SystemAir SYSCOIL MINI 21, SYSCOIL MINI 23, SYSCOIL MINI 22, SYSCOIL MINI 24, SYSCOIL MINI 25 Installation, Use And Maintenance Manual

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INSTALLATION, USE
AND MAINTENANCE MANUAL
LOW PROFILE
CENTRIFUGAL FAN COIL UNIT
SYSCOIL MINI
2012-0
Page 2
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USO E MANUTENZIONE
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FOR THE USER FOR THE INSTALLER
INDEX
INTRODUCTION 4
RECOMMENDATIONS 4
TRANSPORTATION, RECEIVING, HANDLING 4
SAFETY RULES 4
GENERAL DIMENSIONS 5
GENERAL TECHNICAL DATA 5
MAIN PARTS 5
RECOMMENDATIONS FOR INSTALLATION 6
FAN COIL INSTALLATION 6
WATER CONNECTIONS 7
Connection to the water mains 7 Condensate water drainage 7
ELECTRICAL CONNECTIONS 7
CONNECTION TO THE TERMINAL BLOCK 7
Without control panel 7 With control panel 7
TESTING THE FAN COIL 8
TURNING THE COIL 8
USING THE APPLIANCE 9
Using the control panel 9
CLEANING AND MAINTENANCE 9
Cleaning the air fi lter 9 Cleaning the housing and the control panel 9
WHAT TO DO IF... 10
DISMANTLING THE APPLIANCE 10
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Pic. 01
1
2
3
INTRODUCTION
RECOMMENDATIONS
This installation, operation and maintenance booklet should always accompany the fancoil ready consultation by the installer or user if necessary. The appliance should be installed in compliance with regulations in force in each country and according to the manufacturer’s or qualifi ed installer’ instruction. The manufac- turer cannot be held liable for any damage to property or injury to persons and animals caused by incorrect installation of the appliance. Only qualifi ed persons should install the appliance and connect it to the mains electricity supply. Before carrying out any work on the appliance, ensure that it disconnected from the electricity supply. Read this instruction booklet before installing the appliance.
The appliance is easy to use, ut it is important to read this guide completely before using for the fi rst time. This will help you:
- use the appliance in all safety;
- obtain best performance;
- avoid errors;
- respect the environment.
- Do not allow children or unassisted handicapped persons to use the appliance.
- Do not touch the appliance with wet parts of the body or if barefoot.
- Do not tug, pull or twist electrical cables attached to the appliance, even when disconnected from the electricity supply.
- Do not open the fl aps giving access to the internal parts of the appliance wi- thout having fi rst put the system on-off switch to “off”.
- Do not introduce sharp pointed objects through the air intake and outlet gril­les.
- Do not leave packing material (cardboard, staples, plastic bags, etc.) within reach of children since they could be a source of danger.
- Dispose of correctly.
- Do not sit or climb on the appliance or rest any type of object on it.
- Do not spray or throw water directly on the appliance.
- Do not use the appliance in places with suspended dust/powder or in poten­tially explosive atmospheres, in very damp environments or in the pre­sence of oil in suspension or in particularly aggressive atmospheres.
- Do not cover the appliance with objects or drapes that even partially obstruct the air fl ow.
- The appliance works by electricity at mains voltage (230 Vac, 50 Hz). Always bear in mind that mains voltage is potentially dangerous and any appliance connected to it should be used with caution. Before carrying out any work on the appliance, disconnect it from the electricity supply (by pulling out the plug from the mains socket or isolating the supply line by putting the on-off switch to off).
- If the appliance is not to be used for long periods, make sure that the controls are in the position 0 (off). If the appliance is not going to be used in winter when temperatures are near to freezing, drain the system and ensure that the applian­ce heat exchanger has no water in it in order to prevent the formation of ice and consequent breakage.
- To make the appliance inoperable, disconnect it totally from the electricity sup­ply.
- It is unsafe to alter or try to alter the characteristics of this product. Any tampe­ring or alteration renders the warranty null and void.
- In the event of malfunction or failure, do not try to repair the appliance yourself; contact a qualifi ed technician. Repairs carried out by unqualifi ed persons could cause damage or accidents.
