SystemAir ZRS User Manual
ZRS
Smoke gas fan
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GB
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FR
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ZRS Installation instructions
200515
2 Systemair AB
GB
Manufacturer
Our products are manufactured in compliance with applicable international standards and regulations.
Systemair AB
Industrivägen 3
SE-73930 Skinnskatteberg SWEDEN
Office: +46 222 440 00 Fax: +46 222 440 99
www.systemair.com
The manufacturer hereby confirms that the following products:
Smoke gas fan ZRS
(The declaration applies only to product in the condition it was delivered in and installed in the facility in
accordance with the included installation instructions. The insurance does not cover components that are
added or actions carried out subsequently on the product)
Comply with all applicable requirements in the following directives
Machinery Directive 2006/42/EC
Low Voltage Directive 2006/95/EC
EMC Directive 2004/108/EC
RoHS2 Directive 2011/65/EC
The following harmonized standards are applied in applicable parts:
EN ISO 12100:2010 Safety of machinery – Basic concepts, general principles for design – Risk
assessment and risk reduction
EN 14121-1:2007 Safety of machinery – Risk assessment – Part 1: Principles
EN 13857 Safety of machinery – Safety distances to prevent hazard zones being reached
by upper or lower limbs
EN 60 335-1 Household and similar electrical appliances – Safety Part 1: General requirements
EN 60 335-2-80 Household and similar electrical appliances – Safety – Part 2-80: Particular
requirements for fans
EN 50 106:2007 Safety of household and similar appliances – Particular rules for routine tests
referring to appliances under the scope of EN 60 335-1 and EN 60967
EN 60 034-5 Rotating electrical machines – Part 5: Degrees of protection provided by the
integral design of rotating electrical machines (IP code)
EN 60 204-1 Safety of machinery – Electrical equipment of machines – Part 1: General
requirements
EN 61000-6-2 Electromagnetic compatibility (EMC) – Part 6-2: Generic standards – Immunity for
industrial environments
EN 61000-6-3 Electromagnetic compatibility (EMC) – Part 6-3: Generic standards – Emission
standards for residential, commercial and light-industrial environments
Skinnskattberg 26-11-2012
Mats Sándor
Technical Director
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ZRS Installation instructions
200515
3 Systemair AB
GB
Introduction
Smoke gas fan ZRS from Systemair is used to prevent insufficient draft from stoves, ovens and fireplaces. The smoke gas fan can be installed without interfering with the chimney pipe.
Transport and storage
All Systemair fans are packaged at the factory to withstand normal transport handling.
When handling the goods use suitable lifting equipment in order to avoid damage to fans or personnel.
The fans do not have any lifting eye bolts.
Avoid blows or shock loads.
Be on the alert for any damage on the packaging or the fan.
The fans should be stored in a dry area protected from the weather and dirt until final installation.
Avoid excessive storage periods (we recommend one year maximum).
Note! Do not lift the fan by the connecting cable, connection box, impeller or inlet cone.
Safety information
Systemair fans are not ready-to-use products and are only to be put into operation after they have been
built into machines, duct systems or if safe operation has been ensured by a contact protection grid.
Installation must be carried out in such a way that direct contact with moving parts is not possible.
Installation has to be performed by authorized personnel only!
The fans must not be used in an explosive atmosphere. Connect to a flue duct, max. temperature 200°C.
The fans must be installed so that safe operation and maintenance is ensured. Safety devices (e.g.
motor protection, contact protection grid etc), must not be dismantled, circumvented or made
inoperative.
Note! Before servicing or maintenance, switch off power, (all-pole circuit breaker), and make sure the
impeller has come to a standstill.
Note! The fans can have sharp edges and corners which may cause injuries.
Note! The smoke gas fan must always be running when the fireplace is being used.
Installation
Put the insulation carpet, supplied with the fan, on top of the chimney and cut out a hole for the fan.
Fixate the four adjustable steering rods which are pushed into the chimney (no need to interfere with the
chimney itself).
The supplied steel wire can be used as extra support during chimney sweeping.
Installation, electrical connection and commissioning are only to be performed by authorized personnel
and in accordance with the requirements of the installation.
Electrical connection according to the wiring diagram in the terminal box, markings on terminal blocks or
on cable.
Use a dummy plug seal for the compression gland fitting as well.
The fan must be installed so that vibrations are not transmitted to duct systems or frame of building.
Make sure the assembly of the fan is firmly fixed and stable.
The fans must be assembled so that service and maintenance can be performed easily and safely.
_________________________________________________________________________________________________________
ZRS Installation instructions
200515
4 Systemair AB
GB
How to install
1. Put the insulation carpet, supplied with the fan, on top of the chimney.
2. Make a hole for the smoke gas fan.
3. Secure the four adjustable steering rods to the fan with the supplied screws and nuts.
4. Push the fan and steering rods into the chimney.
5. Attach the steel wire so the fan is secured when lifted away from the chimney during chimney
sweeping etc.
