System Cleaners MS5, MS7, PS1, PS5, PS7 User Manual

Version 9 (02.2018. EN)

MANUAL

MS5 and MS7
PS1, PS3, PS5 and PS7

Version 9 (02.2018. EN) (MS5, MS7, PS1, PS3, PS5, PS7)

Page 2 of 48

General

For safety during installation and later use it is very important that installation, operating and maintenance
instructions are carefully followed.

You are requested to keep this instruction manual at a location where it will be available at all times, and it should be
submitted to the person who is responsible for this product. In the event that the instruction manual is lost, you are
welcome to order a new one from your dealer.

If any doubt should arise with regard to the content of these instructions, please contact the distributor.

Proper use

System Cleaners’ system is exclusively designed to transport and pressure-increase of water to satellite stations. All
other forms of application or use not within the scope of the above are considered to be improper and inconsistent
with the requirements and regulations, and may lead to hazardous situations.

System Cleaners A/S cannot be held liable for consequential damage resulting from improper use of the equipment.

Proper use includes the following:

 The instructions, regulations and recommendations concerning the system stated in the instruction manual
 Observance of the specified inspection and maintenance intervals
 Correct maintenance of good operating condition of the system
 Observance of the specified environmental and operating conditions

Proper use also includes observance of all information that is stated in this instruction manual. This applies in
particular to the specified safety instructions.

Liability

Each user must handle and use the system in a responsible manner.

It is therefore of great importance that this instruction manual is available to the sanitation employee concerned at all
times.

Safety

The design of the system complies with generally accepted technical regulations and provisions concerning the working
environment and accident prevention. Despite this, risks can occur during use that can lead to physical inconvenience
for the user or a third party or have an impact on the machine or other equipment.

The system must therefore be in prime technical condition before use and may only be used in accordance with its
purpose and with strict observance of the safety requirements and operating instructions. In particular, malfunctions
and irregularities that can affect safety must be remedied immediately.

Warranty

For a period of 24 months from the date of delivery, your dealer will honor a warranty on parts that do not function
properly due to material defects or manufacturing faults. The warranty does not cover wearing parts. The warranty will
cover replacement or repair of the defective part. Costs with regard to dismantling, forwarding and reassembly are
defrayed by the purchaser. Any return shipments from System Cleaners A/S following completed repairs are defrayed
by System Cleaners A/S. The defective parts remain the property of System Cleaners A/S.

Claims that may be made for legal reasons, ordinary wear and tear, as well as damage to parts that can be attributed
to negligent or improper handling are not covered by the warranty. The warranty will be void if the system has been
exposed to frost. The warranty will also be void if modifications or repairs have been carried out by unauthorized
personnel. Warranty claims will only be accepted if they are reported to System Cleaners A/S immediately after
damage has been discovered. The warranty is terminated if there is a change of ownership of the machine. System
Cleaners A/S and its dealers cannot be held liable for personal injury, damage to equipment, loss of earnings,
including production losses, losses to stock or similar that may have arisen as a result of defects or delayed delivery of
the sold product, irrespective of the cause, including manufacturing faults or material defects. In addition, please refer
to our general terms and conditions of sales and delivery.

Version 9 (02.2018. EN) (MS5, MS7, PS1, PS3, PS5, PS7)

Page 3 of 48

Disposal

Please be aware of the following applicable provisions: the equipment must be disposed of according to its nature and
applicable requirements, e.g. electrical scrap, synthetic material, stainless steel, brass, etc.

Labelling

The system is equipped with a type plate containing technical data.

The type plate is located on a fixed part of the system.

Declaration of conformity

We declare that this product is in conformity with the following directives:

 2006/42/EC Directive on Machinery
 2014/35/EU Low Voltage Directive
 2014/30/EU EMC Directive

Per Kjøller

Development Manager

Version 9 (02.2018. EN) (MS5, MS7, PS1, PS3, PS5, PS7)

Page 4 of 48

DESCRIPTION

Main station (MS5 and MS7)

A main station has a built-in pump, a built-in satellite and is connected to electrical power, water mains, a number of
chemicals and compressed air. It supplies pressurized water to the built-in satellite and a number of external satellites.

With the built-in satellite it is possible for one operator to rinse, foam or disinfect (depending on model) while
pressurized water is supplied to external satellites.

The outlet pressure is constant regardless of the number of connected satellites in use.

The pump is protected from dry running in case of insufficient water supply.

The main station is protected from excessive water temperatures by a switch in the pump.

