TA UVR 64 Operation And Installation Instructions Manual
UVR 64
Version P5.3 EN
Manual Version 2
Four - Circuit Universal Controller
Operation
Installation instructions
en
Informations
The hydraulic diagrams of this manual are only diagrams in principle. They do not describe or
replace a professional system development. There is no guarantee for function if directly copied.
The settings of the menu functions ex works can be restored at any time using the yellow
key (“Eingabe” = entry) when plugging the unit in.
The settings of all the parameters and menu functions ex works can be restored at any
time using both blue keys (“ab/auf” = up/down) when plugging the unit in.
4
Table of contents
Safety requirements ................................................................................................................. 5
Maintenance ............................................................................................................................ 5
Generally applicable rules ........................................................................................................ 6
Hydraulic diagrams ................................................................................................................ 7
Diagram 0: Solar power system with 2 consumers and 2 feed pumps ................................. 7
Diagram 16: Solar power system with 3 consumers and feed pump function ...................... 9
Diagram 32: Solar power system with 4 consumers ........................................................... 11
Diagram 48: Burner requirement, 2 feed pumps and simple solar power unit .................... 13
Diagram 64: Solar power system with two solar panels and two consumers ..................... 18
Diagram 80: Layering storage tank, feed pump and domestic hot water preparation ......... 21
Diagram 96: Solar power system with two consumers and two feed pump functions ....... 24
Diagram A0: Solar system with two consumers, feed pump, burner requirement ............. 26
Diagram B0: Solar power system, 2 feed pump functions, burner requirement ................. 28
Diagram C0 Solar power system with 3 consumers, bypass function ................................ 30
Diagram D0: Simple solar power system, 2 feed pumps, feed pump for domestic hot water
tank ..................................................................................................................................... 32
Installing instructions .......................................................................................................... 35
Installing the sensor(s) ....................................................................................................... 35
Installing the unit ................................................................................................................ 37
Electrical connection ........................................................................................................... 37
Data line (DL) ..................................................................................................................... 38
Selector switch ..................................................................................................................... 39
Assignment of time windows (F>A) .................................................................................... 41
Program selection (Progr.), Assignment of priority (Vorr.) .................................................. 42
Additional functions ............................................................................................................ 43
Programming procedure (Menü) ........................................................................................ 43
Sensor type ..................................................................................................................... 45
Function control .............................................................................................................. 46
Collector excess temperature limit .................................................................................. 47
Start function (ideal for tube collectors) ........................................................................... 48
Priority menu .................................................................................................................
.. 49
After-running time ........................................................................................................... 50
Hysteresen ...................................................................................................................... 50
Pump speed control ........................................................................................................ 51
Absolute value control A .............................................................................................. 51
Differential control F .................................................................................................... 52
Limiter function L ......................................................................................................... 52
Waveform .................................................................................................................... 52
Pump standstill ............................................................................................................ 53
Stability problems ........................................................................................................ 53
Pump speed processor ............................................................................................... 54
Auxiliary output A5 .......................................................................................................... 56
Instructions for troubleshooting ........................................................................................ 58
Table of settings ................................................................................................................. 59
Technical data ........................................................................................................................ 61
5
Safety requirements:
All installation and wiring work on the controller must only be carried
out in a zero-volts state.
The opening, connection and commissioning of the device may only be
carried out by competent personnel. In so doing, all local security requirements must be adhered to.
The device corresponds to the latest state of the art and fulfills all necessary safety conditions. It may only be used or deployed in accordance with the technical data and the safety
conditions and rules listed below. When using the device, the legal and safety regulations
apposite to the particular use are also to be observed.
► The device must only be installed in a dry interior room.
► It must be possible to isolate the controller from the mains using an all-pole isolating de-
vice (plug/socket or double pole isolator).
