SystemAir SYSVRF CASSETTE MINI Installation Manual

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SYSVRF CASSETTE MINI
Cassette 600x600 VRF indoor unit
INSTALLATION MANUAL
GB
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Be sure to be in conformity with the local, national and international laws and regulations.
Read "PRECAUTIONS" carefully before installation.
The following precautions include important safty items. Observe them and never forget.
Keep this manual with the owner's manual in a handy place for future reference.
1. PRECAUTIONS
WARNING
The safty precautions listed here are divided into two categories. In either case, important safty information is listed which must be read carefully.
After completing the installation, make sure that the unit operates properly during the start-up operation. Please instruct the customer on how to operate the unit and keep it maintained.Also, inform customers that they should store this installation manual along with the owner's manual for future reference.
Be sure only trained and qualified service personnel to install, repair or service the equipment.
Improper installation, repair, and maintenance may result in electric shocks, short-circuit, leaks, fire or other damage to the equipment.
Failure to observe a warning may result in death.
Failure to observe a caution may result in injury or damage to the equipment.
CONTENTS PAGE
Install according to this installation instructions strictly.
If installation is defective, it can cause water leakage, electrical shock or fire.
When installing the unit in a small room, take measures against to keep refrigerant concentration from exceeding allowable safety limits in the event of refrigerant leakage.
Contact the place of purchase for information. Excessive refrigerant in a closed ambient can lead to oxygen deficiency.
Use the attached accessories parts and specified parts for installation.
otherwise, it can cause the set to fall, water leakage, electrical shock or fire.
Install at a strong and firm location which is able to withstand the set' s weight.
If the strength is not enough or installation is not properly done, the set will drop to cause injury.
The appliance must be installed 2.3m above floor.
The appliance shall not be installed in the laundry.
Before obtaining access to terminals, all supply circuits must be disconnected.
The appliance must be positioned so that the plug is accessible.
The enclosure of the appliance shall be marked by word, or by symbols, with the direction of the fluid flow.
For electrical work, follow the local national wiring standard, regulation and this installation instructions. An independent circuit and single outlet must be used.
If electrical circuit capacity is not enough or defect in electrical work, it will cause electrical shock or fire.
Use the specified cable and connect tightly and clamp the cable so that no external force will be acted on the terminal.
If connection or fixing is not correct, it can cause heat-up or fire at the connection.
Wiring routing must be properly arranged so that control board cover is fixed properly.
If control board cover is not fixed correctly, it can cause heat-up at connection point of terminal, fire or electrical shock.
If the supply cord is damaged, it must be replaced by the manufacture or its sevice agent or a similarly qualified person in order to avoid a hazard.
An all-pole disconnection swith having a contact separation of at least 3mm in all poles should be connected in fixed wiring.
When carrying out piping connection, take care not to let air substances go into refrigeration cycle.
Otherwise, it will cause lower capacity, abnormal high pressure in the refrigeration cycle, explosion and injury.
Do not modify the length of the power supply cord or use of extension cord, and do not share the single outlet with other electrical appliances.
Otherwise, it will cause fire or electrical shock.
The temperture of refrigerant circuit will be high, please keep the interconnection cable away from the copper tube.
CAUTION
WARNING
PRECAUTIONS......................................................................................................1
INSTALLATION INFORMATION........................................................................2
INSPECTING AND HANDLING THE UNIT......................................................2
ATTACHED FITTINGS..........................................................................................3
INDOOR UNIT INSTALLATION.........................................................................4
INSTALL THE CONNECTING PIPE....................................................................6
REFRIGERANT PIPE CONNECTION.................................................................7
CONNECT THE DRAIN PIPE...............................................................................8
WIRING....................................................................................................................9
CONTROL.............................................................................................................10
TROUBLE SHOOTING.......................................................................................12
TEST OPERATION...............................................................................................12
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To install properly, please read this "installation manual" at first.
The air conditioner must be installed by qualified persons.
When installing the indoor unit or its tubing, please follow this manual as strictly as possible.
If the air conditioner is installed on a metal part of the building, it must be electrically insulated according to the relevant standards to electrical appliances.
