TAG SV-2000-X2 User Manual
SV-2000-X2 Server (CENTRIX / JHSV)
Operations Manual
TAG
22355 TAG Way
Dulles, VA
20166
Operations Manual
1 Copyright © 2008 Technology Advancement Group®, Inc.
(TAG®)
All rights reserved. This publication and its contents are proprietary to TAG. No part of
this publication may be reproduced in any form or by any means without the written
permission of TAG, 22355 TAG Way, Dulles, Virginia 20166-9310.
TAG has made every effort to ensure the correctness and completeness of the material
in this document. TAG shall not be liable for errors contained herein. The information in
this document is subject to change without notice. TAG makes no warranty of any kind
with regard to this material, including, but not limited to, the implied warranties of
merchantability and fitness for a particular purpose.
1.1 Trademarks
All trademarks, marks, names, or product names referenced in this publication are the
property of respective owners, and TAG neither endorses nor otherwise sponsors any
such products or services referred to herein.
SV-2000-X2 Server (CENTRIX / JHSV)
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Version 1.4. 01/12/2010
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Operations Manual
technicians are cross-trained in multiple disciplines so they can be redistributed to any cell that
encounters production bottlenecks, which ensures optimal efficiency.
2.2.3 Lifecycle Management
TAG’s world-class Program Management discipline models the renowned methodologies of the
Project Management Institute (PMI) to ensure successful completion of the task at hand. Our
Program Managers (PMs) serve as the voice of the customer – driving requirements to which the
rest of TAG’s organization answers. As an explicit tenet of TAG’s corporate mission statement,
the PMs not only track cost, schedule, and technical compliance throughout a project’s period of
performance, but also ensure the customer is supported well beyond it.
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2.3 About TAG
2.3.1 Summary of Qualifications.
Providing engineering services and solutions
for our national defense and homeland security
is a responsibility that we don't take lightly.
TAG is a recognized industry leader in
developing defense technologies and
advanced electronics that support some of the
most complex solutions for battlespace
information networks and management
systems in the world.
Our customers depend on our expertise to
translate functional requirements and
performance objectives into specific design
criteria for individual elements and subsystems that comprise larger mission critical
systems. For more than twenty years, we have
dedicated our experience in engineering to the
design of innovative rugged solutions for
military and government, and to providing a
wide range of enterprise services and
Information Assurance in support of the
Defense Information Systems Agency's (DISA)
Net-Centric initiatives.
2.3.2 Core Competencies
TAG designs, manufactures, and supports
advanced communications electronics as well
as integrates, operates, and supports the users
of defense communication and information
networks for several technology programs in
the United States and abroad. TAG has two
operating segments consisting of the Rugged
Systems and Information and Engineering
Services business units;
Rugged Systems provides mechanical,
electrical, and thermal engineering for the
design and development of MIL-STD certified
electronic data enabled systems that are built
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for in-theater survivability and communication
capability over joint enterprise platforms such
as DSN, GIG, STEP, GBS, and JTRS. This
includes the custom ruggedization of
commercial-off-the-shelf (COTS) and nondevelopmental items (NDI). TAG's mechanical
engineering division designs and fabricates
custom hardened enclosures, using high
performance metal materials, to house and
protect a variety of sensitive devices and
controls. TAG's electrical engineering division
designs programmable power solutions and
advanced sensor technologies including digital
receivers, advanced digital signal processors
and thermal detection systems. TAG's thermal
engineering applies survivability techniques to
ensure systems and instruments are designed
to withstand harsh environmental conditions
encountered by land-based, airborne, and
shipboard system in operations
Information and Engineering Services provides
a wide range of customer support operations,
enterprise network and communications
engineering services combining the experience
and expertise required to achieve network and
communication interoperability for component
hardware and software elements. This includes
design, simulation, analysis, and testing of the
components or systems for the support of
command and control operations. Our team of
national security cleared network engineering
professionals provides planning support for
information systems, architectures, and
networks while developing strategies that lay
the groundwork for sound technical
foundations for programmatic plans. Our
expertise in analyzing, designing,
implementing, and managing network,
telecommunication and security solutions
addresses the full lifecycle approach to
providing mission oriented enterprise class
services
.