► Before starting installation or wiring work, the controller must be completely isolated from
the mains voltage and protected against being switched back on. Never interchange the
safety extra-low voltage connections (sensor connections) with the 230V connections. Destructive and life-threatening voltages at the device and the connected sensors may occur.
► Solar thermal systems can become very hot. Consequently there is a risk of burns. Take
care when fitting temperature sensors!
► For safety reasons, the system should only be left in manual mode when testing. In this
operating mode, no maximum temperatures or sensor functions are monitored.
► Safe operation is no longer possible if the controller or connected equipment exhibits visu-
al damage, no longer functions or has been stored for a lengthy period of time under unsuitable conditions. If this is the case, place the controller and equipment out of service
and secure against unintentional use.
Maintenance:
The system does not require maintenance if handled and used properly. Use a cloth mois-
tened with soft alcohol (such as spirit) to clean. Do not use cleansers and/or solvents such as
trichlorethene.
As none of the components relevant to accuracy are under loads when used properly,
they have a long service life without much drift. The unit thus does not have any adjustment
options. No adjustments are needed.
The design characteristics of the unit must not be changed during repairs. Spare parts
must correspond to the original spare parts and be as good as new.
6
Generally applicable rules for the proper use of this unit:
When used for floor and wall heaters: here, a safety thermostat must be used just as
with conventional heater controllers. It has to switch off the heating loop pump if there
is overheating regardless of the output from the controller to prevent indirect damage
from excess temperatures.
It is necessary to set all „Required settings“ mentioned in the hydraulic diagrams.
Relay output A4 can be made potential-free by resetting the jumpers.
All programs +1 (+2, +4, +8)" indicates that the selected program number can be in-
creased by the sum total of these numbers.
Example: Diagram 0, program 1 = pump-valve system
All programs +2: program also includes the boiler temperature T5
1+2 = 3 pump-valve system including the boiler temperature T5
Linking of outputs: Possibility to cancel out the numbered outputs listed in the pro-
gram diagram against each other (e.g. A1 with A2, A1 with A3 or A2 with A3, etc.). By
this means it is possible to assign the speed output at will. Addition of following numbers to the selected program number:
Linking of outputs A1 with A3 ..... +100 A1 with A4 ..... +200
A2 with A3 ..... +300 A2 with A4 ..... +400
A1 with A3 & A2 with A4 ..... +500 A3 with A4 ..... +600
Program selection
The following hydraulic diagrams are basic functions. Changes resp. additional functions are
described and defined by program numbers. The program number is the most important key
to correct function of the control system. Only by input of this number the controller knows,
which controlling business has to be done.
The program number is selected in the switch position Prog by the blue keys ab/auf
(=down/up).
Diagram 0
7
Hydraulic diagrams
Diagram 0: Solar power system with 2 consumers and 2 feed pumps
Sensors Outputs
T1…. Collector A1…. Solar pump circuit 1
T2…. Tank 1 top A2…. Feed pump tank 2
T3…. Tank 1 bottom A3…. Feed pump tank 1
T4…. Tank 2 bottom A4…. Solar pump circuit 2
T5…. Boiler
T6…. Tank 2 top
Program 0: Function according to diagram
A1 = T1 > (T3 + diff1) & T3 < max1
A2 = T5 > (T4 + diff2) & T5 > min1 & T4 < max2
A3 = T6 > (T2 + diff3) & T6 > min2 & T2 < max3
A4 = T1 > (T4 + diff4) & T4 < max4
T1 T5 T6
min1 min2
diff1 diff4 diff2 diff3
A1 A4 A2 A3
T3 T4 T2
max1 max2 max3
max4
Required settings:
diff1 … coll. T1 – TK1 T3 A1
diff2 … boiler T5 – TK2 T4 A2
diff3 … TK2 T6 – TK1 T2 A3
diff4 … coll. T1 – TK2 T4 A4
min1 … switch-on temp. boiler T5 A2
min2 … switch-on temp. TK2 T6 A3
max1 … limit TK1 T3 A1
max2 … limit TK 2 T4 A2
max3 … limit TK 1 T2 A3
max4 … limit TK 2 T4 A4
Additional: Priority Vorr:
(typical: A11, A20, A30, A42)
TK2 TK1
Diagram 0
8
Program 1: Instead of the two solar pumps, one pump and a three-way valve are used
(pump-valve system). The speed control (if activated) only operated when filling tank 1.
