SystemAir Topvex SR 09, Topvex SR 11, Topvex TR 09, Topvex TR 15, Topvex TR 12 Installation Instructions Manual

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Page 1

TopvexSR09,11,TR09-15

CompactAirHandlingUnit

Installationinstructions

Documentinoriginallanguage

207577-EN_GB

04-04-2013A003

Page 2

Contents

1DeclarationofConformity...........................................................................................................1

2Warnings...................................................................................................................................2

3Productinformation....................................................................................................................2

3.1General...........................................................................................................................2

3.2T echnicaldata..................................................................................................................3

3.2.1DimensionsandweightsTopvexSR09,11...............................................................3

3.2.2DimensionsandweightTopvexTR09-15.................................................................4

3.2.3ElectricaldataT opvexSR09,11,T opvexTR09-15...................................................5

3.3TransportandStorage......................................................................................................5

4Installation.................................................................................................................................5

4.1Unpacking........................................................................................................................5

4.2Where/howtoinstall.........................................................................................................6

4.3DevidingtheT opvexairhandlingunits...............................................................................6

4.3.1HowtosplittheT opvexSRunit................................................................................6

4.3.2HowtosplittheT opvexTRunit................................................................................7

4.4Installingtheunit..............................................................................................................7

4.4.1Installationprocedure..............................................................................................8

4.5Supplyairsensor(TopvexSR09,11)................................................................................10

4.6InstallationofV AVmodels.................................................................................................11

4.7Connections.....................................................................................................................12

4.7.1Ducting..................................................................................................................12

4.7.2ElectricConnections...............................................................................................14

4.8InstallingtheControlPanel...............................................................................................19

4.8.1Dimensions............................................................................................................19

4.8.2Generalinformation.................................................................................................19

4.8.3Installation..............................................................................................................19

4.9AdditionalEquipment........................................................................................................20

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1DeclarationofConformity

Manufacturer

SystemairAB Industrivägen3 SE-73930SkinnskattebergSWEDEN Ofce:+4622244000Fax:+4622244099 www.systemair.com

herebyconrmsthatthefollowingproducts:

Airhandlingunits

TopvexSR09ELTopvexSR09TopvexSR09HWL/HWH

TopvexSR11ELTopvexSR11TopvexSR11HWL/HWH

TopvexTR09ELT opvexTR09

TopvexTR09HWL/HWH

TopvexTR12ELT opvexTR12

TopvexTR12HWL/HWH

TopvexTR15ELT opvexTR15

TopvexTR15HWL/HWH

(Thedeclarationappliesonlytoproductintheconditionitwasdeliveredinandinstalledinthefacilityinaccordance withtheincludedinstallationinstructions.Theinsurancedoesnotcovercomponentsthatareaddedoractions carriedoutsubsequentlyontheproduct)

Complywithallapplicablerequirementsinthefollowingdirectives

•MachineryDirective2006/42/EC

•LowVoltageDirective2006/95/EC

•EMCDirective2004/108/EC

•RoHS2Directive2011/65/EC

Thefollowingharmonizedstandardsareappliedinapplicableparts:

ENISO12100-1Safetyofmachinery–Basicconcepts,generalprinciplesfordesign–Part1:Basic

terminology,methodology

ENISO12100-2Safetyofmachinery–Basicconcepts,generalprinciplesfordesign–Part2:

Technicalprinciples

ENISO14121-1:2007Safetyofmachinery–Riskassessment–Part1:Principles

EN13857

Safetyofmachinery–Safetydistancestopreventhazardzonesbeingreached byupperorlowerlimbs

EN60335-1

Householdandsimilarelectricalappliances–SafetyPart1:Generalrequirements

EN60335-2-40

Safetyofhouseholdandsimilarelectricalappliances-Part2-40:Particular requirementsforelectricalheatpumps,air-conditionersanddehumidiers

EN50106

Safetyofhouseholdandsimilarappliances–Particularrulesforroutinetests referringtoappliancesunderthescopeofEN60335-1andEN60967

EN60529

Degreesofprotectionprovidedbyenclosures(IPCode)

EN61000-6-2

Electromagneticcompatibility(EMC)–Part6-2:Genericstandards–Immunityfor industrialenvironments

EN61000-6-3

Electromagneticcompatibility(EMC)–Part6-3:Genericstandards–Emission standardsforresidential,commercialandlight-industrialenvironments

Thecompletetechnicaldocumentationisavailable.

Skinnskatteberg,15-11-2012

MatsSándor TechnicalDirector

TopvexSR09,11,TR09-15

Installationinstructions

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2Warnings

Thefollowingadmonitionswillbepresentedinthedifferentsectionsofthedocument.

