Systemair Sverige AB
Industrivägen 3
SE-739 30 Skinnskatteberg SWEDEN
Office: +46 222 440 00
www.systemair.com
hereby confirms that the following products:
Cooling unit
Topvex SoftCooler TR09
Topvex SoftCooler TR12
Topvex SoftCooler TR15
(The declaration applies only to product in the condition it
was delivered in and installed in the facility in accordance
with the included installation instructions. The insurance
does not cover components that are added or actions
carried out subsequently on the product).
Comply with all applicable requirements in the following
directives and regulations
Machinery Directive 2006/42/EC
Low Voltage Directive 2014/35/EU
EMC Directive 2014/30/EU
Pressure Equipment Directive (PED) 2014/68/EU
Ecodesign Directive 2009/125/EC
327/2011 Requirements for fans
1253/2014 Requirements for ventilation units
The following harmonized standards are applied in applicable parts:
EN 50106
Safety of household and similar electrical appliances –
Particular rules for routine tests referring to appliances
under the scope of EN 60 335-1.
EN 13053
Ventilation for buildings – Air handling units – Rating and
performance for units, components and sections.
EN 60529
Degrees of protection provided by enclosures (IP Code).
EN 62233
Measurement methods for electromagnetic fields of
household appliances and similar apparatus with regard
to human exposure.
EN 61000-6-2
Electromagnetic compatibility (EMC) – Part 6-2: Generic
standards – Immunity for industrial environments.
EN 61000-6-3
Electromagnetic compatibility (EMC) – Part 6-3: Generic
standards – Emission standards for residential, commercial and light-industrial environments.
EN 378-2:2016
Refrigerating systems and heat pumps – Safety and environmental requirements – Part 2: Design, construction,
testing, marking and documentation.
The complete technical documentation is available.
Skinnskatteberg, 27-01-2020
EN ISO 12100
Safety of machinery - General principles for design - Risk
assessment and risk reduction.
EN 13857
Safety of machinery – Safety distances to prevent hazard
zones being reached by upper or lower limbs.
EN 60204-1
Safety of machinery – Electrical equipment of machines –
Part 1: General requirements.
EN 60335-1
Household and similar electrical appliances – Safety Part
1: General requirements.
EN 60335-2-40
Safety of household and similar electrical appliances Part 2-40: Particular requirements for electrical heat
pumps, air-conditioners and dehumidifiers.
Sofia Rask
Managing Director
208767 | A006
Page 6
Warnings
|
2
2Warnings
The following admonitions will be presented in the different sections of the document.
Danger
• Make sure that the Mains supply to the unit is disconnected before performing any maintenance or
electrical work!
• All electrical connections must be carried out by an authorized installer and in accordance with local rules
and regulations.
• Operation in the refrigerant circuit and handling refrigerants must be performed by certified personnel.
Warning
• The door handles are only intended to be used during the installation. These must be removed before the
unit is put into operation to ensure the required level of safety for the unit.
• The unit is heavy. Be careful during transport and mounting. Risk of injury through pinching. Use
protective clothing.
• Beware of sharp edges during mounting and maintenance. Make sure that a proper lifting device is used.
Use protective clothing.
• Skin contact with the refrigerant must be avoided. Use protective equipment such as protective goggles,
gloves and suitable clothing’s. Good ventilation must be arranged.
• If freezing injury a doctor must be seen.
• If skin contact the exposed part of the body must be carefully washed.
• If eye contact use eye wash or lukewarm water and wash for 20 minutes, visit a doctor.
• The units electrical connection to the mains supply must be preceded by an all pole circuit breaker with a
minimum 3 mm gap.
Caution
• If the unit is installed in a cold place make sure that all joints are covered with insulation, and tape well
• Duct connections/duct ends should be covered during storage and installation
• Do not connect tumble dryers to the ventilation system
3Refrigerant Control/Reporting
Topvex SoftCooler TR comes pre-filled with refrigerants and belongs to the group "Piece units containing more than
3kg refrigerants per circuit". Before commissioning shall always a control report in respect of the installation be established by a cooling certified person. Leakage control with record keeping shall be done once per year. The installation of
the Topvex SoftCooler TR is only duty to report if the property/enterprise where the installation occurs, all together
after installation, has a total amount of refrigerants of 10 kg or more ("small Piece units" with refrigerants less than 3
kg, e.g. normal refrigerators/freezers does not includes). Reporting shall in occurring cases be done to major inspection
authority (normally the municipal environmental office).