Without a priority allocation, tank 2 is filled by priority.
A1... common pump
A4... Valve (A4/S receives power when filling tank)
All programs +2: In program 0 the feed of tank TK1 by pump A3 is only controlled by differ-
ence TK2 T6 – TK1 T2. This program also includes the boiler temperature. When feeding
tank TK1 by pump A3 the difference boiler T5 – TK1 T2 will be considered additionally (same
setting diff3). Both min thresholds are active.
A1 = T1 > (T3 + diff1) & T3 < max1
A2 = T5 > (T4 + diff2) & T4 < max2 & T5 > min1
A3 = T6 > (T2 + diff3) & T2 < max3 & T6 > min2
or T5 > (T2 + diff3) & T2 < max3 & T5 > min1
A4 = T1 > (T4 + diff4) & T4 < max4
All programs +4: If both tanks have reached their maximum temperature due to the solar
power system, solar pump A1 and feed pump A3 are switched on (reverse cooling func-
tion). A3 ... or T3 > max1 & T6 < T3
All programs +8: If both tanks have reached their maximum temperature due to the solar
power system, solar pump A4 and feed pump A2 are switched on (reverse cooling function). A2 ... or T4 > max2 & T5 < T4
Note: If a solar pump is switched off manually, the controller works during reverse cooling
as the tank limit would be reached.
Program 12: The output A2 becomes available, if the feed function of tank TK2 is done by
the boiler controller. In this program A2 only switches with the thermostat function max2 at
T5 (e.g. burner requirement)
Program 13: Function like program 12, but with pump–valve system at the solar sector (see
program 1)
Program 14: Similar to Program 12. The burner requirement A2 switches on at min1 on T5.
Switch off appears when T2 has exceeded the threshold max2.
Program 15: Function like Program 14, but with pump–valve system in the solar system.
T1 T5 T6
min1 min2
diff2 diff3
diff1 A2 A3
A1 diff3
A3
diff4
A4
T3 T4 T2
max1 max2 max3
max4
Required settings:
diff1 …coll. T1 – TK1 T3 A1
diff2 …boiler T5 – TK2 T4 A2
diff3 …boiler T5 – TK1 T2 A3
TK2 T6 – TK1 T2 A3
diff4 …Coll. T1 – TK2 T4 A4
min1 …switch-on temp. boiler T5 A2,3
min2 …switch-on temp. TK2 T6 A3
max1 …limit TK1 T3 A1
max2 …limit TK2 T4 A2
max3 …limit TK1 T2 A3
max4 …limit TK2 T4 A4
Additional: Priority Vorr:
(typ
ical: A11, A20, A30, A42)
Diagram 16
9
Diagram 16: Solar power system with 3 consumers and feed pump function.