Danger

•MakesurethattheMainssupplytotheunitisdisconnectedbeforeperforminganymaintenanceor electricalwork!

•Allelectricalconnectionsmustbecarriedoutbyanauthorizedinstallerandinaccordancewith localrulesandregulations.

Warning

•AlthoughtheMainssupplytotheunithasbeendisconnectedthereisstillriskforinjuryduetorotating partsthathavenotcometoacompletestandstill.

•Bewareofsharpedgesduringmaintenance.Useprotectiveclothing.

•Thedoorhandlesareonlyintendedtobeusedduringtheinstallation.Thesemustberemovedbefore theunitisputintooperationtoensuretherequiredlevelofsafetyfortheunit.

Theunitmustbeductconnectedorinsomeotherwayprovidedwithprotectionsothatitisnot possibletocomeincontactwiththefansthroughtheductconnections

•Thisproductisnotintendedtobeusedbychildrenorpeoplewithreducedphysicalormentalability orlackofexperienceandknowledge,ifnoinstructionconcerningtheusehasbeengivenbythe personresponsiblefortheirsafetyorthatthispersonissupervisingtheoperation.Childrenshouldbe supervisedsothattheycannotplaywiththeproduct.

Caution

•Ductconnections/ductendsshouldbecoveredduringstorageandinstallation

•Donotconnecttumbledryerstotheventilationsystem

3Productinformation

3.1General

ThisinstallationmanualconcernsairhandlingunittypeTopvexSR09,11andT opvexTR09-15 manufacturedbySystemairAB.Theunitsincludethefollowingmodeloptions:

•Model:SR09,SR11,TR09,TR12,TR15

•Heatingcoil:EL(Electric),HWL(Watercoil,lowpower),HWH(Watercoil,highpower)orNone.

•Rightorleftmodels:R(Right)L(Left).Thesidewherethesupplyairislocatedwhenviewedfrom theaccessside.

•Airowcontrol:CAV(ConstantAirV olume),V AV(V ariableAirVolume=Constantductpressure control)

Waterheatingbatterycanbeorderedasanaccessorytounitswithoutre-heater.

Thismanualconsistsofbasicinformationandrecommendationsconcerningthedesign,installation, start-upandoperation,toensureaproperfail-freeoperationoftheunit.

Thekeytoproperandsafeoperatingoftheunitistoreadthismanualthoroughly,usetheunitaccordingto givenguidelinesandfollowallsafetyrequirements.

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3.2Technicaldata

3.2.1DimensionsandweightsTopvexSR09,11

81 0

DCECD

29 89 0 89 0 29

15 R (½ ")

Fig.1Dimensions(mm)

ModelAB

DEF

SR09

1120600400108104260

SR11

1230800400135165215

Model

MWeight,kg

SR09

915434195145320

SR11

1025487195145365

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3.2.2DimensionsandweightTopvexTR09-15

Fig.2Dimensions(mm)

ModelAB

DEF

TR09179016301120810895104129123129

TR1219301740123093096576104141104

TR15193019801470118096576104141104

ModelJK

PWeight,kg

TR091052107003001651030870505

TR121052158003501851140940580

TR1510523610003501851380940710

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3.2.3ElectricaldataTopvexSR09,11,TopvexTR09-15

Model

Fans(Wtot) 400V3N~

Fans(Wtot.) 230V3~

ElHeating battery(kW tot.)

Fuse(mains) (A)for400V 3N~

Fuse(mains) (A)for230V 3~

SR09EL

37543754123x353x50

SR09(None, HWL/HWH)

37543754

–

3x103x16

SR11EL

61306130153x353x63

SR11(None, HWL/HWH)

61306130

–

3x163x20

Model

Fans(Wtot) 400V3N~

Fans(Wtot.) 230V3~

ElHeating battery(kW tot.)

Fuse(mains) (A)for400V 3N~

Fuse(mains) (A)for230V 3~

TR09EL3780378093x253x40

TR09(None, HWL/HWH)

37803780

–

3x103x10

TR12EL35743574123x353x50

TR12(None, HWL/HWH)

35743574

–

3x103x16

TR15EL67606760153x353x63

TR15(None, HWL/HWH)

67606760

–

3x163x20

3.3TransportandStorage

TheT opvexSR/TRshouldbestoredandtransportedinsuchawaythatitisprotectedagainstphysical damagethatcanharmpanels,handles,displayetc.Itshouldbecoveredsothatdust,rainandsnow cannotenteranddamagetheunitanditscomponents.Theapplianceisdeliveredinonepiececontaining allnecessarycomponents,wrappedinplasticonapalletforeasytransportation.