When all the installation work is finished, please turn on the power only after a thorough check.
This manual is subject to changes due to technological
improvement without further notices.
2. INSTALLATION INFORMATION
INSTALLATION ORDER
Select the location;
Install the indoor unit;
Install the outdoor unit;
Install the connecting pipe ;
Connect the drain pipe;
Wiring;
Test operation.
Ground the air conditioner.
Do not connect the ground wire to gas or water pipes,lightning rod or a telephone ground wire.Incomplete grounding may result in electric shocks.
Be sure to install an earth leakage breaker.
Failure to install an earth leakage breaker may result in electric shocks.
Connect the outdoor unit wires , then connect the indoor unit wires.
You are not allow to connect the air conditioner with the power source until wiring and piping the air conditioner is done.
While following the instructions in this installation manual, install drain piping in order to ensure proper drainage and insulate piping in order to prevent condensation.
Improper drain piping may result in water leakage and property damage.
Install the indoor and outdoor units, power supply wiring and connecting wires at least 1 meter away from televisions or radios in order to prevent image interference or noise.
Depending on the radio waves, a distance of 1 meter may not be sufficient enough to eliminate the noise.
The appliance is not intended for use by young children or infirm persons without supervision.
Don't install the air conditioner in the following locations:
There is petroleum existing.
There is salty air surrounding (near the coast).
There is caustic gas (the sulfide, for example) existing in the air (near a hot spring).
Factories where supply voltage fluctuates greatly.
In buses or cabinets.
Place like kitchen where oil permeates.
There is strong electromagnetic wave existing.
There are inflammable materials or gas.
There is acid or alkaline liquid evaporating.
Other special conditions.
Carry out the specified installation work after taking into account strong winds, typhoons or earthquakes.
Improper installation work may result in the equipment falling and causing accidents.
If the refrigerant leaks during installation, ventilate the area immediately.
Toxic gas may be produced if the refrigerant comes into contact with fire.
After completing the installation work, check that the refrigerant does not leak.
Toxic gas may be produced if the refrigerant leaks into the room and comes into contact with a source of fire, such as a fan heater, stove or cooker.
2. INSTALLATION INFORMATION
INSTALLATION ORDER
Select the location;
Install the indoor unit;
Install the outdoor unit;
Install the connecting pipe ;
Connect the drain pipe;
Wiring;
Test operation.
Ground the air conditioner.
Do not connect the ground wire to gas or water pipes,lightning rod or a telephone ground wire.Incomplete grounding may result in electric shocks.
Be sure to install an earth leakage breaker.
Failure to install an earth leakage breaker may result in electric shocks.
Connect the outdoor unit wires , then connect the indoor unit wires.
You are not allow to connect the air conditioner with the power source until wiring and piping the air conditioner is done.
While following the instructions in this installation manual, install drain piping in order to ensure proper drainage and insulate piping in order to prevent condensation.
Improper drain piping may result in water leakage and property damage.
Install the indoor and outdoor units, power supply wiring and connecting wires at least 1 meter away from televisions or radios in order to prevent image interference or noise.
Depending on the radio waves, a distance of 1 meter may not be sufficient enough to eliminate the noise.
The appliance is not intended for use by young children or infirm persons without supervision.
Don't install the air conditioner in the following locations:
CAUTION
3. INSPECTING AND HANDLING THE UNIT
At delivery, the package should be checked and any damage should be reported immediately to the service agent.
When handling the unit, take into account the following:
Fragile, handle the unit with care.
K ee p th e un it u pr ig ht i n or der to a void compressor damage.
Choose on before hand the path along which the unit is to be brought in.
Move this unit as originally package as possible.
When lifting the unit , always use protectors to prevent belt damage and pay attention to the position of the unit’s centre of gravity.
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2
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4
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4. ATTACHED FITTINGS
Please check whether the following fittings are of full scope. If there are some spare fittings, please restore them carefully.
Fig.4-1
Never throw or beat the controller.
Before installation, operate the remote controller to determine its location in a reception range.
Keep the remote controller at least 1m apart from the nearest TV set or stereo equipment. (it is necessary to prevent image disturbances or noise interferences.)
Do not install the remote controller in a place exposed to direct sunlight or close to a heating source, such as a stove.
Note that the positive and negative poles are right positions when loading batteries.
This manual is subject to changes due to technological improvement without further notices.
Cautions on remote controller installation:
Remote
controller
Remote controller
holder
Mounting screw B
ST2.9x10-C-H
This manual
Four-way Cassette
Four-way
Cassette (compact)
INSTALLATION FITTINGS
