System Cleaners S2 User Manual
Version 13 (08.2018. EN)
MANUAL
S2
Version 13 (08.2018. EN) (S2)
Page 2 of 48
General
For safety during installation and later use it is very important that installation, operating and maintenance
instructions are carefully followed.
You are requested to keep this instruction manual at a location where it will be available at all times, and it should be
submitted to the person who is responsible for this product. In the event that the instruction manual is lost, you are
welcome to order a new one from your dealer.
If any doubt should arise with regard to the content of these instructions, please contact the distributor.
Proper use
System Cleaners’ system is exclusively designed to transport and pressure-increase of water to satellite stations. All
other forms of application or use not within the scope of the above are considered to be improper and inconsistent
with the requirements and regulations, and may lead to hazardous situations.
System Cleaners A/S cannot be held liable for consequential damage resulting from improper use of the equipment.
Proper use includes the following:
The instructions, regulations and recommendations concerning the system stated in the instruction manual
Observance of the specified inspection and maintenance intervals
Correct maintenance of good operating condition of the system
Observance of the specified environmental and operating conditions
Proper use also includes observance of all information that is stated in this instruction manual. This applies in
particular to the specified safety instructions.
Liability
Each user must handle and use the system in a responsible manner.
It is therefore of great importance that this instruction manual is available to the sanitation employee concerned at all
times.
Safety
The design of the system complies with generally accepted technical regulations and provisions concerning the working
environment and accident prevention. Despite this, risks can occur during use that can lead to physical inconvenience
for the user or a third party or have an impact on the machine or other equipment.
The system must therefore be in prime technical condition before use and may only be used in accordance with its
purpose and with strict observance of the safety requirements and operating instructions. In particular, malfunctions
and irregularities that can affect safety must be remedied immediately.
Warranty
For a period of 24 months from the date of delivery, your dealer will honor a warranty on parts that do not function
properly due to material defects or manufacturing faults. The warranty does not cover wearing parts. The warranty will
cover replacement or repair of the defective part. Costs with regard to dismantling, forwarding and reassembly are
defrayed by the purchaser. Any return shipments from System Cleaners A/S following completed repairs are defrayed
by System Cleaners A/S. The defective parts remain the property of System Cleaners A/S.
Claims that may be made for legal reasons, ordinary wear and tear, as well as damage to parts that can be attributed
to negligent or improper handling are not covered by the warranty. The warranty will be void if the system has been
exposed to frost. The warranty will also be void if modifications or repairs have been carried out by unauthorized
personnel. Warranty claims will only be accepted if they are reported to System Cleaners A/S immediately after
damage has been discovered. The warranty is terminated if there is a change of ownership of the machine. System
Cleaners A/S and its dealers cannot be held liable for personal injury, damage to equipment, loss of earnings,
including production losses, losses to stock or similar that may have arisen as a result of defects or delayed delivery of
the sold product, irrespective of the cause, including manufacturing faults or material defects. In addition, please refer
to our general terms and conditions of sales and delivery.
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Disposal
Please be aware of the following applicable provisions: the equipment must be disposed of according to its nature and
applicable requirements, e.g. electrical scrap, synthetic material, stainless steel, brass, etc.
Labelling
The system is equipped with a type plate containing technical data.
The type plate is located on a fixed part of the system.
Declaration of conformity
We declare that this product is in conformity with the following directives:
2006/42/EC Directive on Machinery
Per Kjøller
Development Manager
Version 13 (08.2018. EN) (S2)
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DESCRIPTION
Satellite
A satellite is connected to pressurized water, a number of chemicals and, depending on the model, compressed air.
Using a satellite it is possible for one operator to rinse, foam or disinfect (depending on model).
Pos.
Description
1
Inlet water
2
Strainer
3
Inlet air
4
Air regulator
5
Dosing valve chemical
6
Suction tube chemical
7
Air unit
8
Outlet
9
Function selector
10
Injector system
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INSTALLATION
Storage
The machine must not be exposed to frost unless it has been emptied of water (frost protected). Even brief periods of
exposure to frost may cause damage to the equipment.
Store the equipment in a frost-free room in the original packing.
Installation
Place the equipment in a frost-free room, well protected from the sun and place it on a hard surface.
Make sure that, in the event of failing non-return valves in the air and water supply, there are suitable back-flow
preventers fitted.
Local regulations may require installation of a back-flow protecting device to prevent compressed air or chemicals
getting into the water supply.
