Systemair Topvex SR, Topvex TR, Topvex FR, Topvex FC Installation Manual

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VAV duct pressure control kit Topvex SR/TR, FR, FC
Installation instructions
Document in original language | 151785 · A004
GB
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© Copyright Systemair AB All rights reserved E&OE
Systemair AB reserves the rights to alter their products without notice. This also applies to products already ordered, as long as it does not affect the previously agreed specifications.
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1 General VAV-kit .... .... .... . ... . .... .... .... .... .... .... .... .1
2 Warnings. .... . .... .... .... .... .... .... .... .... . ... . .... .... .... 1
3 Mount pressure transmitters.. .... .... .... .... .... .... . ...1
4 Wiring.... .... . ... . .... .... .... .... .... .... .... .... . .... ... . .... .2
5 Configuration guide Topvex (Access) ... .... .... .... .... 3
5.1 Log in ... .... .... ..... ... . .... .... .... .... .... .... .... . .3
5.2 Configuration wizard . . ... . .... .... .... .... .... .... .3
5.3 Activation.. .... .... .... .... . ... . .... .... .... .... .... ..3
5.4 Allocation . .... .... .... .... ..... ... . .... .... .... .... ...4
5.5 Operation settings ... . ... . ... . .... .... .... .... .... ..5
5.6 Save local settings... .... .... . ... . ... . .... .... .... ..5
6 Configuration guide Topvex SF (Corrigo) ... . .... .... ...6
6.1 Login .... .... .... .... .... .... .... . ... . .... .... .... .... ..6
6.2 Fan control .. .... .... .... .... .... .... .... . ... . .... .... 6
6.3 Sensor setting . .... .... .... .... .... .... . .... ... . .... .6
6.4 Air control setpoint ... . ... . .... .... .... .... .... .... .6
6.5 Alarm limit . ... . .... .... .... .... .... .... .... .... . .... ..7
6.6 Allocation . .... .... .... .... ..... ... . .... .... .... .... ...7
6.7 External connections . ... . .... .... .... .... .... .... ..8
Contents
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General VAV-kit |

1 General VAV-kit

The VAV duct pressure control kit is used for VAV control of Air Handling units. Included in the kit are: 2 pcs of pressure transmitters PTE (Pressure Transmitter Extract), PTS (Pressure Transmitter Supply), pressure outlet, tubes, electrical ca­bles (4m) and installation instruction.
The pressure transmitters max working range is 0...1250 Pa.

2 Warnings

Danger
• Make sure that the mains supply to the unit is disconnected before performing any maintenance or electrical work!
• All electrical connections must be carried out by an authorized installer and in accordance with local rules and regulations.
• Beware of sharp edges during mounting.

3 Mount pressure transmitters

The pressure transmitters need to be mounted in the supply and extract air ducts (figure 1) and connected according to external connections, chapter 6.7.
Supply duct, connect the tube from the supply duct to +. Extract duct, connect the tube from the extract duct to -.
1
Connect the electrical cables to the electrical connection box.
Note:
For Topvex SF; if an external extract fan is used, mount the pressure transmitter PTE in the extract air duct.
Fig. 1 VAV installation (example show Topvex SR06 and TR06) and pressure sensor
Table 1 Symbol description
Symbol Description
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Supply air
Exhaust air
Outdoor air
Extract air
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Wiring
White
Yellow
Brown
Green
White
Yellow
Brown
Green
White
Yellow
Brown
Green
G
G0
41
40
White
Yellow
Brown
Green
G
G0
42
40
1
6
1 2 3 4
1 2 3 4
1
2
3
4
5
6
1
6
2
3
4
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2

4 Wiring

Change the settings of the dip-switches according to table 2.
Table 2 Dip-switch 2, 3 and 4
Dip-switch setting
2 = OFF, 3 = OFF, 4 = OFF 0...50
2 = ON, 3 = OFF, 4 = OFF 0...100
2 = OFF, 3 = ON, 4 = OFF 0...300
2 = ON, 3 = ON, 4 = OFF 0...500
2 = OFF, 3 = OFF, 4 = ON 0...700
2 = ON, 3 = OFF, 4 = ON 0...1000
2 = OFF, 3 = ON, 4 = ON 0...1250
Pressure range (Pa)
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5 Configuration guide Topvex (Access)

5.1 Log in

Log in with service mode using password 0612.
Overview:
Service
0612
Login
Step by step:
Configuration guide Topvex (Access)
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3
1.
2.
3.
4.
Open the log in window
Select service from drop down list
Type in password 0612
Press Login.