Different regulations can be valid in different countries. Check with your local government.
4Product information
4.1General
This installation manual concerns Topvex SoftCooler TR09-15 manufactured by Systemair AB. Topvex SoftCooler TR0915 include the following model options:
• Model: TR09, TR12, TR15.
• Right or left models: R (Right) L (Left). The side of the supply air outlet when viewed from the access side.
This manual consists of basic information and recommendations concerning the design, installation, start-up and operation, to ensure a proper fail-free operation of the unit.
The key to proper and safe operating of the unit is to read this manual thoroughly, use the unit according to given
guidelines and follow all safety requirements.
208767 | A006
Page 7
Product information |
This instruction is a complement to “Topvex SR 09,11, TR 09-15 Installation instruction” (separate document) and
should also be read prior to installation.
4.2Technical data
4.2.1Dimensions and weights Topvex SoftCooler TR09-TR15
3
Fig. 1 Dimensions (mm) TR09-TR15 (Drawn as left hand unit)
Model
AABCDEFGI
J
KL
TR09263016301120810895104129129105210700
TR1227701740123093096576104104105215800
TR152820198014701180965761041041052361000
Model
MNOP
Q
RS
Weight, kgTotal Weight, kg
TR093001901030870840550120260765
TR123501851140940840500135290870
TR1535018513809408905501353451055
1
Incl. air handling parts
208767 | A006
1
Page 8
| Product information
4
4.2.2Electrical data
ModelVoltage
Topvex SoftCooler TR09
Topvex SoftCooler TR12
Topvex SoftCooler TR15
400V 3N~, 50Hz126090164
400V 3N~, 50Hz159230204,4
400V 3N~, 50Hz159230205,5
4.3Components
Current (A)Power (W)
Fuse, slowQuantity of R410A, kg
Fig. 2 Connections and basic components in left hand connected units
PositionDescription
1Compressor
2
3
4
5
6
7
8
9
10
11
12
Condenser coil
Evaporator coil
Filter drier with sight glass
Expansion valve
Drip-tray with drain
Water seal
Cable grommet for external cabling
El. cabinet with frequency converter
Exhaust air duct connection
Pressure/hot gas switches
Measuring points refrigerant system high/low
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4.4Electrical cabinet
1
2
3
4
5
6
7
8
Fig. 3 Electrical cabinet
PositionDescription
1.
2.
3.
4.
5.
6.
7.
8.
Terminal block, mains supply
Circuit breaker (MCB) oil heaters
Relays
Terminal block, internal/external connections
Frequency converter with display
DC Choke
Transformer 24 V
Display
Product information |
5
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Page 10
| Transport and storage
6
5Transport and storage
The Topvex SoftCooler should be stored and transported in such a way that it is protected against physical damage that
can harm panels, handles etc. It should be covered so that dust, rain and snow cannot enter and damage the unit and
its components. The appliance is delivered in one piece containing all necessary components, wrapped in plastic on a
pallet for easy transportation.
When transporting the Topvex SoftCooler use a forklift, but once installed on the floor avoid transfer, the feet can damaged due to lateral loading.
Warning
• The unit is heavy. Be careful during transport and mounting. Risk of injury through pinching. Use
protective clothing.
• Be careful so the unit doesn't tip over.
6Installation
6.1Unpacking
Verify that all ordered equipment are delivered before starting the installation. Any discrepancies from the ordered
equipment must be reported to the supplier of Systemair products.
6.2Where/how to install
Topvex SoftCooler are meant for indoor installation. Place the unit on a horizontal flat surface. It’s important that the
unit is completely levelled before it is put into operation.
The electronic components should not be exposed to lower temperature than 0° C and higher than +50° C.
