Taewoo cuTex TBC-50SH User Manual

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- 1 -

How to operate TBC-50SH

1. An example (Cutting length : 70mm, Cutting quantity : 120 pcs)

▷

Turn on the

POWER SW

.

▷

Set the temperature.(It is normally used at 250°～350°C. About 5 minutes after turn-on

& set it, it will be reached to set-temperature. (For more detail, refer to the appended
"How to use temperature Controller KX4")

※ Caution : When a work is over, set the temperature at zero and turn the cooling
fan 10 minutes or so and power off.

▷

Set cutting length 70mm. (Press the following buttons in order.)

☞

LENGTH

⇒

7

⇒

0

LENGTH

CLEAR

⇒

SET

※ Button "0" has a double functions of "0" and

eraising current length.

▷

Set cutting quantity 120 PCs.

☞

Q ‘TY

⇒

1

EXTRA

⇒

SPEED

2

⇒

0

LENGTH

CLEAR

⇒

SET

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- 2 -

▷

Set function.(Sensor cutting : "1", Normal cutting : "0")

☞

Sensor cutting :

FILE

⇒

1

EXTRA

⇒

SET

☞

Normal cutting :

FILE

⇒

0

LENGTH

CLEAR

⇒

SET

▷

Running of knife-front roller

Turn on

MOTO R SW

to prevent cut materials from clinging to the knife blade.

▷

Locate the cutting line of label on the lower knife blade.

(This step must go ahead of sensor adjustment.)

▷

Sensor Adjustment

Lig

ht sensor-beam on sensing point of label.

(Refer to "How to use sensor" of next page.)

▷

Press START button.

☞

START

※ Troubles in cutting,

- Check if you adjust sensor after locating cutting line of label on the knife blade.

- Move the sensor forwards or backwards.

- Check sensitivity & height of the sensor.

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- 3 -

How to use sensor TL46-W

①

Mount the sensor on the guide-rail

and connect the jack of sensor into

the connector of machine downside.

★②

Locate the cutting line of label

on the lower knife blade precisely

& move the sensor close to the knife.

(This step is essential just before fix

the location of sensor.)

③

Adjust the sensor with guide-control bolt

for lightening the beam on the center

of marking point.

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- 4 -

★④

Move the light spot over the mark (cutting line or figure, letters)

and then press SET button.

⑤

Move the light spot on the background (blank, not printed area) and then

press "SET" button again.

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- 5 -

⑥

By moving sensor, make sensor light indicate cutting mark again.

If you did it correctly, when you make sensor light indicate cutting line, the "out" lamp is on.

(Caution)

※

In the case of objects with reflective or shiny surface, tilt sensor by 10° to 15° relative

to surface.

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- 6 -

2. Key functions

FILE

: Function for label cutting

0

LENGTH

CLEAR

: Current length on display will be back to “0” at a stop.

RESET

: All of current length and current q‘ty on display will be back to "0".

5

M/CUT

: Moving knife only.

①

to cut the material for test.

②

to take out the material jammed between knife blades.

③

for balancing of knife blades in exchange.

1

EXTRA

: Cutting additional one.

SHIFT

ESC

: Restoring to normal condition in

ERRO R

(red

LE D

)

and inputting parameter or program.

4

FEED

6

FEED

: to move the roller manually for mounting the material on the machine

or for feeding it forwards or backwards.

SPEED

2

―

Speed up (The current speed appears on the left-upside of

LC D

display with

"%". Normal speed : 50%, Maximum speed : 100%)

* Speed up & down is possible in any time(operation or stop) and set-speed will

not be changed even though you press

R E S E T

button or power off & on.

8

SPEED

―

Speed up (The current speed appears on the left-upside of

LC D

display with

"%". Normal speed : 50%, Maximum speed : 0%)

* Speed up & down is possible in any time(operation or stop) and set-speed will

not be changed even though you press

R E S E T

button or power off & on.



INS

: to insert new program between programs inputted already in time of program-

input.

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- 7 -

←

DEL

: to delete the wrong program in time of program-input. (All things of the STEP

will be deleted.)

: to prevent the cutted material from clinging to the knife blade.

