System Sensor DH500 User Manual

INSTALLATION AND MAINTENANCE INSTRUCTIONS
DH500 Intelligent Air Duct Smoke Detector Housing
Specifications
Length: 14.5 inches (36.7 cm) Width: 5 inches (12.7 cm) Depth: 3.5 inches (8.9 cm) Weight: 2.8 lbs. (1.1 kg) Operating Temperature Range: 32° to 120°F (0° to 49°C) Operating Humidity Range: 10% to 93% Relative Humidity Duct Air Velocity: 500 – 4000 ft./min. (91.4 – 1219.2 m/min.)
Electrical Ratings for DH500
Voltage Range: 14.5 – 32 VDC Peak Standby Current (nominal): 150uA at 24 VDC Power-Up Surge at Max. Rated Voltage: 1.5mA-sec. LED current (nominal): 6mA at 24 VDC
Before Installing
which provides detailed information on detector spac­ing, placement, zoning, wiring, and special applications. Copies of this manual are available from System Sensor. NFPA Standards 72 and 90A should also be referenced for detailed information.
NOTICE: This manual should be left with the owner/user of this equipment.
IMPORTANT: This detector must be tested and maintained regularly following NFPA 72 requirements. The detector should be cleaned at least once a year.
General Description
An HVAC system supplies conditioned air to virtually every area of a building. Smoke introduced into this air duct sys­tem will be distributed to the entire building. Smoke detec­tors designed for use in air duct systems are used to sense the presence of smoke in the duct.
The DH500 Air Duct Detector Housings are used with System Sensor’s intelligent model 1551 ionization detector head and model 2551 photoelectronic detector head. These two principal smoke detection methods are combined with an efficient housing design that samples air passing through a duct and allows early detection of a developing hazardous condition. When sufficient smoke is sensed, an alarm signal is initiated at the fire control panel monitoring the detector, and appropriate action can be taken to shut off fans and
blowers, change over air handling systems, etc. This can prevent the distribution or isolation of toxic smoke and fire gases throughout the areas served by the duct system.
Two LEDs on each detector latch ON to provide a local alarm indication. There is also a remote alarm output for use with auxiliary devices. The DH500 has remote test capability with the RTS451/RTS451KEY Remote Test Station.
Contents of the Duct Detector Housing Kit
The DH500 consists of the following items: (See Figure 1.)
See Note 1 on Page 2 for inlet sampling tube and detector supply information.
1. Complete housing base and cover assembly.
2. Two #10 sheet metal mounting screws.
3. Two sampling tube filters.
4. One test magnet.
5. Drilling template.
6. Two 5/16-inch O-rings.
7. Two rubber tube bushings seals.
8. Four #6 self-tapping mounting screws for the sampling tube.
9. One filter adapter.
10. One inlet tube end plug.
11. Four #6x7/10 cover mounting screws.
12. Two #10 speed nuts.
13. One test coil and parts bag.
3825 Ohio Avenue, St. Charles, Illinois 60174
1-800-SENSOR2, FAX: 630-377-6495
www.systemsensor.com
D500-08-00 1 I56-512-07R
SAMPLING TUBE
FILTERS
CONDUIT HOLES
DUCT DETECTOR
HOUSING
TERMINAL STRIP
DUCT DETECTOR
COVER
SAMPLING TUBE
MOUNTING
SCREWS
DETECTOR HEAD
(SUPPLIED SEPARATELY)
EXHAUST
FILTER ADAPTER
DETECTOR BASE
INLET SAMPLING TUBE
(SUPPLIED SEPARATELY)
O-RINGS
FOAM
GASKETS
HOUSING
MOUNTING SCREWS
TEST MAGNET
TUBE
END
PLUG
Figure 1:
CAUTION
NOTE: The inlet sampling tube must be ordered sepa-
rately. It must be the correct length for the width of the duct where it will be installed. See Table 1 to determine the inlet tube required for different duct widths. Smoke detector heads (1551, ionization; 2551, photoelectronic) must be ordered separately.