Piping
The piping should be made from materials suitable for the media in the pipes, the maximum pressure and
temperature.
It is the fitter’s responsibility to ensure that the piping including all armatures conform to local regulations.
The installation must be performed such that forces from pipes etc. are not transferred to the equipment during and
after fitting, as this may result in leaks or damage the equipment.
Select a pipe size so that the flow velocity in the pipe is up to 3 meters/second (10 feet/second). This gives a normally
accepted pressure loss and low noise from the flow.
In order to facilitate maintenance of the equipment, it is recommended to fit a shut-off valve in the pipelines
immediately at the connections for water.
Pipe supports
Always use pipe supports designed for the pipe size and material and maximum working pressure and temperature.
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COMMISSIONING
Flushing
Pipes etc. must be flushed efficiently before connecting the unit.
Before commencing operation on the unit or following repair work, the unit must be flushed thoroughly to remove any
impurities or foreign bodies.
Disinfection
Local specifications may require disinfection of the wetted parts like internals of pipes and pumps before use to avoid
contamination of newly cleaned surfaces.
Dosing
Adjust the dosing according to the chemical supplier’s recommendations.
Always calibrate and, if required, document the dosing on a regular basis.
Air
Adjust the air pressure until a satisfactory foam quality is achieved.
Note that good foam quality depends on the mixture of water, chemical and air and getting a perfect result requires
some adjustments of the mixing ratios.
OPERATION
Safety
It is recommended that suitable working clothes be worn. For protection against certain types of detergents, always
use protective goggles, respiratory protective equipment and rubber gloves.
It is recommended that non-slip footwear be worn since the floor can be slippery due to the presence of water and
foam.
This system may only be operated, maintained and – not least - repaired by persons who are familiar with the system
and properly trained to carry out the job concerned.
It is the customer’s responsibility that these installation and operating instructions are supplemented by in-house
instructions concerning inspection and reporting, industrial management, personnel training, etc.
Do not carry out any work if you are unsure of the consequences or are insufficiently skilled to carry it out. If in doubt,
you should contact your superior or your agent in advance.
Never direct the water jet at other persons.
Never direct the water jet at electrical installations.
Check that couplings “lock” when hoses and nozzles are fitted. If possible, practise this procedure before operation.
Always relieve the pressure in the rinsing hose by opening the low-pressure gun or valve after the water supply has
been shut off before dismantling the couplings and removing the hose.
During operation of the system, ensure that the low-pressure gun/valve is closed before releasing the handle.
When the low-pressure gun or valve is opened, the water jet will result in a certain amount of counter-pressure.
Therefore make sure that you hold the handle firmly and have a firm foothold.
System Cleaners low-pressure systems may only be used in conjunction with soaps and chemicals that are approved
for cleaning within the food or transport industries.
Soaps and chemicals that are classified as highly corrosive, toxic or which pose a health risk to humans or animals
may not be used.
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The system must not be used together with solvents or volatile liquids that pose a health risk or are inflammable.
In the event that the system is used with non-approved soaps, chemicals or solvents, System Cleaners A/S disclaims
all liability.
If in doubt, please contact your soap or chemical supplier and read the supplier manual.
In the event that you use the system with chemicals that require mandatory labelling, or if the water temperature
exceeds 50°C, a low-pressure gun with an automatic closing device must be used.
In the event that you use the system without a gun with an automatic closing device together with chemicals that
require mandatory labelling, or water with a temperature that exceeds 50°C, System Cleaners A/S disclaims all
liability.
Pressure relief
After use shut the isolating valves over the equipment and relieve air and water pressure in hoses etc.
Flush injector system
After each use flush the injector system with warm water to avoid clogging of the injector.
MAINTENANCE
Water filter
Depending on the mains water quality it may be necessary to clean the water filter on a regular basis to prevent the
pump from stopping.
Water non-return valve
Water non-return valves are critical wear parts and should be replaced yearly.
Air filter
Depending on the quality of the compressed air it may be necessary to empty condensation collected in the air filter
bowl on a regular basis.
Injector system
The injector system consists of foot strainer, dosing valve, non-return valve and injector.
Chemical residues compromises the function of the injector and flushing with warm water after each use is required to
maintain trouble free operation.
Depending on the water quality it may be necessary to de-scale the water side of the injector on a regular basis
following the chemical supplier’s guidelines.
