Taco 0018e Series, 00e Series, 0018e-F2, 0018e-F4 Instruction Sheet

102-557
Instruction Sheet
0018eTM ECM High-Efciency Circulator
Featuring Bluetooth® Communication
SUPERSEDES: NEW EFFECTIVE: March 22, 2019
Plant ID No. 001-5012
DESCRIPTION:
The 00e® series 0018eTM circulator is a variable speed wet rotor circulator with an ECM, permanent magnet
motor. Operating modes include innitely variable xed speed, constant pressure, proportional pressure,
and activeADAPT 0018eTM ECM Circulator Mobile App using Bluetooth® connectivity on your smartphone or tablet. The ECM
high-efciency motor reduces power consumption by up to 85% compared to equivalent AC permanent split
capacitor circulators.
self-adjusting proportional pressure. Adjust the operating mode with the dial or the Taco
Figure 1:
APPLICATION:
• Maximum operating pressure: 125 psi (8.6 bar)
• Maximum water temperature: 230°F (110ºC)
• Electrical specications: Voltage: 110-120V, 50/60 Hz, single phase Maximum operating power: 44W Maximum amp rating: 0.54
• Equipped with a cast iron casing and should be used for closed loop systems only
• Not suitable for open loop potable water or chilled water systems
• Taco circulator pumps are for indoor use only – employer uniquement a l’interieur
• Acceptable for use with water or maximum of 50% water/glycol solution
Standard ange model: 0018e-F2 Part #: VR1816-HY2-FC2A01
FEATURES:
3 operating modes in dial activation:
- Proportional pressure ( TRV - Panel Radiator ), variable speed - 2 variable pressure differential settings (Med or High)
- Constant pressure ( ZV - Zone Valve ), variable speed - 2 constant pressure
differential settings (Med or High)
- Fixed speed ( ZONE CIRC - zoning with circulators ) - innitely adjustable MIN/MAX settings
4 operating modes in 0018e
- Fixed Speed - innitely adjustable MIN/MAX settings
- Constant Pressure - variable speed - 9 constant pressure differential settings
- Proportional Pressure - variable speed - 9 variable pressure differential settings
- activeADAPTTM - Designed for constant circulation systems. Automatically adjusts
to system conditions
• Multi-color LED display showing operating mode and error code diagnostics
• Use with a Taco ZVC Zone Valve Control or SR Switching Relay for ON/OFF operation
• Nut capture feature on anges for easier t up
• Dual electrical knockouts and 6” stranded wire leads for easy wiring
• Double insulated - no ground-wire required
• Whisper quiet operation
• BIO Barrier® protects the pump from system contaminants
SureStart® - automatic unblocking and air purging mode
• Optional 2-way ange model for easy t-up to any ange orientation
• Integral Flow Check (IFC®) included - Field installed
Mobile App activation:
Optional 2-way ange model: 0018e-F4 Part #: VR1816-HY2-4C2A01
INSTALLATION:
WARNING: Do not use in swimming pool or spa areas. Pump has not been investigated for these applications. AVERTISSEMENT: Ne pas utiliser dans une piscine ou un spa. La pompe n’a pas été étudiée pour ces applications.
CAUTION: The addition of petroleum based uids or certain chemical additives to systems using TACO equipment voids the warranty. Consult factory for uid compatibility.
ATTENTION: L’ajout de liquides à base de pétrole ou de certains additifs chimiques à des systèmes utilisant un équipement TACO annule la garantie. Consultez le fabricant pour connaître la compatibilité de liquides.
CAUTION: Installations at elevations over 5000 feet must have higher ll pressure of 20 psi minimum to prevent pump cavitation and ashing. Premature failure may result. Adjust expansion tank pressure to equal ll pressure. A larger size expansion tank may be required.
ATTENTION: Des installations à des altitudes de plus de 1600 mètres doivent présenter une pression de remplissage plus élevée de 20 psi au minimum an d’éviter toute cavitation ou ashing de la pompe. Une défaillance prématurée peut en résulter. Réglez la pression du réservoir d’expansion de façon qu’elle soit égale à la pression de remplissage. Un réservoir d’expansion d’une taille supérieure peut être nécessaire.