Tubing & Fittings
Remote controller & Its Frame
Drainpipe Fittings
Others
SHAPE NAME
3. Soundproof / insulation sheath
6. Out-let pipe clasp
7.Tightening band
5. Out-let pipe sheath
4. Out-let pipe pipe
12. Installation manual
13. Signal line
8. Remote controller
9. Frame
10. Mounting screw (ST2.9×
10-C-H)
11. Alkaline dry batteries (AM4)
1. Installation paper board
2. Bolt M6
4
1
2
1
1
1
5
1
1
2
2
1
1
2
1
1
5
1
1
2
2
1
1 1
14. Connective pipe for restriction assembly
1
1
1
1
15.Copper nut ˄
Use for pipe connection of engineering installation
˅
ONOFF
MODE
FAN
SPEED
TURBO
LED DISPLAY
TEMP
SET
TIMER
ECO
DRY E
•A•H
FOLLOW ME
FAN DIRECTION
SYSCONTROL RM 02
AUTO COOL DRY HEAT FAN
TIMER OFF
TIMER ON
FOLLOW ME
TEMP
FAN SPEED FOLLOW ME
SLEEP MODE
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Keep indoor unit, outdoor unit, power supply wiring and transmission wiring at least 1 meter away from televisions and radios. This is to prevent image interference and noise in those electrical appliances. (Noise may be generated depending on the conditions under which the electric wave is generated, even if 1 meter is kept.)
There is enough room for installation and maintenance.
The ceiling is horizontal, and its structure can endure the weight of the indoor unit.
The outlet and the inlet are not impeded, and the influence of external air is minimum.
The air flow can reach throughout the room.
The connecting pipe and drainpipe could be extracted out easily.
There is no direct radiation from heaters.
5. INDOOR UNIT INSTALLATION
5.1 Installation place
(Refer to Fig.5-1,Fig.5-2,Fig.5-3 for specification.)
The indoor unit should be installed in a location that meets the following reauirements:
5.2 Install the main body
Please cut a square hole of 600×600mm in the ceiling according to the shape of the installation paper board.
(Refer to Fig.5-3,Fig.5-4)
The center of the hole should be at the same position of that of the air conditioner body.
Determine the lengths and outlets of the connecting pipe, drainpipe and cables.
To balance the ceiling and to avoid vibration, please enforce the ceiling when necessary.
Please adjust the hexangular nuts on the four installation hooks evenly, to ensure the balance of the body.
If the drainpipe is awry, leakage will be caused by the malfunction of the water-level switch.
Adjust the position to ensure the gaps between the body and the four sides of ceiling are even. The body's lower part should sink into the ceiling for 10~12 mm (Refer to Fig.5-5) .
Use the transparent hose filled with water to check the lever of the main body from the four sides or diagonal line direction, the lever indicator also can check the lever from four sides of the main body . (Refer to Fig.5-6)
Locate the air conditioner firmly by wrenching the nuts after having adjusted the body's position well.
Please select the position of installation hooks according to the hook holes on the installation board.
Drill four holes of
Ø 12mm, 50~50mm deep at the selected
positions on the ceiling. Then embed the expansible hooks (fittings).
Face the concave side of the installation hooks toward the expansible hooks. Determine the length of the installation hooks from the height of ceiling, then cut off the unnecessary part.
If the ceiling is extremely high, please determine the length of the installation hook accordingly.
Cut the installation hook open in the middle position, then use apropriate length of reinforcing rod (
Ø 12) to weld
together.
The length could be calculated from Refer to Fig.5-5 :
Length=210+L(in general, L is half of the whole length of the installation hook)
1
2
3
1
2
3
4
New built houses and ceilings
In the case of new built house, the hook can be embedded in advance (refer to the A.b mentioned above). But it should be strong enough to bear the indoor unit and will not become loose because of concrete shrinking.
After installing the body, please fasten the installation paper board onto the air conditioner with bolts(M6X16) to determine in advance the sizes and positions of the hole opening on ceiling. (Refer to Fig.5-8)
Refer to the A.c mentioned above for installation.
Remove the installation paper board.
Please first guarantee the flatness and horizontal of ceiling when installing it.
Refer to the A.a mentioned above for others.
After installing the body, the four bolts(M6x12)must be fastened to the air conditioner onto ensure the body is grounded well.
CAUTION
CAUTION
The existing ceiling (to be horizontal)
Fig.5-2
Fig.5-1
0 8 2
A
Necessary room
Ground
Outlet
Outlet
0 0 3 2 >
Inlet
0 0 0 1 >
>1000
>1000
0
0 0
1 >
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5
Central hole
Hook hole
Installation paper board
Body
Fixing hole installation paper board
523(Hook-location)
570(Body)
647(Panel)
Drain side
(Unit: mm)
545(Hook-location)
570(Body)
647(Panel)
Fig.5-3
Fig.5-4
Fig.5-5
Fig.5-6
Fig.5-7
Fig.5-8
Fig.5-9
Fig.5-10
All the pictures in this manual are for explanation purpose only. They may be slightly different from the air conditioner you purchased(depend on model).The actual shape shall prevail.
NOTE
A
L
2 1 - 0 1
6 7 1
4 3
Colourless trans parent pipe
Ceiling
Body
Ceiling
Panel
Hook
A
0 6 2
Nut
Body
600
) t h g i e h g n
i l i e c ( H
Horizontal indicator
4
5
5.3 Install The Panel
Remove the air-in grill.
Never put the panel face down on floor or against the wall, or on uneven surfaces.
Never crash or strike it.
Slide two grill switches toward the middle at the same time, and then pull them up. (Refer to Fig.5-9)
Draw the grill up to an angle of about 45, and remove it.
(Refer to Fig.5-10)
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CAUTION
Screw M5x16 (Accessory)
Grid switch