Sensors Outputs
T1…. Collector A1…. Solar pump tank TK1
T2…. Tank 1 bottom A2…. Solar pump buffer TK2
T3…. Tank 2 bottom A3…. Solar pump pool TK3
T4…. Tank 3 (pool) A4…. Feed pump
T5…. Tank 1 top
T6…. Tank 2 bottom
Program 16: Function according to diagram
A1 = T1 > (T2 + diff1) & T1 > min1 & T2 < max1
A2 = T1 > (T3 + diff2) & T1 > min1 & T3 < max2
A3 = T1 > (T4 + diff3) & T1 > min1 & T4 < max3
A4 = T6 > (T5 + diff4) & T6 > min2 & T5 < max4
T1 T6
min1 min2
diff1 diff3 diff4
A1 A3 A4
diff2
A2
T2 T3 T4 T5
max1 max2 max3 max4
Required settings:
diff1 …coll. T1 – TK1 T2 A1
diff2 …coll. T1 – TK2 T3 A2
diff3 …coll. T1 – TK3 T4 A3
diff4 …TK2 T6 – TK1 T5 A4
min1 switch-on temp. coll. T1 A1,A2,A3
min2 …switch-on temp. TK2 T6 A4
max1 …limit TK1 T2 A1
max2 …limit TK2 T3 A2
max3 …limit TK3 T4 A3
max4 …limit TK1 T5 A4
Additional: Priority Vorr:
(typical: A11, A22, A33, A40)
TK1
TK2
TK3
Diagram 16
10
Program 17: Pump-valve system between TK1 und TK2. TK1 and TK2 are fed by a common pump A1 and a three-way valve A2. The speed control (if activated) only operated when
filling tank 1.
A1... common pump
A2... valve (A2/S receives power when filling tank TK2)
Program 18: Pump-valve system between TK1 und TK3.
A1... common pump
A3... valve (A3/S receives power when filling tank TK3)
Program 19: A common pump feeds all three tanks. Valve A3 switches between TK2 and
TK3 and – in series – valve A2 between TK1 and TK2. I.e. if both valves are free from ten-
sion, TK1 will be fed. The speed control (if activated) only operated when filling tank 1.
A1... common pump
A2... valve (A2/S receives power when filling tank TK2)
A3... valve (A3/S receives power when filling tank TK3)
If there is an active priority allocation, the two valves A2 and A3 are never switched on
simultaneously: when filling into tank 2, only pump A1 and valve A2 are switched on, when
filling into tank 3, only pump A1 and valve A3 are switched on.
All programs +4: A4 is only a signal contact which shows, that all tanks have reached their
max-thresholds.
All programs +8: If all tanks have reached their maximum temperature due to the solar
power system, tank TK2 will be fed regardless of max2.
Diagram 32
11
Diagram 32: Solar power system with 4 consumers
Sensors Outputs
T1…. Collector A1…. Solar pump TK1
T2…. Tank 1 (TK1) A2…. Solar pump buffer TK2
T3…. Tank 2 (TK2) A3…. Solar pump buffer TK3
T4…. Tank 3 (TK3) A4…. Solar pump pool TK4
T5…. Tank 4 (pool TK4)
T6…. Freely usable
Program 32: Function according to diagram
A1 = T1 > (T2 + diff1) & T1 > min1 & T2 < max1
A2 = T1 > (T3 + diff2) & T1 > min1 & T3 < max2
A3 = T1 > (T4 + diff3) & T1 > min1 & T4 < max3
A4 = T1 > (T5 + diff4) & T1 > min1 & T5 < max4
T1
min1
diff1 diff4
A1 A4
diff2 diff3
A2 A3
T2 T3 T4 T5
max1 max2 max3 max4
Required settings:
diff1 …coll. T1 – TK1 T2 A1
diff2 …coll. T1 – TK 2 T3 A2
diff3 …coll. T1 – TK 3 T4 A3
diff4 …coll. T1 – TK 4 T5 A4
min1 …switch-on temp. coll. T1 A1,
A2, A3, A4
max1 …limit TK 1 T2 A1
max2 …limit TK 2 T3 A2
max3 …limit TK 3 T4 A3
max4 …limit TK 4 T5 A4
Additional: Priority Vorr:
(typical: A11, A22, A33, A44)
TK1 TK2 TK3
TK4
Diagram 32
12
Program 33: Pump-valve system between TK1 und TK2. TK1 and TK2 are fed by a common pump A1 and a three-way valve A2. The speed control (if activated) only operated when
filling tank 1.
A1... common pump
A2... valve (A2/S receives power when filling tank TK2)
All programs +2: Pump-valve system between TK1 und TK3.