5.2 Configuration wizard

A configuration wizard is available from software version 4.1. By using the wizard, the following steps in chapter 5.3 and chapter 5.4 can be omitted.
Configuration > Configuration wizard
Set up Pressure control
04 March 12:45

5.3 Activation

Activate pressure control.
>
Select Pressure as Fan control type in the Configuration > Function configuration > Function acti­vation menu.
Overview:
Configuration > Function Configuration > Function activation
Fan control type
Step by step:
1.
2. Select Function configuration
3. Select Function activation
4. Select Pressure as Fan control type.
Select Configuration from the navigation icons
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12:45
Pressure
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Configuration guide Topvex (Access)

5.4 Allocation

Setup differential pressure sensors.
Select I/O placement for the differential pressure sensors and set the sensors’ measuring range in the Configura- tion > I/O allocation settings > Analog inputsmenu.
Overview:
Configuration > I/O allocation settings > Analog inputs
Analogue inputs
Pressure supply air Controller
Pressure extract air
Configuration > ... > Analog inputs > Pressure supply air
Sensor value at V
Sensor value at V
min
max
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Device Position
UI2
Controller
UI1
04 March 12:45
0.0
500.0
Step by step:
1.
Select Configuration from the navigation icons
2. Select I/O allocation settings
3. Select Analog inputs
4. Select UI2 as signal for Pressure supply air
5. Select UI1 as signal for Pressure extract air
6. Select Pressure supply air
7. Set Sensor value at V
8. Set Sensor value at V
the same as the start point of the sensor’s selected measuring range
min
the same as the end point of the sensor’s selected measuring range
max
9. Go back to Analog inputs (use the navigation path Configuration > I/O allocation settings > Analog inputs)
10.Select Pressure extract air and repeat steps 7 and 8.
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Configuration guide Topvex (Access)

5.5 Operation settings

Adjust the fan pressure set points in the Data & Settings > Fan Control > Fan setpoints.
Overview:
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5
Data settings > Fan control > Fan setpoints
Setpoint low speed supply air fan
Setpoint low speed extract air fan
Setpoint normal speed supply air fan
Setpoint normal speed extract air fan
Setpoint high speed supply air fan
Setpoint high speed extract air fan
Step by step:
1.
2. Select Fan control
3. Select Fan setpoints
4. Select and adjust set points for the available fan speed levels.
Select Data & settings from the navigation icons
04 March 12:45
100 Pa
100 Pa
200 Pa
200 Pa
200 Pa
200 Pa

5.6 Save local settings

When the installation is complete and all functions are tested it is recommended to save a local backup of the current configuration in the controller.
Select Yes on Commissioning settings in the Configuration > System settings > Save and restore set- tings menu.
Overview:
Configuration > System settings > Save and restore settings
Save commissioning settings
Step by step:
1.
2. Select System settings
3. Select Save and restore
4. Select Yes on Save commissioning settings.
Select Configuration from the navigation icons
04 March 12:45
Yes
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Configuration guide Topvex SF (Corrigo)

6 Configuration guide Topvex SF (Corrigo)

6.1 Login

Log on to Administrator level with password 3333.
Menu level 1 Menu level 2 Menu level 3
Temperature Air control Time settings → Access rights
Log on Log off Change password
Log on Enter password:3333 Actual level:Admin
Note:
The grey-marked instructions is only for when Topvex SF have an external extract air fan installed.

6.2 Fan control

Set the fan control type in menu Configuration > Fan control. Change the fan control to Pressure control.
Menu level 1 Menu level 2 Menu level 3
Manual/Auto Settings → Configuration Access rights
Sensor settings Control function → Fan control Extra sequence Y4
Fan control Pressure control

6.3 Sensor setting

Set the adjusted working range for the added VAV pressure transmitters in menu Configuration/Sensor setting.
Adjust SAF (supply air fan) and EAF (extract air fan) actual pressure range at 10,0 V.
Example: If pressure transmitter is set to 0...500 Pa set: 0,0 V: 0,0 Pa and 10,0 V : 500,0 Pa. Filter factor is not to be changed.
Menu level 1 Menu level 2 Menu level 3
Manual/Auto Settings → Configuration Access rights
Inputs/Outputs → Sensor settings Control functions Fan control
SAF pressure at 0,0V:0,0 Pa 10,0V:XXX,X Pa Filter factor ↓
EAF pressure at 0,0V:0,0 Pa 10,0V:XXX,X Pa Filter factor