Installation Sequence Page
Step 1. Verify duct air flow direction and velocity 2 Step 2. Drill the mounting holes 3 Step 3. Secure the housing base to the duct 3 Step 4. Install the inlet sampling tube 3 Step 5. Field wiring 5 Step 6. Install the filters and check pressure differential 5 Step 7. Perform detector check 7 Step 8. Install the cover 8 Step 9. Perform the final system check (Testing) 8
Step 1. Verify Duct Air Flow Direction and Velocity
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Step 2. Drill the Mounting Holes
Remove the paper backing from the top and bottom of the template. Affix the template to the air duct at the desired mounting location. Make sure the template lies flat and smooth on the air duct. Center punch hole targets and remove the template. Drill the holes as indicated on the template. Slide the two speed nuts over the two small holes (Hole A) next to the sampling tube bushing holes (Hole B) previously drilled in the duct. (See Figure 2.)
Step 3. Mount Duct Housing
Remove the duct housing cover. Slide the foam gaskets over the tube bushings as shown in Figure 2B. Make sure the two small holes in the gaskets line up with the two base mounting holes. Put one 5/16-inch O-ring over each of the two #10 sheet metal screws. Use the two sheet metal screws to secure the duct housing to the duct.
Do not overtighten the screws.
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HOLE B
HOLE A
DUCT WALL
SPEED
NUT
SCREW HOLES FOR AT TACHING DETECTOR HOUSING TO DUCT
FOAM GASKETS
EXHAUST TUBE
(EXTENSION BUSHING)
DUCT DETECTOR
HOUSING
O-RINGS
MOUNTING
SCREWS
INLET SAMPLING
TUBE BUSHING
Figure 2A. Speed nut mounting location:
INLE
T TUBE END PLUG
AIR HOLES
ARROWS
MUST FACE
INTO AIR FLOW
AIR FLOW DIRECTION
FLANGE
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Table 1. Sampling (Inlet) Tubes
Tube Outside Duct Width
ST-1.5 1 to 2 ft. (0.3 to 0.6 m) ST-3 2 to 4 ft. (0.6 to 1.2 m) ST-5 4 to 8 ft. (1.2 to 2.4 m) ST-10 8 to 12 ft. (2.4 to 3.7 m)
Step 4. Install the Inlet Tube
The inlet tube (shown in Figure 3) is identified by a series
Figure 3. Air duct detector inlet sampling tube:
Figure 2B. Installation of foam gaskets over sam­pling tube bushings:
of air inlet holes on the tube. This tube must be purchased separately. Order the correct length, as specified in Table 1, for the width of the duct where it will be installed. The exhaust tube is molded into the base of the duct housing.
The inlet tube is always installed in the right house bush­ing, with the air inlet holes facing into the air flow. To assure proper installation, the tube mounting flange is marked with arrows. Mount the inlet tube so that the arrows point into the air flow. Figure 4 shows the various combinations of tube mounting configurations with respect to air flow.
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A. Installation for Ducts Less Than 8 Feet Wide
1. If the inlet tube is longer than the width of the air duct, drill a 3/4-inch hole in the duct directly opposite the hole already cut for the inlet tube.
If the inlet tube is shorter than the width of the air duct,
install the end cap into the inlet tube (see Figure 3).
2. Slide the inlet tube into the right housing bushing. Position the tube so that the arrows point into the air flow.
3. Secure the tube flange to the housing bushing with the two #6 self-tapping screws.
4. For tubes longer than the width of the air duct, the tube
there are more than 2 holes in the section of the tube extending out of the duct, select a different tube length using Table 1. Otherwise, trim the end of the tube pro­truding through the duct so that 1 to 2 inches of the tube extends outside the duct. Plug this end with the tube end plug and tape closed any holes in the protruding section of the tube. Be sure to seal the duct when the tube protrudes.
5. Any inlet tube over 3 feet long must be supported on the opposite side of the duct detector housing.
should extend out of the opposite side of the duct. If
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WA RNING
AIR FLOW
DIRECTION
DETECTOR
HOUSING
DOTS INDICATE POSITION OF
SAMPLING TUBE HOLES
AIR FLOW
DIRECTION
DETECTOR
HOUSING
INLET TUBE
EXHAUST
TUBE
AIR FLOW
DIRECTION
EXHAUST
TUBE
INLET TUBE
INLET
TUBE
EXHAUST
TUBE
DETECTOR
HOUSING
AIR FLOW
DIRECTION
EXHAUST
TUBE
INLET TUBE
DETECTOR
HOUSING
A.