A1... common pump
A3... valve (A3/S receives power when filling tank TK3)
All programs +4: Pump-valve system between TK1 und TK4.
A1... common pump
A4... valve (A4/S receives power when filling tank TK4)
All programs +8: If all tanks have reached their maximum temperature due to the solar
power system, tank TK2 will be fed regardless of max2.
Diagram 48
13
Diagram 48: Burner requirement, 2 feed pumps and simple solar power unit
Sensors Outputs
T1…. Collector A1…. Solar pump
T2…. Tank top A2…. Feed pump solid fuel boiler
T3…. Tank center A3…. Feed pump oil/gas boiler
T4…. Tank bottom A4…. Burner requirement
T5…. Solid fuel boiler (“sfb”)
T6…. Oil/gas boiler (“ogb”)
Program 48: Function according to diagram
A1 = T1 > (T4 + diff1) & T4 < max1
A2 = T5 > (T4 + diff2) & T5 > min1 & T4 < max2
A3 = T6 > (T3 + diff3) & T6 > min2 & T3 < max3
A4 (on) = T2 < max4 – hysteresis
A4 (off) = T2 > max4
T1 T5 T6
min1 min2
diff1
A1 diff2 diff3
A2 A3
T4 T3
max1 max3
max2
Required settings:
diff1 …coll. T1 – TK T4 A1
diff2 …sf-boiler T5 – TK T4 A2
diff3 …oil boiler T6 – TK T3 A3
diff4 …see all programs +8
min1 …switch-on temp. sfb T5 A2
min2 …switch-on temp. ogb T6 A3
max1 …limit TK T4 A1
max2 …limit TK T4 A2
max3 …limit TK T3 A3
max4 …burner requirement TK T2 A4
Burner A4
T2 max4
Burner
requirement
Diagram 48
14
Program 49: If the tank has reached its maximum temperature due to the solar power system, solar pump A1 and feed pump A2 are switched on (reverse cooling function).
A2 ... or T4 > max1 & T5 < T4
All Programs +2: Output A4 (burner requirement) switches on when T2 falls below threshold
max4 and switches off when T3 exceeds max3. Max3 is no longer the tank limit for the
oil/gas boiler feed pump.
A1 = T1 > (T4 + diff1) & T4 < max1
A2 = T5 > (T4 + diff2) & T5 > min1 & T4 < max2
A3 = T6 > (T3 + diff3) & T6 > min2
A4 (on) = T2 < max4 – hysteresis
A4 (off) = T3 > max3
All Programs +4: Three independent differential loops. The tank feeding A2 from the solid
fuel boiler is controlled by the difference diff2 between boiler sensor T5 and the sensor T2
(tank top)
A1 = T1 > (T4 + diff1) & T4 < max1
A2 = T5 > (T2 + diff2) & T5 > min1 & T2 < max2
A3 = T6 > (T3 + diff3) & T6 > min2 & T3 < max3
A4 (on) = T2 < max4 – hysteresis
A4 (off) = T2 > max4
T1 T5 T6
min1 min2
diff1
A1 diff2 diff3
A2 A3
T4 T3
max1
max2
Required settings:
diff1 …coll. T1 – TK T4 A1
diff2 …sf-boiler T5 – TK T4 A2
diff3 …oil boiler T6 – TK T3 A3
min1 …switch-on temp. sfb T5 A2
min2 …switch-on temp. ogb T6 A3
max1 …limit TK T4 A1
max2 …limit TK T4 A2
max3 …burner requ. OFF TK T3 A4
max4 …burner requ. ON TK T2 A4
Burner A4
T2 max4
T3 max3
T1 T5 T6
min1 min2
diff1 diff2 diff3
A1 A2 A3
T4 T2 T3
max1 max2 max3
Required settings:
diff1 …coll. T1 – TK T4 A1
diff2 …sf-boiler T5 – TK T2 A2
diff3 …oil boiler T6 – TK T3 A3
min1 …switch-on temp. sfb T5 A2
min2 …switch-on temp. ogb T6 A3
max1 …limit TK T4 A1
max2 …limit TK T2 A2
max3 …limit TK T3 A3
max4 …burner requirement TK T2 A4
Burner A4
T2 max4
Diagram 48
15
All Programs +8: This program enables controlling of two generators to each one consumer.