- Always keep the appliance clean. In particular clean the air fi lter periodically (at least once a month).
FAILURE TO COMPLY WITH THE ASSEMBLY INSTRUCTIONS GIVEN IN THIS GUIDE RELIEVES THE MANUFACTURER OF ALL AND ANY LIABILI­TY. INCORRECT INSTALLATION COULD CAUSE MALFUNCTIONING OR FAILURE OF THE APPLIANCE. COULD ALSO REPRESENT A HAZARD FOR THE USER.
TRASPORTATION, RECEIVING, HANDLING
The appliance is dispatched enclosed in special protective packaging, which should be kept intact until the appliance is positioned in the fi nal place of in- stallation. The appliance should be handled with extreme care, always keeping it in its original packaging. To take the appliance out of the packaging, proceed as Pic. 1:
1. Turn the fan coil box upside down and open the bottom.
2. Remove the polystyrene fi lling and keep it.
3. Keeping the bottom of the box open, turn the pack 180°, taking care that the contents are fi rmly hald before resting it gently on the ground. Lift off the packaging from the appliance.
SAFETY RULES
Secure packs during transportation.
Do not expose to the elements.
Do not tread on packs.
Protect hands with work gloves when dismantling the appliance.
Work in PAIRS if the applinance weighs more than 25 kg.
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INSTALLATION, OPERATION
AND MAINTENANCE MANUAL
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GENERAL DIMENSIONS
MAIN PARTS
Pic. 02
Pic. 03
1 Air valve 2 Exchange coil 3 Control panel 4 Condensate drain pan 5 Electric motor
6 Centrifugal fan 7 Condensate drain 8 Wall-mounting slots 9 Coil xing screws 10 Load-bearing structure
2 10 3
4
7
66 5
1
9
8
7
GENERAL TECHNICAL DATA
MODEL 21 22 23 24 25
Power supply 230V / 1 / 50Hz Tab. 1
226
350
68
10556
220
180 C
D
M
L
110
350
226
330
68
10556
200
Fans 1 1 2 2 2
Standard coil
Row 3 3 3 3 3 Fitting Ø 1/2” 1/2” 1/2” 1/2” 1/2”
Condensate drain fi tting Ø mm 16 16 16 16 16
L mm 560 760 960 1.160 1.360 M mm 362 562 762 962 1.162 C mm 310 510 710 910 1.110 D mm 342 542 752 952 1.152
Net weight kg 15 16 21 26 30
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RECOMMENDATIONS FOR INSTALLATION
FAN COIL INSTALLATION
Before installing the appliance, ensure that:
1) the place of installation has suffi cient space for carrying out installation as well as routine and extraordinary maintenance work (see Pic. 4).
2) There are no obstructions for air intake and delivery.
3) The water connections are of the sizes, in the position and spaced apart as required by the appliance (see Dimension).
4) The system pressure does not exceed 8 bar for the water versions.
5) The electricity supply corresponds to the data on the appliance rating plate and that there is a afety switch readily accessible to the user to cut off the power supply whenever necessary.
6) The safety switch is in the OFF position so that there is no voltage on the appliance supply line.
Before installing the appliance, remove the housing (if present). Raise the fl aps covering the control panel and the water connections. Remove the two screws xing the housing to the fan coil load-bearing structure. Gipping the rear of the housing, remove it as shown in the Pic. 5 (NOTE: be careful of the lugs on the front part of the load-bearing structure, as shown in Pic.10). Put the cabinet in the packing box to prevent it from being soiled or damaged (Pic.6)
Offer the appliance up to the required point of installation and mark, through the xing holes, the points on the wall where the holes should be driller for the 4 screw anchors, as shown in Pic. 7.
To replace the housing.
Take the cabinet from the packing box. Standing in front of the fancoil, lift cabi­net, holding it by the sides, and tilt it (Pic. 10).
Insert the lugs A into the relative slots B (Pic.11). Pivot the cabinet on its base until it is aligned with the wall. Raise the fl aps covering the control panel and water connections and tighten the two fi xing screws (Pic.5).
Remove the appliance from the point of installation, drill the holes where mer­ked on the wall (see Pic. 8) and insert the screw anchors. Place the appliance against the wall and fi x it by tightening the screws into the anchors see (Pic.
