Taco 00R-MSF-IFC User Manual

Instruction Sheet
00R-MSF-IFC Multi-Speed Cartridge Circulator
with Integral Flow Check
102-226
APPLICATION:
• Maximum operating pressure is 125 psi (862 kPa).
• Maximum water temperature not to exceed nameplate rating.
• Cast iron circulators are to be used for closed loop systems only.
CAUTION: 1. The addition of petroleum based fluids or certain chemical additives to systems
utilizing TACO equipment voids the warranty.
2. Use supply wires suitable for 90°C – ATTENTION: Employer des fils d´alimentation adequats pour 90°C.
WARNING: To avoid electrical shock, disconnect the power supply to the circulator and the main
electrical unit.
WARNING: Do not use in swimming pool or spa areas; pump has not been investigated for this
application.
WARNING: In the event the retaining screws have been pulled out of the housing, DO NOT replace
them. Use of any other screw may short out the stator windings, creating a risk of elec­trical shock.
CAUTION: When installing electrical connections, do not apply mechanical loads to the capacitor
box; otherwise, retaining screws may be pulled out of the housing, making circulator unusable.
SUPERSEDES: May 1, 2010 EFFECTIVE: December 1, 2011
Plant ID# 001-3899
CAUTION: Installations at higher elevations over 5000 feet must have higher fill pressure of 20 psi
minimum to prevent pump cavitation and flashing. Premature failure may result. Adjust expansion tank pressure to equal fill pressure. A larger size expansion tank may be required.
INSTALLATION:
1. Location – Install the
“OO” circulator on the supply side of the boiler “pumping away” from the expansion tank as shown in Figure 1. This is the best pump location for optimum system performance and maintaining positive system pressure. An alter­nate location is on the boiler return line as shown in Figure 2.
2. Mounting position – Mount circulator with the motor in the horizontal position. It may be mounted vertically with the motor up, provided that the system cold fill pressure is at least 20 psi (138 kPa) to ensure proper air purging and pre­vent flashing.
3. Rotating body – Body has an arrow on the front that indicates direction of flow. To rotate body, remove the four body bolts, rotate body and replace bolts. Make sure that the junction box is NOT located underneath the circulator. (The junction box must NOT be located in the 6 o’clock position, as viewed from the motor end.)
4. Electrical connections – Observe all applicable codes when connecting to power supply. The motor is thermally protected, and does not require additional overload protection. Either colored wire from the capacitor box can be attached to either colored wire from the power supply. There is no “hot” or “common” wire leading from the capacitor box. Typical installation would be to attach the white wire to the white (common) power supply wire and either the yellow or blue wire to the black (hot) power supply wire. The pump cannot run backwards.
SPEED
Amps (Watts)
1 0.71 (79) 2 0.82 (93) 3 0.98 (113)
ELECTRICAL DATA
BOILER
FF
EXPANSION
TANK
ZONE 1ZONE 2
V1
PV4
FIGURE 1:
PREFERRED PIPING FOR CIRCULATORS ON BOILER SUPPLY LINE
ZONE 1
V2
V3
P
ZONE 3
ZONE 2
V2
V3
P
ZONE 3
V2
V3
P
BOILER
FF
EXPANSION
TANK
ZONE1ZONE
2
V1
PV4
FIGURE 2:
ALTERNATE
PIPING FOR CIRCULATORS ON BOILER RETURN LINE
ZONE 1ZONE 2
V2V2
V3V3
PP
ZONE
3
ZONE 3
V2
V3
P
KEY:
VI, V2, V3 = SHUT-OFF ISOLATION VALVE P = TACO IFC CIRCULATOR FF = FAST FILL BOILER FEED VALVE PV4 = PURGE VALVE
RECOMMENDED PURGING STEPS:
1. CLOSE V1, PV4, V2
2. OPEN V3
3. OPEN FF VALVE
4. OPEN V2, PV4, TO PURGE LAST ZONE FIRST (ZONE 3)
5. CLOSE FF VALVE
6. CLOSE V2, PV4
7. REPEAT STEPS 1 TO 6 FOR EACH ADDITIONAL ZONE, PURGE ZONE 1 LAST
8. OPEN V1 WHEN ALL ZONES ARE PURGED
9. ADJUST SYSTEM TO DESIRED OPERATING FILL PRESSURE IF REQUIRED
5. Fill system with tap water – The system must be filled before operating the circulator. The bearings are water lubricat­ed and should not be allowed to operate dry. Filling the system will result in immediate lubrication of the bearings. It is always good practice to flush a new system of foreign matter before starting the circulator.
6. Circulator operation – Operate the circulator for 5 minutes immediately after flushing the system to purge remaining air from the bearing chamber. This is especially important when installing the circulator during the off-season.
7. Turn speed dial on circulator to the desired speed and performance range. See Figure 3.
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