B.
C.
D.
HORIZONTAL MOUNTING OF HOUSING
VERTICAL MOUNTING OF HOUSING
Figure 4. Tube mounting configurations with varying air flow direction and orientation of detector housing. Ver tical as well as horizontal mounting is acceptable.
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NOTE: An alternate method to using the ST-10 is to use
B. Installation for Ducts More Than 8 Feet Wide
wide, work must be performed inside the air duct. Sampling of air in ducts wider than 8 feet is accom-
NOTE: Air currents inside the duct may cause excessive
plished by using the ST-10 inlet sampling tube.
Install the inlet tube as follows:
1. Drill a 3/4-inch hole in the duct directly opposite the hole already drilled for the inlet tube.
2. Slide the inlet tube with the flange into the right housing bushing. Position the tube so that the arrows point into the air flow. Secure the tube flange to the housing bush­ing with the two #6 self-tapping screws.
3. From inside the duct, couple the other section of the inlet tube to the section already installed using the 1/2­inch conduit fitting supplied. Make sure the holes on both of the air inlet tubes are lined up facing the air flow.
5. Any tube (over 3 feet long) that doesn’t protrude through the duct (on the side opposite the housing) must be sup­ported by other means.
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Modification of Inlet Sampling Tubes
There may be applications where duct widths are not what is specified for the installation. In such cases, it is permis­sible to modify an inlet sampling tube that is longer than necessary to span the duct width.
Use a 0.193-inch diameter (#11) drill and add the appro­priate number of holes so that the total number of holes exposed to the air flow in the duct is 10 to 12. Space the additional holes as evenly as possible over the length of the tube.
two ST-5 inlet tubes. Remove the flange from one of the tubes and install as described above. After the installation, use electrician’s tape to close off some of the sampling holes so that there are a total of 12 holes spaced as evenly as possible across the width of the duct.
vibration. This vibration can slowly open the seal around the tube and permit air to escape. To prevent this from occurring, a 3-inch floor flange, available at most plumbing supply houses, may be used. This flange/connector mounting technique makes the initial installation easier because a 1­inch to 1-1/4-inch hole may be drilled where the flange/connector will be used. It is easier to push the inlet tube through the larger hole.
NOTE: This procedure should only be used in an emergen-
CAUTION
SAMPLING TUBE
FILTERS
SAMPLING TUBE
MOUNTING
SCREWS
DETECTOR HEAD
EXHAUST
FILTER ADAPTER
DETECTOR BASE
INLET SAMPLING TUBE
FOAM GASKET
cy, and it is not intended as a permanent substitute for ordering the correct length tubes.
left, as shown in Figure 6. Then install the other filter over the end of the inlet sampling tube.
Step 5. Field Wiring
Wiring Installation Guidelines
All wiring must be installed in compliance with the Canadian Electrical Code and the local codes having juris­diction. Proper wire gauges should be used. The conduc­tors used to connect smoke detectors to control panels and accessory devices should be color-coded to prevent wiring mistakes. Improper connections can prevent a system from responding properly in the event of a fire.
For signal wiring, (the wiring between interconnected detectors or from detectors to auxiliary devices), it is rec­ommended that single-conductor wire be no smaller than 16 gauge (1.5 square mm), and that two- or three-conduc­tor wire be no smaller than 18 gauge (1.0 square mm). The last foot or so of conduit should be flexible steel conduit (available in electrical supply houses) which facilitates easier installation and puts less strain on the conduit holes in the housing. Solid conduit connections may be used if desired.
Smoke detectors and alarm system control panels have specifications for allowable loop resistance. Consult the control panel manufacturer’s specifications for the total loop resistance allowed for the particular model control panel being used before wiring the detector loop.
Wiring Instructions
The DH500 is designed for easy wiring. The housing pro­vides a terminal strip with clamping plates. Wiring con­nections are made by stripping approximately 1/2-inch of insulation from the end of the wire, sliding this bare end under the plate, and tightening the clamping plate screw.