The following max. temperatures applies for an interference-free operation of the Topvex SoftCooler:
• Outside air max. +33 °C
• Extract air max. +28 °C.
• Ambient temperature max. +28 °C.
When choosing the location it should be kept in mind that the unit requires maintenance regularly and that the inspection doors should be easily accessible. Leave free space for opening the doors and for taking out the main components
(figure 1). General maintenance includes among other things inspection and cleaning of the drip tray and flange coils.
A floor drain must be available in the room so that the condensation water can be drained off (chapter 6.7)
Avoid placing the appliance against a wall, as low frequency noise can cause vibrations in the wall even if the fan
noise-level is acceptable. If this is not possible it is recommended to carefully insulate the wall.
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6.3Installing the unit
6.3.1Installation
Installation |
7
Fig. 4 Installation without by-pass, left hand unit
PositionDescription
Supply air
Exhaust air
Outdoor air
Extract air
1
2
3
4
VAV Pressure transmitters (accessory)
Damper and motor outdoor air (accessory)
Damper and motor exhaust air (accessory)
Locked connection
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8
| Installation
Fig. 5 Installation with by-pass, left hand unit
PositionDescription
Supply air
Exhaust air
Outdoor air
Extract air
1
2
3
4
5
Exhaust air, By-pass
VAV Pressure transmitters (accessory)
Damper and motor, outdoor air (accessory)
Damper and motor, exhaust air (accessory)
Damper and motor, exhaust air by-pass (accessory)
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6.3.2Installation procedure
Warning
Beware of sharp edges during mounting and maintenance. Make sure that a proper lifting device is used.
Use protective clothing.
1 Prepare the surface where the unit is to be mounted.
Make sure that the surface is flat, levelled and that it
supports the weight of the unit. Perform the installation in accordance with local rules and regulations.
2 Lift the unit in place.
3 Level the unit with help of the enclosed mounting
feet
Installation |
9
4 Connect the unit electrically to the mains through the
all pole circuit breaker, safety switch (accessory). The
wiring between the safety switch and the unit is led
through the top of the unit casing directly to the electrical connection box.
See enclosed wiring diagram, and chapter 6.8.1, table
2 for more information.
Warning
The units electrical connection to the mains power supply must be preceded by an all pole circuit breaker
with a minimum 3 mm gap.
Danger
• Make sure that the mains power supply to the unit is disconnected before performing any maintenance
or electrical work!
• All electrical connections must be carried out by an authorized installer and in accordance with local rules
and regulations.
6.4Dividing the Topvex TR air handling unit
Before the installation of Topvex SoftCooler the Topvex TR has to be divided (figure 6).
How to split the unit:
Remove the heat exchanger, extract fan and the extract air filter
A. Remove the plate
B. Loose the cable connectors
C. Remove the 7 M10 screws that join the two halves of the appliance
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10
A
| Installation
Fig. 6 Illustration shows the left handed version of the unit
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6.4.1Assembly the Topvex SoftCooler
Installation |
11
Fig. 7 Left hand unit
Make sure that the sealing stripes and faces of sealing in-between the unit half are undamaged.
1. To get access to the upper mounting screws (M8) remove the rectangular covering plate on top of the Topvex
SoftCooler.
Place the Topvex SoftCooler in-between the two air handling unit parts and carefully push them together.
2. When the three parts are completely joined together: Screw the upper and lower mounting screws that joining the
parts.
3. Connect the electrical wiring in the Topvex TR electrical box. Assemble the electrical fast couplings and the transparent air tubes on each side of the Topvex SoftCooler make sure that they are on the right place by reading the
labelling.
Assemble the plate "A" figure figure 6, heat exchanger, extract- fan and filter.
6.5Duct connections
When Topvex SoftCooler have been joined together with the two air handling unit parts it is in total 5 duct connections
on top of the unit: Outdoor air, Supply air, Extract air and 2 Exhaust air. Duct connections can be done on two different
ways, with or without a by-pass-function for the exhaust air.
