System Sensor EPS10EXP User Manual

COVER
4.9"
9.5"
LOCKING SCREW
HEX ADJUST SCREW 1/4" HEX HEAD
COVER TAMPER SET SCREW (WRENCH PROVIDED)
ADJUSTMENT WHEEL COVER (WRENCH PROVIDED)
MAIN ADJUSTMENT WHEEL (TURN COUNTERCLOSKWISE TO INCREASE PRESSURE)
1/2" NPT
D770-25-00 1 I56-1427-001R
EPS10EXP Explosion Proof Alarm Pressure Switch
INSTALLATION AND MAINTENANCE INSTRUCTIONS
3825 Ohio Avenue, St. Charles, Illinois 60174
1-800-SENSOR2, FAX: 630-377-6495
www.systemsensor.com
Important
Please Read Carefully and Save
This instruction manual contains important information about the installation and operation of alarm pressure switches. Purchasers who install switches for use by others must leave this manual or a copy of it with the user.
Read all instructions carefully before installation, following only those instructions that apply to the model you are installing.
Before installing any alarm device, be thoroughly familiar with: NFPA 72: Installation, Maintenance, and Use of
Protective Signaling Systems
NFPA 13: Installation of Sprinkler Systems
Other applicable NFPA standards, local codes, and the requirements of the authority having jurisdiction.
Failure to follow these directions may result in failure of the device to report an alarm condition. System Sensor is not responsible for devices that have been improperly installed, tested, or maintained.
Operation
As pressure changes, a diaphragm actuates 2 snap action switches. The pressure switch actuation is determined by adjustment settings.
Specifications
Contact Ratings: 10 A, 1/2 HP @ 125/250 VAC
2.5 A @ 6/12/24 VDC Operating Temperature Range: –40° F to +160°F Maximum Service Pressure: 250 PSI Maximum Adjustment Range: 4 – 20 PSI Enclosure Rating: NEMA Type 4 — Indoor or/Outdoor Use Hazardous Atmospheres Classification: Class I, Groups B, C, D, Div. 1
Class II, Groups E, F, G, Div. 1 Class III, Div. 1
Approximate Differential: 3 PSI throughout range
Installation
1.
Back out cover tamper set screw and remove cover (Fig. 1).
2. Mounting the Switch The device is designed to be mounted in the upright or horizontal position; side mounting is also acceptable.
Figure 1. Pressure switch basic dimensions:
WARNING
To prevent ignition of hazardous atmospheres, disconnect circuits before removing cover. Keep cover closed while cir­cuits are live. Conduit runs must have sealing fittings con­nected within 18” of the enclosure.
D770-25-00 2 I56-1427-001R
Locate it where vibration, shock, and mechanical loading are minimal. Refer to piping diagram (Figure 2 on page 2).
a. Mount the device directly to the line via the 1/2" NPT
pressure connection. The use of teflon pipe sealant tape is recommended. Be sure the fitting is tight enough to prevent leaks.
b. Apply tightening torque to the brass hex portion of
device.
High voltage. Electrocution hazard. Do not handle live AC wiring or work on a device to which AC power is applied. Doing so may result in severe injury or death.
3. Wire the device in accordance with the National Electrical Code. Two 1/2” NPT conduit entry holes have been provided in the mounting base to accept explosion proof conduit fittings. If necessary, remove conduit entry plug with 3/8” square wrench.
4. Connect wiring to terminals (see Figure 3 and Table 1).
Adjustments To Factory Settings
CAUTION
WET SYSTEM ALARM CHECK VALVE
OS & Y VALVE
WATER
BY-PASS
VALVE
LOCAL ALARM
SHUT OFF
VALVE
RETARD
WATER MOTOR GONG
EPS10EXP
WET SYSTEM ALARM CHECK VALVE
OS & Y VALVE
WATER
BY-PASS
VALVE
LOCAL ALARM
SHUT OFF
VALVE
RETARD
WATER MOTOR GONG
EPS10EXP
DRY SYSTEM ALARM CHECK VALVE
OS & Y VALVE
WATER
BY-PASS
VALVE
LOCAL ALARM
SHUT OFF
VALVE
WATER MOTOR GONG
CHECK VALVE
EPS10EXP
WET SYSTEM WET SYSTEM DRY SYSTEM
WIRE TO ALARM INDICATING CIRCUIT OF FIRE ALARM CONTROL PANEL
WIRE TO ALARM INDICATING CIRCUIT OF FIRE ALARM CONTROL PANEL
WIRE TO ALARM INDICATING CIRCUIT OF FIRE ALARM CONTROL PANEL
TO SPRINKLER SYSTEM
TO SPRINKLER SYSTEM
TO SPRINKLER SYSTEM
Figure 2. Typical piping diagram for EPS10EXP
A78-2398-00
Figure 3. Switch terminals:
Table 1. Electrical connections (referenced at facto­ry settings):
COMMON TERMINALS
TERMINAL “A”
SWITCH #2
TERMINAL “B”
GROUND SCREW (GREEN)
SWITCH #1
A78-2346-02
BREAK WIRE AS SHOWN FOR SUPERVISION OF CONNECTION. DO NOT ALLOW STRIPPED WIRE LEADS TO EXTEND BEYOND SWITCH HOUSING. DO NOT LOOP WIRES.