Filters require periodic cleaning or replacement, depend­ing on the amount of dust and dirt accumulated. Visually inspect the filters at least quarterly; inspect them more often if the dust accumulation warrants it. Replacement filters can be ordered from System Sensor (exhaust tube/ intake tube filter P/N F36-05-00).
The filters do not substantially affect smoke performance under normal conditions. There is very little restriction of smoke entry even when up to 90% of the filter is clogged. Visual inspection is usually adequate to determine whether the filters should be replaced because such a high percent­age of contamination is required to affect performance.
However, if further testing is desired, a Dwyer Model 460 (or equivalent) Differential Pressure Gauge may be used. Simply compare the differential pressure readings with and without the filters attached. There should be little or no difference. If the difference exceeds 10%, replace the filters. In no case, however, should the pressure differential be less than 0.01 inches of water or greater than 1.2 inches of water.
Step 7. Per form Detector Check
7.1 Air Flow
1. To verify sufficient sampling of ducted air, use a manom­eter to measure the differential pressure created from air flow across the sampling tubes. The pressure should measure no less than 0.01 inches of water and no greater than 1.20 inches of water.
Figure 6. Sampling tube filter installation:
Step 6. Install the Filters
Most duct installations are subject to dust accumulation. System filters remove a large percentage of this contami­nation, but cannot remove all of it. Dust inside the duct detector causes problems. First, very fine particles of dust can enter the detector sensing chamber and cause the unit to go into alarm. Second, the accumulation of dust and dirt necessitates a more frequent periodic cleaning schedule, which can result in substantial cost and/or down time.
Disposable sampling tube filters can greatly reduce the nuisance alarms caused by dust, and can also significantly extend the maintenance interval. To install the sampling tube filters, simply push the filter adapter into the exhaust tube, and then push the filter onto the adapter tube on the
D500-08-00 5 I56-512-07R
H0294-00
(+)
(-)
RA400
REMOTE ALARM
LED OPTION
1 PER UNIT
8mA CURRENT DRAW
RA400Z (+)
RA400Z or (-) RTS451/ RTS451KEY
EXTERNAL
(-) POWER (+)
SUPPLY
*
RTS451/RTS451KEY
REMOTE TEST STATION
LED OPTION
1 PER UNIT
8mA CURRENT DRAW
TEST COIL OPTION
1 PER UNIT
95mA CURRENT DRAW
45
321
Unused
Remote
Test
(+)
(-)
(+)
(+)
(-)
(-)
(+)
RA400Z
RTS451/RTS451KEY
RA400Z or RTS451/RTS451KEY
Comm. Line
Comm. Line (+)
Alarm Initiation Loop
Comm. Line (-)
UL Listed Control Panel
1st Detector in Loop
2nd Detector in Loop
The RTS451/RTS451KEY test coil circuit requires an external 24VDC power supply which must be UL listed
*
Figure 5C. System wiring diagram for duct detectors using a UL listed control panel.
Figure 5A.
Figure 5B.
H0295-00
D500-08-00 6 I56-512-07R
TWIST COUNTERCLOCKWISE TO REMOVE
DUCT HOUSING
TWIST CLOCKWISE TO INSTALL
DETECTOR HEAD
MOLDED RIB
TEST MAGNET
PAINTED SIDE
TOWARD HOUSING
DUCT DETECTOR HOUSING
DETECTOR
HEAD
2. To determine that smoke is capable of entering the sens-
CAUTION
ing chamber, a visual examination should be conducted
Figure 8. Detector head removal:
to note any obscurations around the sensing chamber. If a smoke test is required, smoke such as cigarette, cot­ton wick, or punk smoke may be blown directly at the smoke detector head. It is important to plug the exhaust and sampling tube hole to prevent ducted air from blow­ing smoke away from the smoke detector head. Record all test records in the Detector Test Log (page 12).
Remember to remove the plugs after this test or the detec­tor will not sense smoke in the air duct.
7.2 Alarm Tests
Before replacing the duct housing cover, the detector interconnections should be checked. The DH500 may be checked as follows: A. M02-04-00 Magnet Test
1. Make sure power is applied to the detector.
2. Place the painted surface of the test magnet against the housing next to the rib molded onto the outside of the housing (see Figure 7).