For duct connection without by-pass function on the exhaust air only 4 duct connections are used. The exhaust air duct
are then to be connected to the exhaust air duct connection on the Topvex SoftCooler module. The exhaust air duct
connection on the air handling unit must be locked with the Topvex SoftCooler included locking plate.
For duct connection with "By-pass" function on the exhaust air all 5 duct connections are used. The exhaust air duct are
then to be connected both to the Exhaust air duct connection on the Topvex SoftCooler module and to the one on the
air handling unit.
N.B. Motorized spring return dampers must be mounted on each exhaust air duct connection.
6.6Condensation and Heat Insulation
Outdoor air duct and discharge ducts must always be well insulated against condensation. Correct insulation installation
on ducts connected to the unit is especially important. All ducts installed in cold rooms/areas must be well insulated.
208767 | A006
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| Installation
12
Use insulating covering (minimum 100 mm mineral wool) with plastic diffusion barrier. In areas with extremely low outdoor temperatures during the winter, additional insulation must be installed. Total insulation thickness must be at least
150 mm.
Caution
• If the unit is installed in a cold place make sure that all joints are covered with insulation, and tape well
• Duct connections/duct ends should be covered during storage and installation
• Do not connect tumble dryers to the ventilation system
6.7Condensation drain
Warning
The unit is not to be taken into operation before the included condensation drain and water seal are
connected from the Topvex SoftCooler to the floor drain.
The drain is to be connected to the drain connection under the drip-tray. The drip-tray is located in the bottom of the
Topvex SoftCooler.
Use the included plastic connection pipe which is to be cut to the correct height "H" according to the below figure. See
the below table for the relation of hight "H" and maximum under pressure in the unit.
Fig. 8 Dimension and assembly
H (mm)Max. Negative pressure (Pa)
85500
1
110
1351000
1
Normal conditions
750
To lead the water from the water seal outlet to the floor drain an extra pipe, not included with the Topvex SoftCooler, is
needed. Connect this pipe and make sure that the slope is at a minimum 1:200 to the floor drain and also that the complete drain installation are in a frost free space.
Fig. 9 Pipe to floor drain
6.8Electrical connection
Danger
• Make sure that the mains power supply to the unit is disconnected before performing any maintenance
or electrical work!
• All electrical connections must be carried out by an authorized installer and in accordance with local rules
and regulations.
• Operation in the refrigerant cycle and handling refrigerants must be performed by certified personnel.
208767 | A006
Page 17
Installation |
1. Make sure that all of the cable joints and the two transparent pressure measuring tubes to the extract air fan are correct assembled between the unit parts.
2. Wire the prepared control cable to the Topvex TR electrical cabinet (in the supply air part), use the prepared grommets. Connect the wires to the terminal blocks in the electrical cabinet according to labelling on the wires and the
electrical wiring diagram. See also the chapter Internal electrical connections.
3. Connect the unit electrically to the mains (400V 3N~, 50Hz) through the all pole circuit breaker, safety switch (accessory). The wiring is led through the top of the unit casing directly to the Topvex SoftCooler electrical connection box.
Dimension the wires and fuses according to chapter 4.2.2.
4. Do the electrical connections for the Topvex TR air handling unit according to the installation instructions that follows
that unit.
6.8.1External/Internal connections
See also the enclosed wiring diagram.
Mains power supply (and in some cases By-pass damper) is the only external connection that should be connected to
the Topvex SoftCooler.
Table 1 External connections
Terminal
block
PE
Description
Ground
Remark
13
NN
L1L1
L2L2
L3L3
28G
29GO
The already prepared operating cable in Topvex SoftCooler is to be drawn to the electrical cabinet in the supply part of
the Topvex air handling unit and connected to the terminal blocks with the same numbers as the cable markings.
Table 2 Internal connections
Terminal
block
GG24V AC
4
10
12DO
14DO
15DO
74DI
90
94AO
DI refReferens
DO refReferens
AO refReference
Earthed neutral (supply voltage)
Phase (supply voltage)
Phase (supply voltage)
Phase (supply voltage)
By-pass damper”DBEH” exhaust air (option)
By-pass damper ”DBEH” exhaust air (option)Neutral (24 VAC)
Description
Exhaust air damper. A signal from control unit is lead via the
relay R2 to terminal 28 for controlling of the by-pass
damper (accessory).