SV-2000-X2 Server (CENTRIX / JHSV)
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Document Revision History
Date Version Number Updated By Description of
Changes
01/29/2008 1.0 Alan Huckerby Author
04/10.2008 1.1 Alan Huckerby Author
10/01/09 1.2 Sean Legg Draft Update
10/26/2009 1.3 Alan Huckerby Update
01/12/2010 1.4 Alan Huckerby Update
SV-2000-X2 Server (CENTRIX / JHSV)
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3 About This Manual
3.1 Scope and Audience
3.1.1 Organization:
This manual provides information on the SV-2000-X2
Server. The rugged SV-2000-X2 Server allows for up to 16
cores in a 2U chassis as well as up to 64GB of RAM. The
Server meets military standards such as shock, vibration,
and humidity. TAG built the SV-2000-X2 to relieve potential
problems with a single failing power supply and to create a
product that end users can rely on. Each Server features
two 2.33GHz dual-core INTEL® XEON 5149 processors to
maximize the processing power. The SV-2000-X2 is ideal
for transit case and deployable situations where such high
density computing minimizes size, weight, and power.
This manual is divided into the following chapters and
appendix:
• Chapter 1 provides Cautions and Warnings.
• Chapter 2 provides detailed information on the external and
internal Server components.
• Chapter 3 provides procedures for replacing Hot-Swappable
and LRU components, as well as for replacing or adding
system memory.
• Chapter 4 provides a high-level overview that defines RAID,
the advantages and disadvantages of various RAID levels,
and guidelines to observe when implementing RAID.
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Table of Contents
Contents
1 Copyright © 2008 Technology Advancement Group®, Inc. (TAG®) ........................................2
1.1 Trademarks ............................................................................................................................2
2 About TAG ..................................................................................................................................3
2.1 Summary of Qualifications ....................................................................................................3
2.2 Core Competences .................................................................................................................4
2.2.1 Engineering ......................................................................................................................4
2.2.2 Manufacturing and Integration ........................................................................................4
2.2.3 Lifecycle Management .....................................................................................................5
2.3 About TAG ............................................................................................................................6
2.3.1 Summary of Qualifications. .............................................................................................6
2.3.2 Core Competencies ..........................................................................................................6
3 About This Manual ......................................................................................................................9
3.1 Scope and Audience ...............................................................................................................9
3.1.1 Organization:....................................................................................................................9
4 Safety Instructions .......................................................................................................................15
4.1 Types of warnings used in this manual ..................................................................................15
4.1.1 Safety Symbols and Labels ..............................................................................................15
4.1.2 Conventions .....................................................................................................................15
5 Server Overview ..........................................................................................................................18
5.1 Product Information ...............................................................................................................18
5.2 SV-2000-X2 Server ...............................................................................................................19
5.2.1 Specifications ...................................................................................................................19
5.2.2 Additional specifications .................................................................................................20
5.2.3 SV-2000-X2 Server Highlights........................................................................................20
5.2.4 SV-2000-X2 Server .........................................................................................................21
5.3 Server Components ................................................................................................................21
5.3.1 Motherboard Model and Type .........................................................................................21
5.4 System Memory .....................................................................................................................22
5.4.1 Identifying System Memory ............................................................................................22
5.5 Identifying your I/O Connectors ............................................................................................22
5.6 Standard Server Components .................................................................................................23
5.6.1 Floppy Drives...................................................................................................................23
5.6.2 SCSI HP 920 LTO-3 Ultrium tape drive .........................................................................23
5.6.3 D/DVD Drive ...................................................................................................................24
5.6.4 Dual-redundant, auto-sensing power supply....................................................................25
5.7 PCI I/O Expansion Cards .......................................................................................................27
5.7.1 Adaptec 5805 SAS/SATA RAID Controller ...................................................................27
5.7.2 Adaptec 29320 ALP-R SCSI Controller ..........................................................................28
6 Procedures ....................................................................................................................................30
6.1 Server Startup.........................................................................................................................30
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6.2 Server Shutdown ....................................................................................................................30
6.3 Identifying Server Components Using Device Manager .......................................................30
6.4 Working with Device Properties ............................................................................................33
6.5 Installing and Removing Hardware in Windows ...................................................................35
6.5.1 Using the Add New Hardware Wizard ............................................................................35
6.6 Installing Legacy Peripherals .................................................................................................37
6.6.1 Removing Legacy Peripherals .........................................................................................37
6.7 TAG Approved BIOS ............................................................................................................40
6.7.1 Common BIOS Settings ...................................................................................................40
6.8 Bios Configuration for SV-2000-X2 .....................................................................................44
6.9 Upgrading Memory and Replacing Hot-Swap and LRU Components .................................53
6.9.1 Preventing Static Electricity ............................................................................................53
6.10Replacing a Hot-Swap Power Supply Module ......................................................................54