Pump station (PS1, PS3, PS5 and PS7)

A pump station has a built-in pump and is connected to electrical power, water mains and supplies pressurized water
to a number of satellites.

The outlet pressure is constant regardless of the number of connected satellites in use.

The pump is protected from dry running in case of insufficient water supply.

The pump station is protected from excessive water temperatures by a switch in the pump.

Version 9 (02.2018. EN) (MS5, MS7, PS1, PS3, PS5, PS7)

Page 5 of 48

Pos.

Description

1

Input 1.1/2”

2

Outlet 1.1/2”

3

Air connection ø8

4

Temperature switch

5

Pressure switch

6

Filter

7

Input pressure

8

Flow switch

9

Pneumatic assembly

10

Non-return valve

11

Outlet pressure

12

Pressure transmitter

13

Injector system

14

Start/Stop

15

Pump

Version 9 (02.2018. EN) (MS5, MS7, PS1, PS3, PS5, PS7)

Page 6 of 48

INSTALLATION

Storage

The machine must not be exposed to frost unless it has been emptied of water (frost protected). Even brief periods of
exposure to frost may cause damage to the equipment.

Store the equipment in a frost-free room in the original packing.

Installation

Place the equipment in a frost-free room, well protected from the sun and place it on a hard surface.

Make sure that, in the event of failing non-return valves in the air and water supply, there are suitable back-flow
preventers fitted.

Local regulations may require installation of a back-flow protecting device to prevent compressed air or chemicals
getting into the water supply.

Piping

The piping should be made from materials suitable for the media in the pipes, the maximum pressure and
temperature.

It is the fitter’s responsibility to ensure that the piping including all armatures conform to local regulations.

The installation must be performed such that forces from pipes etc. are not transferred to the equipment during and
after fitting, as this may result in leaks or damage the equipment.

Select a pipe size so that the flow velocity in the pipe is up to 3 meters/second (10 feet/second). This gives a normally
accepted pressure loss and low noise from the flow.

In order to facilitate maintenance of the equipment, it is recommended to fit a shut-off valve in the pipelines
immediately at the connections for water.

Pipe supports

Always use pipe supports designed for the pipe size and material and maximum working pressure and temperature.

Version 9 (02.2018. EN) (MS5, MS7, PS1, PS3, PS5, PS7)

Page 7 of 48

Version 9 (02.2018. EN) (MS5, MS7, PS1, PS3, PS5, PS7)

Page 8 of 48

COMMISSIONING

Flushing

Pipes etc. must be flushed efficiently before connecting the unit.

Before commencing operation on the unit or following repair work, the unit must be flushed thoroughly to remove any
impurities or foreign bodies.

Bleeding

Prior to starting the system for the first time and following any interruption of the water supply, the pump and
pipelines must be bled thoroughly to avoid damage to the pump’s shaft seal.

Air pockets in the pipes may cause destructive water hammer when the pump starts.

Disinfection

Local specifications may require disinfection of the wetted parts like internals of pipes and pumps before use to avoid
contamination of newly cleaned surfaces.

Dosing (MS5 and MS7)

Adjust the dosing according to the chemical supplier’s recommendations.

Always calibrate and, if required, document the dosing on a regular basis.

Air (MS5 and MS7)

Adjust the air pressure until a satisfactory foam quality is achieved.

Note that good foam quality depends on the mixture of water, chemical and air and getting a perfect result requires
some adjustments of the mixing ratios.

OPERATION

Safety

It is recommended that suitable working clothes be worn. For protection against certain types of detergents, always
use protective goggles, respiratory protective equipment and rubber gloves.

It is recommended that non-slip footwear be worn since the floor can be slippery due to the presence of water and
foam.

This system may only be operated, maintained and – not least - repaired by persons who are familiar with the system
and properly trained to carry out the job concerned.

It is the customer’s responsibility that these installation and operating instructions are supplemented by in-house
instructions concerning inspection and reporting, industrial management, personnel training, etc.

Do not carry out any work if you are unsure of the consequences or are insufficiently skilled to carry it out. If in doubt,
you should contact your superior or your agent in advance.

Never direct the water jet at other persons.

Never direct the water jet at electrical installations.

Check that couplings “lock” when hoses and nozzles are fitted. If possible, practise this procedure before operation.

Always relieve the pressure in the rinsing hose by opening the low-pressure gun or valve after the water supply has
been shut off before dismantling the couplings and removing the hose.

During operation of the system, ensure that the low-pressure gun/valve is closed before releasing the handle.