WhentransportingtheT opvexSR/TRunitsuseaforkliftplacedonthegableoftheunit.

Warning

Theunitisheavy.Becarefulduringtransportandmounting.Riskofinjurythroughpinching.Use protectiveclothing.

4Installation

4.1Unpacking

Verifythatallorderedequipmentaredeliveredbeforestartingtheinstallation.Anydiscrepanciesfromthe orderedequipmentmustbereportedtothesupplierofSystemairproducts.

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4.2Where/howtoinstall

TopvexSR/TRaremeantforindoorinstallation.T opvexSR09,1 1canbeinstalledoutsideifweather protected.Placetheunitonahorizontalatsurface.It’simportantthattheunitiscompletelylevelled beforeitisputintooperation.

Placetheunitpreferablyinaseparateroom(e.g.storage,laundryroom,atticorsimilar).Theelectronic componentsshouldnotbeexposedtolowertemperaturethan0°Candhigherthan+50°C.

Iftheunitisinstalledinacoldplaceitisimportantthattheunitisnotshut-offbythemainswitch.Aslong asthemainvoltageisontheelectricalcabinetwillbekeptwarmalsoincoldclimates.Althoughtheunitis turnedoffbythecontrolsystemthecurrentison.

Whenchoosingthelocationitshouldbekeptinmindthattheunitrequiresmaintenanceregularlyandthat theinspectiondoorsshouldbeeasilyaccessible.Leavefreespaceforopeningthedoorsandfortaking outthemaincomponents(gure1andgure2).

Avoidplacingtheapplianceagainstawall,aslowfrequencynoisecancausevibrationsinthewallevenif thefannoise-levelisacceptable.Ifthisisnotpossibleitisrecommendedtocarefullyinsulatethewall.

Theoutdoorairintakeofthebuildingshouldifpossiblebeputinthenorthernoreasternsideofthebuilding andawayfromotherexhaustoutletslikekitchenfanoutcastsorlaundryroomoutlets.

4.3DevidingtheTopvexairhandlingunits

OndeliverythetwohalvesoftheT opvexappliancearemountedtogether.Ifnecessarytheycanbe devidedforeasytransporttothesiteofinstallationgure3andgure4.

4.3.1HowtosplittheTopvexSRunit

Removetheheatexchanger ,supplyairfanandtheextractairlter

A.Loosenthecableconnectorsinthewall

B.Thetwohalvesoftheapplicationarejoinedusing4M10screws,oneineachcorner

C.Itispossibledismountthegablesbyremoving6MRXM6screwswithTH2bitstool

Reassembleinthereverseorder.

Fig.3Lefthandversion

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Note:

Whenreassemblingthepiecesmakesuretheyareconnectedcorrectly–seecablemarkingsonthe sideofthecables.

4.3.2HowtosplittheTopvexTRunit

Removetheheatexchanger ,extractfanandtheextractairlter

A.Removetheplate

B.Loosethecableconnectors

C.Removethe7M10screwsthatjointhetwohalvesoftheappliance

Fig.4Lefthandversion

4.4Installingtheunit

Theunitmustbeinstalledinthefollowingposition(gure5andgure6).

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Fig.5Installationposition(lefthandunit)

Fig.6Installationposition(righthand)

Table1:Symboldescription

Symbol

Description

Supplyair

Exhaustair

Outdoorair

Extractair

4.4.1Installationprocedure

Preparethesurfacewheretheunitistobemounted.Makesurethatthesurfaceisat,levelledandthat itsupportstheweightoftheunit.Performtheinstallationinaccordancewithlocalrulesandregulations.

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Lifttheunitinplace.

Warning

Bewareofsharpedgesduringmountingandmaintenance.Makesurethataproperliftingdeviceis used.Useprotectiveclothing.

Leveltheunitwithhelpoftheenclosedmounting feet

Connecttheunitelectricallytothemainsthrough theallpolecircuitbreaker(safetyswitch),whichis enclosedinsidetheunitondelivery .Thewiringis ledthroughthegableoftheunit(T opvexSR09,

11)orthroughthetopoftheunitcasing(T opvex TR09-15)directlytotheelectricalconnectionbox.

Seeenclosedwiringdiagram,andchapter4.7.2.2, table(table2)formoreinformation.

Warning

Theunitselectricalconnectiontothemains supplymustbeprecededbyanallpolecircuit breakerwithaminimum3mmgap.