6.11Replacing a Hot-Swap Hard Drive ........................................................................................55
6.11.1 146GB SAS Hard Drive ................................................................................................56
6.12Removing the Server Cover ...................................................................................................56
6.13Adding or Replacing System Memory ..................................................................................56
6.13.1 Install system memory. ..................................................................................................57
6.14Replacing the CMOS Battery ................................................................................................58
6.15Ultrium 920 Tape Drive .........................................................................................................59
6.15.1 Remove Tape Drive .......................................................................................................59
6.15.2 Install Tape Drive ..........................................................................................................59
7 RAID ............................................................................................................................................62
7.1 RAID Defined ........................................................................................................................62
7.1.1 RAID Level 5 ...................................................................................................................63
7.2 Create a RAID 5 Array On Adaptec 5805 .............................................................................64
7.3 About RAID Global and Hot Spares .....................................................................................81
7.4 Global and Dedicated Hot Spares ..........................................................................................81
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List of Figures
Figure 5-1 SV-2000-X2 (Front View) ...................................................................................... 18
Figure 5-2 SV-2000-X2 Server Components and Connectors (Front View) .................... 21
Figure 5-3 I/O Connectors ........................................................................................................ 23
Figure 5-4 Low Profile Internal Floppy Drive ......................................................................... 23
Figure 5-5.5 Internal Tape Drive .............................................................................................. 24
Figure 5-6 Slot-loading low-profile DVD±R (DL)/-RAM/CD-RW Drive ............................... 24
Figure 5-7 Hot-Swap Power Supply ........................................................................................ 26
Figure 5-8 Adaptec 5805 RAID Card ...................................................................................... 27
Figure 5-9 Adaptec 29320 ALP-R SCSI Controller .............................................................. 28
Figure 6-1 Control Panel ........................................................................................................... 31
Figure 6-2 System Properties................................................................................................... 31
Figure 6-3 Device Manger ........................................................................................................ 32
Figure 6-4 Device Manager ...................................................................................................... 33
Figure 6-5 Properties Dialog Box ............................................................................................ 34
Figure 6-6 Control Panel ........................................................................................................... 36
Figure 6-7 Add hardware Wizard ............................................................................................. 36
Figure 6-8 Control Panel ........................................................................................................... 37
Figure 6-9 System Properties................................................................................................... 38
Figure 6-10 Device Manger ...................................................................................................... 39
Figure 6-11 Quiet Boot .............................................................................................................. 44
Figure 6-12 Load Optimized Defaults ..................................................................................... 45
Figure 6-13 Enhanced Intel ...................................................................................................... 46
Figure 6-14 Enhanced Intel, Disable ....................................................................................... 47
Figure 6-15 Processor Confirmation Screen ......................................................................... 48
Figure 6-16 Deep C-state Support Screen ............................................................................ 49
Figure 6-17 USB Configuration ................................................................................................ 50
Figure 6-18 Intel Virtualization Technology ............................................................................ 51
Figure 6-19 Save and Reset .................................................................................................... 52
Figure 6-20 Grounding Wrist Strap ......................................................................................... 53
Figure 6-21 Hot-Swap of 2U Server Power Supply Module ................................................ 55
Figure 6-22 146GB SAS HDD (Removed from HD Carrier) ............................................... 56
Figure 6-23 DIMM Module Bank .............................................................................................. 58
Figure 7-1 Array Configuration ................................................................................................. 64
Figure 7-2 Initialize Drives ........................................................................................................ 65
Figure 7-3 Select Drives ............................................................................................................ 66
Figure 7-4 Initialization Warning .............................................................................................. 66
Figure 7-5 Initialized .................................................................................................................. 66
Figure 7-6 Create Array............................................................................................................. 67
Figure 7-7 Select Drives ............................................................................................................ 68
Figure 7-8 RAID 5 ...................................................................................................................... 69
Figure 7-9 Array Label ............................................................................................................... 70
Figure 7-10 Array Size .............................................................................................................. 71
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Figure 7-11 Stripe Size .............................................................................................................. 72
Figure 7-12 Read Caching ........................................................................................................ 73
Figure 7-13 Cache Functionality .............................................................................................. 74
Figure 7-14 Write Caching ........................................................................................................ 75
Figure 7-15 Build/Verify ............................................................................................................. 76
Figure 7-16 Press Enter ............................................................................................................ 77
Figure 7-17 Cache Warning ..................................................................................................... 78
Figure 7-18 Hot Spare Check .................................................................................................. 79
Figure 7-19 Exit Utility ............................................................................................................... 80
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Chapter 1
Cautions and Warnings.