The installation cover of the swing motor must sink into the corresponding water receiver.
Install the panel
Align the swing motor on the panel to the tubing joints of the body properly. ( Refer to Fig.5-11)
Hang the four fixed rope of the main body to the installation cover and the other three covers of the swing motor: (Refer
to Fig.5-11 and )
2
CAUTION
60
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Fig.5-11
Fig.5-13
Fig.5-12
Body
Panel foam2
Ceiling
Panel foam
Air plate
Panel
Panel foam1
Panel sealing foam
Inlet air
Outlet air
Ceiling
Leakage
Dew
Install the panel on the main body with bolt (M5×16) and washer. (Refer to Fig.5-11
)
Adjust the four panel hook screws to keep the panel horizontal, and screw them up to the ceiling evenly.
Regulate the panel in the direction of the arrow in Fig.5-11. slightly to fit the panel's center to the center of the ceiling's opening. Guarantee that hooks of four corners are fixed well.
Keep fastening the screws under the panel hooks, until the thickness of the sponge between the body and the panel's outlet has been reduced to about 4~6mm. The edge of the panel should contact with the ceiling well. (Refer to Fig.5-12)
3
4
Malfunction described in Fig.5-13 can be caused by inappropriate tightness the screw.
If the gap between the panel and ceiling still exists after fastening the screws, the height of the indoor unit should be modified again. ( Refer to Fig.5-14-left)
You can modify the height of the indoor unit through the openings on the panel's four cor ners, if the lift of the indoor unit and the drainpipe is not influenced (Refer to
Fig.5-14-right).
Hang the air-in grill to the panel, then connect the lead terminator of the swing motor and that of the control box with corresponding terminators on the body respectively.
Relocate the air-in grid in the procedure of reversed order, install the air-in grid.
Cover
Steel rope
Swing motor installation cover
1
2
3
Cover
Steel rope
Swing motor installation cover
1
2
3
Swing motor side
Drain side
Bolt, washer
4
3
Fig.5-14
Hexagon nut
Ceiling
Horizontal adjust ment
Please operate according to the direction of the arrow, or it can not be disassembled when it is necessary.
Connect the indoor unit at first, then the outdoor unit.
Bend the tubing in proper way. Don’t harm them.
Da ub th e surf ace s of th e f lar e pip e a nd th e joi n t nut s wit h refrigerant oil, and wrench it for 3~4rounds with hands before fasten the flare nuts. (Refer to Fig.6-1)
Be sure to use two wrenches simultaneously when you connect or disconnect the pipes.
The stop valve of the outdoor unit should be closed absolutely (as original state). Every time you connect it, first loosen the nuts at the part of stop valve, then connect the flare pipe immediately (in 5 minutes). If the nuts have been loosened for a long time, dusts and other impurities may enter the pipe system and may cause malfunction later. So please expel the air out of the pipe with refrigerant before connection.
Expel the air (refer to the “Expel The Air”) after connecting the refrigerant pipe with the indoor unit and the outdoor unit.Then fasten the nuts at the repair-points.
Notices For bendable pipe.
The bending angle should not exceed 90°C
Bending position is preferably in the bendable pipe. The larger the better it is .
Do not bend the pipe more than three times.
Bend the connecting pipe of small wall thickness.
Cut out a desired concave at the bending part of the insulating pipe.
Then expose the pipe(cover it with tapes after bending).
To prevent collapsing of deforming, please bend the pipe at its biggest radius.
Use bender to get a small radius pipes.
Use the market brass pipe. Be sure to use the same insulating materials when you buy the brass pipe. (More than 9mm thick).
Ĺ
ķ
ĸ
6. INSTALL THE CONNECTING PIPE
Check whether the height drop between the indoor unit and outdoor unit, the length of refrigerant pipe, and the number of the bends meet the following requirements:
The max height drop and The length of refrigerant pipe deponding on the ouotdoor unit.(If the height drop is more than 10m, you should put the outdoor unit over above the indoor unit.)
The number bends fewer than 15
Do not let air, dust, o r other impurities fall in the pipe system during the time of installation.
The connecting pipe should not be installed until the indoor and outdoor units have been fixed already.
Keep the connecting pipe dry, and do not let moisture in during installation.
The Procedure of Connecting Pipes Measure the necessary length of the connecting pipe, and do the following:
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7. REFRIGERANT PIPE CONNECTION
7.1 Expel The Air
Locate The Pipe
Drill a hole in the wall (suitable just for the size of the wall conduit, 90mm in general), then set on the fittings such as the wall conduit and its cover.
Bind the connecting pipe and the cables together tightly with binding tapes. Do not let air in, which will cause water leakage by condensation.
Pass the bound connecting pipe through the wall conduit from outside. Be careful of the pipe allocation to do no damage to the tubing.
Connect the pipes.
Then, open the stem of stop valves of the outdoor unit to make the refrigerant pipe connecting the indoor unit with the outdoor unit fluently flow.
Be sure of no leakage by checking it with leak detector or soap water.
Cover the joint of the connecting pipe to the indoor unit with the sound proof/insulating sheath (fittings), and bind it well with the tapes to prevent leakage.
Flaring
Cut a pipe with a pipe cutter.
Insert a flare nut into a pipe and flare the pipe.
Fig.7-1
Fig.7-2
Fig.6-1
Use refrigerant oil
Bend the pipe with thumb
Make the ends straight
Fig.6-3
Fig.6-2
R0.4~0.8
45
°
±
2
90
°
±
4
A

