Taco ES2 ADAPT, ES2, ES2 PURE, ES2 SOLAR Installation And Operation Instructions Manual

INSTALLATION AND OPERATION INSTRUCTIONS
TACO ENERGY SAVING
ES2
ES2 ADAPT
ES2 SOLAR
ES2 PURE
EN
We Taco Italia S.r.l. declare under our sole responsibility that the family of products ENERGY SAVING to which this declaration relates are in conformity with the Council Directives on the approximations of the laws of the EC Member State relating to:
EMCD Directive (2014/30/EU) Standard used: EN 61000-3-2:2014, EN 61000-3-3:2013, EN 55014-1:2006, EN 55014­2:1997 (including amendments)
LVD Directive (2014/35/EU) Standard used: EN 62233:2008, EN 60335-1:2012, EN 60335-2-51:2003 (including amend­ments)
ErP Directive (2009/125/EC-2012/27/EU)
Commission Regulations n. 641/2009 and n. 622/2012 Applies only to circulators marked with the energy efciency index EEI. See the pump name­plate.
RoHS II Directive (2011/65/EU)
This CE declaration of conformity is valid only when published as part of the Taco Italia installa­tion and operating instructions.
Sandrigo, 31th May 2018
Luca Bolcati General Manager and Managing Director
Person authorized to compile technical le and empowered to sign the EC declaration of
Conformity.
3Declaration of conformity
ENERGY SAVING
2 Contents
1 Declaration of conformity 2 2 Contents 3 3 Indication of instructions 5 4 Important safety and installation instructions 6 5 Field of application 9
5.1 Types of system 9
5.2 Pumped liquids 9
6 Pumped liquids 10
6.1 Description of the product 10
6.2 Type key 10
6.3 Name plate 11
6.4 Components 11
6.5 Technical data 12
7 Installation at Site 14
7.1 Installation 14
7.2 Permissible installation positions 15
7.3 Motor housing regulation 15
7.4 Insulation of pump housing 16
8 Electric connection 17 9 Commissioning 18
9.1 Start-up of the circulator 18
9.2 Operating elements 18
9.3 Operating elements 19
9.4 Automatic detection of the presence of air - Vent system 20
10 Circulator setting 21 11 Performance curves 23
11.1 Performance curves - ES2 60 23
11.2 Performance curves - ES2 70 23
11.3 Performance curves - ES2 C 60 24
11.4 Performance curves - ES2 C 70 24
11.5 Performance curves - ES2 ADAPT 60 25
11.6 Performance curves - ES2 ADAPT 70 25
11.7 Performance curves - ES2 SOLAR 60 26
11.8 Performance curves - ES2 SOLAR 70 26
11.9 Performance curves - ES2 PURE C 40 27
4 Contents
12 Maintenance 28 13 Faults, causes and remedies 28
13.1 Fault nding table 28
13.2 Unlocking procedure 29
14 Warranty 30 15 Disposal 30
5Contents
ENERGY SAVING
These instructions include information necessary to assemble and use the product correctly. Besides respecting the general safety regulations, it is necessary to observe all points speci­cally and specially marked.
3 Indication of instructions
This manual contains information and prescriptions marked by the following symbols.
The inobservance of the safety provisions marked by the symbol “CAUTION”: hazard” may endanger the safety of people.
The inobservance of the safety provisions marked by the symbol “CAUTION”: electricity” may endanger the safety of people, as well as the integrity of things.
The inobservance of the safety provisions marked by the word “CAUTION”
CAUTION
The Quick Guide contains following warning symbols.
may endanger the integrity and functionality of the equipment and of the machines.
The circulators are not to be used to transfer ammable liquids such as
gasoline, oils, gas oil or similar liquids.
The circulators are not to be used to transfer aggressive liquids, such as acids and sea water.
CAUTION The removal of the screws can cause the output of hot uids under high pres­sure from heating system. Drain the system or close the isolating valves.
6 Indication of instructions
CAUTION High temperature surface. Pay utmost care to prevent people from getting in contact with the hot surfaces of the circulator.
4 Important safety and installation instructions
Prior to installation, read these installation and operating instructions. The installation and operation should also be in accordance with national regulations and accepted codes of good practice.
This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of expe­rience and knowledge, only if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved. Children shall not play with the appliance. Cleaning and user mainte­nance shall not be made by children without supervision.
To guard against injury, basic safety precautions should be observed, includ­ing the following:
1. Read and follow all safety instructions and all the important notices on the appliance before installing, using and maintaining the circulator. failure to do so may cause personal injury or damage to the circulator or installation.
2. Always disconnect electrical supply before putting on or taking off parts and whilst the equipment is being installed, maintained or handled. Never work with bare feet and/or with wet hands.
