Tadiran Telecom TGI-07H, TGI-18H, TGI-09H, TGI-12H Technical Manual

Technical Manual
Split System Air Conditioner
TGI -SERIES
March 2003 ver - B
TGI-07H TGI-09H TGI-12H TGI-18H
Contents
1. PART NAMES AND FUNCTIONS..................................... 1
2. SPECIFICATION....................................................................... 5
3. OUTLINES AND DIMENSIONS.............................................. 7
4. WIRING DIAGRAM................................................................. 11
5. REFRIGERANT SYSTEM DIAGRAM ................................... 13
6. PERFORMANCE DATA............................................................ 17
7. SERVICE FLOW CHART.......................................................... 23
8. SPARE PARTS LIST ............................................................... 26
9. CONTROL MODE .................................................................... 30
10.SENSOR PARAMETERS.......................................................... 37
11. TROUBLESHOOTING ............................................................. 38
12. DISASSEMBLY INSTRUCTIONS............................................. 39
March 2003 5130-26500-000-B
1. PART NAMES AND FUNCTIONS
TGI-07H TGI-09H TGI-12H
Air intake grille
INDOOR UNIT
Air outlet
Remote controller unit
OUTDOOR UNIT
Air outlet
Drain hose
Refrigerant tubes
INDOOR UNIT
OPERATING lamp
TIMER lamp
POWER lamp
1
POWER
TIMER
OPERATING
REMOTE CONTROL
receive
HI POWER
ON/OFF
HIGH POWER lamp
ON/OFF button
1. PART NAMES AND FUNCTIONS
TGI-07H TGI-09H TGI-12H
REMOTE CONTROLLER
Sensor
Testing the ambient temperature of the remote controller unit
TEMP SET
TEMP SET
TEMP SET
TEMP SET
TEMP SET
TEMP SET
A
A
A
A
A
A
C
C
C
C
C
C
Transmitter
Transmitting signals to the indoor unit, the symbol will appear on the top of LCD.
1 HOUR TIMER button
Hi-power running button
Flap
Up-down adjustment
Sleep button
Press the button, the appliance enter sleep mode.
A/C sensor button
Press the button of the remote controller is liable to be afected by the heater source such as electric blanked, radiator or sun light,this will use the sensor of indoor unit the symbol will appear on the LCD.
1HOUR
1HOUR
1HOUR
1HOUR
1HOUR
1HOUR
1HR
FLAP
SLEEP
H.P.
A/C SENSOR
1
1
1
1
1
1
HOUR
HOUR
HOUR
HOUR
HOUR
HOUR
ON
ON
ON
ON
ON
ON
OFF
OFF
OFF
OFF
OFF
OFF
TEMP
ON
SET CANCEL
A
A
A
A
A
A
A
A
A
A
A
A
FAN
SPEED
ON/OFF
MODE
OFF
LCD
Displaying the running condition.
Fan speed selection button
On/Off button
Press the button to run, press again to cease.
Temperature setting button
Press the button marked""or " " to increase or decrease the temperature.
Mode selection button
Auto heating
Fan cooling
dehumidification
Timer on/off button
ACL
Setting the time of appliance on/off.
Set/cancel timer button
Set or cancel the time of appliance on/off.
ACL
Reset button
Press the button after batteries are loaded and indication appears on LCD.
Sliding cover
(pull off the cover at THE BACK To expose the batteries.)
(Cover closed)
REMARK: :The remote controller transmits signal to indoor unit at 3 minutes intervals.If the indoor unit has not received the signal for more than 10 minutes due to remote controller missing or other reason, the sensor on indoor unit will be used for detecting indoor temperature automatically. Here ,ambient temperature of remote controller is likely to slightly different from that detecting by the indoor unit , temperature will be ccompensated automatically. When the remote controller is missing or the batteries are exhausted, please use the temporary switch.
2
1. PART NAMES AND FUNCTIONS
TGI-18H
INDOOR UNIT
Front panel
Air inlet
Horizontal vane
OUTDOOR UNIT
Air filter
Air fresh filter
Indoor coil sensor
Switch button
Power plugAir outletVertical vane
Display panel
Air inlet (rear and side)
Air outlet
Drainage hole (bottom)
Tube sand cable
Drainage hose
3
1. PART NAMES AND FUNCTIONS
Sensor
Testing the ambient temperature of the remote controller unit
LCD
Displaying the running condition.
TGI-18H
REMOTE CONTROLLER
AUTO
T. SETTING
C
Transmitter
Transmitting signals to the indoor unit, the symbol will appear on the top of LCD.
On/Off button
Press the button to run, press again to cease.
1 HOUR TIMER button
Hi-power running button
Flap
Up-down adjustment
Timer on/off button
Setting the time of appliance on/off.
Set/cancel timer button
Set or cancel the time of appliance on/off.
A/C sensor button
Press the button of the remote controller is liable to be afected by the heater source such as electric blanked, radiator or sun light,this will use the sensor of indoor unit the symbol will appear on the LCD.
ÁûÐ
1HOUR
HOUR
AUTO
ON
AUTO
OFF
1 HR
ON / OFF
HIGH
POWER
FLAP MODE
OFFON
FAN SPEED
CANCELSET
BATTERY
TEMP.
SLEEP
ACLA/C SENSOR
Temperature setting button
Press the button marked""or " " to increase or decrease the temperature.
Mode selection button
Auto heating
Fan cooling
dehumidification
Fan speed selection button
Sleep button
Press the button, the appliance enter sleep mode.
Reset button
Press the button after batteries are loaded and indication appears on LCD.
T. SETTING
A
Sliding cover
C
ÁûÐ
1HOUR
HOUR
A
ON
A
OFF
1 HR
ON / OFF
TEMP.
HIGH
POWER
Battery compartment
(Cover closed)
REMARK: :The remote controller transmits signal to indoor unit at 3 minutes intervals.If the indoor unit has not received the signal for more than 10 minutes due to remote controller missing or other reason, the sensor on indoor unit will be used for detecting indoor temperature automatically. Here ,ambient temperature of remote controller is likely to slightly different from that detecting by the indoor unit , temperature will be ccompensated automatically. When the remote controller is missing or the batteries are exhausted, please use the temporary switch.