(This switch is installed to Model TBC-50H, TBC-50SH, TBC-50HX only.)

3. Specification

Model
Name

Main Cutting

Materials

Cutting

Knife

Power

Supply

Max.

Cutting

Width

Range of

Cutting
Length

Cutting Q'ty/min.

(Length: 50mm)

Machine Size

(Net Weight)

Packing Size

(Gross

weight)

TBC-50SH

(Label
cutter)

Woven label

Hot

AC110/220V

50/60Hz

90mm

15mm~

300M

120～140 cuts

820×370×380

(21.3kgs)

530×470×420

(25.6kgs)

4. Caution for use

- Before use, please confirm the voltage and make ground(earth) connection.

- Do not access hands or any object close to the working knife. (for safety)

- When the knife blade becomes dull, please use it after grinding with the grinding machine.

(Please do not let the unskilled person grind manually or install the knife blade.)

EXCHANGE OF KNIFE

①

First of all, move up the upper knife to top level and power off and take off the presser

of upper knife after unscrewing 2 bolts by 4mm-wrench.

②

Take off the upper knife frame by 6mm-wrench.

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- 8 -

③

Take off the heater after unscrewing the fixing bolt by 4~5mm-wrench.

(Install new upper knife and assemble it again vice versa.)

④

If necessary to exchange the lower knife plate, unscrew bolts of the front feeding motor.

⑤

Unscrew bolts of the front feeding roller and take off the motor & the roller.

⑥

Take off the cap by unscrewing bolts.

⑦

Unscrew 3 fixing bolts by 7mm-spanner and take off the lower knife plate.

⑧

If no cutting or one sided cutting, make the upper knife contacted to the lower knife plate
and check the level between upper knife & lower knife plate and power off & adjust gap
or pressure by 7mm-spanner. (Clockwise turn of spanner makes the lower knife plate up,
anti-clockwise turn makes it down.)

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- 9 -

Mount of roll Exchange of fuse

Fix the roll triangle by 4mm-wrench. Take off the power plug and exchange as picture.

Cleaning of anti-static brush

If anti-static device does not work, clean the anti-static brush by other brush.

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- 10 -

How to use cleaning device

At first, Please set knife's temperature

to 250℃~300℃ degree

And, wait until it reaches set temperature.

Please turn off machine,

before cleaning the knife blade.

1. Please raise up the pressing roller set. 2. Scrape dregs off.

3. After cleaning, please set pressing roller back.

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- 11 -

How to solve hairy-label problem

Sometimes you can see a label, one

side is sealed well, but the other side

is not sealed well.

Just like left image.

This problem is caused by the wrong

height of the front feeding (upper)

roller.

Here we'll call "pressing roller" "upper

front feeding roller".

The left-above image shows the ideal height, between upper front feeding roller and hot

knife.

When the hot knife moved down completely, the gab between upper front feeding roller

and lower front feeding roller should be the same with thickness of label. In this case,

the label can have proper time to be sealed and then be pulled out well.

Next page, you can see some problems caused by wrong height of upper front feeding

roller.

If it is higher than hot knife, the material won't be pulled out, so cut labels would stick to

hot knife.

And the upper front feeding roller is lower than hot knife, the front feeding roller will pull

out the label before the label is sealed well.

So the other side will be hairy.

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- 12 -

Case 1. The front feeding roller is higher than hot-knife.

As you can see left image, the upper

front feeding roller is higher than

hot-knife.

In this case, the label can't be pulled

out. So the label will stick to hot knife.

And you can see the labels as blow

image.

You can also see left image, when you turned off the front

feeding roller switch.

Case 2. The front feeding roller is lower than the hot-knife.

As you can see left image, the upper

front feeding roller is lower than

hot-knife.

In this case, the front feeding roller

pulled out the label before the label is

sealed well.

So the one side is sealed well and the

other side is hairy, just like below

image.

The next page, you can see how to adjust the height of upper front feeding roller.

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- 13 -

Please set proper height of upper front feeding

roller, refer to below images.

If you need any further information, please contact us at any time.