3. The LEDs on the detector should latch on as should any accessories (i.e. RA400ZA, RTS451), and the alarm condition should be verified at the control
B. RTS451/RTS451KEY Remote Test Station
The RTS451/RTS451KEY Remote Test Station facilitates test of the alarm capability of the duct detector as indicated in the RTS451/RTS451KEY manual. The DH500 duct detector cannot be reset by the RTS451/RTS451KEY. It must be reset at the system control panel.
panel.
To install the RTS451/RTS451KEY test coil, connect the device as shown in Figure 9; wire runs must be limited to
Figure 7. Testing detector
25 ohms or less per interconnecting wire. Place the coil in the detector housing with the arrow facing up and pointing toward the detector as in Figure 9. Attach the coil leads to the housing terminals as shown; polarity is not important. Firmly screw the bracket in place over the test coil.
7.3 MOD400 Sensitivity Test
After verification of alarm capability, the MOD400 test module may be used with a voltmeter to check detector sensitivity as indicated in the MOD400 installation manual. The housing cover must be removed to perform this test.
H0276-00
If the MOD400 readings indicate that the detector head is
H0275-00
outside of the acceptable range, the detector head requires cleaning. (See Periodic Maintenance Requirements on page
9.)
7.4 Trouble Test
The capability of “TROUBLE” detection is tested by remov­ing the detector head from the duct housing. The detector head is removed by turning it counterclockwise about 10 degrees (Figure 8). The system control panel should indi­cate a trouble condition. Reinserting the detector head should clear the trouble condition.
D500-08-00 7 I56-512-07R
DETECTOR
HEAD
TEST COIL
Figure 9. RTS451/RTS451KEY test coil installation:
H0292-00
Step 8. Install the Cover
Install the cover using the four screws. Be certain filters are installed as specified in Step 6. Make sure that the cover fits into the base groove and that all gaskets are in their proper positions. Tighten the four cover screws to 10 in/lbs.
Step 9. Per form the Final System Check
Place the magnet in position as shown in Figure 7. The LEDs on the detector should light. Any accessory LED(s) will also light. The system control panel should indicate an alarm condition.
Periodic Maintenance Requirements
Air duct smoke detectors should be maintained at least once a year. They should be maintained more often if the detector heads become obviously dirty in less than a year. The detectors must also be cleaned immediately after a fire. Failure to properly maintain air duct smoke detectors may cause unnecessary false alarms.
It is recommended that a permanent Detector Test Log be set up and maintained, with a record for each individual smoke detector in each building. Each detector should be clearly described, with information on the type of detector, the model number, the serial number (if any), the location, and the type of environment. Data entries should include test dates, type of test mode, test results, maintenance, and comments. A detector test log is included in this manual.
Recommended Detector Maintenance Procedure
NOTE: Notify the proper authorities that the smoke detec-
tor system is undergoing maintenance, and there­fore the system will temporarily be out of service. Disable the zone or system undergoing mainte­nance to prevent unwanted alarms and possible dispatch of the fire department.
1. Turn off power to the system.
2. Remove and inspect sampling tube filters.
3. If filters are heavily coated with dirt, replace them with
new filters. If they are not heavily coated, use a vacuum cleaner or compressed air nozzle to remove dust, then reinstall the filters.
4. Remove detector from housing. (See Figure 8.)
Photo Units
5. Remove detector cover by inserting a small blade screw­driver into the slot located 90 degrees from the MOD400 test jack receptacle, twisting the cover counterclockwise to remove (see Figure 10).
6. Lift screen from photo chamber. Vacuum screen and cover before using clean, compressed air to loosen and blow out any remaining debris. (Replacement screens are available, part no. RS24.)
7. Vacuum photo chamber, then use clean compressed air to blow area clean.
8. Replace screen by aligning arrow on top with the field test slot on the base of the detector. Push screen into place. Screen should fit tightly to chamber.
Ionization Units
9. Remove the detector cover and screen assembly by
depressing the three lock prongs on the top of the cover and rotating the cover counterclockwise. The CRT400 Cover Removal Tool makes cover removal easier. (See Figure 11.)