Danger

•MakesurethattheMainssupplytothe unitisdisconnectedbeforeperformingany maintenanceorelectricalwork!

•Allelectricalconnectionsmustbecarriedout byanauthorizedinstallerandinaccordance withlocalrulesandregulations.

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4.5Supplyairsensor(TopvexSR09,11)

Thesupplyairsensoristtedintheductca.3maftertheunitinthesupplyairduct(gure7).See table2towhichterminalsthesensorneedstobeconnectedintheelectricalconnectionbox.Other temperaturesensorsarebuiltintotheunitfromfactory.Thesupplyairsensorisenclosedintheunit packageondelivery.

Fig.7Installedsupplyairsensor(lefthandconnectedunit)

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4.6InstallationofVAVmodels

IftheunitisdeliveredasaVA V(VariableAirVolume)unitthepressuretransmitterscontrollingthefan speedsaredeliveredlooselywiththeunit.Thepressuretransmittersneedtobemountedinthesupply andextractairducts(gure8)andconnectedaccordingtotable2.

Fig.8VA Vinstallation

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4.7Connections

4.7.1Ducting

4.7.1.1Airconnectionsprinciples

Fig.9Connectionsandbasiccomponentsinlefthandconnectedunits

PositionDescription

Symbol

Connectionsupplyair

Connectionexhaustair

CConnectionoutdoorair

Connectionextractair

Fansupplyair

2Fanextractair 3

Filtersupplyair 4Filterextractair 5

Heatexchanger 6Rotormotor

Electricalconnectionbox

Re-heaterbattery

4.7.1.2CondensationandHeatInsulation

Outdoorairductanddischargeductsmustalwaysbewellinsulatedagainstcondensation.Correct insulationinstallationonductsconnectedtotheunitisespeciallyimportant.Allductsinstalledincold rooms/areasmustbewellinsulated.Useinsulatingcovering(minimum100mmmineralwool)withplastic diffusionbarrier.Inareaswithextremelylowoutdoortemperaturesduringthewinter,additionalinsulation mustbeinstalled.T otalinsulationthicknessmustbeatleast150mm.

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Caution

•Iftheunitisinstalledinacoldplacemakesurethatalljointsarecoveredwithinsulation,andtapewell

•Ductconnections/ductendsshouldbecoveredduringstorageandinstallation

•Donotconnecttumbledryerstotheventilationsystem

4.7.1.3Silencers

Toavoidfannoisebeingtransferredviatheductsystem,silencersshouldbeinstalledbothonsupplyand extractair.

Toavoidnoisebeingtransferredbetweenroomsviatheductsystemandalsotoreducenoisefromthe ductsystemitself,installationofsilencersbeforeeveryinletdiffuserisrecommended.

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4.7.2ElectricConnections

Allelectricconnectionsaremadeintheelectricalconnectionboxwhichcanbefoundinthefrontoftheunit (gure10).Thehatchisremovedbyunscrewingfourscrews(gure10).

Theunitmustnotbeputintooperationbeforealltheelectricalsafetyprecautionshavebeenreadand understood.Seetheenclosedwiringdiagramforinternalandexternalwiring.

Allexternalconnectionstopossibleaccessoriesaremadetoterminalsinsidetheelectricalconnection box(table2).

Fig.10Openingtheelectricalconnectionbox

Danger

•MakesurethattheMainssupplytotheunitisdisconnectedbeforeperforminganymaintenanceor

electricalwork!

•Allelectricalconnectionsmustbecarriedoutbyanauthorizedinstallerandinaccordancewith

localrulesandregulations.

4.7.2.1Electricalconnectionbox,Components

TopvexSR/TRareequippedwithabuiltinregulatorandinternalwiring(gure11).

ThegureshowstheelectricalconnectionboxfortheTopvexTR09-15units.Theconnectionboxforthe TopvexSR09,11hasthesamelayoutandcomponentswiththedifferencethattheelectricalheateris situatedinaseparatecompartment.