Lean crude burr
Fasten the nut
Put the connecting tubing at the proper position, wrench the nut s wi th hands then fas ten it with a wrenc h. (Refer to
Fig.7-3
)
Too large torque will harm the bellmouthing and too small will cause leakage. Please determine the torque according to Table.7-2.
Outside diameter
A(mm)
Max
8.7 Φ6.4mm
Φ9.5mm
Φ12.7mm
Φ15.9mm
Φ19.1mm
12.4
15.8
19.0
23.3
8.3
12.0
15.4
18.6
22.9
Min
Table.7-1
Torque Tubing size
14.2~17.2N.m
32.7~39.9N.m
49.5~60.3N.m
61.8~75.4N.m
97.2~118.6N.m
Φ6.4mm
Φ9.5mm
Φ12.7mm
Φ15.9mm
Φ19.1mm
Table.7-2
Fig.7-3
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8. CONNECT THE DRAIN PIPE
8.1 Install The Drainpipe Of The Indoor
The necessary filling amount of refrigerant
Refrigerant volume to be added is calculated according to outdoor unit installation manual .Be sure to add refrigerant measuring by a scale. L: The length of the pipe
Please record the quantity added and store it carefully for future maintenance.
Expel the air with a vacuum pump (Refer to
Fig.7-4
) (Please
refer to its manual for the way of using manifold valve)
Loosen and remove the maintenance nuts of stop valves A and B, and connect the charge hose of the manifold valve with the maintenance terminator of stop valve A. (Be sure that stop valves A and B are both closed)
Connect the joint of the charge hose with the vacuum pump.
Open the Lo-lever of the manifold valve completely.
Turn on the vacuum pump. At the beginning of pumping, loosen the maintenance terminator nut of stop valve B a little to check whether the air comes in (the sound of the pump changes, and the indicator of compound meter turns below zero). Then fasten the nut.
All the stop valves should be opened before test operation. Each air conditioner has two stop valves of different sizes on the side of the outdoor unit which operate as Lo-stop value, respectively. (Refer to
Fig.7-5
)
When th e pu mp in g ha s finished, close the Lo-lever of t he manifold valve completely and turn off the vacuum pump.
When you have pumped for over 15 minutes, please confirm that the indicator of multimeter is on -1.0X105Pa (-76cmHg)
Loosen and remove the square cover of stop valves A and B to open stop valve A and B completely, then fasten them.
Disassemble the charge hose from the repair-mouth of stop valve A, and fasten the nut.
-76 cmH g
Lo-le ver
Hi-le ver
Charg e hose
Charg e hose
Vacuum pu mp
Lo-le ver
Manifold valve
Multi-meter
Pressure meter
Flare nut
Stopper
Cap
Valve body
Valve stem
Fig.7-4
Fig.7-5
Check all the joints with the leak detector or soap water. (See Fig.7-6 as a reference illustration)
7.2 Check The Leakage
B A
D
C
Check-point of indoor unit
Check-point of outdoor unit
A......Lo-stop valve B......Hi-stop valve
C,D..Joints of the connecting pipe to the indoor unit.
Fig.7-6
Be sure to with insulating materials cover all the exposed parts of the flare pipe joints and refrigerant pipe on the liquid-side and the gas-side. Ensure that there is no gap between them.
Incomplete insulation may cause water condensation.
7.3 Insulation
1) The drainpipe can use PVC pipe (external diameter about 37 39mm, inner diameter is 32mm).
2) Joint drainpipe connector to the end side of water pumping pipe, and fix drainpipe together with water outflow pipe and thermal insulation tube by clasp of water outflow pipe (attached).
CAUTION
Don’t use forcing strength to crack the water-pumping pipe.
CAUTION
3) Water-pumping pipe and drainpipe from main body must be wrapped by insulation tube evenly, and bound by tighten band for obstructing air getting in and coagulation.
4) Prevent from water backflow into unit inside during shutdown, the drain pipe shall place down side and drain water to outdoor (drain side), the gradient of the drain pipe should be higher than (1/100), without salient and water remain.(Refer to Fig.8-1 a)
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8.2 Drainage Test
Check whether the drainpipe is unhindered
