the trademarks of their respective owners.

Microsoft, Visual C++, Windows, and Windows NT are either registered trademarks or trademarks of Microsoft
Corporation in the U.S.A. and/or other countries.

I-Code is a registered trademark of Philips.

Tag-It is a registered trademark of Texas Instruments.

Printed in France.

TAGSYS – 180 Chemin de St Lambert, 13821 LA PENNE SUR HUVEAUNE, France.

Tel: [phone] / fax: [phone]

Document Reference:

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DOC12454A0

Read This First

Read This First

Welcome to the TAGSYS RFID System. This User's Guide is designed to help you get up and
running quickly using this high-quality Radio Frequency Identification (RFID) system. It describes
all you need to know about how to install and use the TAGSYS system and its associated
applications.

It provides a step-by-step guide for the following procedures:

 Installation of the CONVEYOR TUNNEL READER

 Select the best-adapted configuration for your application (Standalone Mode)

Troubleshoot any eventual problems.



After you become familiar with the basic functions of the product, you can use the rest of this
handbook as a reference for less common tasks, for maintaining your system, and also as a
source of information if you have problems operating the system.

This End User’s Guide is designed for all CIT (Certified Integrators by TAGSYS) and for TAGSYS
Expert Network customers implementing a low-cost and high-performance RFID solution.

This document does not assume any previous knowledge of Radio Frequency Identification (RFID)
technology.

Conventions

Symbol Meaning

CAUTION: A note that advises users that a specific action could result in the loss of data or

damage the hardware.
WARNING: A note that advises users that a specific action may result in physical harm.

A note that provides additional information that helps the user perform a task or obtain the
best performance from the product.

Abbreviations and Acronyms

ASK Amplitude Shift Keying

CPU Central Processing Unit

CRC Cyclic Redundancy Check

DLL Dynamic-Link Library

DSP Digital Signal Processor

ETX End of Text

HPI Host Port Interface

I/O Input/Output

LED Light Emitting Diode

LSB Least Significant Bit

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MSB Most Significant Bit

OS Operating System

PC Personal Computer

PCB Printed Circuit Board

PLC Programmable Logic Controller

RAM Random Access Memory

RF Radio Frequency

RFID Radio Frequency Identification

RFU Reserved for Future Use

RTF Reader Talks First

TTF Tag Talks First

TTL Transistor-Transistor Logic

TTY TeleTYpe

Glossary

Anti-Collision Tag capability making it readable while other tags are present in the RF field.
Antenna An aerial that receives and/or transmits radio frequency signals. Aerials are

manufactured in a variety of forms, shapes and sizes.

Baud A unit of measure of data transmission speed representing the number of signal changes per

second.

BNC Connector Cylindrical metal connector with a copper core that is located at the tip of a

coaxial cable, and is used to connect cables together. It attaches by pushing and twisting the outer
cylinder on to two locking pins.

Digital Signal Processor This part of the Radio Processing Unit (RPU) performs real-time smart

label decoding and manages the Medio L200 configuration.

Dynamic-Link Library Executable routines that are stored as separate files with DLL extensions
and executed only when needed by the program.

Host Port Interface Interface used to access the DSP memory.
Monitoring Port Parallel Port granting access to the HPI. It communicates directly with the Radio

Processing Unit

Multi-Read See Anti-Collision
Packaged Reader A reader in its casing.
Phase Shift Difference of phase between the 13.56 MHz field emitted by two antennas. This

feature is dedicated to rotating field applications and three-dimensional volume smart label
detection.

PLC Programmable Logic Controller
Protocol A set of rules governing a particular function, such as the flow of data/information in a

communication system (communication between a smart label and a reader or a reader and a PC
or host computer).

Radio Frequency Identification System (RFID) An automatic identification and data capture

system comprising one or more readers and one or more smart labels in which data transfer is
achieved by means of suitable modulated inductive or radiating electromagnetic carriers.

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Read This First

Radio Processing Unit This unit controls the main features of TAGSYS Lx00 reader units, such

as the RF channels, the multiplexer and the smart label decoding.

Reader Electronic system for the communication between smart labels and host computers.
Reader Talks First Chip protocol for exchanges between the reader and the chip, whereby the

chip waits for a command from the reader to which it responds.

RS-232 Electronic Industries Association (EIA) standard for serial interfaces between computers

and peripherals that defines the function, the electrical characteristics and the timing of signals.

RS-485 Electronic Industries Association (EIA) standard for multipoint, differential data

transmission. It allows multiple nodes to communicate bi-directionally over 1 or 2 twisted pairs.

Smart Label Small, flexible tag from the 13.56 MHz TAGSYS product line. A smart label is made

of a chip connected to an etched antenna.