1
BOILER
FF
EXPANSION
TANK
ZONE 1ZONE 2
V1
PV4
FIGURE 1:
MULTI-SPEED MODE
PREFERRED PIPING FOR CIRCULATORS ON BOILER SUPPLY
ZONE 1
V2
V3
P
ZONE 3
ZONE 2
V2
V3
P
ZONE 3
V2
V3
P
AIR PURGING SEQUENCE BY ZONE
LAST FIRST
FIGURE 1:
MULTI-SPEED MODE
Figure 2:
BOILER
FF
EXPANSION
TANK
ZONE 1ZONE 2
V1
PV4
FIGURE 2:
MULTI-SPEED OR VARIABLE SPEED MODES
PREFERRED PIPING FOR ZONE VALVES ON BOILER SUPPLY
ZONE 1
V2
V3
ZONE 3
ZONE 2
V2
V3
ZONE 3
V2
V3
AIR PURGING SEQUENCE BY ZONE
LAST FIRST
P
ZV1 ZV2 ZV3
M
M
M
FIGURE 2:
PREFERRED PIPING FOR CIRCULATORS ON BOILER SUPPLY
V3
ZONE 1
V3
ZONE 2
ZONE 3
V3
ZONE 3
PV4
ALTERNATE PIPING FOR CIRCULATORS ON BOILER RETURN
ZONE 3
V3
P
V2
ZONE 1ZONE 2
V1
ZONE 1ZONE 2
V3V3
PP
V2V2
PV4
V1
P
V2
FF
EXPANSION
TANK
P
P
V2
V2
LAST FIRST
• AIR PURGING SEQUENCE BY ZONE
KEY:
VI, V2, V3 = SHUT-OFF ISOLATION VALVE P = TACO CIRCULATOR WITH IFC FF = FAST FILL BOILER FEED VALVE PV4 = PURGE VALVE
RECOMMENDED PURGING STEPS:
BOILER
1. CLOSE V1, PV4, V2
2. OPEN V3
3. OPEN FF VALVE
4. OPEN V2, PV4, TO PURGE LAST ZONE FIRST (ZONE 3)
5. CLOSE FF VALVE
6. CLOSE V2, PV4
ZONE1ZONE
ZONE
2
3
7. REPEAT STEPS 1 TO 6 FOR EACH ADDITIONAL ZONE, PURGE ZONE 1 LAST
8. OPEN V1 WHEN ALL ZONES ARE PURGED
9. ADJUST SYSTEM TO DESIRED OPERATING FILL PRESSURE IF REQUIRED
TANK
LAST FIRST
• AIR PURGING SEQUENCE BY ZONE
FF
EXPANSION
BOILER
Figure 3:
MULTI-SPEED OR VARIABLE SPEED MODES
PREFERRED PIPING FOR ZONE VALVES ON BOILER SUPPLY
ZONE 3
ALTERNATE PIPING FOR ZONE VALVES ON BOILER RETURN
ZONE 3
V3
ZV3 ZV2 ZV1
V2
ZONE 1ZONE 2
PV4
V1
M
M
FF
ZONE 1ZONE 2
V3V3
V2V2
BOILER
V3
V2
P
EXPANSION
TANK
M
FF
ZONE 1
ZV1 ZV2 ZV3
LAST FIRST
• AIR PURGING SEQUENCE BY ZONE
EXPANSION
ZONE 2
M
ZONE1ZONE
LAST FIRST
P
V3
V2
• AIR PURGING SEQUENCE BY ZONE
V3
M
V2
TANK
ZONE 3
2
M
ZONE
KEY:
VI, V2, V3 = SHUT-OFF ISOLATION VALVE P = TACO CIRCULATOR WITHOUT IFC INSTALLED FF = FAST FILL BOILER FEED VALVE PV4 = PURGE VALVE ZV = ZONE VALVE
RECOMMENDED PURGING STEPS:
1. CLOSE V1, PV4, V2
2. OPEN V3 AND ZV3
3. OPEN FF VALVE
4. OPEN V2, PV4, TO PURGE LAST ZONE FIRST (ZONE 3)
5. CLOSE FF VALVE
6. CLOSE V2, PV4
7. REPEAT STEPS 1 TO 6 FOR EACH
3
ADDITIONAL ZONE, PURGE ZONE 1 LAST
8. OPEN V1 WHEN ALL ZONES ARE PURGED
9. ADJUST SYSTEM TO DESIRED OPERATING FILL PRESSURE IF REQUIRED
10. MOVE ALL ZV TO CLOSED/AUTOMATIC POSITION
PV4
BOILER
V1
2
Typical Variable Speed Applications:
• Zone Valves
• Panel Radiation with Thermostatic Valves
• Radiant Loops with Actuators
Across a Series
Loop System Using
Zone Valves
M
M
M
- Varies speed to maintain proportional or constant pressure
differential (∆P)
M M M M
Across Multi-Zone Radiant Manifolds
with Loop Actuators
Outdoor
Sensor
iSeries-R
B
B
C
C
A
A
Boiler
Sensor
1. Location: The circulator can be installed on the supply or return side of the boiler but for best system performance, it should always pump away from the expansion tank. See piping diagrams in Figure 2 and Figure 3.