Output A4 is switched with the difference diff4 between T2 and T3 instead of burner requirement. T2 is available for an additional forth generator. In this case threshold max4 operates at T3.
A1 = T1 > (T4 + diff1) & T4 < max1
A2 = T5 > (T4 + diff2) & T5 > min1 & T4 < max2
A3 = T6 > (T3 + diff3) & T6 > min2 & T3 < max3
A4 = T2 > (T3 + diff4) & T3 < max4
Program 60: The whole function offers switching of two generators to one consumer and one
generator to two consumers. Output A4 gets an additional difference function instead of
burner requirement. A4 switches, if sensor T6 is increasing min2 and is greater than T2 by
diff4 and T2 has not exceeded max4.
A1 = T1 > (T4 + diff1) & T4 < max1
A2 = T5 > (T4 + diff2) & T5 > min1 & T4 < max2
A3 = T6 > (T3 + diff3) & T6 > min2 & T3 < max3
A4 = T6 > (T2 + diff4) & T6 > min2 & T2 < max4
T1 T5 T6 T2
min1 min2
diff1
A1 diff2 diff3 diff4
A2 A3 A4
T4 T3
max1 max3
max2 max4
Required settings:
diff1 …coll. T1 – TK T4 A1
diff2 …sf-boiler T5 – TK T4 A2
diff3 …oil boiler T6 – TK T3 A3
diff4 …generator T2 – TK T3 A4
min1 …switch-on temp. sfb T5 A2
min2 …switch-on temp. ogb T6 A3
max1 …limit TK T4 A1
max2 …limit TK T4 A2
max3 …limit TK T3 A3
max4 …limit TK T3 A4
T1 T5 T6
min1 min2
diff1
A1 diff2 diff3 diff4
A2 A3 A4
T4 T3 T2
max1 max3 max4
max2
Required settings:
diff1 …coll. T1 – TK T4 A1
diff2 …sf-boiler T5 – TK T4 A2
diff3 …oil boiler T6 – TK T3 A3
diff4 …oil boiler T6 – TK T2 A4
min1 …switch-on temp. sfb T5 A2
min2 …switch-on temp. ogb T6 A3,4
max1 …limit TK T4 A1
max2 …limit TK T4 A2
max3 …limit TK T3 A3
max4 …limit TK T2 A4
Diagram 48
16
Program 61: Function similar to Program 60, but output A3 does not only switch by the origin
function, but additionally, if T5 is increasing min1 and is greater than T3 by diff3
A1 = T1 > (T4 + diff1) & T4 < max1
A2 = T5 > (T4 + diff2) & T5 > min1 & T4 < max2
A3 = T6 > (T3 + diff3) & T6 > min2 & T3 < max3
or T5 > (T3 + diff3) & T5 > min1 & T3 < max3
A4 = T6 > (T2 + diff4) & T6 > min2 & T2 < max4
Program 62: Additionally to program 60 output A4 switches, if T5 is increasing min1 and is
greater than T2 by diff4.