4
2. SPECIFICATION
Capacities
Electrical
Data
Compressor
Indoor Fan motor
Outdoor Fan motor
Dimensions Indoor unit
Dimensions Outdoor unit
Weight Indoor unit
Weight Outdoor unit
Refrigerant piping
Air direction
Sound level
Fan speed
Fan speed regulator
Special remarks
Model
Power supply
Function
Capacity
Capacity Dehumidification
Air flow
Power outlet
Running current
Power input
Auxiliary heater
Power factor Starting current
Compressor motor current
Fan motor current
Coeffient of performance (C.O.P)
Model Output
Winding resistance (at 20
Model Winding resistance (at 20
Model
Winding resistance (at 20
Width
Height Depth
Width
Height
Depth
Liquid pipe
Gas pipe
Connection method
Air direction
Indoor unit
(HI) Outdoor unit
Indoor unit (HI) Outdoor unit
Indoor unit
Outdoor unit
Refrigerant filling capcity (R-22)
Thermitstor RT1(at 25
o
C)
o
C)
o
C)
o
C)
Units
KW
l/h
A
A
W
A(KW)
%
A
A
A
W
mm mm
mm
mm
mm
mm
kg
kg
mm ()
mm ()
dB
dB
rpm
dB
Speed
Speed
kg
k
TGI-07H
AC 220V~50Hz
Cooling
2.2
0.9
340
10
3.50
750
YYW11-2-311
YDK27-6H-2
6.35 (1/4)
9.52 (3/8) 9.52 (3/8)
1850/1700/1600
Heating
2.30
1.0
340
10
3.30
710
97
15
6.5
0.31
2.9
SG433
800
3.73
280
296
805 265 148
750
530
270
7.5
36.0
Flared
6
32/39
48
750
3
1
0.70
5.286
Cooling
TGI-09H
AC 220V~50Hz
Heating
2.5 3.0
1.2
450
10
4.3
950
SG633
3.73
YYW11-2-311
YDK27-6H-2
6.35 (1/4)
Flared
1850/1700/1600
1.2
450
10
4.3
950
97
15
6.5
0.5
2.8
800
280
296
805 265 148
750
530
270
7.5
37.0
6
34/40
48
750
3
1
0.84
5.286
NOTE:Test conditions: Cooling:Indoor :DB 27 Cooling:Outdoor :DB 35
o
C/WB 19
o
C/WB 24
o
C
o
C
5
NOTE:Test conditions: Heating:Indoor :DB 20 Heating:Outdoor :DB 7
o
C/WB 15
o
C/WB 6
o
C
o
C
2. SPECIFICATION
Capacities
Electrical
Data
Compressor
Indoor Fan motor
Outdoor Fan motor
Dimensions Indoor unit
Dimensions Outdoor unit
Weight Indoor unit
Weight Outdoor unit
Refrigerant piping
Air direction
Sound level
Fan speed
Fan speed regulator
Special remarks
Model
Power supply
Function
Capacity
Capacity Dehumidification
Air flow
Power outlet
Running current
Power input
Auxiliary heater
Power factor Starting current
Compressor motor current
Fan motor current
Coeffient of performance (C.O.P)
Model Output
Winding resistance (at 20
Model Winding resistance (at 20
Model
Winding resistance (at 20
Width Height
Depth Width
Height
Depth
Liquid pipe Gas pipe
Connection method
Air direction
Indoor unit
(HI) Outdoor unit
Indoor unit (HI) Outdoor unit
Indoor unit
Outdoor unit
Refrigerant filling capcity (R-22)
Thermitstor RT1(at 25
o
C)
o
C)
o
C)
o
C)
Units
KW
l/h
A
A
W
A(KW)
%
A
A
A
W
mm mm
mm
mm
mm
mm
kg
kg
mm ()
mm ()
dB
dB
rpm
dB
Speed
Speed
kg
k
TGI-12H
AC 220V~50Hz
Cooling
3.5
1.8
450
10
5.8
1220 1260
QXR-23(F)
YYW11-2-311
YDK27-6H-2
6.35 (1/4)
12.7 (1/2)
Flared
1850/1700/1600
Heating
3.6
1.8
450
10
6.0
97
20
7.0
0.5
2.7
1100
1.962
280
296
805
265 148
750
530
270
7.5
40.0
6
34/43
48
750
3
1
1.30
5.286
TGI-18H
AC 220V~50Hz
Cooling
5.0
2.0
720
16
9.0
1850 2100
YYW28-4-751
UE6-C51A4
6.35 (1/4)
12.7 (1/2)
1250/1050/900
Heating
5.8
2.0
720
16
10.0
97
35
10.0
0.2
2.6
SHW33TC4-V
1800
1.47
103
905
285 235
900
630
300
13.0
57.0
Flared
6
39/45
52
780
3
1
1.75
NOTE:Test conditions: Cooling:Indoor :DB 27 Cooling:Outdoor :DB 35
o
C/WB 19
o
C/WB 24
o
C
o
C
6
NOTE:Test conditions: Heating:Indoor :DB 20 Heating:Outdoor :DB 7
o
C/WB 15
o
C/WB 6
o
C
o
C
3. OUTLINES AND DIMENSIONS
TGI-07H TGI-09H TGI-12H
151
805
265
42
130.5
50
42
50.5
124.5
23
50
50
130
48
50
7
3. OUTLINES AND DIMENSIONS
TGI-07H TGI-09H TGI-12H
23
100
270
750
60
530
61
93
17
608
60
50
100
400
250
272
302
9
8
3. OUTLINES AND DIMENSIONS
900
TGI-18H
230
285
32
60
182
75
390
75
80
56
12
78
30
60
150
98
175
50
98
140
5050
50
9
3. OUTLINES AND DIMENSIONS
630
300
345
TGI-18H
320
100 mm
628 900
980
100 mm
300 mm
500 mm
10
4. WIRING DIAGRAM
TGI-07H TGI-09H TGI-12H
INDOOR UNIT
SENSOR SENSOR
TRANSFORMER
BRN
121
2
BRN
1
WHT WHT
1
2
2
BLK BLK
12
SEC
PRY
SW
1~8 1~8
SWITCH ASSY
PLUG
YLW/GRN
BRN
BRN
BLU
BLU
12 1212
SU COM CM FM V A
ROOMCOIL
CONTROL BOARD
PULSE IN
123
123
BRN
BLK
YLW
YLW/GRN
FLAP
FM 135
135
WHT
BLKRED
TERMINAL
RED
BLK
WHT
1 2 3 4 5
RED
CAPACITOR
EVAPORATOR
0 1 2 3 4 5
1
RED
2
ORG
3
YLW
4
PNK
5
BLU
FLAP
MOTOR
OUTDOOR UNIT
TO INDOOR
4WAYVALUEASSY
TERMINAL
RV
CAPA
FAN MOTOR
1
YLW/GRN
2 3 4 5
BLU
BLU
WHT
GRY
BLK
CAPA.
WHT
BLK
RED
RED
R
PNK
BRN
FAN
MOTOR
S
COMP
C
11
YLW/GRN
YLW/GRN
4. WIRING DIAGRAM
TGI-18H
INDOOR UNIT
POWER TRAN.