When the low-pressure gun or valve is opened, the water jet will result in a certain amount of counter-pressure.
Therefore make sure that you hold the handle firmly and have a firm foothold.

Before removing the cabinet, the power supply must be switched off.

Version 9 (02.2018. EN) (MS5, MS7, PS1, PS3, PS5, PS7)

Page 9 of 48

Safety precautions and safety devices must comply with national regulations applicable at any time.

Internally, protection corresponds to IP 55. On a number of components hazardous voltages can occur. During
operation the cabinet must always be closed.

Never insert or remove a plug from an electrical socket unless the power has been switched off.

System Cleaners low-pressure systems may only be used in conjunction with soaps and chemicals that are approved
for cleaning within the food or transport industries.

Soaps and chemicals that are classified as highly corrosive, toxic or which pose a health risk to humans or animals
may not be used.

The system must not be used together with solvents or volatile liquids that pose a health risk or are inflammable.

In the event that the system is used with non-approved soaps, chemicals or solvents, System Cleaners A/S disclaims
all liability.

If in doubt, please contact your soap or chemical supplier and read the supplier manual.

In the event that you use the system with chemicals that require mandatory labelling, or if the water temperature
exceeds 50°C, a low-pressure gun with an automatic closing device must be used.

Start

The system starts automatically in the event of falling pressure in the outlet pipe like when the operator opens the low
pressure gun or valve.

Pressure setting (remote control)

Use the optional R100 remote control or the optional Bluetooth dongle to change the pressure set point. Be careful not
to set the pressure below 15 bar (217 psi) if the unit is supplying a satellite – both built-in and external - as this may
compromise the function of the injector.

Stop

The system stops automatically shortly after water is no longer being used like when the operator closes the low
pressure gun or valve.

Leaks

If there are leaks in the system’s non-return valve, pipelines or satellites, the pump will start although there is no
water being used.

Flush injector system (MS5 and MS7)

After each use flush the injector system with warm water to avoid clogging of the injector.

MAINTENANCE

Water filter

Depending on the mains water quality it may be necessary to clean the water filter on a regular basis to prevent the
pump from stopping.

Flow switch

The flow switch does not require maintenance.

Shaft seal

The shaft seal does not require maintenance. Leaks are normally a sign of dry running caused by insufficient water
supply to the pump.

Water non-return valve

Water non-return valves are critical wear parts and should be replaced yearly.

Version 9 (02.2018. EN) (MS5, MS7, PS1, PS3, PS5, PS7)

Page 10 of 48

Pump, motor and frequency drive

Scaling compromises the function of the pump and de-scaling following the chemical supplier’s guidelines may be
necessary on a regular basis.
Motor and frequency drive do not require maintenance.

Air filter (MS5 and MS7)

Depending on the quality of the compressed air it may be necessary to empty condensation collected in the air filter
bowl on a regular basis.

Injector system (MS5 and MS7)

The injector system consists of foot strainer, dosing valve, non-return valve and injector.

Chemical residues compromises the function of the injector and flushing with warm water after each use is required to
maintain trouble free operation.

Depending on the water quality it may be necessary to de-scale the water side of the injector on a regular basis
following the chemical supplier’s guidelines.

Version 9 (02.2018. EN) (MS5, MS7, PS1, PS3, PS5, PS7)

Page 11 of 48

TROUBLE SHOOTING MS5 and MS7

Fault

Cause

Remedy

No water or insufficient water at the
nozzle when rinsing

Function selector is in closed
position

Turn the function selector switch to the
desired function

Insufficient water supply to the unit

Make sure that the water supply is as
described in the technical specifications

Valve at the end of the hose not
open

Open valve

The unit does not suck up detergent

Function selector is not in the
correct position

Turn function selector switch to desired
function

Suction filter or chemical restrictor
are blocked by chemical residue

Clean suction filter or chemical
restrictor

Water pressure is too low

Make sure water supply is as
described in the technical specifications

Suction filter is above the fluid level
in chemical container

Position the suction filter below fluid level

Poor foam quality

Chemical product is not a foaming
product

Change to a foaming chemical

Incorrect dosing

Adjust the dosing according to chemical
supplier’s specifications

Suction filter or chemical restrictor
are blocked by chemical residue

Clean the suction filter or chemical
restrictor

Water pressure is too low

Make sure that the water supply is as
described in the technical specifications

Air pressure too low

Increase air pressure

Non-original foam nozzle fitted

Replace with original white foam nozzle

Fault

Cause

Remedy

Rinse pressure too low

Pump station not started

Press green button

Too many simultaneous users

Reduce the number of simultaneous
users

Pump stopped due to inlet pressure
less than 1.5 bar (23 psi)