Electronically distributed. Subject to user discretion when printed.
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4 Safety Instructions
4.1 Types of warnings used in this manual
Read this manual thoroughly, paying
special attention to the cautions and warnings.
4.1.1 Safety Symbols and Labels
DANGER
WARNING
CAUTION
4.1.2 Conventions
These warnings and cautions indicate
situations or practice that might result in
property damage.
4.1.2.1 Important Messages
4.1.2.2 Warnings
Important messages appear where
mishandling of components is possible or when
work orders can be misunderstood. These
messages also provide vital information
associated with other aspects of system
operation. The word “important” is written as
“IMPORTANT,” both capitalized and bold and
is followed by text in italics. The italicized text
is the important message.
Warnings appear where overlooked details
may cause damage to the equipment or result
in personal injury. Warnings should be taken
seriously. Warnings are easy to recognize. The
word “warning” is written as “WARNING,” both
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capitalized and bold and is followed by text in
italics. The italicized text is the warning
message.
4.1.2.3 Cautions
Cautionary messages should also be heeded
to help you reduce the chance of losing data or
damaging the system. Cautions are easy to
recognize. The word “caution” is written as
“CAUTION,” both capitalized and bold and is
followed by text in italics. The italicized text is the
cautionary message.
4.1.2.4 Notes
Notes inform the reader of essential but noncritical information. These messages should be
read carefully as any directions or instructions
contained therein can help you avoid making
mistakes. Notes are easy to recognize. The
word “note” is written as “NOTE,”
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Chapter 2
SV-2000-X2 2U Server.
Electronically distributed. Subject to user discretion when printed.
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5 Server Overview
5.1 Product Information
This chapter provides an introductory overview
of the TAG family of rugged Servers. TAG
Servers are highly customizable; the specific
components vary depending on the mission
requirements. Your system may contain
components not described in this chapter. For
detailed information on these components,
refer to the manufactures website or contact
TAG Technical Support at
tech.support@tag.com.
TAG's rugged Servers combine two 2.33GHz
dual-core Intel® Xeon processors with state-ofthe-art mechanical, thermal and electrical
engineering to create customized systems that
perform above and beyond end user or
program specifications. Our rugged Servers
are designed to meet and exceed many MILSTD requirements to ensure survivability in the
field.
Figure 5-1 shows a SV-2000-X2 with off the
shelf standard configuration.
Figure 5-1 SV-2000-X2 (Front View)
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Operations Manual
5.2 SV-2000-X2 Server
All specifications detailed below are for the
standardized version of the SV-2000-X2
5.2.1 Specifications
Chassis & power supply:
• 2U Heavy-duty, 090inch
Aluminum/Magnesium alloy, rack-mount
chassis
• 3.5”H x 19”W x 20”D (approx)
• Redundant, Hot-Swap, auto-sensing power
supplies
• Cooling system developed specifically for
harsh environments
• Front accessible on/off switches
• (2) Front Accessible USB 2.0 Ports
Fan Controller
Processor & Cache:
• Intel 5000P Chipset, 1333MHz FSB
Motherboard and On-board Features:
• On-board graphics controller with 16MB of
RAM.
• (2)USB 2.0 Ports at rear
• (2) 10/100/1000 Ethernet ports
• (2) PCI-Express slots
• (1) PCI-X Expansion slot
• One USB 2.0 Header brought out to front of
chassis
• PS/2 Keyboard & Mouse port
• Expandable to 64GB FB Dimm
System Components:
• 32GB DDR RAM
• (6) 146 GB Hot-Swap, removable SAS Hard
Drives with rugged metal carriers & receivers
• Adaptec 5809 SATA/SAS Raid Controller
• Adaptec 29320ALP-R SCSI Controller
• Removable SCSI HP 920 LTO-3 Ultrium tape
drive
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• Low-profile DVD±RW(DL),-RAM,CD-RW drive
5.2.2 Additional specifications
• Input voltage range: 115 Vrms nominal, 98 to
138 Vrms (-15%, +20%)
• Input frequency range: 60 Hz nominal, 56.4 to
63.6 Hz (- 6%, + 6%)
• Maximum operating power: 494.4 Watts
• Maximum operating current: 4.12 Amps
• Typical operating power: 410.4 Watts
• Typical operating current: 3.42 Amps
• Idle power: 367 Watts
• Idle current: 3.059 Amps
• AC Input Power connector: IEC 320
• PFC: .97 typical
• Operating temp range: 0-50°C
• Non-operating temp range: -40-70°C
• Operating humidity: up to 90% non-condensing
5.2.3 SV-2000-X2 Server Highlights
• The SV-2000-X2 is unlike any other Server that
is currently on the market. The SV-2000-X2 is
ideal for use in deployable situations where the
product’s compact size, high density
computing, minimized size, weight, and power
make for a highly portable, rugged and reliable
system.