COIL
WHT WHT
SENSOR SENSOR
BLKBLKBLKBLK
121
BRN
2
BRN
SEC
1
1
2
2
1 2
SWITCH PANEL
POWER SOCKET
12 12
1212
ROOMCOIL
CONTROL BOARD
PRY
SW
1~7
1 2
1~7
DISPLAY PANEL
YEL/GRN
YEL/GRN
BRN
BRN
BLU
BLU
SU COM CM FM V A
BRN
WHT
FM 135
135
PULSE IN
123 123
BLK
BLU
FAN MOTOR
TERMINAL PANEL
RED
BLK
WHT
1 2 3 4
FLAP1
5
1 2
FLAP2
3 4 5
YEL
RED
EVAPORATOR
0 1 2 3 4 5
RED
1
ORG
2 3
YEL
4
PUR
5
BLU
1
RED
2
ORG
3
YEL
4
PUR
5
BLU
OUTDOOR UNIT
CONECTION WITH
STEP
MOTOR
STEP
MOTOR
TERMINAL
RV
4WAYVALUEASSY
CAPA
OUTDOOR UNIT
1
YEL/GRN
2 3 4 5
BLU
BLU
WHT
GRY
BLK
WHT
BLK
RED
RED
R
PNK
BRN
FAN
MOTOR
YEL/GRN
S
COMP
YEL/GRN
C
12
INDOOR UNIT
Rerigerant pipe
9.52
(With heat insulator)
TGI-07H , TGI-09H
OUTDOOR UNIT
Service valve
Heat exchanger
Indoor temperature
sensor
INDOOR UNIT
Heat exchanger
Indoor coil
sensor
Indoor coil
sensor
Flare connection
Flare connection
Rerigerant pipe
( 6.35)
(With heat insulator)
Rerigerant pipe
12.7
(With heat insulator)
Flare connection
4-way valve
Strainer
Service valve
TGI-12H
Service valve
Capillary tube
4-way valve
MUFFLER
1.42 X 700
Check valve
Compressor
Capillary tube
1.42 X 600
Dryer
OUTDOOR UNIT
Heat exchanger
Cooling cycle
Heating cycle
Heat exchanger
13
Indoor temperature
sensor
Flare connection
5. REFRIGERANT SYSTEM DIAGRAM
Rerigerant pipe
( 6.35)
(With heat insulator)
Service valve
Strainer
MUFFLER
Capillary tube
1.42 X 600
Check valve
Compressor
Capillary tube
1.5 X 450
Dryer
Cooling cycle
Heating cycle
TGI-18H
OUTDOOR UNIT
INDOOR UNIT
Heat exchanger
Indoor temperature
sensor
Indoor coil
sensor
Rerigerant pipe
( 12.7)
(With heat insulator)
Flared connection
Flare
d connection
Rerigerant pipe
( 6.35)
(With heat insulator)
Muffler
Service valve
Accumulator
Service valve
Strainer
4-way valve
Compressor
Capillary tube
1.5 X 160
Heat exchanger
14
Capillary tube
1.8 X 460
5. REFRIGERANT SYSTEM DIAGRAM
5. REFRIGERANT SYSTEM DIAGRAM
MAX. REFRIGERANT PIPING LENGTH & HEIGHT DIFFERENCE
Models
TGI-07H
TGI-09H
TGI-12H
TGI-18H
Indoor
unit
Refrigerant piping
Max. length A [m]
15
15
15
15
Max. Height
difference B [m]
5
5
5
7
Piping size O.D : [mm]
Gas
9.52
9.52
12.7
12.7
Liquid
6.35
6.35
6.35
6.35
Refrigerant piping
Max. Height
difference B
Max. length
A
ADDITONAL REFRIGERANT CHARGE (R-22) [gr]
Refrigerant piping length (one way) [gr]
7m
0
0
0
0
10m
75
75
75
150
Models
TGI-07H
TGI-09H
TGI-12H
TGI-18H
Outdoor unit
precharged
(up to 7m) [gr]
840
840
1300
1750
Outdoor unit
15m
200
200
200
400
15
5. REFRIGERANT SYSTEM DIAGRAM
EVACUATION PROCEDURES
Connect the refrigerant pipes (both the liquid and gas pipes)
Remove the service port cap of the stop valve on the side of the
outdoor unit gas pipe.(The stop valve will not work in its initial
state fresh out of the factory (totally closed with capon).
Connect the gage manifold valve and the vacuum pump to the service port
of the stop valve on the gas pipe side of the outdoor unit.
Run the vacuum pump for more than 15 minutes and at this time confirm that the pressure gage indicates -0.1Mpa (-76cmHg).
Check the vacuum with the gage manifold valve, then close the gage manifold valve,
Leave it asis for one or two minutes. Make sure the pointer of the
gage manifold valve remains in the same position.
Close
Open
Hexagonal
wrench
between the indoor and the outdoor units.
and stop the vacuum pump.
Gage
manifold
valve
Connection
pipe
Stop
valve
Stop valve Liquid pipe
Hexagonal
wrench
Gas pipe
Caps
Stop valve
Service port
Vacuum pump
Remove the gage manifold valve quickly from the service port of the stop valve.
After refrigerant pipes are connected and evacuated, fully open all
stop valves on gas and liquid pipe sides. Operating without fully opening
Pipe length 7m maximum
No gas charge is needed.
lowers the performance and causes trouble.
Pipe length exceeding 7m
Charge the prescribed
amount of gas.
Tighten the cap to the service port to obtain the initial status.
Retighten the cap.
Leak test
16
COOLING CAPACITY
MODEL 2520
TGI-07H
TGI-09H
TGI-12H
TGI-18H
Indoor intake
Air (WB C)
16 18 20 22 16 2522 793 2336 829 2173 901 1963 958 1778 1037 1508 1182 18 2701 806 2559 855 2376 915 2142 977 1960 1061 1752 1137 20 2783 823 2659 888 2593 939 2351 1002 2166 1077 1943 1164 22 2893 826 2824 905 2800 958 2587 1029 2341 1102 2137 1188 16 3408 988 3161 1066 3016 1154 2851 1237 2663 1337 2435 1433 18 3674 1003 3433 1089 3265 1176 3032 1266 2899 1362 2659 1465 20 3843 1008 3746 1107 3549 1194 3302 1295 3161 1399 2885 1508 22 3970 1014 3948 1120 3827 1212 3606 1321 3455 1428 3162 1552 16 4516 1498 4357 1577 4124 1699 3888 1812 3589 1958 3437 2110 18 4684 1491 4581 1591 4461 1726 4256 1849 4015 1996 3778 2140 20 4925 1515 4819 1611 4695 1743 4518 1897 4347 2019 3782 2299 22 5143 1522 5017 1646 4864 1765 4765 1924 4647 2066 4349 2254
CA PC CA PC CA PC CA PC CA PC CA PC
Outdoor intake air DB C
403530
45
17
6. PERFORMANCE DATA
HEATING CAPACITY
MODEL -5-10
TGI-07H
TGI-09H
TGI-12H
TGI-18H
Indoor intake
Air (DB C)