Increase inlet pressure to between 1.5
and 10 bar (23 and 145 psi)

The device will not start

Valve in inlet or outlet closed

Open valves

Inlet water pressure less than 1.5
bar (23 psi)

Increase inlet pressure to between 1.5
and 10 bar (23 and 145 psi)

TROUBLE SHOOTING PS1, PS3, PS5 and PS7

Fault

Cause

Remedy

Rinse pressure too low

Pump station not started

Press green button

Too many simultaneous users

Reduce the number of simultaneous
users

Pump stopped due to inlet pressure
less than 1.5 bar (23 psi)

Increase inlet pressure to between 1.5
and 10 bar (23 and 145 psi)

The device will not start

Valve in inlet or outlet closed

Open valves

Inlet water pressure less than 1.5
bar (23 psi)

Increase inlet pressure to between 1.5
and 10 bar (23 and 145 psi)

Version 9 (02.2018. EN) (MS5, MS7, PS1, PS3, PS5, PS7)

Page 12 of 48

Spare parts machine

Version 9 (02.2018. EN) (MS5, MS7, PS1, PS3, PS5, PS7)

Page 13 of 48

Spare parts Cabinet

Version 9 (02.2018. EN) (MS5, MS7, PS1, PS3, PS5, PS7)

Page 14 of 48

Pos.

Part no.

Description

Material

Version

1

04-000072

Plastic knob 30mm

Plastic

All

2

04-000178

Spacer ø25x25,75 sort

PVC-U

All

3

08-000502

Lock nut M5

A2

All

4

08-000504

Cap nut M5

A2

All

5

08-000602

Lock nut M6

A2

All

6

08-000801

Nut M8

A2

MS5, PS1, PS3, PS5

6

08-001001

Nut M10

A2

MS7, PS7

7

08-001201

Lock nut M12

A2

All

8

08-100515

Screw buttonhead M5x10mm

A2

All

9

08-100610

Coach screw M6x80mm

A2

All

10

08-100801

Coach screw M8x60

A2

All

11

08-104015

Screw for plastic 5x12

A2

All

12

08-105020

Spring pin ø3x8 RF

A2

All

13

08-200602

Set screw M6x20

A2

All

14

08-200805

Set screw M8x20

A2

All

15

08-200808

Set screw M8x16

A2

All

16

08-201207

Set screw M12x40

A2

MS5, PS1, PS3, PS5

16

08-201211

Set screw M12x45

A2

MS7, PS7

17

08-300602

Disc washer ø6

A2

All

18

08-300605

Disc washer ø6

Nylon

All

19

08-300803

Plane washer ø8

A2

All

20

08-301202

Disc washer ø12

A2

All

21

08-800505

Cheese-head screw M5x10

A2

All

22

08-800601

Cheese-head screw M6x20

A2

All

23

08-800835

Cheese-head screw M8x35

A2

MS5, PS1, PS3, PS5

23

08-801003

Cheese-head screw M10x45

A2

MS7, PS7

24

08-900008

Rawlplugs S 8

PVC

All

25

08-900010

Rawlplugs S 10

PVC

All

26

15-200082

Socket 1/4"x1/8"

AISI 316

All

27

16-501200

Plug 1/2"

AISI 304

All

28

16-501403

Plug 1/4" 9mm

AISI 316

All

29

17-000032

O-ring 10,1x1,6 NBR 70 shore

NBR

All

30

17-010010

O-ring 46x3

NBR

MS5, PS1, PS3, PS5

30

17-010011

O-ring 70x4

NBR

MS7, PS7

31

17-020004

O-ring 47,29x2,62 EPDM 70 sh

EPDM

All

32

17-020017

O-ring 55,2x3 EPDM

EPDM

All

33

17-020055

O-ring 10x2 70 shore

EPDM

All

34

17-020056

O-ring 11x1,5 70 shore

EPDM

All

35

17-020080

O-ring 18x2 70 shore

EPDM

All

36

20-010006

Cap for Non-return valve

AISI 303

All

37

20-010007

Flange for Non-return valve

AISI 303

All

38

20-010008

Cap for Filter

AISI 303

All

39

20-010009

Flange for Filter

AISI 303

All

40

20-200200

Non-return valve 1.1/2"

AISI 304/NBR

All

41

20-510040

Filter insertion 1.1/2" 800 µm

AISI 304

All

42

21-000022

Insert for flow-switch

AISI 303

All

43

21-000025

Flow switch 1.1/2"