New built house should have this test done before paving the ceiling.
1
Remove the test cover, and stow water of about 2000ml
to the water receiver through the stow tube.
2
Turn on the power, and operate the air conditioner
under the "COOLING" mode. Listen to the sound of the
drain pump. Check whether the water is discharged well (a lag of 1min is allowed before discharging, according to the length of the drain pipe), and check whether water leaksfrom the joints.
CAUTIONS: If there is any malfunction, please resolve it immediately.
3 Stop the air conditioner for there minutes, check if everything is ok. If the drain hose is located unreasonable, water overflow will cause the Alarm indicator lamp flashing (For both cooling and heating type or cooling only type), even the water leak out from the water receiver.
4
Check the drain pump whether drain water immediately when alarm sound for the high water lever. If the water lever can't come down below to the limited water lever, the air conditioner will stop. Restart it until turn off the power and drain off all the water.
5 Turn off the power, drain the water away.
The drain plug is used to empty the water-receiver for maintenance of the air conditioner. Please keep in place at all times during operation to avoid leakage.
Caution
The air conditioner should use separate power supply with rated voltage, the voltage of power supply must be within90%~110% of rated value.
The external power supply to the air conditioner should have ground wiring, which is linked to the ground wiring of the indoor and outdoor unit.
The wiring work should be done by qualified persons according to circuit drawing.
A disconnection device having an air gap contact separation in all active conductors should be incorporated in the fixed wiring according to the National wiring regulation.
Be sure to locate the power wiring and the signal wiring well to avoid cross-disturbance and their contact with connecting pipe or stop valve body.
The wiring attached to this air conditioner is 6m long. Be sure to prolong it with wiring of the same type and proper length if necessary. Generally, do not twist two wiring together unless the joint is soldered well and covered with insulator tape.
Do not turn on the power until you have checked carefully after wiring.
The yellow and green wire can only be used to link to the ground wiring.
The Specification of Power
9. WIRING
5) When connecting drainpipe, don’t drag the pipe that would pull the main unit. For this, please arrange bearing points every 0.8 to
1.0 meter to avoid pipe be bended (See Fig.8-1 b).
6) When connect a lengthen drainpipe, apply protective tube to wrap its indoor parts for ensuring the lengthen part connected tightly.
7) In case the drainpipe outlet is higher than pumping connective pipe of the main body, the drainpipe must be arranged upwards vertically by using connective assembly of the water outlet for vertical bending, and the height of the drainpipe shall set to the defrosting pan surface no more than 600mm, otherwise, too much backflow while shutdown would leads to overflow (Refer to Fig.8-2).
8) Base on the actual requirement to bend piping, and use connective assembly of water outlet in terminal box for pipe layout.
CAUTION
The joints in drain system must be sealed to avoid water leakage.
9) The height from floor to the end of drainpipe or the bottom of drain slot must more than 50 mm. Don’t immerse the end of drainpipe or the bottom of drain slot into water. When drain condensate liquid to raceway, please bend the drainpipe to a U-sharped hydroseal for avoiding stench transmitted by drainpipe to indoor.
Њ P
D
! P
E
Fig.8-1
Gradient: higher than 1/100
E
<200mm
Lean over 1/100
Pump-pipe clasp
(the fittings)
0.8-1.0m
Fig.8-2
Max. 600mm
Page 11
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NOTE
Plea se reme mb er th e su rro un dings ( envir onmen ta l temp eratu re , dir ec t sunli ght, ra in etc. )