A signal from control unit for starting Step controller 1step 1 indicates a cooling demand. The signal controls relay
R2 that is then closing the by-pass damper (accessory).
A signal from control unit for starting Step controller 1step 2 indicates a cooling demand. The signal controls relay
R1 that is then starting the compressor.
Control signal from control unit for cooling. Controls the
frequency converter "FC".
400V 3N~, 50Hz,
supplied via safety
switch
24V AC
Remark
24V AC, 0.5A
24V AC, 0.5A
24V AC, 0.5A
NO
0-10V DC
208767 | A006
Page 18
Function Description
RM
ETS
OS
HE
SF
EF
UC
DO
DEH
SS
EV
CO
FC
HPS
CPR
RC
RM
ETS
OS
HE
SF
EF
UC
DO
DEH
DBEH
RC
SS
EV
CO
FC
HPS
CPR
|
14
7Function Description
Fig. 10 Without by-pass, left hand unit
Fig. 11 With by-pass, left hand unit
PositionDescription
EF
SF
SS
OS
Extract air fan
Supply air fan
Temp. sensor supply air
Temp. sensor outdoor air
ETSTemp. sensor extract air
UC
RC
RMRotor motor
HE
DO
DEH
DBEH
FCFrequency converter
CPRCompressor
Control unit
Rotor control
Exchanger
Damper outdoor air (accessory)
Damper exhaust air (accessory)
Damper by-pass exhaust air (accessory)
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Page 19
PositionDescription
EVEvaporator
CO
HPS
Condenser
Condenser pressure sensor
Function Description
|
7.1General
Control unit (UC) senses the temperature via the extract temperature sensor (ETS) and then keep the set extract temperature by sequence controlling the compressor (CPR), heat exchanger (HE) and hot water- /electrical heater (HWL/H,
ELH). The temperature sensor in the supply air (SS) is min. and max. limiting the supply air temperature.
7.2Cool recovering
Exchanger (HE) will automatically start to recover the cold in the extract air when the extract air is colder then the outdoor air.
7.3Power control
The compressor (CPR) are step-less controlled between, in the frequency converter (FC), set minimum and maximum
frequency.
7.4Power limitation
15
The frequency converter (FC) is continuously sensing the condensing pressure via the high pressure sensor (HPS) and
gradually slows down the speed of the compressor (CPR), if the pressure exceeds the set limitation value. This is done
to avoid a high pressure alarm.
7.5By-pass function (option)
To reduce the energy use for the extract fan when there is no cooling demand the exhaust by-pass damper (accessory)
is opened and thereby the exhaust air does not pass the condenser (CO). At stopped unit all dampers are closed.
Note:
This instruction contains functions for the Topvex SoftCooler TR, for a complete description of functions see
"Topvex SR 09,11, TR 09-15 Installation instruction"
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| Commissioning protocol
16
8Commissioning protocol
Company:
Responsible:
8.1General
Customer:Date:
Object/unit:
Item no:
Model/sizeSerial no:
8.2Installation control
MomentDoneNote
Control report cooling concerning installation established.
(Application shall in some cases be done, see chapter 3,
Refrigerant Control/Reporting).
All unit parts undamaged.
Installation carried out according to instructions (see
chapter 6.4.1, Assembly the Topvex SoftCooler and
chapter 6.5, Duct connections).
Condensation drain connected (see chapter 6.7,
Condensation drain).
Mains supply connected via the Safety switch (see chapter
6.8, Electrical connection).
By-pass damper connected when such is to be used,
accessory (see chapter 6.8.1, External/Internal
connections).
Internal operating cable connected (see chapter 6.8.1,
External/Internal connections).
The two transparent pressure measuring tubes to the
extract fan connected thru the Topvex SoftCooler
Supply and extract airflow adjusted
Installation:
Installation address:
Designation:
8.3Preparing the control unit
To receive correct functions the following settings must be done in the control unit. Log in with service level using password 0612.