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5.2.4 SV-2000-X2 Server
Figure 5-2 SV-2000-X2 Server Components and Connectors (Front View)
5.3 Server Components
This section provides an overview of the most
common components installed in TAG rugged
Servers. Information is also provided on how to
identify specific components within your
Server. For detailed information on the specific
components installed in your Server, refer the
manufactures website.
5.3.1 Motherboard Model and Type
The version of an Intel Server motherboard can
be determined by decoding the last three digits
of the board part number.
For example: For the product C44686-703, the
number following the "-" is as follows:
7 = Fabrication (FAB) Number
03 = Revision 3.
The board part number can be found on the
motherboard. The board part number can also
be determined by using Intel Server
Management software.
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5.4 System Memory
The type and amount of system memory, or
RAM (random access memory), on your Server
depends on the motherboard installed and how
it was configured.
5.4.1 Identifying System Memory
Refer to your Motherboard Model and Type.
Once you have identified the motherboard,
TAG technical support can assist you in
determining the type and amount of system
memory in your system. See “Contacting
information on TAG on back page of this
manual for information on how to contact
Technical Support.
For information on replacing or upgrading your
system memory, refer to “Adding and
Replacing System Memory on page 62.”
5.4.1.1 Power Management
Modern motherboards provide Advanced
Configuration and Power Management
Interface (ACPI) settings such as wake-up,
power button function and standby/suspend
timers. These functions are configured in the
CMOS Setup.
5.5 Identifying your I/O Connectors
Figure 5-3 shows a typical configuration of I/O
connectors. Your configuration may vary
depending on the motherboard installed in your
Server; however, the color coding should
remain consistent. I/O connectors are colorcoded in compliance with PC 99
recommendations.
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Figure 5-3 I/O Connectors
5.6 Standard Server Components
The following sections provide information on
the standard system components installed on
TAG Servers
5.6.1 Floppy Drives
The floppy disk drive is a removable storage
component and part of the storage subsystem.
The drive style installed in your system is the
Low Profile Internal Floppy Drive.
Figure 5-4 Low Profile Internal Floppy Drive
5.6.2 SCSI HP 920 LTO-3 Ultrium tape drive
The Ultrium 3 tape drive technology features a
breakthrough in recording technology by
writing sixteen tracks simultaneously on a
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linear format of 704 tracks. The data is written
in a serpentine pattern; the tape reverses
direction after each set of eight tracks is
written. This provides higher density recording,
enabling customers to lower costs and
increase efficiency by storing more data on a
single tape in an industry standard format.
Figure 5-5.5 Internal Tape Drive
5.6.3 D/DVD Drive
The type of optical drive installed in your
Server varies per configuration. Figure 5-6.
Figure 5-6 Slot-loading low-profile DVD±R (DL)/-RAM/CD-RW Drive
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5.6.4 Dual-redundant, auto-sensing power supply
Power for all the equipment in the system is a
dual redundant, Hot-Swap AC input Power
supply with an Input AC Voltage Range
of 115 Vrms nominal, 98 to 138 Vrms (-15%,
+20%).
Input Power Line Frequency
The system shall operate over the input power
frequency range of 60 Hz nominal, 56.4 to 63.6
Hz (- 6%, + 6%).
Power Connector
The AC input power connector is IEC 320
WARNING
Power supplies contain dangerous
voltages. Before attempting to work on any
power supply always unplug the device and
drain the power source by turning the
Server on after the power supply has been
disconnected. Failure to follow these
instructions could result in serious injury
due to electrical shock.
To satisfy reliability requirements, TAG Servers
are designed with Hot-Swappable power
supplies. If in the event of a power supply
module failure or if the power source fails and
only one module is receiving power, an audible
alarm sounds. For procedures on how to HotSwap a power supply module, refer to the
Procedures Section of this manual Replacing a
Hot-Swap Hard Drive55.
Although most TAG power supplies for the 1U
and 4U series Servers are similar in physical
sizes, and physical characteristics, some
Servers use smaller foot print power supplies.
Figure 5-7 shows a typical Hot-Swap power
supply.
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