15 20 25 15 1702 715 2061 769 2471 823 2866 897 3199 966 3492 1015 20 1587 756 2044 815 2361 873 2840 953 3153 1042 3428 1103 25 1560 804 1950 867 2265 928 2685 1010 3062 1117 3032 1126 15 2256 976 2866 1043 3242 1134 3907 1304 4312 1434 4196 1372 20 2083 1043 2484 1114 2891 1192 3606 1374 3708 1377 3729 1373 25 1961 1110 2279 1155 2637 1256 3100 1342 3104 1328 3136 1320 15 4067 1504 4864 1622 5575 1744 6244 1908 7219 2166 8187 2480 20 3893 1580 4667 1722 5240 1823 6056 2007 6956 2265 7879 2582 25 3773 1671 4537 1837 5085 1947 5768 2120 6954 2475 6789 2433
CA PC CA PC CA PC CA PC CA PC CA PC
Outdoor intake air WB C
50
1510
18
6. PERFORMANCE DATA
6. PERFORMANCE DATA
CAPACITY BTU TGI 9
CAPACITY BTU TGI 12
CAPACITY BTU TGI 18
TGI COOLING CAPCITY CURVE
15963
15361.2
14779.8
12858.8
12066.6
11226.8
10747.4
9809
8816.2
7993.4
7364.4
6606.2
16384.6
12736.4
9040.6
16745
13066.2
9462.2
18000
16000
14000
12000
10000
8000
6000
4000
19
BTU\H
AMBIENT AIR TEMPERATURE
2000
0
202530354045
6. PERFORMANCE DATA
TGI 9 BTU/H
TGI 12 BTU/H
TGI 18 BTU/H
26788.6
12678.6
11655.2
TGI HEATING CAPACITY BTU\H
23650.4
12607.2
10720.2
20590.4
12260.4
9656
17816
9829.4
8027.4
15867.8
8445.6
6949.6
30000
25000
20000
20
15000
BTU\H
13236.2
10000
7082.2
5000
5395.8
OUTDOOR TEMPERATURE WB
0
-10-5051015
6. PERFORMANCE DATA
TGI COOLING WATT CAPACITY
AMBIENT TEMPERATURE
COIL
MODEL
TGI 09
TGI 12
INLET
WB
16 2522 793 2336 829 2173 901 1963 958 1778 1508 1182
18 2701 806 2559 855 2376 915 2142 977 1960 1752 1137
20 2783 823 2659 888 2593 939 2351 1002 2166 1943 1164
22 2893 836 2824 905 2800 958 2587 1029 2341 2137 1188
16 3408 988 3161 1066 3016 1154 2851 1237 2663 2435 1433
18 3674 1003 3433 1089 3265 1176 3032 1266 2899 2659 1465
20 3843 1008 3746 1107 3549 1194 3302 1295 3161 2885 1508
20
CA PC CA PC CA PC CA PC CA PC CA PC
25
30
35
40 45
TGI 18
MODEL
TGI 09 BTU\H
TGI 12BTU/H
22 3970 1014 3948 1120 3827 1212 3606 1321 3455 3162 1552
16 4516 1498 4357 1577 4124 1699 3888 1812 3589 1958 3437 2110
18 4684 1491 4581 1491 4461 1726 4256 1849 4015 1996 3778 2140
20 4925 1515 4819 1611 4695 1743 4518 1897 4347 2019 3782 2299
22 5143 1522 5017 1646 4864 1765 4765 1924 4647 2066 4349 2254
TEMP 20 25 30 35 40 45
COP
CA\B CA\B CA\B CA\B CA\B CA\B
16WB 8575 7942 7388 6674 6045 5127 3.18 2.05 2.41 2.41
18WB 9183 8701 8078 7283 6664 5957 3.35 2.99 2.60 2.60
20WB 9462 9041 8816 7993 7364 6606 3.38 2.99 2.35 2.76
22WB 9836 9602 9520 8796 7959 7266 3.46 3.12 2.51 2.92
16WB 11587 10747 10254 9693 9054 8279 3.45 2.97 2.30 2.61
18WB 12492 11672 11101 10309 9857 9041 3.66 3.15 2.39 2.78
20WB 13066 12736 12067 11227 10747 9809 3.81 3.38 2.55 2.97
TGI18 BTU\H
22WB 13498 13423 13012 12260 11747 10751 3.92 3.53 2.73 3.16
16WB 15354 14814 14022 13219 12203 11686 3.01 2.76 2.15 2.43
18WB 15926 15575 15167 14470 13651 12845 3.14 3.07 2.30 2.58
20WB 16745 16385 15963 15361 14780 12859 3.25 2.99 2.38 2.69
22WB 17486 17058 16538 16201 15800 14787 3.38 3.05 2.48 2.76
21
6. PERFORMANCE DATA
TGI HEATING WATT CAPACITY
INDOOR INTAKE
TEMPERATURE
OUTDOOR WB TEMPERATURE
-5
0
MODEL
DB
15 1702 715 2061 769 2471 823 2866 897 3199 966 3492 1015
-10
CA PC CA PC CA PC CA PC CA PC CA PC
5
10
15
TGI 9 WATT
TGI 12 WATT
TGI18 WATT
MODEL TEMP -10 -5 0 5 10 15
20 1587 756 2044 815 2361 873 2840 953 3153 1042 3428 1103
25 1560 804 1950 867 2265 926 2685 1010 3062 1117 3032 1126
15 2256 976 2866 1043 3242 1134 3907 1304 4312 1434 4196 1372
20 2083 1043 2484 1114 2891 1192 3606 1374 3708 1377 3729 1373
25 1961 1110 2279 115 2637 1256 3100 1342 3104 1328 3136 1320
15 4067 1507 4864 1622 5575 1744 6244 1908 7219 2166 8187 2480
20 3893 1580 4667 1722 5240 1823 6056 2007 6956 2265 7879 2582
25 3773 1671 4537 1837 5085 1947 5768 2120 6954 2475 6789 2433
CA\B CA\B CA\B CA\B CA\B CA\B
15 5787 7007 8401 9744 10877 11873 3.20 3.00
COP
TGI 9 BTU\H
TGI12 BTU/H
TGI18BTU/H
20 5396 6950 8027 9656 10720 11655 2.98 2.70
25 5304 6630 7701 9129 10411 10309 2.66 2.45
15 7670 9744 11023 13284 14661 14266 3.00 2.86
20 7082 8446 9829 12260 12607 12679 2.62 2.43
25 6667 7749 8966 10540 10554 10662 2.31 2.10
15 13828 16538 18955 21230 24545 27836 3.27 3.20
20 13236 15868 17816 20590 23650 26789 3.02 2.87
25 12828 15426 17289 19611 23644 23083 2.72 2.61
22
7. SERVICE FLOW CHART
Switch on the power supply
Does the LED
display Normally?
No
Is the fuse
blown ?
No
Is the wires
poorly connected?
No
Check the transformer , Is
resistance of winding
0(short circuit)or
:(open circuit)
No
After replacing
the display board,
Is there still trouble?
Yes
Yes
Yes
Reconnect all
the wires or replace it
Yes
Replace the transformer
Display board trouble
Does it receive the
signal of remote controller ?
No
Is remote controller in good condition ?
Yes
After replacing
the display board ,
Is there still trouble ?
No
After replacing the
indoor board ,
Is there still trouble ?
Is indoor control board
short circuit ?
No
Yes
Yes
Yes
No
Yes
Start up self-diagnosis function
Check the trouble
Remote controller
trouble or replace the
battery
Display board trouble
Indoor control board trouble
Indoor control board trouble
No
Indoor control
board Is broken
and replace it
Power light flickers Indoor temperature
sensor trouble
Timer light flickers Indoor coil sensor
trouble
Check and find short circuit or open circuit among
other components such as transformer or an motor ?