A1 = T1 > (T4 + diff1) & T4 < max1
A2 = T5 > (T4 + diff2) & T5 > min1 & T4 < max2
A3 = T6 > (T3 + diff3) & T6 > min2 & T3 < max3
A4 = T6 > (T2 + diff4) & T6 > min2 & T2 < max4
or T5 > (T2 + diff4) & T5 > min1 & T2 < max4
T1 T5 T6
min1 min2
diff1
A1 diff2 diff4
A2 A4
diff3 diff3
A3 A3
T4 T3 T2
max1 max3 max4
max2
Required settings:
diff1 …coll. T1 – TK T4 A1
diff2 …sf-boiler T5 – TK T4 A2
diff3 …oil boiler T6 – TK T3 A3
diff3 …sf-boiler T5 – TK T3 A3
diff4 …oil boiler T6 – TK T2 A4
min1 …switch-on temp. sfb T5 A2,3
min2 …switch-on temp. ogb T6 A3,4
max1 …limit solar TK T4 A1
max2 …limit TK T4 A2
max3 …limit TK T3 A3
max4 …limit TK T2 A4
T1 T5 T6
min1 min2
diff1
A1 diff2 diff4
A2 A4
diff3
A3 diff4
A4
T4 T3 T2
max1 max3 max4
max2
Required settings:
diff1 …coll. T1 – TK T4 A1
diff2 …sf-boiler T5 – TK T4 A2
diff3 …oil boiler T6 – TK T3 A3
diff4 …oil boiler T5 – TK T2 A4
sf-boiler T6 – TK T2 A4
min1 …switch-on temp. sfb T5 A2,4
min2 …switch-on temp. ogb T6 A3,4
max1 …limit TK T4 A1
max2 …limit TK T4 A2
max3 …limit TK T3 A3
max4 …limit TK T2 A4
Diagram 48
17
Program 63: Output A3 switches as described in program 61 and A4 as per program 62.
A1 = T1 > (T4 + diff1) & T4 < max1
A2 = T5 > (T4 + diff2) & T5 > min1 & T4 < max2
A3 = T5 > (T3 + diff3) & T5 > min1 & T3 < max3
or T6 > (T3 + diff3) & T6 > min2 & T3 < max3
A4 = T5 > (T2 + diff4) & T5 > min1 & T2 < max4
or T6 > (T2 + diff4) & T6 > min2 & T2 < max4
T1 T5 T6
min1 min2
diff4
diff1 A4
A1 diff2
A2 diff4
diff3 A4
A3
diff3
A3
T4 T3 T2
max1 max3 max4
max2
Required settings:
diff1 …col. T1 – TK T4 A1
diff2 …boiler T5 – TK T4 A2
diff3 …boiler T5 – TK T3 A3
…boiler T6 – TK T3 A3
diff4 …boiler T5 – TK T2 A4
…boiler T6 – TK T2 A4
min1 …switch-on temp. T5 A2,3,4
min2 …switch-on temp. T6 A3,4
max1 …limit TK T4 A1
max2 …limit TK T4 A2
max3 …limit TK T3 A3
max4 …limit TK T2 A4
Diagram 64
18
T1 T2
SP 2
A4 A3
SP 1
A2 A1
T4 T3
Diagram 64: Solar power system with two solar panels and two consumers
Note: Setting the time switch, the definition of the output corresponds to the actual output,
but setting the priority it corresponds to the basic function of program 64.
Program 64: Each tank is fed from each solar panel by 4 separate pumps. No feed pump
function!
Sensor Outputs
T1…. Collector 1 A1…. Pump collector 1 – TK1
T2…. Collector 2 A2…. Pump collector 1 – TK2
T3…. Tank 1 bottom A3…. Pump collector 2 – TK1
T4…. Tank 2 bottom A4…. Pump collector 2 – TK2
T5…. Freely usable
T6…. Freely usable
Program 64: Function according to diagram
A1 = T1 > (T3 + diff1) & T3 < max1
A2 = T1 > (T4 + diff2) & T4 < max2
A3 = T2 > (T3 + diff1) & T3 < max1
A4 = T2 > (T4 + diff2) & T4 < max2
T1 T2
diff1 diff2 diff2
A1 A2 A4
diff1
A3
T3 T4
max1 max2
Required settings:
diff1 …coll. T1 – TK1 T3 A1
coll. T2 – TK1 T3 A3
diff2 …coll. T1 – TK2 T4 A2
coll. T2 – TK2 T4 A4
diff3 …see all programs +1
max1 …limit TK1 T3 A1,3
max2 …limit TK2 T4 A2,4
Additional: Priority Vorr:
(typical: A11, A22, A31, A42)
TK 2 TK 1
Diagram 64
19
T1 T2
SP 2
SP 1
T4 T3
A3 A4
A2 A1
Program 66: 2 stop valves and 2 pumps instead of the 4 pumps in program 64. No feed
pump function!