Mail : [e-mail]

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- 14 -

TBC-50SH Part Drawing A (Feeding part)

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- 15 -

TBC-50SH Part List A (Feeding part)

Part No.

Description

Part No.

Description

A-1

Clamping Bolt(M3×5L)

A-23

Stepping Motor

A-2

Upper Cap of Cooling Fan

A-24

Clamping Bolt(M4×13L)

A-3

Cooling Fan(Small)

A-25

Ball Bearing(#696)

A-4

Check Nut(M4)

A-26

Guide-clamping Bracket

A-5

Clamping Bolt(M4×10L)

A-27

Stopper

A-6

Safety-grill of Cooling Fan

A-28

Lower Roller

A-7

Pressure-control Bolt

A-29

Upper Roller

A-8

Pressure-control Spring Cover

A-30

Front-guide Pin

A-9

Pressure-control Spring

A-31

Lever Shaft

A-10

Detent Screw(M4×6L)

A-32

Guide Ring

A-11

Slide Block of Upper Roller

A-33

Knob Bolt of Guide Ring

A-12

Slide Lever

A-34

Round Screw(M4×5L)

A-13

Clamping Washer

A-35

Lever Bracket

A-14

Wrench Bolt(M4×14L)

A-36

Clamping Bolt(M5×5L)

A-15

Tie Bar of Stepping Motor

A-37

Lever

A-16

Bearing Cover

A-38

Right Roller Bracket

A-17

Clamping Bolt(M3×5L)

A-39

Clamping Bolt(M3×5L)

A-18

Feed-timing Gear(MXL30T)

A-40

Left Roller Bracket

A-19

Detent Screw(M4×6L)

A-41

Oilless

A-20

Drive-timing Gear(MXL20T)

A-42

Space Plate of Roller Bracket

A-21

Detent Screw(M3×6L)

A-22

Timing Belt(MXL75)

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- 16 -

TBC-50SH Part Drawing B (Cutting part)

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- 17 -

TBC-50SH Part List B (Cutting part)

Part No.

Description

Part No.

Description

B-1

Clamping Bolt(M8×15L)

B-41

Motor＋Reduction Gear

B-2

Neck W ash er of Hot-knife Bracket

B-42

Motor Supporter

B-3

Upper Knife Case

B-43

Motor Key

B-4

Heat Sensor

B-44

Clamping Bolt(M5×42L)

B-5

Heater

B-45

Counting Sensor

B-6

Hot-Knife Bracket

B-46

Clamping Bolt(M3×18L)

B-7

Hot-Knife

B-47

Clamping Bracket

B-7b

Detent Screw(M5×5L)

B-48

Right Pressure Plate

B-8

Vertical Axle

B-49

Left Pressure Plate

B-9

Shaft Ring

B-50

Clamping Bolt of Pressure Plate

B-10

Detent Screw(M4×4L)

B-51

Pressure Spring

B-11

Anti-static Brush

B-52

Wrench Bolt(M5×15L)

B-12

Brush Cap

B-53

Neck Washer

B-13

Pressing Plate Cover

B-54

Crank Bundle

B-14

Clamping Bolt(M4×6L)

B-55

Cam

B-15

Control-plate Nut

B-56

Niddle Bearing

B-16

Slide Ram

B-57

E-Ring

B-17

Clamping Bolt(M6×80L)

B-58

Front Feeding Roller

B-18

Check Nut(M6)

B-59

Front Feeding Sub-roller

B-19

Flat-head Washer Spring

B-60

Roller Shaft Bracket

B-20

Counting-sensor Bracket

B-61

Clamping Bolt(M3×12L)

B-21

Shaft Rubber-bushing

B-62

DC Motor

B-22

LM Guide

B-63

DC Motor Bracket

B-23

Wrench Bolt(M5×20L)

B-64

Clamping Bolt(M3×4L)

B-24

LM Bearing

B-65

Flat-head Bolt(M3×4L)

B-25

Detent Screw(M4×6L)

B-66

Vertical Control Nut

B-26

Verical Axle Ring

B-67

Flat Washer

B-27

Detent Screw(M4×6L)