When the air conditioner works in the abnormal condition , please
press the sensor button of the remote controller one time and
then press this button continuously two time , the trouble (the
LED lamp flickers) will be displayed on the display panel.
Is the resistence
of sensor Normal ?
Yes
Replace the indoor
control board
No
Replace the
temperature sensor
Is the resistence of
sensor correct ?
Yes
Replace the indoor
control board
No
Replace the indoor
coil sensor
23
7. SERVICE FLOW CHART
Timer and power light flicker
Indoor heat exchanger is
Freezed
Is indoor heat
exchanger Freezed ?
Yes
Is compressor Still running ?
Yes
Swich off the power , start
up the air conditioner after
the ice disappears
Is indoor heat
exchanger still freezed ?
Yes
Swich off the power , replace the
outdoor control board and then
start up the air conditoner.
No
No
No
Indoor coil sensor
Normal protection
Occur by chance
Running light flickers
indoor heat exchanger
Is overload
Is indoor heat exchanger
very hot ?
Yes
Is compressor
still running?
Yes
Swich off the power , start up the
air conditoner in 10 minutes
Is the system in good condition ?
No
Swich off the power , replace the outdoor control board and then start up the air conditoner .
No
No
Yes
Indoor coil sensor
trouble
Normal protection
Occur by chance
Is the system in
good condition?
No
Indoor control board
trouble and
replace it
Timer and running
light flicker
power supply fail
momentary
Switch off the power
supply and start up
in 3 minutes
Are there mis-wring , poor
contact ,or disconnection among the socket ,indoor
unit and outdoor unit ?
No
swich off and start up
again , Is it ok ?
Yes
Ourdoor control board
Yes
Yes
trouble
Reconnect wires or
repair the socket
Does this trouble
still appear ?
Is the system in
good condition ?
No
Indoor control board
trouble and
replace it
Yes
Ourdoor control
board trouble
No
Replace the outdoor
control board , Is it ok ?
Yes
Outdoor control board
trouble
No
The voltage of power
supply is out of
normal range
24
No
7. SERVICE FLOW CHART
High power light flickers indoor fan motor trouble
Set the air conditioner operate in fan mode
Is indoor fan motor running?
No
Does the socket of indoor control board have power input ?
Yes
No
Move the axIs and cross fan by hand,do they rotate smoothly?
Timer and running and power light flicker over current trouble
Yes
No
Yes
Yes
Does fan motor stop with the remote controller
No
Indoor control board trouble and replace it
Fan motor trouble and replace it
Fan motor trouble and replace it
Yes
Fan motor trouble and replace it
Is the operating current beyond Normal range?
No
Swich off and start up again, Is it ok?
No
Replace the outdoor control board, Is it ok ?
No
Outdoor wave filter board trouble and replace it.
High power or running light flickers EEPROM trouble
Yes
Yes
Yes
Swich off and start up again, Is it ok ?
Occur by chance
Outdoor control board trouble
Indoor control board trouble and replace it
Yes
Normal protection
25
8. SPARE PART LIST INDOOR UNIT
Key No. Part No. Description TGI-07 TGI-09 TGI-12
1 529-0-0000-062-0A-0 Steppor Motor 1 1 1 2 852-0-2509-206-00-0 Cross-Flow Fan Ass’y 1 1 1 2 RZA-0-2509-111-XX-0 Cross-Flow Fan Ass’y 3 852-0-2510-128-00-1 Bearing Ass’y 1 1 1 4 RZA-0-0000-073-XX-0 Fan Motor 1 1 1 5 RZA-0-5172-105-XX-0 PCB Ass’y 1 5 RZA-0-5172-321-XX-0 PCB Ass’y 1 6 RZA-0-0054-062-XX-0 Remote Controller TADIRAN BRAND 1 1 1 7 RZA-0-5263-004-XX-0 Power Transformer 1 1 1 8 RZA-0-5152-017-XX-0 Switching and Display Ass’y 1 1 1
9 4-2239-572-20-3 Capacitor 1 1 1 11 851-0-5259-050-XX-0 Temperature Sensor 1 1 1 11 851-0-5259-051-XX-0 Temperature Sensor 1 1 1 12 852-0-4116-421-00-1 Evaporator Ass’y 1 12 852-0-4116-381-00-0 Evaporator Ass’ y 1 13 852-0-1501-297-00-0 Grill Ass’y 1 1 1 14 852-2-2350-155-01-0 Screw Cover 2 2 2 15 852-0-2307-248-01-0 Air Filter 2 2 2 16 852-2-2369-314-01-0 Electrical Control Box cover 1 1 1 17 RZA-2-1601-040-XX-0 Front Panel TADIRAN BRAND 1 1 1 18 852-0-1504-204-00-0 Air Outlet Ass'y 1 1 1 19 852-2-1523-198-01-0 Flap 1 1 1 20 852-2-1514-496-01-0 Midst Axel Cover 2 2 2 21 852-2-1514-498-01-0 Side Axel Cover 1 1 1 22 852-2-1519-253-01-0 Vane 10 10 10 23 852-2-1514-500-01-0 Vane Lever 2 2 2 24 852-2-2478-142-01-0 Vane Panel 2 2 2 25 852-2-2360-130-01-1 Vane 1 1 1 26 852-2-2348-118-00-0 Drainage Vent Tuck 1 1 1 27 852-0-2201-287-01-0 Base Ass’y 1 1 1 28 852-2-2369-316-01-0 Bottom Cover 1 1 1 29 852-2-2316-136-01-0 Crook 1 1 1 30 852-2-2362-209-01-0 Mounting Plate 1 1 1 31 852-2-2487-109-01-0 Mounting Plate 1 1 1 32 852-0-2210-111-00-1 Installation Plate 1 1 1 33 852-2-2309-721-01-0 Installation Plate fixer 2 2 2 34 852-2-2511-163-00-0 Rubber Ring 222 35 852-0-2515-103-00-0 Rubber Cover Ass’y 1 1 1 36 852-2-2309-723-01-0 Mounting Plate 1 1 1 37 852-0-1303-221-00-0 Drainage Hose Ass’y 1 1 1 38 852-2-2350-141-00-1 Cover 1 1 1 39 RZA-0-5316-016-XX-0 Electrical Control Box 1 1 1 40 RZA-0-5306-022-XX-1 Terminal 1 1 1 41 RZA-0-5250-025-XX-D Power Cable 1 1 1
- 852-2-2326-220-01-A Screw Spacer 2 2 2
- 852-2-2228-132-01-0 Drainage Elbow 1 1 1
-TBD Rubber Adaptor for Motor 1 1 1
26
8. SPARE PART LIST INDOOR UNIT
TGI-07H ,TGI-09H ,TGI-12H
27
8. SPARE PART LIST OUTDOOR UNIT
Key No. Part No. Description TGI-07 TGI-09 TGI-12