Tag See Smart Label.
Tag Talks First Chip protocol for exchanges between the reader and the chip, whereby the tag

sends information continuously, without waiting for a specific command from the reader.

Transceiver A combined transmitter and receiver.
Transponder A combined receiver/transmitter that automatically transmits a signal when a ‘trigger’

is received by it. The trigger is often a pulse, called an interrogation pulse.

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If you need assistance

Please contact your nearest TAGSYS sales representative or the TAGSYS welcome desk at:

Telephone: [phone]

Fax: [phone]

E-Mail: [e-mail]

Website: http://www.tagsysrfid.com

Contact for Comments

We welcome your feedback to help us provide high quality documentation.

For technical comments, please contact our welcome desk:

Telephone: [phone]

Fax: [phone]

E-Mail: [e-mail]

Please remember to quote the Document Reference Number
company.

DOC12454A0, your job title and your

Quality Issues

TAGSYS implements stringent quality controls at all stages of its manufacturing process. However,
should you find a defect with this product, please notify your TAGSYS Quality Service
representative using the dedicated Product Return Form.

Telephone: [phone]

Fax: [phone]

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Read This First

Table of Contents

PUBLISHING INFORMATION __________________________________________________________ 2

DISCLAIMER AND LIMITATION OF LIABILITY__________________________________________________ 2

READ THIS FIRST ____________________________________________________________________ 3

CONVENTIONS _________________________________________________________________________ 3
ABBREVIATIONS AND ACRONYMS _________________________________________________________ 3
GLOSSARY____________________________________________________________________________4
IF YOU NEED ASSISTANCE________________________________________________________________ 6
CONTACT FOR COMMENTS _______________________________________________________________ 6
QUALITY ISSUES _______________________________________________________________________ 6

1 FOR YOUR SAFETY _______________________________________________________________ 9

1.1 GENERAL USE ____________________________________________________________________ 9

1.2 CARE AN D MAINTENANCE ___________________________________________________________ 9

1.3 IMPORTANT SAFETY INFORMATION____________________________________________________ 9

1.3.1 OPERATING ENVIRONMENT ________________________________________________________ 9

2 CERTIFICATION__________________________________________________________________ 11

2.1 OCCUPATIONAL HEALTH AND SAFETY NOTICES________________________________________ 11

2.2 REGULATORY NOTICES ____________________________________________________________ 11

2.2.1 IN EUROPE (CE AND RTTE DIRECTIVES) ____________________________________________ 11

2.2.2 IN USA (FCC DIRECTIVE)_________________________________________________________ 12

2.2.3 IN CANADA _____________________________________________________________________ 13

3 SYSTEM OVERVIEW______________________________________________________________ 14

3.1 FEATURES_______________________________________________________________________ 14

3.2 BRIEF CONVEYOR TUNNEL READER DESCRIPTION______________________________________ 15

4 MODES OF OPERATION __________________________________________________________ 17

4.1 CONVEYOR TUNNEL STANDALONE MODE _____________________________________________ 17

4.1.1 RS232 SERIAL COMMUNICATION PARAMETERS _______________________________________ 17

4.1.2 ADDITIONAL FEATURES TO STANDALONE MODE FRAME FORMAT_________________________ 18

4.2 CONVEYOR TUNNEL SLAVE MODE ___________________________________________________ 20

4.2.1 CONVEYOR COMMANDS (FOR SLAVE MODE WITH EXTERNAL CONVEYOR COMMAND) _________ 22

4.3 TAG COMPLIANCE ________________________________________________________________ 23

4.4 ARCHITECTURE OF THE INCLUDED LONG RANGE READER _______________________________ 24

4.5 TAGSYS CONVEYOR TUNNEL READER CONNECTIONS__________________________________ 24

4.5.1 SERIAL CONNECTOR _____________________________________________________________ 24

4.5.2 MONITORING PORT (PARALLEL PORT) ______________________________________________ 25

4.5.3 ETHERNET PORT ON THE PLC CONTROLLER _________________________________________ 25

4.5.4 MAIN POWER SUPPLY ____________________________________________________________ 25

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5 INSTALLATION __________________________________________________________________ 26