B-68

Anti-static Brush

B-28

Roller-clamping Bracket

B-69

Plate-nut of Height-control

B-29

Pressing Roller

B-70

Height-control Bolt

B-30

Ball Bearing(#686)

B-71

Front Bracket

B-31

Heating Plate

B-72

Front Cover

B-32

Silicon Plate

B-73

Clamping Bolt(M3×5L)

B-33

Heating Plate Bracket

B-74

Heater Wiring Spring

B-34

Bracket Side Cover

B-75

Heater Wiring Pipe(1)

B-35

Flat-head Bolt(M3×8L)

B-76

Heater Wiring Pipe(2)

B-36

Wrench Bolt(M5×15L)

B-77

Upper Pipe Bracket

B-37

Hexagon-head Bolt(M4×8L)

B-78

Wrench Bolt(M4×15L)

B-38

Lower Knife Case

B-79

Lower Pipe Bracket

B-39

Ball Bearing(#6004)

B-80

Wrench Bolt(M4×15L)

B-40

Snap Ring

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- 18 -

TBC-50SH Part Drawing C (Other part)

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- 19 -

TBC-50SH Part List C (Other part)

Part No.

Description

Part No.

Description

C-1

Roll-hanger Wheel

C-35

Plate-nut of Sensor Guide

C-2

Clamping Bolt of Holder

C-36

Sensor Guide

C-3

Holder

C-37

Flat-head Bolt(M4×10L)

C-4

Roll-hanger Shaft

C-38

Power Cord

C-5

Roll-hanger Shaft Washer

C-39

Sensor-connector

C-6

Check Nut(M6)

C-40

Sensor-connector Bracket

C-7

Roll Hanger

C-41

Clamping Bolt(M3×5L)

C-8

Flat-head Bolt(M6×16L)

C-42

Left Cover

C-9

Neck Washer of Roll-hanger

C-43

Rubber Bushing

C-10

Existence Detector

C-44

Separated Terminal

C-11

Clamping Bolt(M3×5L)

C-45

Clamping Bolt(M3×6L)

C-12

Clamping Bolt

C-46

SSR(Solid State Relay)

C-13

Rear Guide-pin Bracket

C-47

Clamping Bolt(M4×8L)

C-14

Wrench Bolt(M4×15L)

C-48

Sponge

C-15

Rear Tension-guide Block

C-49

Base

C-16

Detent Screw(M4×6L)

C-50

Clamping Bolt(M4×8L)

C-17

Guide Ring

C-51

Condenser

C-18

Upper Guide Plate

C-52

Terminal

C-19

Clamping Bolt(M3×5L)

C-53

AC Connector(IN-PUT)

C-20

Micro Limit Switch

C-54

AC Connector(OUT-PUT)

C-21

Plate Nut

C-55

Transformer

C-22

Limit Switch Bracket

C-56

Clamping Bolt(M4)

C-23

Clamping Bolt(M2×10L)

C-57

Cooling Fan(Large)

C-24

Clamping Bolt(M3×5L)

C-58

Clamping Bolt(M3×6L)

C-25

Knob Bolt

C-59

Temperature-controller

C-26

Sensor

C-60

Temperature-controller Socket

C-27

Sensor Bracket

C-61

Control Cover

C-28

Sensor Fixing Bracket

C-62

Control Circuit Board(MB)

C-29

Front Bracket of Sensor

C-63

ROM

C-30

Urethane Panel

C-64

Operation Circuit Board(OP)

C-31

Height-control Bolt of Sensor

C-65

Drive Circuit Board(DR)

C-32

Liner

C-66

SMPS(Power Supply,SP)

C-33

Height-control Knob of Sensor

C-67

Toggle Switch

C-34

Position-control Knob of Sensor

C-68

Power Switch

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- 20 -

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- 21 -

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- 22 -

HOW TO DO AUTO-TUNING

After changing a part or parts (temp. sensor or heater or temp. controller), you can experience

that there are much temperature-deviation between set temperature(SV) and present

temperature(PV).

In this case, by auto-tuning, you can reduce temperature-deviation between SV and PV.

Please do follow steps for auto-tuning.