1 RZA-0-4526-056-XX-0 Compressor Ass'y 1 1 RZA-0-4526-058-XX-0 Compressor Ass'y 1 1 RZA-0-4526-150-00-2 Compressor Ass'y 1 2 RZA-0-4525-023-XX-0 4-W ay Valve 1 2 RZA-0-4525-036-XX-0 4-W ay Valve 1 2 852-0-4525-122-00-2 4-Way Valve 1 3 854-0-4518-138-00-1 Unilateral Valve 1 1 1 4 RZA-0-2049-001-XX-0 Magnetic Coil 1 1 1 5 RZA-2-2396-003-XX-0 Special Nut Ass'y (compressor) 3 3 3 6 RZA-2-2390-037-XX-0 Rubber Gasket (compressor) 1 1 1 6 RZA-2-2390-002-XX-1 Rubber Gasket (compressor) 1 1 1 7 852-2-2476-448-00-0 Noise Defending Cover 1 1 8 RZA-0-4102-082-XX-1 Condenser Ass'y 1 8 RZA-0-4102-008-XX-0 Condenser Ass'y 1 8 852-0-4102-674-00-1 Condenser Ass'y 1
9 852-2-2353-442-00-0 Damping Gasket 1 1 1 10 852-0-2309-151-00-0 Barrier Ass'y 1 1 1 11 RZA-0-2506-001-XX-0 Fan Supporter 1 1 11 852-0-2506-176-00-0 Fan Supporter 1 12 RZA-0-0000-005-XX-0 Fan Motor 1 12 RZA-0-0000-093-XX-0 Fan Motor 1 1 13 852-0-2502-138-00-0 Outside Fan 1 1 1 14 852-2-5307-542-01-1 P.C.B. 1 14 852-2-5307-542-01-0 P.C.B. 1 1 15 4-2239-561-60-2 Capacitor 1 1 1 16 RZA-0-2379-002-XX- 1 Terminal Block 1 1 1 17 4-2239-572-23-1 Capacitor 1 17 RZA-4-2239-001-XX-0 Capacitor 1 18 852-2-5301-288-01-0 Capacitory Clip 1 18 RZA-2-5301-002-XX-0 Capacitory Clip 1 19 RZA-0-2202-005-XX-0 Base Ass'y 1 19 852-0-2202-578-XX-A Base Ass'y 1 20 852-0-2209-232-00-0 Separator Support Plate 1 1 1 21 852-2-2476-450-00-0 Noise Defending Cover 1 1 1 22 852-0-4501-466-00-0 Valve Ass'y 1/4" 111 23 RZA-0-4501-009-XX-0 Valve Ass'y 3/8" 11 23 852-0-4501-546-00-C Valve Ass'y 1/2" 1 24 852-0-1104-274-01-0 Left Side Panel Ass'y 1 1 1 25 852-2-2326-220-01-A Screw Covering 2 2 2 26 852-2-2303-117-01-0 Handle 1 1 1 27 852-0-1101-308-00-0 Front Panel Ass'y 1 1 1 28 RZA-2-1321-008-XX-0 Fan Guard Grill 1 1 1 28 852-2-1321-154-01-1 Fan Guard Grill 1 1 1 29 852-0-1104-273-00-0 Right Side Panel Ass'y 1 1 1 30 852-2-5304-176-01-0 Clip 1 1 1 31 852-0-5302-160-00-0 Side Cover Ass'y 1 1 1
852-0-1501-297-00-0 Grill Frame TADIRAN 111
28
8. SPARE PART LIST OUTDOOR UNIT
TGI-07H ,TGI-09H ,TGI-12H
29
9. CONTROL MODE
Control unit features
1. Display panel
1.1 Description of the pattern.
1.2 The display screen consists of 4 LEDs,indicating : power , time set , operation and high power respectively.
1.3 Power indicator. When the airconditioner runs, the power indicator lamplights up ; Compressor operation indicator. When the compressor runs , the operation indicator lights up.
1.4 Timer indicator . When the timer function works , the timer indicator lamp lights up.
1.5 High power indicator. When the airconditioner works in high efficient mode , the high efficient indicator lemp lights up.
2. Temporrary switch.
2.1 Press the temporary switch to start the unit, and press it once again to stop the unit ; the control unit makes a judge according to the room temperature to select the corresponding run mode .Once a run mode is sellected , it will not be changed unless the unit is cut off and the power is on again.
A. When the room temperature > 26ºC , the unit starts in the cooling mode ; the
indoor controlled temperature is set at 26ºC , and the indoor fan speed is set to automatic mode.
B. When the room temperature < 23ºC the unit starts in the heating mode ; the
indoor controlled temperature is set at 23ºC , and the indoor fan speed is set to the automatic mode.
C. When 23ºC the room temperature 26ºC , the air blwing mode starts , and
the indoor fan speed is set to automatic.
2.2 When the airconditioner is powered on , hold down the temporary Switch for 5 sec’ or longer , the control unit starts the test operation , when the system is forced to run in the cooling mode regardless of the room temperature.
2.3 Hold down the temporary switch and than turn the airconditioner , the buzzer on the indoor unit rings two times , and the unit enters in the self – teststatus .
2.4 If a signal has been received from the remote controller during the temporary run , the system will operate according to the commands of the remote signal .
30
9. CONTROL MODE
3. Automatic mode.
3.1 When the remote controller is set to start the unit in the automatic mode , the airconditioner judges according to the differences between the room temperature and temperature setting and selects a run mode.
Indoor temperature temperature setting , the unit runs in the cooling mode.
Indoor temperature < temperature setting , the unit runs in the heating mode.
3.2 The run mode is determined when the unit gets started at the first time. Once the mode is selected , it will not change within 30 min’.
3.3 If the difference between the room temperature and temperature setting is above 3ºC , the run mode can be changed immediately.
3.4 When the unit is turned off and restarted with the remote controller , these conditions remain valid.
3.5 When powered off and powered on again , the airconditioner will reselect run mode.
3.6 The indoor and outdoor and compressor control in the automatic mode are same as that in the heating and cooling mode.
3.7 After being set to the cooling only type in EE, the heating mode doesn’t work.
4. Cooling mode
4.1 In the cooling mode , the temperature setting is selected by using the remote controller from 16 - 30ºC
4.2 When powered on for the first time , the compressor can be started immediately.After running off , the compressor must not be restarted until at least 3 minutes later.
4.3 After turning on , the compressor must run for at least 5 minutes.
Indoor fan speed.
Fan speed TGI 07H-09H TGI 12H TGI 18H
Turbo 1,950 1,950 1,300
High 1,850 1,850 1,250
Low 1,700 1,700 1,050
Mute 1,600 1,600 900
Ultra low 1,500 1,500 850
31
9. CONTROL MODE
Automatic
T
setting-Troom
0ºC 1ºC
2ºC 3ºC
4ºC
F
an speed
Mute
Low Low
Low Low
T
setting-Troom
0ºC 1ºC
2ºC 3ºC
4ºC
F
an speed
Mute
Low Low
Low Low
5ºC High
5ºC High
Outdoor fan speed
Single speed motor starts or stop as soon as the compressor starts or stops.