Attention! If both valves are closed, both pumps will be switched off.
Sensors Outputs
T1…. Collector 1 A1…. Pump TK1
T2…. Collector 2 A2…. Pump TK2
T3…. Tank 1 bottom A3…. Valve Collector panel 1
T4…. Tank 2 bottom A4…. Valve Collector panel 2
T5…. Freely usable
T6…. Freely usable
A1 & A3 = T1 > (T3 + diff1) & T3 < max1
A1 & A4 = T2 > (T3 + diff1) & T3 < max1
A2 & A3 = T1 > (T4 + diff2) & T4 < max2
A2 & A4 = T2 > (T4 + diff2) & T4 < max2
A system of one pump and a three-way valve instead of two pumps can be realized by us-
ing the auxiliary output A5: Pump = A1, three-way valve = A2; the auxiliary output A5 switches simultaneously with A2 the pump A1 (setting: A2o).
T1 T2
diff1 diff2 diff2
A1,A3 A2,A3 A2,A4
diff1
A1,A4
T3 T4
Required settings:
diff1 …coll. T1 – TK1 T3 A1,3
coll. T2 – TK1 T3 A1,4
diff2 …coll. T1 – TK2 T4 A2,3
coll. T2 – TK2 T4 A2,4
diff3 …see all programs +1
max1 …limit TK1 T3 A1,3,4
max2 …limit TK2 T4 A2,3,4
Additional: Priority Vorr:
(typical: A11, A22, A31, A42)
TK 2 TK 1
Diagram 64
20
Program 68: Function according to diagram.
The three-way valve A3 receives power when filling tank TK2.
Sensors Outputs
T1…. Collector 1 A1…. Solar pump collector panel 1
T2…. Collector 2 A2…. Solar pump collector panel 2
T3…. Tank 1 bottom A3…. Three-way valve (feeding tanks)
T4…. Tank 2 bottom A4…. Feed pump
T5…. Tank 1 top
T6…. Tank 2 top
A1 = T1 > (T3 + diff1) & T3 < max1
A1 & A3 = T1 > (T4 + diff2) & T4 < max2
A2 = T2 > (T3 + diff1) & T3 < max1
A2 & A3 = T2 > (T4 + diff2) & T4 < max2
A4 = T6 > (T5 + diff4) & T6 > min2 & T5 < max4
All Programs +1: If the difference between collector sensors T1 and T2 exceeds the difference diff3, the colder collector is switched off. This prevents heat from being lost in the colder collector when temperatures are mixed.
T1 T2 T6
min2
diff1 diff2 diff2 diff4
A1 A1,3 A2,3 A4
diff1
A2
T3 T4 T5
max1 max2 max4
Required settings:
diff1 …coll. T1 – TK1 T3 A1
coll. T2 – TK1 T3 A2
diff2 …coll. T1 – TK2 T4 A1,3
coll. T2 – TK2 T4 A2,3
diff3 …see all programs +1
diff4 …TK2 T6 – TK1 T5 A4
min2 …switch-on temp. T6 A4
max1 …limit TK1 T3 A1,2
max2 …limit TK2 T4 A1,2,3
max4 …limit TK1 T5 A4
Additional: Priority Vorr:
(typical: A11, A22, A31, A42)
TK 2 TK 1
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