MomentDoneNote
Select the menu Configuration > Functions >
Function activation > Heating/Cooling
sequence setup :
• Choose Cooling
• Set Type of cooler to DX
• Set Type of feedback to Alarm
Select the menu Configuration > Functions >
Function activation > Heating/Cooling
sequence setup :
•Choose Step controller 1
•Set Step control sequence to Cooling
•Set Number of steps to 2
Select the menu Configuration > Functions >Function activation:
•Check that Temperature control type is set as
Extract air cascade or Room cascade
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Page 21
MomentDoneNote
Select the menu Configuration > Functions >
Temperature control:
•Set Cooling recovery mode to On
Select the menu Configuration > I/O allocationsettings > Digital outputs:
•Set Signal for Step controller 1 step 1 to DO4
•Set Signal for Step controller 1 step 2 to DO5
Select the menu Configuration > I/O allocationsettings > Digital inputs:
•Set Signal for Extended operation normal speed
to Select I/O (or to any other free DI)
•Set Signal for Feedback cooling (SEQ-C) to DI4
Select the menu Data & Settings > Temperaturecontrol > Cooling:
•Set Min switch time to 60 s
•Set Step 1 start point to 10%
•Set Step 1 stop point to 0%
•Set Step 2 start point to 10%
•Set Step 2 stop point to 5%
•Set Reduction of min limit supply air ifactive DX-cooling to 0 °C
Commissioning protocol |
Note:
Note: DI4 cannot be used for extended run
when Topvex SoftCooler is used.
17
8.4Before first compressor start
To avoid damage on the compressor the oil in the compressor crankcase must be heated before the first start.
MomentDoneNote
Stop the Supply- and extract fan (via the Topvex air
handling units safety switch)
Turn on the mains supply for the Topvex SoftCooler via the
working switch, make sure that the voltage is on (the
display in the frequency converter lights up) Wait for
minimum 2 hours so that the oil will reach about +30° C!
8.5Control cooling operation
MomentDoneNote
Start the Supply- and extract fan (via the Topvex air
handling units safety switch). Run the unit on dimensioning
airflows.
Start the compressor by establishing a 100% cooling
demand:
• Log in with service level using password 0612
• Select menu Data & Settings > In-/Output
status > Heating/Cooling sequences
• Set Mode for Cooling to Manual
• Set Manual for Cooling to 100%
Run the compressor for at least 10 minutes.
Then read the Extract-, Outdoor- and Supply air
temperature via the display of the control unit (in the menu
Temperature).
Let the compressor run.
Measure the hotgas- and liquid line temperature with a
strap-on temperature detector.
Supply air ________________m3/h
Extract air _______________m
Outdoor air temperature __________°C
Supply air temperature ___________°C
Extract air temperature __________°C
Hotgas temperature ___________°C
Liquid line temperature _________°C
3
/h
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Page 22
| Commissioning protocol
18
MomentDoneNote
Keep the compressor running.
Read the below values via the display of the frequency
converter, see section ”Frequency converter, quick guide”,
in Operating and Maintenance Instructions. First set the
parameter for reading, then let the door of the Topvex
SoftCooler be closed for at least 5 minutes before reading:
• Output frequency (Param d001)
• Output current (Param d002)
• Condenser pressure (Param d004)
Note:
Important! Restore the cooling operation to Auto:
• Log in to the control unit as Service (0612)
• Select menu Data & Settings > In-/Output
status > Heating/Cooling Sequences
• Set Mode for Cooling to Auto
Notes:
Output frequency __________________Hz
Output current ____________________Hz
Condenser pressure ______________bar
208767 | A006
Page 23
208767 | A006
Page 24
Systemair Sverige AB
Industrivägen 3
SE-739 30 Skinnskatteberg, Sweden
Phone +46 222 440 00
Fax +46 222 440 99
www.systemair.com
Topvex SoftCooler TR09-15Access control system · Installation instructions · 208767 · en_GB · 2020-01-27 · A006
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