4.4 The 4 way valve is interrupted.
4.5 Anti freeze routine : When the indoor coil temperature -1ºC and maintaining for 5 minutes , both the compressor and outdoor fan are interrupted.The resumption condition is that the indoor coil temperature ≥7ºC.
5. Dehumidification (Dry) mode
5.1 In the dry mode , the temperature setting is sellected by using the remote controller . The temperature control ranges from 16 - 30ºC.The control unit selects a run mode according to the temperature difference between the room tempeature and temperature setting.
5.2 When the room temperature is above 2ºC higher than the temperature setting , the system runs in the cooling mode.
5.3 When the difference between the room temperature and temperature setting is equel to or lower than 2ºC , the system starts in Dry mode . In the Dry mode , both the compressor and outdoor fan operate in the cycle of 10 min’ run and 6 min’ stop.
5.4 When Dry mode is operated , the outdoor fan motor starts or stops as soon as soon as the compressor starts or stops.
32
9. CONTROL MODE
6. Heating mode
6.1 In the heating mode , the temperature setting is determined with the remote controller . The temperature control ranges from 16 - 30ºC.
6.2 When powered on for the first time , the compressor may be started immediately. After turning off , the compressor must not be restarted until at least 3 min’ later.
6.3 After turning on , the compressor must operate at least 5 min’.
6.4 When the airconditioner turns off , the compressor is interrupted ;the outdoor 4 way valve turns off after a 1 minute and 40 sec’ delay and the indoor fan stops after a 40 sec’ delay to blow out the heat.
6.5 Cold air prevention . when the airconditioner turns on , the indoor unit does not start immediately . When the heat exchanger temperature rises above 28ºC , the fan operates at the ultra low fan speed , and the flap is opened to the first position; when the heat exchanger temperature 38ºC or runs for over 4 minutes , the fan runs at a preset fan speed , and the fan is open to a preset position. When the indoor heat exchanger temperature drops below 23ºC , the indoor fan motor stops.
6.6 When the unit is running , the indoor fan motor stops 40 seconds after the compressor is interrupted because the room temperature has reached the temperature setting . When the compressor is in operation again , the cold air prevention function still works.
6.7 In the heating mode , the outdoor fan starts or stops as soon as the compressor starts or stops unless the indoor heat exchanger overheat protection starts.
6.8 After being set to cooling only type in EE the heating mode does not work .
6.9 The 4 way valve is activated.
6.10 Indoor heat exchanger overload protection : T compressor is interrupted; T resumption temperature for each of the control points is 50ºC.
Indoor fan speed
indoor coil
55ºC , outdoor fan motor stops. The
indoor coil
60ºC , the
Fan speed TGI 07H-09H TGI 12H TGI 18H
Turbo 2,000 1,950 1,300
High 1,900 1,850 1,250
Low 1,700 1,700 1,050
Mute 1,600 1,600 900
Ultra low 1,500 1,500 850
33
9. CONTROL MODE
Automatic
T
setting-Troom
1ºC
2ºC
3ºC
4ºC 5ºC
6ºC
an speed
F
Low
Medum
Medum
Medum
High
High
T
setting-Troom
F
1ºC
2ºC
3ºC
4ºC 5ºC
6ºC
an speed
Low
Low
Medum
Medum Medum
Medum
7. Defrosting mode
7.1 Frost is removed by reverse of the 4 way valve.
7.2 Conditions for entering in the defrosting mode :
After the unit gets started (in the heating mode) or every time the defrosting run ends , calculated from the time when the heating run continues for 12 min’ , the drop in the coil temperature amount to at least “ 6ºC ” and the coil temperature reaches below 40ºC.
In the heating mode , the difference between the coil temperature and indoor ambient temperature (inlet air temperature) is less than 10ºC , and maintains for at least 5 min’
The coil temperature < 40ºC and maintaines for at least 90 min’
The airconditioner will enter defrosting as long as any of the three conditions is satisfied .
Defrost action
Both the compressor and the outdoor fan motor are interrupted.
50 seconds later the 4 way valve turns off (cooling mode). 5 seconds later , the compressor get started. Defrosting starts . the longest defrosting time is 13 minutes. 3 minutes after defrosting starts the value of the compressor current is read .
If the compressor current is above 1.2A higher than the current at the end of the first 3 minutes , the system quites defrosting 1 minute later.
30 seconds later the , the 4 way valve returnes on. 5 seconds later compressor starts. 3 seconds later , outdoor fan motor starts. Defrost ends.
34
9. CONTROL MODE
8. Fan mode
When select the fan mode , only both the indoor fan and flap operate in a preset mode . If the fan speed is set to automstic , the fan runs at the low speed.
9. Flap control
9.1 Press the up and down flap button , the flaps position is switched over between the 8 statuses , i.e automatic flap , flap orientation where the flap plate opens to 6 positions 1,2,3,4,5,6 from down to up , and flap swing .
9.2 Automatic flap : In heating mode , the flap swings between position 1 and position 4 . In Cooling or Dry mode , the flap swings between position 3 and position 6 . In Fan mode the flap is located at top position 5.
9.3 Flap orientation : The flap is set at a certain position by using the remote controller.
9.4 Flap swing : The flap swings between position 1 and position 6.
9.5 The default status is the automatic flap.
9.6 When powered on and off for the first time , the flap plate turns to the maximum angle to ensure that the flap is closed ; When the unit starts , the flap plate moves to the maximum angle , and returnes to the preset position after the flap is completely closed.
10. Sense here function
10.1 The indoor control unit has two thermal for detecting the room temperatures , one is installed in the remote controller , and the other at the air intake of the indoor unit . The default air outlet settings is subject to the remote controller’s detection .The remote controller detects the room temperature every 20 seconds , and automatically transmits the signal at 3 minutes intervals or when it has detected a change in the room temperature . If the indoor control unit has not received a remote signal for more than 10 minutes , the control function will be automatically switched over to the temperature sensor at the air intake .
10.2 Neither turning on nor turning off operation will cancel the interface communicatin function.
10.3 In default , the airconditioner is set to start the interface communication function.
35
9. CONTROL MODE
11. Timer function
11.1 Timer on : When set to start in the set time with the remote controller , the air conditioner enters in the timer on status.When the set time is up the air conditioner turns on and operates according to the preset conditions after receiving the signal from the remote controller . If the air conditioner has not received the signal of the remote controller when the set time is up , it will automatically start and operate according to the preset conditions.
11.2 Timer off : When set to stop in the set time with the remote controller , the air conditioner enters the timer off status.When the set time is up , the air conditioner turns off after receiving the signal from the remote controller. If the air conditioner has not received the signal of the remote controller when the set time is up , it will turn off automatically.
11.3 Neither turning on nor turning off operation will cancel the timer function.
12. Sleep function
12.1 In heating or cooling mode press the sleep button on the remote controller to start or cancel the sleep function in sequence.
12.2 In heating mode 1 hour after the sleep mode starts , the temperature setting will decrease by 3ºC. After another 2 hours the temperature decrease by 4ºC further.The air conditioner will continue to run for further 5 hours and than stops automatically.