-

All

44

21-000102

Angle connector M12x5m

-

All

45

22-000042

Gauge ø50 0-60 bar SS

AISI 304/brass/glycerine

All

46

22-000044

Gauge ø50, -1-16 bar SS

AISI 304/brass/glycerine

All

47

25-050019

Inlet pipe 1.1/4"/1.1/2" BSP

AISI 304

MS5, PS1, PS3, PS5

BSP

47

25-050020

Inlet pipe 1.1/2" BSP

AISI 304

MS7, PS7, BSP

47

25-050027

Inlet pipe 1.1/4"/1.1/2" NPT

AISI 316

MS5, PS1, PS3, PS5

NPT

47

25-050028

Inlet pipe 1.1/2" NPT

AISI 316

MS7, PS7, NPT

48

25-250020

Outlet pipe 1.1/4"/1.1/2" BSP

AISI 304

MS5, PS1, PS3, PS5

BSP

48

25-250021

Outlet pipe 1.1/2" BSP

AISI 304

MS7, PS7, BSP

48

25-250026

Outlet pipe 1.1/4"/1.1/2" NPT

AISI 316

MS5, PS1, PS3, PS5

NPT

Version 9 (02.2018. EN) (MS5, MS7, PS1, PS3, PS5, PS7)

Page 15 of 48

48

25-250027

Outlet pipe 1.1/2" NPT

AISI 316

MS7, PS7, NPT

49

26-100100

Clamping ring fitting 1/2"x4

AISI 303

All

50

26-100121

Vent pipe model 5

AISI 304

MS5, PS1, PS3, PS5

50

26-100131

Vent pipe model 7

AISI 304

MS7, PS7

51

30-740483

Flexi clamps ø48,3

-

MS5, PS1, PS3, PS5

51

30-740761

Flexi clamps ø76,1

-

MS7, PS7

52

06-000315

Pumpe CRNE 3-9 2,2 kW

-

PS1

3x380-500v/50-60Hz

52

06-000600

Pumpe CRNE 3-9 4 kW

-

PS3

3x380-500v/50-60Hz

52

06-000525

Pumpe CRNE 5-14 6 kW

-

MS5, PS5

3x380-500v/50-60Hz

52

06-000005

Pumpe CRNE 10-9 7,5 kW

-

MS7, PS7

3x380-500v/50-60Hz

53

32-000090

Temperature switch 88°C 1/2"NC

AISI 304

All

54

35-411001

Cable 4x1,5mm² CE 3m

-

MS5, PS1, PS3, PS5

3x400V/50Hz

54

35-411011

Cable 4x1,5mm² 3 m AWG16

-

MS5, PS5

3x460V/60Hz

54

35-411000

Cable 4x2,5mm² CE

-

MS7, PS7

3x400V/50Hz

54

35-411010

Cable 4x2,5mm² CSA

-

MS7, PS7

3x460V/60Hz

55

35-600064

Pressure switch 1/8" 0,1-2bar NO

-

All

56

35-700201

Screwed cable connection

Plastic

All

57

35-712498

Multiple packing M25x1,5 4x6,5mm

Plastic

All

58

36-100090

Pressure transmitter 60 bar

-

All

59

36-800015

On/off buttons G5

-

All

60

41-231001

Door 1000mm G5

AISI 304

All

61

42-600047

Hinge for cabinet 1000 mm

AISI 304

All

62

42-600069

Attachment bracket

AISI 304

MS5, PS1, PS3, PS5

62

42-600070

Attachment bracket

AISI 304

MS7, PS7

63

43-100070-01

Wall bracket

AISI 304

All

64

46-023010

Pump bracket 1000 mm G5 IE5

AISI 304

All

65

46-160160

Top plate for MS/AM IE5

AISI 304

All

66

46-401004

Housing 1000mm IE5

AISI 304

All

67

72-000030

Nut for lock

Nylon

All

68

72-000040

Lock with hook

AISI 304/Plastic

All

69

72-000050

Strike plate - All

70

72-100010

Key for housing

Plastic

All

71

35-700200

Cablenut M20x1,5

Brass

All

72

04-000223

Blind plug ø32,5 black

Plastic

PS1, PS3, PS5, PS7

73

04-000012

Blind plug ø15 black

polyethylene

PS1, PS3, PS5, PS7

74

010-200200

Plastic plug ø23xø20mm

Nylon

PS1, PS3, PS5, PS7