- Referring manual, please set your common temperature. (ex, 300℃)

- After PV's reaching set temperature, press “ ” and “ ” simultaneously.

(referring to below image(left))

If so, with AT lamp blinks, auto-tuning begins.

- After finishing auto-tuning, AT lamp will turn off.

- While auto-tuning, if you want to stop auto-tuning, plesae press “ ” and “ ”

simultaneously. If so, AT lamp turns off and auto-tuning stops.

- If you change SV (set temperature) during auto-tuning, auto-tuning stops and

temp. controller will use previous parameter.

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- 23 -

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- 24 -

Trouble-shooting of TBC-50 series

No

Troubles

Appicable model

Causes & Measures

1

No power supply

All models

- Check if electric cord is connected well.

- Check if the fuse blows out or not.

2

Power is on,
but no work

Feeding roller
doesn't work.

All models

- Check if there is inserted any alien
substance in roller.

- If current length on display is changed,
exchange drive board.

- If current length on display is not changed,
exchange Control board(MB).

Knife doesn't
work.

All models

- Check if pressure plates of upper knife are
too much fastened or not.

LCD display
doesn't work.

All models

- After opening the cover, check the connetion.
(especially between Operation & MB board)

All functions
don't work

Al models

- Check if auto-stop device lies down. If any,
raise it up.

3

Material is not cut.

Hot cutter

(H, LH, SH, HX)

- Check if temperature goes up to set-degree.

- Check if knife blades are even(parallel).

4

Material is cut onesidedly.

All models

- Check if blades are damaged or weared.

- After making both knives close each other
by M/CUT button and check if they are even
or not. (If they are not even, adjust them by
bolts)

5

Cut-length is different from
set-length.

All models

- Test cutting after loosening material from the
reel by hand or attaching feeding device.

6

It cuts before the cutting line
of labels.

Label cutter

(S, SH)

- Move the sensor towards knife side as long
as the difference by pushing.

7

It cuts after the cutting line
of labels.

Label cutter

(S, SH)

- Move the sensor towards counter-knife side
as long as the difference by pushing.

8

ERROR
on LCD
& LED

ERROR CODE [064]

>Sensor check Er

Label cutter

(S, SH)

- Trouble in Mark sensor

→

Check if the sensor is connected well or not.
Check if the sensor is adjusted well or not.
(FILE NO 001)
Check if it is label problem or not.

ERROR CODE [065]

>CUT I/O Error!

All models

- Trouble in cutting motor or cutting sensor

→

Upper knife moves 1~3 sec. and ERROR
on display. Check the connection of cutting
sensor. If not, exchange the cutting sensor.
Upper knife doesn't move and ERROR on
display. Exchange the cutting motor or drive
board.

STOP INPUT !!
CHECK STOP INP!

All models

- Auto stop device is pressed down or shortage.
→ raise up the device and check shortage.

(C)ACORD CTRL-OP
AMC-T3KA VER1.7D

All models

- Bad connected ROM → Press ROM by hand
or connect it again. (If not, change MB board)

ERROR CODE[065]
>CHECK CODE[003]

All models

- Change of FILE 003 in program by noise or
mis-operation → Initialize the controller.
※ How to Initialize(programs to be initial) :

press SET＋SHIFT/ESC buttons and
RESET button at the same time.
(Press RESET later than other two keys.)

9

Operator feels electric current
in touch of machine.

All models

- Connect the earth cord(green) to any bolt of
backside of machine.

10

After exchange ROM, you should do initialize the controller, due to error message,
if you cannot do initialization, please press "SHIFT/ESC' button to escape error message screen
and then initialize the controller.

Please contact following address for further information.

태 우 정 밀

TAEWOO CO., LTD.

ADDRESS : A-302, 1025-1 DOGOK-RI, WABU-EUP,

NAMYANGJOO, KYONGGI-DO, KOREA

(Postcode : 472-908)

TEL [phone]～7
FAX [phone]

E-mail : [e-mail]
Homepage : http://www.cutex.kr

Please do not disassemble / modify machine or its part without any permission.

If you disassemble / modify machine or its part, you cannot receive warranty/after-sales service.