12.3 In cooling mode , 1 hour after the sleep mode starts , the setting will rise by 1ºC. The air conditioner will continue to run for further 7 hours and than automatically stops.
12.4 In default the preset status is to cancel the sleep function.Turning off the air conditioner will also cancel the sleep function.
13. High power function
In the high power run mode , the indoor fan speed is switched over to the high power indicator lemp on the display panel lights up.
36
10. SENSOR PARAMETERS
TGI-07H ,TGI-09H , TGI-12H , TGI-18H
THE PARAMETER OF THE TEMPERATURE SENSOR
T(C ) R(Ko) V(v) T(C ) R(Ko) V(v) T(C ) R(Ko) V(v)
-10 23.95 0.8202 16 7.549 1.9185 41 2.936 3.0775
-9 22.82 0.8539 17 7.249 1.9667 42 2.835 3.1188
-8 21.75 0.8885 18 6.962 2.0151 43 2.739 3.159
-7 20.74 0.9237 19 6.688 2.0636 44 2.646 3.199
-6 19.79 0.9596 20 6.427 2.112 45 2.556 3.2387
-5 18.88 0.9966 21 6.178 2.1603 46 2.471 3.2771
-4 18.02 1.0343 22 5.939 2.2089 47 2.388 3.3155
-3 17.2 1.0731 23 5.712 2.257 48 2.309 3.3528
-2 16.43 1.1122 24 5.494 2.3053 49 2.233 3.3896
-1 15.7 1.152 25 5.286 2.3533 50 2.159 3.4262 0 15 1.1929 26 5.086 2.4014 51 2.089 3.4615 1 14.34 1.2342 27 4.896 2.4489 52 2.021 3.4965 2 13.71 1.2765 28 4.714 2.4963 53 1.956 3.5306 3 13.11 1.3195 29 4.539 2.5436 54 1.893 3.5644 4 12.55 1.3623 30 4.372 2.5904 55 1.832 3.5977 5 12.01 1.4063 31 4.212 2.6369 56 1.774 3.6299 6 11.5 1.4506 32 4.059 2.683 57 1.718 3.6616 7 11.01 1.4959 33 3.912 2.7288 58 1.664 3.6926 8 10.55 1.541 34 3.772 2.7738 59 1.612 3.7231 9 10.1 1.5878 35 3.637 2.8188 60 1.562 3.7528
10 9.684 1.6338 36 3.508 2.8631 61 1.513 3.7824 11 9.284 1.6805 37 3.384 2.907 62 1.467 3.8106 12 8.903 1.7276 38 3.265 2.9504 63 1.422 3.8386 13 8.54 1.7749 39 3.151 2.9932 64 1.379 3.8658 14 8.194 1.8226 40 3.041 3.0358 65 1.337 3.8927 15 7.864 1.8704
37
11. TROUBLESHOOTING
When the control unit generates the protective action , press the sensor switch – over button , the trouble code will be displayed on the LCD screen on the indoor unit to help debug and repair : When the air conditioner gets in trouble and brings about trouble codes are tabulated below ( means led lights up and stays on ; means led blinks ) :
Trouble description
Room temperature sensor abnormal. Indoor coil temperature sensor abnormal.
Indoor coil frozen 3
Error code
1
2
High
power
LED DISPLAY
Operatio Timer Power
Indoor coil overheated 4
Power interruption 6
Compressor over current 7
Fan motor locked 8
Trouble with the Eeprom 13
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1. Compressor over current protection Depends on the over current protection value of the overlpad protection device in a model.
2. Indoor coil overheat protection. Refer to the heating mode.
3. Indoor coil anti – freeze protection. Refer to the cooling mode.
4. Time delay start protection : After turning off , the compressor will not be restarted until 3 minutes later to protect the compressor.
5. Faulty indoor fan motor : If the indoor micro processor , according to the position signal of the indoor fan motor rotor , judges that the motor is not operating , locked or vibrating abnormally , it will cut off the indoor fan motor’s drive signal , and restarts the motor 3 minutes later ; If the fault accurs 4 times within 30 minutes , the air conditioner turns off and displays the error code . The unit will not restart until powered on.
38
12.DISASSEMBLYINSTRUCTIONS
TGI-07H ,TGI-09H ,TGI-12H
1 Remove the grille
1. Open the screw cover of the grille.
2. Take out the screws of the grille.
3. Hold both sides of the grille and drag it upwards by moving it around the outlet grille.
Front Panel
Screws
2 Remove the electrical control box
1. Remove the cover of the electrical control box
2. Take the indoor coil sensor from the sensor bracket.
3. Remove the switching board.
4. Take out the screws of the terminal board and remove the terminal board.
5. Disconnect the connectors of the printed circuit board.
6. Remove and check-up the printed circuit board.
7. Disconnect all the connectors of the electrical control box.
8. Take out the screws of the electrical control box and remove the electrical control box.
3 Remove the installation plate
1. Take out the screws of the installation plate.
2. Remove the installation plate.
Sensor Bracket
Screw
Screw
Printed Circuit Board
Terminal Board
Screws
Installation Plate
39
12.DISASSEMBLYINSTRUCTIONS
TGI-07H ,TGI-09H ,TGI-12H
4 Remove the air outlet
1. Take out the screws of the air outlet.
2. Remove the stepping motor.
3. Disconnect the drainage hose and the air outlet.
4. Remove the air outlet.
Screws
5 Removetheevaporator coil
1. Disconnect the evaporator coil and the other parts, Take out the screws of the evaporator and remove the evaporator coil.
6 Remove the cross-flow fan and the fan motor
1. Take out the screw between the cross-flow fan
and the fan motor.
2. Remove the fan motor and the bearing ass'y.
3. Remove the cross-flow fan.
Screws
Screws
Screw
Cross-Flow Fan
Screw
Fan Motor
40
12.DISASSEMBLYINSTRUCTIONS
TGI-07H ,TGI-09H ,TGI-12H
1 Remove the right side panel
1. Take out the screws of the side panel and
remove the side panel.
2. Take out the screws of the right side panel. Remove the right side panel.
2 Remove the left side panel
1. Take out the screws of the left side panel.
2. Remove the left side panel.
Screws
Screw
Right side panel
3 Remove the front panel.
1. Take out the screws of the front panel.
2. Remove the front panel.
Left side panel
Screw
Screw
41
12.DISASSEMBLYINSTRUCTIONS
TGI-07H ,TGI-09H ,TGI-12H
4 Remove the electrical board
1. Disconnect all the connectors of the terminal board and the capacitor.
2. Take out the screws of the electrical board.
3. Remove the electrical board.
Screw
Capacitor Clip
Terminal Board
5 Remove the separator support plate
1. Disconnect the separator support plate and the
other parts, take out the screws of the separator
support plate and remove the separator support plate.
6 Remove the outdoor fan
1. Take out the screws of the outdoor fan.
2. Remove the outdoor fan
3. Take out the screws of the fan support and remove the fan support .
.
Fan Motor
Screw
Screw
Screw
Fan
Support
42
Screw
Compressor
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