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Fig.11Electriccomponents

Positiondescription

1RegulatorE-28

Transformer230/24VAC

Terminalsforinternalandexternal

components

Terminalsforinternalwiring

Terminalsformainssupplytotheunit

Contactor(K2)On/OffPumpcontrolwater

(HWunitsonly,notusedinEL-units)

Automaticfuse

AutomaticfuseforELheater

Contactor(K3)forcontrolofELheater

Thermostat(ELunits)

Manualoverheatprotectionreset(EL

units)

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4.7.2.2TopvexSR09,11,TopvexTR09-15ExternalConnections

Table2:Connectionstoexternalfunctions

Terminal block

DescriptionRemark

Ground

Earthedneutral(supplyvoltage)

L1L1

Phase(supplyvoltage)Usedforphase230V1~

iftheunithasthismains supply

400V3~/230V3~

L2L2

Phase(supplyvoltage)400V3~/230V3~

L3L3

Phase(supplyvoltage)400V3~/230V3~

G0G0Reference(Watervalveactuatormains

supply)

24VAC

GGMainssupply(Watervalveactuator)24VAC

DOrefDOreferenceG(24VAC)

DO2Outdoor/Exhaustairdamper24VAC

Max.2,0Acontinuousload

11L1

Circulationpumphotwatersystem230VAC

DO4Coolingpump24VAC

DO5DXCoolingstep124VAC

DO6DXCoolingstep224VAC

DO7SumalarmoutputforDOsignals24VAC

AIRefAIreference

neutral

31AI1

SensorsupplyairUseterminal30asreference

40Agnd

UIreference

neutral

UAI1/(UDI1)

Pressuretransmitterextractair

Useterminal40asreference

UAI2/(UDI2)

Pressuretransmittersupplyair

Useterminal40asreference

UAI3/(UDI3)

Frostprotectionsensorwaterheating battery

Useterminal40asreference

DIrefDIreference

50BExo-lineBModbus,Exo-line

connection

51AExo-lineAModbus,Exo-line

connection

52NExo-lineNModbus,Exo-line

connection

53EExo-lineEExo-lineconnection

LON+Option

LON-Option

59Egnd

LONEgndOption

DI1ExternalalarmNormallyopencontact

Useterminal4asreference

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Connectionstoexternalfunctionscont'd

Terminal block

DescriptionRemark

DI4ExtendedrunningNormallyopencontact

Useterminal4asreference

DI5FirealarmNormallyopencontact

Useterminal4asreference

DI6ExternalstopNormallyopencontact

Useterminal4asreference

90Agnd

AOReference

neutral

AO3Controlsignal0-10Vvalveactuator,

WaterHeating

Useterminal90asreference

AO4Controlsignal0-10Vvalveactuator,

Cooling

Useterminal90asreference

1.MaximumcurrentloadforallDOcombined:8A

2.Connectiontoexternalpressuresensorincaseofpressurecontrolledunit(V AV)

3.Theseinputsmayonlybewiredtovoltagefreecontacts

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4.7.2.3BMSConnection

CommunicationpossibilitiesforstandardcontrollerE-28WEB.

•RS485(Modbus):50-51-52

•RS485(Exoline):50-51-52-53

•TCP/IP(Exoline)

Note:

RS-485portandTCP/IPportcannotbeusedsimultaneously!I.e.possiblecommunicationsareModbus orexolineviaRS-485or

Exoline(WEB)viaTCP/IP .

Fig.12BMSconnectiononthecontroller

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4.8InstallingtheControlPanel

4.8.1Dimensions

Fig.13Controlpaneldimensions

Position

Dimensions(mm)

A115.0

B94.0

26.0

c/c60.0

E50.5

4.8.2Generalinformation

ThecontrolpanelisdeliveredconnectedtotheCorrigocontrolunitsituatedintheelectricalconnection box.Cablelengthis10m.Incasethecontrolpanelneedstobedetachedfromthesignalcableitis possibletoloosenthewiresonthebackofthecontrolpanel(gure14).

Asetofself-adhesivemagnetstripsareincludedinthepackagetofacilitateinstallationonametalsurface.

4.8.3Installation

Findanappropriateplacetoinstallthecontrolpanel.Maximumlengthbetweencontrolpanelandunit is10masstandard.

Ifneeded,drilltwoholesinthewalltohangthecontrolpanel(centertocenter:60mm)(pos.1,gure14).

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Fig.14Controlpanelwireconnections

PositionDescription

1Mountingholes

Connectionblock

Connectiontoyellowcable

Connectiontoorangecable

Connectiontoredcable

Connectiontobrowncable

Connectiontoblackcable

4.9AdditionalEquipment

Forinformationconcerningadditionalexternalequipmentsuchasvalveactuators,motorizeddampers, E-tool,roofunits,wallgrillesetc.seetechnicalcatalogueandtheirenclosedinstructions.

Forelectricalconnectionsofexternalcomponentsseeenclosedwiringchart.

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lastpage

SystemairABreservestherighttomakechangesandimprovementstothecontents

ofthismanualwithoutpriornotice.

SystemairAB

Industrivägen3

SE-73930Skinnskatteberg,Sweden

Phone+4622244000

Fax+4622244099

www.systemair.com

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