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TROUBLE SHOOTING
Fault
Cause
Remedy
No water or insufficient water at the
nozzle when rinsing
Function selector is in closed
position
Turn the function selector switch to the
desired function
Insufficient water supply to the unit
Make sure that the water supply is as
described in the technical specifications
Valve at the end of the hose not
open
Open valve
The unit does not suck up detergent
Function selector is not in the
correct position
Turn function selector switch to desired
function
Suction filter or chemical restrictor
are blocked by chemical residue
Clean suction filter or chemical
restrictor
Water pressure is too low
Make sure water supply is as
described in the technical specifications
Suction filter is above the fluid level
in chemical container
Position the suction filter below fluid level
Poor foam quality
Chemical product is not a foaming
product
Change to a foaming chemical
Incorrect dosing
Adjust the dosing according to chemical
supplier’s specifications
Suction filter or chemical restrictor
are blocked by chemical residue
Clean the suction filter or chemical
restrictor
Water pressure is too low
Make sure that the water supply is as
described in the technical specifications
Air pressure too low
Increase air pressure
Non-original foam nozzle fitted
Replace with original white foam nozzle
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SPARE PARTS
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Pos.
Part no.
Description
Material
Version
1
46-500110
Housing S2
AISI 304
All
2
15-510121
Nipple pipe 1/2"x40mm
AISI 316
3-8 bar
3
20-500061
Strainer 1/2" brass 300 µm
Nickel-plated brass
3-8 bar
4
30-000050
Outlet coupling 1/2"
Special stainless
All
5
20-000220
Ball valve 1/2" (blue)
AISI 316
BSP
5
20-000226
Ball valve 1/2"NPT (blue)
AISI 316
NPT
6
16-800060
Outlet nipple 1/2"x37 E/I
AISI 304
All
7
02-160170
Injector system
-
All
8
15-000010
Adapter ø8x1/4" NPT SS
AISI 304
NPT
9
05-010040
Assembly pneumatic S2
-
All
10
15-800032
Union 1/2" with packing, e/i
AISI 316/PTFE
BSP
10
15-800033
Union 1/2" with packing, NPT
AISI 316/PTFE
NPT
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Cabinet
Pos.
Part no.
Description
Material
1
46-500110
Housing S2
AISI 304
2
72-000011
Lock WITHOUT handle
AISI 304/Plastic
4
72-000030
Nut for lock
Nylon
6
72-100010
Key for housing
Plastic
8
04-000172
Spacer ø8
PVC
11
08-100801
Coach screw M8x60
A2
14
08-900010
Rawlplugs S 10
PVC
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Injector system
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Pos.
Part no.
Description
Material
1
25-000520
Inlet pipe 1/2" BSP
AISI 304
2
17-030129
O-ring 32x1,5 Viton 75 sh
Viton
3
20-200410
Non-return valve 1/2"
AISI 304/NBR
5
25-100420
Intermediate pipe 1/2"
AISI 316
7
16-501802
Plug 1/8"
AISI 316
8
20-000284
Ball valve 1/2" without flange
-
9
25-200350
Outlet pipe 1/2"
AISI 316
10
17-020080
O-ring 18x2 70 shore
EPDM
11
08-105001
Spring pin ø4x14 SS
A2
12
20-000521
Valve stem ø16
AISI 303
13
20-000541
Bushing for valve stem
POM/C
14
08-100501
Screw button head M5x10
A2
15
20-302000
Handle
ABS
16
08-300602
Disc washer ø6
A2
17
08-200606
Set screw M6x16
A2
18
010-200200
Plastic plug ø23xø20mm
Nylon
19
08-800807
Cheese-head screw M8x50
A2
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Pneumatic assembly
Pos.
Part no.
Description
Material
Version
1
15-000021
Air fitting 1/4"x8 (inside)
Nickel-plated brass/Plastic
Wall
2
20-000050
Ball valve 1/4"
Nickel-plated brass
All
3
17-000012
Gasket 1/4"
PA12
All
4
16-400010
Extension nipple 1/4"x50
Nickel-plated brass
All
5
20-200020
Non-return valve 1/4" air
AISI 316/NBR
All
6
15-010071
Air fitting 1/4"x6
Nickel-plated brass/Plastic
All
7
55-110040
Air hose ø6mm black
PA12
All
8
20-300042
Regulator with filter without gauge
-
All
9
15-010081
Air fitting 1/4"x6 elbow
Nickel-plated brass/Plastic
All
10
17-000072
Gasket 1/8"
Nylon
All
11
22-000071
Gauge ø20 0-10 bar
AISI 304/brass/glycerine
All
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