10. Carefully pull the screen out of the cover.
11. Clean the screen thoroughly with a soft brush or vacu-
um (replacement screen available, part no. RS14).
12. Brush or vacuum the inside of the cover. Cover may
then be blown out using clean, compressed air. DO
NOT APPLY WATER TO THIS AREA.
13. Vacuum the sensing chamber before using clean,
compressed air to loosen and blow out any remaining debris. DO NOT APPLY WATER TO THIS AREA.
14. Press the screen back into the cover.
15. Replace the detector cover and screen assembly on
the sensing chamber. Rotate it clockwise to lock it into place.
D500-08-00 8 I56-512-07R
Both Types Of Units
CAUTION
REMOVABLE HEAD COVER
CLEANABLE SCREEN
HEAD COVER REMOVAL SLOT
TEST SLOT
VANED CHAMBER
P/N RS24 (W/O THERMAL)
HOUSING LOCK PRONGS
REMOVABLE SCREEN (P/N RS14)
REMOVABLE COVER FOR CLEANING
HEAD COVER LOCK PRONGS
16. Reinstall the detector housing.
17. Restore power to the system.
18. Put detector into alarm using appropriate method described in STEP 7. PERFORM DETECTOR CHECK (page 7 of this manual).
19. Notify the proper authorities that testing has been
completed and the smoke detector system is again operational.
20. Other checks that should be made during mainte-
nance procedures:
–Holes or cracks in duct work near vicinity of detec-
tor
–Air leaks where detector housing or sampling tubes
are attached to duct –Dust accumulations in or on sampling tubes –Wiring terminal screw tightness
Accessories Part No.
Remote LED RA400ZA Remote Test Station RTS451/RTS451KEY Piezo Alert Sounder PA400 Replacement Filters F36-05-00 Magnet M02-04-00 End Plug For Sampling Tube P48-21-00 Installation Kit (Parts bag) A2650-01
Ionization Replacement Screen RS14 Sensitivity Test Kit MOD400 Ionization Cover Removal Tool CRT400
Programming Specifications/Requirements for Intelligent System Control Panels
The 1551 and 2551 models can be used with the DH500 if the following constraints are observed.
There is a limit to the number of devices per zone that can have their LEDs latched ON. The actual number of devices is determined by the control panel and its ability to supply LED current. Refer to the equipment manual supplied by the control panel manufacturer for details.
Figure 10. Photo head exploded view:
H0261-00
Figure 11. Ion head exploded view:
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D500-08-00 9 I56-512-07R
D500-08-00 10 I56-512-07R
Please refer to insert for the Limitations of Fire Alarm Systems
Three-Year Limited Warranty
System Sensor warrants its enclosed smoke detector to be free from defects in materials and workmanship under normal use and service for a period of three years from date of manufacture. System Sensor makes no other express warranty for this smoke detector. No agent, representative, dealer, or employee of the Company has the authority to increase or alter the obligations or limitations of this Warranty. The Company’s obliga­tion of this Warranty shall be limited to the repair or replacement of any part of the smoke detector which is found to be defective in materials or workmanship under normal use and service during the three year period commencing with the date of manufacture. After phoning System Sensor’s toll free number 800-SENSOR2 (736-7672) for a Return Authorization number, send defective units postage prepaid to: System Sensor, Repair
D500-08-00 11 I56-512-07R
Department, RA #__________, 3825 Ohio Avenue, St. Charles, IL 60174. Please include a note describing the malfunction and suspected cause of failure. The Company shall not be obligated to repair or replace units which are found to be defective because of damage, unreasonable use, modifications, or alterations occurring after the date of manufacture. In no case shall the Company be liable for any consequential or incidental damages for breach of this or any other Warranty, expressed or implied whatsoever, even if the loss or damage is caused by the Company’s neg­ligence or fault. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
DETECTOR TEST LOG
Detector Identification Information
Manufacturer and Serial Date Detector Model:______________________ Number: ______________________ Installed: ___________________
Description of Detector Location:
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
Test Results and Maintenance Data
Date Test Test Maintenance Tested Description Results Performed Comments
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D500-08-00 12 I56-512-07R © 2003 System Sensor
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