Electrical connection
Note! Electrical installation has to be performed by authorized personnel only and in accordance
with prevailing regulations.
The electrical connections are performed according to below wiring diagram
C
LN
230V 1~
Steering rods
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ZRS Installation instructions
200515
5 Systemair AB
GB
Operating Conditions
Do not operate the fan in an explosive atmosphere.
Switching frequency:
- The fan is rated for S1 continuous operation.
- Controls must not allow extreme switching operation!
When using speed control with a frequency inverter, note that the voltage peaks at the motor terminals
must be less than 1000V and the voltage rise rate less than 500V/µs (IEC 34-17). If the operational
leakage current exceeds 3,5mA, earthed in compliance with DIN VDE 0160/5.88, Art 6.5.2.1 must be
provided.
When using a long motor lead wire, install an output filter between the frequency inverter and the
motor!
Noise problems can be eliminated by using a silencer.
Operation
Before initial operation, check the following:
Electrical connection has been properly completed.
Protective conductor has been connected.
Motor protection assembled.
Safety devices in place (protection grid)
Leftover installation materials and foreign materials have been removed from the
casing.
When putting into operation, check the following:
Connection data corresponds to the specifications on the nameplate:
Maximum voltage +6%, -10%, according to IEC 38. Rated current must not be exceeded with more
than 5% at rated voltage.
Note! When speed regulating by reducing the voltage the motor current may exceed the rated
current at a lower voltage. In this case the motor windings are protected by the thermal contact. The
minimum static fall of pressure must observed.
Make sure that the air supply is adequate for a proper combustion.
Smoothness of motor operation, (no abnormal noises).
Speed control of the fan is recommended
Maintenance, service and repair
Before maintenance, service or repair, make sure that:
Power supply is interrupted (all-pole circuit breaker).
Fan impeller has come to a complete standstill!
Observe personnel safety regulations!
The fan should be cleaned when necessary, at least 1/year to avoid imbalance an unnecessary damage
to the bearings.
If a surplus of tar is built up during combustion it may be necessary to clean the fan more often.
The fan bearings are maintenance free and should only be replaced if damaged.
Do not use a high-pressure cleaner (steam jet) when cleaning the fan. Make sure the fan impeller's
balance weights are not moved or the fan impeller distorted.
Take note of abnormal operating noise!
Check that the impeller is not hindered or the motor protection triggered.
If the fan does not start after it has been checked, and/or the thermal contact is reset, contact your local
supplier.
_________________________________________________________________________________________________________
ZRS Installation instructions
200515
6 Systemair AB
SE
Försäkran om överensstämmelse
Tillverkare
Systemair AB
Industrivägen 3
SE-73930 Skinnskatteberg SVERIGE
Kontor: +46 222 440 00 Fax: +46 222 440 99
www.systemair.com
intygar härmed att följande produkter:
Rökgasfläkt ZRS
Intyget gäller endast för produkten i det skick i vilket den levererats och installerats vid anläggningen i
enlighet med medföljande installationsanvisningar. Intyget omfattar inte komponenter som senare lagts till
eller åtgärder som senare vidtagits på produkten.
uppfyller alla tillämpliga krav i nedanstående direktiv.
Maskindirektivet 2006/42/EG
Lågspänningsdirektivet 2006/95/EG
EMC-direktivet 2004/108/EG
RoHS2 direktivet 2011/65/EC
Tillämpliga delar av nedanstående harmoniserade standarder tillämpas.
EN ISO 12100:2012 Maskinsäkerhet – Allmänna konstruktionsprinciper – Riskbedömning och
riskreducering
EN 14121-1:2007 Maskinsäkerhet – Riskbedömning – Del 1: Principer
EN 13857 Maskinsäkerhet – Skyddsavstånd för att hindra att armar och ben når in i
riskområden
EN 60335-1 Elektriska hushållsapparater och liknande bruksföremål – Säkerhet – Del 1:
Allmänna fordringar
EN 60335-2-80 Elektriska hushållsapparater och liknande bruksföremål – Säkerhet – Del 2-80:
Särskilda fordringar på fläktar
EN 50106:2007 Elektriska hushållsapparater och liknande bruksföremål – Säkerhet – Anvisningar
för tillverkningskontroll av apparater som omfattas av EN 60 335-1 och EN 60967
EN 60034-5 Roterande elektriska maskiner – Del 5: Kapslingsklasser för elektriska maskiner
(IP-beteckning)
EN 60204-1 Maskinsäkerhet – Maskiners elutrustning – Del 1: Allmänna fordringar
EN 61000-6-2 Elektromagnetisk kompatibilitet (EMC) – Del 6-2: Generella fordringar – Immunitet
hos utrustning i industrimiljö
EN 61000-6-3 Elektromagnetisk kompatibilitet (EMC) – Del 6-3: Generella fordringar – Emission
från utrustning i bostäder, kontor, butiker och liknande miljöer
Skinnskatteberg 2012-11-26
Mats Sándor
Teknisk Direktör
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