3. To avoid possible electric shock, special care should be taken since water is used with electrical equipment. Carefully examine the circulator
before and after installation. Do not operate the circulator if it has a damaged supply cord or enclosure, or if it is malfunctioning or it is dropped or damaged in any manner. Inspect the circulator periodically. The circulator should not be electrically supplied if there is water on parts not intended to be wet.
4. Risk of scalding.
To avoid injury before any servicing operation wait until the water has cooled inside the circulator.
Do not touch the uid or the circulator when temperature is higher than 60°C.
7Important safety and installation instructions
ENERGY SAVING
5. Improper use
This is a circulator to be used in heating plants and for the circulation of clean water without abrasive particles. This is not a submersible pump. Do not use this circulator:
• With liquids other than water (e.g. ammable liquids, etc.) (EN60335-2-51);
• For handling drinkable water or food related liquids;
• For the circulation of domestic water;
• In locations where special condition prevail, such as the presence of a corro-
sive or explosive atmosphere (dust, vapor or gas) (EN60335-2-51);
• For other than intended use.
Never run the circulator dry. The circulator must be always fully lled with
water when operating.
6. Installation
The circulator must be mounted in a stable/xed position in a dry, well ventilated, frost-free, waterproof and protected place, with sufcient ventilation
around it. Assemble the circulator only after having ended all welding and brazing works on the hosing. Before installing the circulator, make sure that the internal part of the tubes is clean. Install the circulator in an accessible place for future checks and disassembly procedures. Foresee enough space for inspections and disassembling. To avoid circulator overheating, do not place any object on the circulator itself.
7. Electric connection
IMPORTANT: Connection to the power supply must be effected by means of
a xed power cable which is tted with a plug-type connection or an all-pole
isolating switch with a minimum contact opening of 3 mm.
Electrical connection must be carried out only by a qualied electrician and in
accordance with local regulations and both data on the name-plate and the appropriate diagram inside the terminal box cover.
Follow all safety standards.
Do not connect to mains supply unless circulator is fully and correctly assembled.
8. Supply cord must be selected following the requirements of EN60335-2-51 Chapter 25. Supply cord must be protected against any kind of mechanical damage (cuts, abrasion, etc.). It must not touch the pipe or the pump. (EN 60335-2-51). If the insulation of the Supply cord can come in contact with
parts having a temperature exceeding 70°C the supply cord insulation must
be protected, for example, by insulating sleeving having an appropriate temperature rating. (EN60335-2-51).
9. Connect circulators only to a mains supply protected by a Residual Current Device (RCD or Ground-Fault Circuit-Interrupter) with a rated residual operat­ing current not exceeding 30mA.
8 Important safety and installation instructions
10. Any modication to the equipment must be prior agreed upon with and au- thorized by the manufacturer. Original spare parts and accessories authorized by the manufacturer are integral part contributing to the safety of the equip­ment and of the machines. The use of not original components or accessories may endanger the safety and causes the termination of the warranty. A safe
operation is assured only for the applications and conditions described in → 5 Field of application of this manual. Non-observance of the safety instructions
results in the loss of any claims to damages. Non-observance of the safety instructions results in the loss of any claims to damages.
The indicated limit values are binding and cannot be exceeded for any reason whatsoever.
Keep these instructions for future reference.
9Important safety and installation instructions
ENERGY SAVING
5 Field of application
5.1 Types of system
Models Uses
Circulation of water/liquids in hot water heating systems and in renewable energy solar thermal systems:
ES2 ES2 C A
ES2 ADAPT ES2 SOLAR
ES2 PURE
5.2 Pumped liquids
Clean liquids, not aggressive and not explosive, not containing solid particles, bers or mineral
oils.
In heating systems:
• Water for heating according to VDI 2035;
• Mixtures of water and glycol with glycol percentages not greater than 30%.
In domestic hot water circulation systems, max. 38°d water hardness.
Any other use is regarded as incorrect use. For the use with other uids, manufacturer’s
authorization is required.
• One-pipe systems
• Two-pipe systems
• Systems with constant or variable ows
• Underoor heating systems
• Boiler or primary circuit
• Storage tank circuit
Circulation of water/liquids in hot water heating systems and in renewable energy solar thermal systems:
• Solar thermal systems
• One-pipe systems
• Two-pipe systems
• Systems with constant or variable ows
• Underoor heating systems
• Boiler or primary circuit
• Storage tank circuit
Domestic hot water circulation, drinking water circulation systems and similar domestic and industrial circulation systems. This circulator is suitable for drinking water only.
• The circulators are not to be used to transfer ammable liquids such as
gasoline, oils, gas oil or similar liquids.
• The circulators must never be used in refrigeration systems, air conditioning systems and similar installations.
10 Field of application
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