SystemAir Topvex VAV Installation Instructions Manual

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Topvex VAV
Software version 4.0–1–02
Installation instructions
Document in original language | 151785 · A002
GB
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© Copyright Systemair AB All rights reserved E&OE
Systemair AB reserves the rights to alter their products without notice. This also applies to products already ordered, as long as it does not affect the previously agreed specifications.
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1 General VAV-kit .... .... .... . ... . .... .... .... .... .... .... .... .1
2 Warnings. .... . .... .... .... .... .... .... .... .... . ... . .... .... .... 1
3 Mount pressure transmitters... . ... . .... .... .... .... .... ..1
4 Wiring.... .... . ... . .... .... .... .... .... .... .... .... . .... ... . .... .2
5 Configuration Guide: Fan control type –
Pressure. .... .... .... .... .... .... .... . ... . .... .... .... .... .... ..3
5.1 Log in ..... .... .... .... .... .... . .... .... .... .... .... .... 3
5.2 Activation.. .... .... .... .... . ... . .... .... .... .... .... ..3
5.3 Allocation . .... .... .... .... ..... ... . .... .... .... .... ...4
5.4 Operation settings ... . ... . ... . .... .... .... .... .... ..5
5.5 Save local settings. .... .... .... .... .... .... . ... . ... .5
6 External connections . .... .... .... .... .... .... .... .... . .... ..6
Contents
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General VAV-kit |

1 General VAV-kit

The VAV duct pressure control kit is used for VAV control of Air Handling units. Included in the kit are: 2 pcs of pressure transmitters PTE (Pressure Transmitter Extract), PTS (Pressure Transmitter Supply), pressure outlet, tubes, electrical ca­bles (4m) and installation instruction.
The pressure transmitters max working range is 0...1250 Pa.

2 Warnings

Danger
• Make sure that the mains supply to the unit is disconnected before performing any maintenance or electrical work!
• All electrical connections must be carried out by an authorized installer and in accordance with local rules and regulations.
• Beware of sharp edges during mounting.

3 Mount pressure transmitters

The pressure transmitters need to be mounted in the supply and extract air ducts (figure 1) and connected according to external connections, chapter 6.
Supply duct, connect the tube from the supply duct to +. Extract duct, connect the tube from the extract duct to -.
1
Connect the electrical cables to the electrical connection box.
Fig. 1 VAV installation (example show Topvex SR06 and TR06) and pressure sensor)
Table 1 Symbol description
Symbol Description
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Supply air
Exhaust air
Outdoor air
Extract air
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Wiring
White
Yellow
Brown
Green
White
Yellow
Brown
Green
White
Yellow
Brown
Green
G
G0
41
40
White
Yellow
Brown
Green
G
G0
42
40
1
6
1 2 3 4
1 2 3 4
1
2
3
4
5
6
1
6
2
3
4
|
2

4 Wiring

Change the settings of the dip-switches according to table 2.
Table 2 Dip-switch 2, 3 and 4
Dip-switch setting
2 = OFF, 3 = OFF, 4 = OFF 0...50
2 = ON, 3 = OFF, 4 = OFF 0...100
2 = OFF, 3 = ON, 4 = OFF 0...300
2 = ON, 3 = ON, 4 = OFF 0...500
2 = OFF, 3 = OFF, 4 = ON 0...700
2 = ON, 3 = OFF, 4 = ON 0...1000
2 = OFF, 3 = ON, 4 = ON 0...1250
Pressure range (Pa)
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Configuration Guide: Fan control type – Pressure |

5 Configuration Guide: Fan control type – Pressure

5.1 Log in

Log in with service mode using password 0612.
Overview:
Service
0612
Login
Step by step:
3
1.
2.
3.
4.
Open the log in window
Select service from drop down list
Type in password 0612
Press Login.

5.2 Activation

Activate pressure control.
Select Fan control type as “Pressure” in the “Configuration > Function configuration > Function activation” menu.
Overview:
Configuration > Function Configuration > Function activation
Fan control type
Step by step:
06 Nov 8:25
Pressure
1.
2. Select Function configuration
3. Select Function activation
4. Select Pressure as Fan control type.
Select Configuration from the navigation icons
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| Configuration Guide: Fan control type – Pressure
4