We consi der the m in ima l si ze of the m etal co re as the w ir e size . So it is re co mme nd ed yo u ad opt a thi cker on e as the powe r condu ct ing w ir e so as t o av oid pow er decr ease;
Conn ect the g ro und ed w ire t o bo th indo or and ou tdoor unit s;
This c hart is j us t an on -s ite wir e-con necti ng e xam pl e. For de tails , pl eas e re fer to re lativ e Natio nal cri te ria .
Indoor
Unit
Outdoor
Unit
A
B
Distance between outdoor unit and the farthest indoor unit ӊ1200m (Note: The length of signal wire depends on actual wiring condition, not longer than 1200m)
Entrance
of the Indoor Unit
Entrance
of the outdoor Unit
A, Bӊ 2 0m
Wiring chart
CENTRAL CO NTROL MONITOR(CC M)
OUTDO OR UN IT
COM PUTER
I NDOOR UN IT
I NDOOR UN IT
I NDOOR UN IT
Power (220-240V ~ 5 0Hz) (208-23 0V ~ 60Hz)
Fig.9-1
The reserved function is indicated in broken line table, users can select it when necessary
3-core shielded wire
A disconnection device having an air gap contact separation in all active conductors should be incorporated in the fixed wiring according to the National Wiring Regulation.
Groun d th e ai r conditioner prope rl y to o bt ain a good anti­interference effect .
CAUTION
Model(W)
1500~5600
15/15
3×2.0
Circuit breaker/fuse (A)
Indoor unit power wiring (mm2)
Indoor/outdoor connecting wiring(mm2) (weak electric signal)
Power
Phase
1-Phase
220-240~50Hz
Frequency and volt
Table.9-1
3-core shielded wire 3×0.5
NOTE
The ai r-con di tio ne rs ca n co nnect w ith Cen tral Co nt rol Moni tor (CC M) . Bef or e ope ra tion, p lease w iring c or rec tl y and se t syste m ad dre ss a nd ne tw ork add ress of i ndoor unit s.
Terminal board diagram Please refer to the indoor unit wiring diagram for the wiring.
<*
/
1
;7
TO INDOOR POWER 220-240V~50Hz 208-230V~60Hz
Fig.9-2
Fig.9-3
:+,7(
%/8(
%/$&.
P
Q
X
Y
E
<(//2:
*5$<
TO OUTDOOR COMM. BUS
To Central Control Monitor (CCM)COMM. BUS
;7
Please use 3-core shielded wire,and
connect the shielded layer to the earth
10. CONTROL
208-230~60Hz
<*
Display board
Wire controller
To wire controller The reserved wire control function is indicated in broken table, user can purchase the wire controller when necessary.
Fig.9-4
%/$&.
Base on different purposes to setting the switch cords on PC panel of indoor electrical control box. Once finish the setting, please cut off the main power, and then input power again, otherwise, setting function could not work.
Horsepower set
Horsepower code
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
ENC1
PO WER_S
Page 12
11
ENC1 Dial switch
Code
1
2
3
Capacity(Horsepower)
2800W(1.0HP)
3600W(1.2HP)
4500W(1.7HP)
Horsepower setting
Note: The horsepower has been set before leaving the factory , which can only be modified by professionals.
0
2200W(0.8HP)
F
1500W(0.6HP)
4
5600W(2.0HP)
Network address set
Network address is set by communication of indoor and outdoor unit; the address is the same as indoor address, there is no need to set separately. The central control of indoor units can be done on outdoor unit, there is no need to control indoor unit separately, for details please refer to V4+ outdoor unit manual. For previous control of indoor units, the network can be set by connecting (X,Y,E) terminals, there is no need to set network address. The network can also be set by outer network module and main board (CN20).
The system together have 64units(0-63),everyone has only system addresscode,If two addresses are the same in one system , the abnormal operation will occur.
Please switch off the power before setting,otherwise the unexpected error will occur.
CAUTION
Main board Code designation
Ș1 means factory test mode Ș0 means add. auto searching mode
(default setting)
Ș1 means DC fan is chosen Ș0 means AC fan is chosen
Ș00 means DC fan static pressure is 0
(reserved)
Ș01 means DC fan static pressure is 1 (reserved)
Ș10 means DC fan static pressure is 2
(reserved)
Ș11 means DC fan static pressure is 3
(reserved)
  