5.1 CONVEYOR TUNNEL READER _______________________________________________________ 26

5.1.1 INSTALLING ____________________________________________________________________ 26

6 OPERATION _____________________________________________________________________ 27

6.1 STARTING THE SYSTEM ____________________________________________________________ 27

6.2 NORMAL OPERATION______________________________________________________________ 27

6.3 SHUTDOWN______________________________________________________________________ 27

7 USING THE L200 EXPLORER______________________________________________________ 28

7.1 READER INFORMATION ____________________________________________________________ 29

7.2 GENERAL READER SETTINGS _______________________________________________________ 29

7.3 DEBUGGING TOOLS _______________________________________________________________ 30

7.3.1 DEBUG DIALOG BOX _____________________________________________________________ 30

7.4 STANDALONE MODE CONFIGURATION ________________________________________________ 31

8 L200 READER CONFIGURATION __________________________________________________ 32

8.1 L200 READER SLAVE MODE CONFIGURATION _________________________________________ 32

8.2 L200 READER STANDALONE MODE CONFIGURATION ___________________________________ 32

8.2.1 GENERAL PARAMETERS __________________________________________________________ 32

8.2.2 CHANNEL PARAMETERS __________________________________________________________ 32

8.2.3 TAG MESSAGE FRAME FORMAT ____________________________________________________ 33

8.2.4 SORTING PARAMETERS __________________________________________________________ 33

8.2.5 TRIGGER PARAMETERS __________________________________________________________ 33

8.2.6 WATCHDOG ____________________________________________________________________ 34

8.2.7 TYPICAL STANDALONE MODE PARAMETERS FOR 370DL LAUNDRY TAG READING ___________ 35

9 TECHNICAL SPECIFICATIONS ____________________________________________________ 36

9.1 TECHNICAL SPECIFICATIONS________________________________________________________ 36

9.1.1 SERIAL PORT PIN ASSIGNMENT ____________________________________________________ 36

10 WARRANTY CONDITIONS _______________________________________________________ 43

10.1 WARRANTY EXCLUSIONS _________________________________________________________ 43

10.2 GENERAL PROVISIONS ___________________________________________________________ 43

10.3 HOW TO RETURN DEFECTIVE PRODUCTS ____________________________________________ 44

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For Your Safety

1 For Y our Safety

1.1 General Use

The CONVEYOR TUNNEL READER is designed to be rugged and reliable and to provide years of
trouble-free service. Please observe the following general tips:

 Take care not to scratch the device. Keep the device clean. When working with the device,

use only TAGSYS-approved accessories.

 This device is not waterproof and should not be exposed to rain or moisture. Under extreme

conditions, water may enter the circuitry.

 Take care not to drop the device or subject it to any strong impact.

 Protect the device from extreme temperatures. For example, do not leave the device in

front of a window on a hot day, and keep it away from heaters and other heat sources.

 Do not store or use the device in any location that is extremely dusty, damp, or wet.

 Use a soft, damp cloth to clean the device. If the surface of the device becomes soiled,

clean it with a soft cloth moistened with a diluted window-cleaning solution.

1.2 Care and Maintenance

This device is a product of superior design and should be handled with care. The suggestions
below will further increase the lifetime of this device.

 Keep the device and all parts and accessories out of the reach of small children.

 Keep the device dry. Precipitation, humidity and liquids contain minerals that will corrode

electronic circuits.

 Do not use or store the device in dusty, dirty areas. Its moving parts can be damaged.

 Do not store in hot areas. High temperatures can shorten the life of electronic devices,

damage batteries and warp or melt certain plastics.

 Do not store in cold areas. When the device warms up (to its normal temperature), moisture

can form inside the device, which may damage electronic circuit boards.

 Do not attempt to open the device. Non-professional handling of the device may damage it.

 Handle the device with care. Shocks may break internal circuit boards.

 Do not clean the device with harsh chemicals, cleaning solvents or strong detergents.

Gently wipe the device with a soft cloth slightly dampened in a mild soap-and-water
solution.

 Do not paint the device. Paint may clog the device’s moving parts and prevent proper

operation. Paint with metallic contents may limit device performance.

1.3 Important Safety Information

1.3.1 Operating Environment

Follow all special regulations that are applicable in any area and always switch off the device
whenever its use is prohibited, or when it may cause interference or danger.

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When connecting the device or any accessory to another device, read its user’s guide for detailed
safety instructions. Do not connect incompatible products.

As with all RF equipment, users are advised that the equipment should only be used in its normal
operating position.

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Certification

2 Certification

At the moment UL certification is in progress for this product.

2.1 Occupational Health and Safety Notices

TAGSYS CONVEYOR TUNNEL READER has been designed and tested to be in conformity with
the limits given in the European Standard EN 50364 “Limitation of human exposure to
electromagnetic fields from devices used in Electronic Article Surveillance (EAS), Radio Frequency
Identification (RFID) and similar applications” in conjunction with the European Standard EN 50357
describing how to evaluate the exposure level.

CAUTION: Modification of any TAGSYS System is prohibited without the written consent of

TAGSYS. Unauthorized modifications may void the conformity of the equipment to safety
standards and will void the TAGSYS warranty.