5.3 Allocation

Setup differential pressure sensors.
Select I/O placement for the differential pressure sensors and set the sensors’ measuring range in the “Configuration > I/O allocation settings > Analog inputs” menu.
Overview:
Configuration > I/O allocation settings > Analog inputs
Analogue inputs
Pressure supply air
Pressure extract air Controller
Configuration > ... > Analog inputs > Pressure supply air
Minimum 0.0
Maximum 500.0
Step by step:
1.
2. Select I/O allocation settings
3. Select Analog inputs
4. Select UAI2 as signal for Pressure supply air
5. Select UAI1 as signal for Pressure extract air
6. Select Pressure supply air
7. Set “Minimum” the same as the start point of the sensor’s selected measuring range
8. Set “Maximum” the same as the end point of the sensor’s selected measuring range
9. Go back to Analog inputs (use the navigation path “Configuration > I/O allocation settings > Analog inputs”)
10.Select “Pressure extract air” and repeat steps 7 and 8.
Select Configuration from the navigation icons
06 Nov 8:25
Device
Controller
06 Nov 8:25
Signal
UAI2
UAI1
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Configuration Guide: Fan control type – Pressure |

5.4 Operation settings

Adjust the fan pressure set points in the “Data & Settings > Fan Control > Main settings” menu.
Overview:
5
Data settings > Fan control > Main settings
Setpoint low speed supply air fan
Setpoint low speed extract air fan
Setpoint normal speed supply air fan
Setpoint normal speed extract air fan
Setpoint high speed supply air fan
Setpoint high speed extract air fan
Step by step:
1.
2. Select Fan control
3. Select Main settings
4. Select and adjust set points for the available fan speed levels.
Select Data & settings from the navigation icons
06 Nov 8:25
100 Pa
100 Pa
200 Pa
200 Pa
200 Pa
200 Pa

5.5 Save local settings

When the installation is complete and all functions are tested it is recommended to save a local backup of the current configuration in the controller.
Select Yes on Save settings local in the “Configuration > System settings > Save and restore” menu.
Overview:
Configuration > System settings > Save and restore
Save settings local
Step by step:
1.
2. Select System settings
3. Select Save and restore
4. Select Yes on Save Settings local.
Select Configuration from the navigation icons
06 Nov 8:25
Yes
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| External connections
6

6 External connections

Table 3 Connections to external functions
Terminal block
PE
N N
L1 L1
L2 L2
L3 L3
1 G
2 G0
10
1
12
WP L1
1
14
1
15
1
16
1
17
30
31 AI 1
40
2
41
2
42
44
3
4
P1:50/P2:60
P:151/P2:61
P1:52/P2:62
3
74
3
75
76
3
90
93 AO 3
94 AO 4
1
Maximum current load for all DO combined: 8A
2
Connection to external pressure sensor in case of pressure controlled unit (VAV)
3
These inputs may only be wired to voltage free contacts
DO ref DO reference
DO 2
DO 4
DO 5
DO 6
DO 7
AI Ref Supply air temperature sensor reference neutral
Agnd UI reference neutral
UAI 1/(UDI 1)
UAI 2/(UDI 2)
UAI 3/(UDI 3)
DI ref Extended running/Fire alarm reference
B
A
N
DI 4
DI 5
DI 6
Agnd AO Reference neutral
Description
Remark
Ground
Earthed neutral (mains power supply)
Used for phase 230V 1~ and 400V 3~
Phase (mains power supply)
Used for phase 230V 1~ if the unit has this mains 400V 3~/230V 3~
Phase (mains power supply) 400V 3~/230V 3~
Phase (mains power supply) 400V 3~/230V 3~
Auxiliary supply (Pressure transmitter. Water
24V AC
valve actuators)
Reference (Water valve actuator mains)
24V AC
G (24V AC)
Outdoor/Exhaust air damper
24V AC Max. 2,0 A continuous load
Circulation pump hot water system
Cooling pump
DX Cooling step 1
DX Cooling step 2
Alarm output for DO signals
230V AC
24V AC
24V AC
24V AC
24V AC
Temperature sensor, supply air
Pressure transmitter extract air
Pressure transmitter supply air
Frost protection sensor water heating
Use terminal 40 as reference
battery
+ 24V DC
Exo-line B Modbus, Exo-line connection
Exo-line A Modbus, Exo-line connection
Exo-line N Modbus, Exo-line connection
Extended running Normally open contact
Use terminal 4 as reference
Fire alarm Normally open contact
Use terminal 4 as reference
External stop Normally open contact
Use terminal 4 as reference
Control signal valve actuator, Water Heating
Control signal valve actuator, Cooling
0–10V DC
0–10V DC
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Systemair Sverige AB Industrivägen 3 SE-739 30 Skinnskatteberg, Sweden
Phone +46 222 440 00 Fax +46 222 440 99
www.systemair.com
Topvex VAVSoftware version 4.0–1–02 · Installation instructions · 151785 · en_GB · 20-11-2018 · A002
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