2. Mounting position: Circulator must be mounted with the motor in the horizontal position. See diagrams below for acceptable motor mounting orientations.
CAUTION: Do not use at rubber gaskets. Only use O-ring gaskets provided or leaks may result. Warranty will be void.
Figure 4:
ACCEPTABLE MOTOR MOUNTING POSITIONS
Figure 5:
Spin casing
Spin
casing
to
change
ow
direction.
to change
ow direction.
Figure 6: Do not detach motor frame from pump
casing. Simply spin casing to the proper ow direction.
CASING ROTATION
X
Always install with motor in horizontal orientation. Position electrical junction box at 9 o’clock for best viewing orientation. Pump casing may be rotated to change ow direction. Locate the arrow on the casing body to determine ow direction.
Integral Flow Check (IFC®) option - An IFC® is included in the carton. If required, press IFC into machined discharge port with plunger and o-ring facing in, until it snaps into place. Before installing, press IFC plunger to be sure it moves freely. See diagram above.
CAUTION: To reduce the possibility of noise transmission, be sure to add vibration dampeners to piping when mounting circulator to wall or oor joists.
ATTENTION: Pour réduire la possibilité de transmission de bruit, veillez à ajouter des amortisseurs de vibration à la tuyauterie lors du montage du circulateur sur des chevêtres de mur ou de plancher.
3. Filling the system: Fill the system with tap water or a maximum of 50% propylene-glycol and water solution. The
system must be lled before operating the circulator. The bearings are water lubricated and should not be allowed to operate dry. Filling the system will result in immediate lubrication of the bearings. It is always good practice to ush a new system of foreign matter before
startin the circulator.
WARNING: Risk of electric shock. To reduce the risk of electric shock, be certain that it is connected only to a properly grounded, ground­ing-type receptacle. Follow all local electrical and plumbing codes.
AVERTISSEMENT: Risque de choc électrique. Pour réduire le risque de choc électrique, veillez à ce qu’elle soit raccordée uniquement à un réceptacle de type mise à la terre proprement mis à la terre. Respectez tous les codes de plomberie et électriques locaux.
WARNING: Use supply wires suitable for 90°C. AVERTISSEMENT: Employer des ls d’alimentation adeqauts pour 90°C.
WARNING: Disconnect power when servicing.
To rotate the pump casing, remove the 4 motor screws. When rotating pump casing position, DO NOT detach motor housing from the casing. Damage to the casing O-ring and leakage may result. Simply spin casing to the
proper ow direction desired as shown in Figure 4 and Figure 5. Reattach the 4 screws (1⁄8” allens wrench required). Be sure motor is positioned correctly and is seated evenly to prevent leakage or damage to O-ring. Tighten motor screws evenly to 25-38 in-lbs torque.
CAUTION: Use exible conduit only. Not for use with rigid conduit.
WARNING: SERVICING OF DOUBLE-INSULATED APPLIANCES. A double-insulated appliance is marked with one or more of the following: The words “DOUBLE INSULATION” or “DOUBLE INSULATED” or the double insulation symbol (square within a square). In a double-in­sulated appliance, two systems of insulation are provided instead of grounding. No grounding means is provided on a double-insulated appliance, nor should a means for grounding be added. Servicing a double-insulated appliance requires extreme care and knowledge of the system, and should be done by qualied service personnel. Replacement parts for a double-insulated appliance must be identical to the parts they replace.
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