SWITCHES AT 4-8 P.S.I. (HIGH TRIP PT.)
SWITCHES AT 0 P.S.I.
SW1 SW2
MODEL EPS10EXP
SW1 SW2
B
COM
A
B
COM
A
A
COM
B
A
COM
B
BOTH SWITCHES ACTIVATE SIMULTANEOUSLY
D770-25-00 3 I56-1427-001R
The EPS10EXP device is pre-adjusted at the factory to alarm at 4–8 PSI on rising pressure (see Table 2). Pressure switch settings may be adjusted in the field to obtain a different pressure alarm response from 4 PSI to 20 PSI. The switch has an override feature on the adjustment mechanism to prevent exceeding the 20 PSI max. setting of the switch. This override feature carries with it a tolerance band that may limit the upper adjustment to 16–20 PSI. Care must be used when setting the switch to ensure that the lower limit of 4 PSI is not exceeded. This will allow the switch to reset within the 3 PSI differential stated.
1. Install pressure switch as stated in “INSTALLATION”
portion of instruction manual. Attach pressure test source to system.
2. Remove adjustment wheel cover and back off locking
screw (see Figure 1) to allow main adjustment wheel to rotate freely.
3. Test trip point by slowly introducing pressure from the
pressure test source. When trip point is found, reduce pressure to zero. Rotate main adjustment wheel (coun­terclockwise to increase pressure) and retest until switch trip point is at the desired pressure setting (4–20 PSI range). Each tine on the wheel represents an approxi­mate trip point change of 0.2 PSI. One full rotation changes the trip point setting by approximately 2.5 PSI. A reset differential of approximately 3 PSI is typical throughout the entire adjustment range of switch.
4. Retest the set point several times to ensure accuracy of
setting.
5. Re-seat locking screw.
6. Re-install adjustment wheel cover.
Table 2.
NOTE: The sensor assembly is not field replaceable. Do
not attempt to disassemble these parts. If you have any questions, consult System Sensor. System Sensor recommends careful consideration of the following factors when specifying and installing Alarm Pressure Switches. Always refer to the Installation and Maintenance Instruction for spe­cific recommendations on individual devices before installing the unit.
• Electrical ratings stated in literature and on name­plates should not be exceeded.
•Overload on switch can cause failure on the first cycle. Always wire devices according to national and local electrical codes.
• Install units away from shock and vibration. Proper electrical fittings should be used to prevent moisture from entering the enclosure via the conduit.
•Test all devices for proper operation after initial instal­lation. Perform preventive maintenance and periodic testing as required by the applicable NFPA standards but not less than bi-monthly.
• Install a back-up control for all critical applications where control failure could endanger life or property. A backup control to serve as a high or low limit con­trol is especially recommended for applications where a runaway condition could result.
• Do not mount unit where ambient temperatures will exceed published limits.
•Avoid impact or mechanical loading.
FACTORY SETTINGS (PSI)
MODEL
Approx. Reset
EPS10EXP
4—8 3 PSI Diff.
Rise
D770-25-00 4 I56-1427-001R
© System Sensor 2002
Three-Year Limited Warranty
System Sensor warrants its enclosed pressure switch to be free from defects in materials and workmanship under normal use and service for a period of three years from date of manufacture. System Sensor makes no other express warranty for this pressure switch. No agent, representative, dealer, or employee of the Company has the authority to increase or alter the obligations or limitations of this Warranty. The Company’s obligation of this Warranty shall be limited to the repair or replacement of any part of the pressure switch which is found to be defective in materials or work­manship under normal use and service during the three year period com­mencing with the date of manufacture. After phoning System Sensor’s toll free number 800-SENSOR2 (736-7672) for a Return Authorization number, send defective units postage prepaid to: System Sensor, Return
Department, RA #__________, 3825 Ohio Avenue, St. Charles, IL 60174. Please include a note describing the malfunction and suspected cause of failure. The Company shall not be obligated to repair or replace units which are found to be defective because of damage, unreasonable use, modifications, or alterations occurring after the date of manufacture. In no case shall the Company be liable for any consequential or incidental dam­ages for breach of this or any other Warranty, expressed or implied what­soever, even if the loss or damage is caused by the Company’s negligence or fault. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Please refer to insert for the Limitations of Fire Alarm Systems
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