6: 
21
  
6: 
21
  
6: 
21
  
6: 
21
  
6: 
21
  
6: 
21
6:definition
Ș00 means the temperature is 15
degrees when shutting down the unit for cold wind proof.
Ș01 means the temperature is 20
degrees when shutting down the unit for cold wind proof.
Ș10 means the temperature is 24
degrees when shutting down the unit for cold wind proof.
Ș11 means the temperature is 26
degrees when shutting down the unit for cold wind proof.
Ș00 means the time of stopping
TERMAL fan is 4 minutes
Ș01 means the time of stopping
TERMAL fan is 8 minutes
Ș10 means the time of stopping
TERMAL fan is 12 minutes
Ș11 means the time of stopping
TERMAL fan is 16 minutes
  
6: 
21
  
6: 
21
  
6: 
21
  
6: 
21
  
6: 
21
  
6: 
21
  
6: 
21
  
6: 
21
6:definition
Ș 00 means temperature compensation is
6 degrees under heating mode
Ș10 means temperature compensation
is 4 degrees under heating mode
Ș11 means temperature compensation
is 8 degrees under heating mode
Ș01 means temperature compensation is
2 degrees under heating mode
  
6: 
21
  
6: 
21
  
6: 
21
  
6: 
21
6:definition
Page 13
12
Table.12-1
NO. Type Contents
LED Lamp flash
Remarks
The evaporator sensor check point is abnomal or room temp. sensor is abnormal.
Indoor/outdoor unit communication is abnormal
Water level switch is abnormal
Mode conflict
The run lamp flashes fast
The timer lamp flashes fast
The alarm lamp flashes fast
The defrost lamp flashes fast
After the malfunctions disappear, it restores automatically.
After the malfunctions disappear, it restores automatically.
After the malfunctions disappear, it restores automatically.
When the indoor unit turns to heating mode or is turned off, the alarm will disappear.
1
2
3
4
5
Malfun­ction
Malfun­ction
Malfun­ction
Malfun­ction
Alarm
11. TROUBLE SHOOTING
12. TEST OPERATION
The test operation must be carried out after the entire installation has been completed.
Please confirm the following points before the test operation:
The indoor unit and outdoor unit are installed properly.
Tubing and wiring are correctly completed.
The refrigerant pipe system is leakage-checked.
The drainage is unimpeded.
The heating insulation works well.
The ground wiring is connected correctly.
The length of the tubing and the added stow capacity of the refrigerant have been recorded.
The power voltage fits the rated voltage of the air conditioner.
There is no obstacle at the outlet and inlet of the outdoor and indoor and indoor units.
The gas-side and liquid-side stop values are both opened.
The air conditioner is pre-heated by turning on the power.
Test operation Set the air conditioner under the mode of “COOLING”with the remote controller, and check the following points per the “Owner’s Manual”I f there i s any mal function, plea se reso lve it as p er chapter “Troubles And Causes ”.
The indoor unit
Whether the switch on the remote controller works well.
Whether the buttons on the remote controller works well.
Whether the air flow louver moves normally.
Whether the room temperature is adjusted well.
Whether the indicator lights normally.
Whether the temporary buttons works well.
Whether the drainage is normal.
Whether there is vibration or abnormal noise during operation.
Wh e t her th e a i r con d i tion e r h eats w e l l in the c a s e of th e HEATING/COOLING type.
The outdoor unit
Whether there is vibration or abnormal noise during operation.
Whether the generated airflow, noise, or condensation by the air conditioner have influenced your neighborhood.
Whether any of the refrigerant is leaked.
Protection function will delay the startup of compressor for 3 minutes in case the unit is turned on immediately after power on or restarted after shutdown.
CAUTION
After the malfunctions disappear, it restores automatically.
Outdoor unit is abnormal
The alarm lamp flashes slowly
Ș
1 means auto wind under auto mode
Ș
0 means auto wind under non auto mode
reserved
  
6: 
21
  
6: 
21
6:definition
--definition
J1 no Jumpers means power off memory function
J1 Jumpers means no power off memory function
reserved
-
-
-
6
7
4 LED flash togather
8
M_Home mismatching
EEPROM error
Defrost LED flash slowly
No address when first time power on
Timer LED and run LED flash togather
Malfun­ction
Alarm
Alarm
After the malfunctions disappear, it restores automatically.
After the malfunctions disappear, it restores automatically.
When the indoor unit is replaced with a correct one , the alarm will disappear
Page 14
SYSVRF CASSETTE MINI_IM EN - April 2014
MDV11I-025EW)
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