2.2 Regulatory Notices

An RFID system typically composed of an RF emission device such as the CONVEYOR TUNNEL
READER is subject to national regulations that may differ by country.

One important item to consider is the maximum permissible magnetic field intensity at a distance of
10 meters from the antenna that must not exceed 42 dBµA/m in Europe and 38 dBµA/m in US.

The CONVEYOR TUNNEL READER meets these limits.

It is the responsibility of the CIT (Certified Integrators by TAGSYS) to install the CONVEYOR
TUNNEL READER as described in this User’s Guide or in TAGSYS Documentation.

2.2.1 In Europe (CE and RTTE Directives)

The CONVEYOR TUNNEL READER complies (CE Declaration of Conformity granted) with the
European EMC directive.

The CONVEYOR TUNNEL READER complies with the requirements of the Telecommunication
Terminal Equipment Act (FTEG) and the RTTE Directive 1995/5/EC.

If a CONVEYOR TUNNEL READER is further integrated in a different product, it is the
responsibility of the manufacturer of this complementary product to obtain the required
approvals for this product.

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2.2.2 In USA (FCC Directive)

The CONVEYOR TUNNEL READER has been designed to comply with Part 15 of the FCC
Rules, FCC ID Number QHKL200TUN500ANT, and is delivered to work in Standalone mode
with no possibility to change the settings as a default factory-configured product.

CONVEYOR TUNNEL READER

WARNING TO USERS IN THE UNITED STATES

FEDERAL COMMUNICATIONS COMMISSION (FCC) RADIO

INTERFERENCE STATEMENT 47 CFR Section 15.105(b)

This equipment has been tested and been found to comply with the limits for a Class B digital
device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference in a residential installation. This equipment generates, uses
and can radiate radio frequency energy and if not installed and used in accordance with the
instructions may cause harmful interference to radio communications. However, there is no
guarantee that interference will not occur in a particular installation. If this equipment does cause
harmful interference to radio or television reception, which can be determined by turning the
equipment off and on, the user is encouraged to try to correct the interference by one or more of
the following measures:

▪ Reorient or relocate the CONVEYOR TUNNEL READER.

▪ Increase the separation between the equipment and receiver.

▪ Connect the equipment into an outlet on a circuit different to that to which the receiver is

connected.

▪ Consult the dealer or an experienced radio/TV technician for help.

NO UNAUTHORIZED MODIFICATIONS

47 CFR Section 15.21

CAUTION: This equipment may not be modified, altered, or changed in any way without signed

written permission from TAGSYS SA. Unauthorized modification may void the equipment
authorization from the FCC and will void the TAGSYS warranty.

ANTENNA REQUIREMENT

47 CFR Section 15.203

CAUTION: This equipment must be professionally installed. The installer shall be responsible for

ensuring that the proper antenna is employed so that the limits in this part are not exceeded. Non­professional installation or installation of the equipment with an improper antenna may void the
equipment authorization from the FCC and will void the TAGSYS warranty.

Operation is subject to the following two conditions: (1) The system devices may not cause harmful
interference, and (2) The system devices must accept any interference received, including
interference that may cause undesired operation.

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Certification

2.2.3 In Canada

Cet appareil numérique de la classe B respecte toutes les exigences du Règlement sur le matériel
brouilleur du Canada.

This Class B digital apparatus meets all requirements of the Canadian Interference-Causing
Equipment Regulations.

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CONVEYOR TUNNEL READER User's Guide

3 System Overview

The CONVEYOR TUNNEL READER is intended for Original Equipment Manufacturer (OEM) and
end users applications.

It is designed to identify batches of tagged carried by a conveyor through the tunnel. Items can be
either in bulk (in a box, a bag …), or in stacks.

It incorporates hardware and software to manage the Radio Frequency (RF) interfaces as:

• power supply

• data exchange

• RFID reader communication protocols

• PLC (Programmable Logic Controller to control the conveyor).

When delivered, the CONVEYOR TUNNEL READER is set in standalone mode (ready to work)
with the application settings.

Customized software can also be developed and downloaded to fit with application command set
of the RFID reader and the conveyor.

Whatever the configuration, the CONVEYOR TUNNEL READER will be installed and set up
by a CIT (Certified Integrators by TAGSYS).

3.1 Features

• Optimized design for ISO15693 chips (370DL Laundry Tag, C370 chip based tags)

• Included 13.56-MHz RF multi-channel packaged long-range reader

• Shielded arrangement and antenna arrangement to guarantee a 3D reading in any tag

orientation

• 110VAC/60 Hz and 230VAC/50Hz power input versions

• Automatic start and stop of the RFID reading operation each time a batch of items tagged

enter and exit the tunnel

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