6.4 Air control setpoint

Adjust the new Pressure ctrl SAF and Pressure ctrl EAF set points.
Menu level 1 Menu level 2 Menu level 3
Running mode Temperature → Air control Time settings
Pressure ctrl SAF Actual:0 Pa
Setp:0 Pa →
Pressure ctrl EAF Actual:0 Pa
Setp:0 Pa →
Pressure ctrl SAF Setp 1/1: 200 Pa Setp 1/2: 100 Pa ←
Pressure ctrl EAF Setp 1/1: 200 Pa Setp 1/2: 100 Pa ←
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Configuration guide Topvex SF (Corrigo)

6.5 Alarm limit

Deviation from pressure setpoint value
Menu level 1 Menu level 2 Menu level 3
Manual/Auto → Settings Configuration Access rights
Control temp Control pressure → Alarm settings
Alarm limits
Alarm delays Restore alarm
Control dev SAF
25.0 Pa
Control dev EAF
25.0 Pa

6.6 Allocation

Menu level 1 Menu level 2 Menu level 3
Manual auto Settings
→ Configuration
Access rights
→ Inputs/Outputs
Sensor settings Control function Fan control
AI → UI DI UI
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7
Menu level 4 Menu level 5
UI1:→
Choose AI or DI sign AI sign:Not used DI sign:Not used ↓
UI2:→
Choose AI or DI sign AI sign:Not used DI sign:Not used
UAI1: Sign:EAF pressure Raw value: NaN Compansation:0.0°C ←
UAI2: Sign:SAF pressure Raw value: NaN Compensation: 0.0°C
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Configuration guide Topvex SF (Corrigo)

6.7 External connections

Table 3 Connections to external functions
Terminal block
PE
N N
L1 L1
L2 L2
L3 L3
1 G
2 G0
10
1
12
WP L1
1
14
1
15
1
16
1
17
30
31 AI 1
40
2
41
2
42
44
3
4
P1:50/P2:60
P:151/P2:61
P1:52/P2:62
3
74
3
75
76
3
90
93 AO 3
94 AO 4
1
Maximum current load for all DO combined: 8A
2
Connection to external pressure sensor in case of pressure controlled unit (VAV)
3
These inputs may only be wired to voltage free contacts
DO ref DO reference
DO 2
DO 4
DO 5
DO 6
DO 7
AI Ref Supply air temperature sensor reference neutral
Agnd UI reference neutral
UAI 1/(UDI 1)
UAI 2/(UDI 2)
UAI 3/(UDI 3)
DI ref Extended running/Fire alarm reference
B
A
N
DI 4
DI 5
DI 6
Agnd AO Reference neutral
Description
Remark
Ground
Earthed neutral (mains power supply)
Used for phase 230V 1~ and 400V 3~
Phase (mains power supply)
Used for phase 230V 1~ if the unit has this mains 400V 3~/230V 3~
Phase (mains power supply) 400V 3~/230V 3~
Phase (mains power supply) 400V 3~/230V 3~
Auxiliary supply (Pressure transmitter. Water
24V AC
valve actuators)
Reference (Water valve actuator mains)
24V AC
G (24V AC)
Outdoor/Exhaust air damper
24V AC Max. 2,0 A continuous load
Circulation pump hot water system
Cooling pump
DX Cooling step 1
DX Cooling step 2
Alarm output for DO signals
230V AC
24V AC
24V AC
24V AC
24V AC
Temperature sensor, supply air
Pressure transmitter extract air
Pressure transmitter supply air
Frost protection sensor water heating
Use terminal 40 as reference
battery
+ 24V DC
Exo-line B Modbus, Exo-line connection
Exo-line A Modbus, Exo-line connection
Exo-line N Modbus, Exo-line connection
Extended running Normally open contact
Use terminal 4 as reference
Fire alarm Normally open contact
Use terminal 4 as reference
External stop Normally open contact
Use terminal 4 as reference
Control signal valve actuator, Water Heating
Control signal valve actuator, Cooling
0–10V DC
0–10V DC
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Systemair Sverige AB Industrivägen 3 SE-739 30 Skinnskatteberg, Sweden
Phone +46 222 440 00
www.systemair.com
VAV duct pressure control kit · Installation instructions · 151785 · en_GB · 2020-10-20 · A004
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