9). Carry out the water and electrical connections as described in the relevant paragraphs.
Pic. 04
lato attacchi idraulici
Pic. 10
Pic. 11
Pic. 06
Pic. 07
Pic. 05
Pic. 08 Pic. 09
A
B
>150
>90
>140
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3 cm/m
WATER CONNECTIONS ELECTRICAL CONNECTIONS
CONNECTIONS TO THE TERMINAL BLOCKS
CONNECTION TO THE WATER MAINS
CAUTION! Always use a wrench and nose key for connection of the coil to the pipes (Pic. 12). If the solenoid valve is installed, suitably insulate the valve body with insulating material (Pic. 13).
Connect the water inlet and outlet pipes, observing the indications given on the side of the appliance. Correctly insulate the water supply pipes to prevent drip­ping during the cooling mode of operation. An shutoff valve should be inserted on the water supply pipe and balancing valve on the outlet pipe. The valve body and balancing valve should also be properly insulated to prevent dripping. It is the installer’s responsibility to insulate properly and the manufacturer cannot be held liable for any insulation work.
NOTE: it is always advisable to install the solenoid valve. In the heating mode of operation the solenoid valve reduces consumption because upon reaching the set temperature the circulation of water is stopped to avoid wasting energy (the fan coil would otherwise continue to heat like a radia­tor, even with the motor at a standstill). In the cooling mode of operation the solenoid valve stops the circulation of water when the set temperature is reached, this stopiing the internal exchanger from continuing to condense water with possible undersirable dripping into the fl oor. It also reduces chiller operation with consequent energy saving.
RECOMMENDATIONS!
Before carrying out electrical connections, ensure that the electricity supply to the supply line has been cut off, checking that the on-off switch is in the OFF position. Only qualifi ed electricians should carry out the electrical connections. Check that the mains supply is single-phase 230 Vac/1/50 Hz (± 10%). Operating the appliance with voltages outside the above limits could cause mal­function and renders the warranty null and void. The fan coil power supply line should be fi tted with at least a switch isolator in conformity with European standard EN60947-3. Make sure that the electrical system is suitable for providing not only the working current required by the appliance, but also the necessary current for powering household and other electrical appliances already in use. Any electrical and mechanical alterations or tampering render the warranty null and void. The motor and accessories power cables in channels or ducts should remain inside the same until they are inside the appliances. The cables should be suffi ciently long so that they are not permanently taut or create throttling or pressure on metal parts (see Pic. 15). The power cables should be suffi ciently long so that in the event of accidental tugging the active wires are subjected to stress before the earth wire. Connect the earth wire to the relative terminal marked with the symbol
. Check the earth connection. Comply with the safety regulations in force in the country of installation.
WITHOUT CONTROL PANEL
The electrical connections should be made to the terminal block on the side of the appliance (Pic. 16). Each terminal is identifi ed by the label to be found on the terminal block.
WITH CONTROL PANEL
The electrical connections should be made directly to the control panel, as shown by the relative wiring diagram. If the control panel has an electronic temperature sensor (NTC) this sensor will be powered by mains voltage (230Vac/1/50 Hz) and is therefore provided with double insulation.
CAUTION: FAILURE TO COMPLY WITH THE INDICATED CONNECTIONS MAY CAUSE MOTOR BURNOUT!
CONDENSATE WATER DRAINAGE
The condensate drain pipe should slope downwards by at least 3 cm/m and should not have ascending or throttled section in order to ensure a regular fl ow of water. It is advisable for a trap to be fi tted. The condensate drain pipe should be connected to a rainwater drainage system. Do not use sewage system to avoid possible odours in the event of evaporation of the water in the trap. Upon completion of work, check that the condensate fl ows out properly by pouring water into the tray (see Pic. 14). The condensate water drainage system should be fabricated in a workmanlike manner and should be periodically checked. The manufacturer cannot be held liable for any damage caused by dripping in the absence of a solenoid valve or of periodic maintenance of the drainage system.
Pic. 15
Pic. 14
Pic. 12 Pic. 13
Pic. 16
Max (III)
Med (II)
Min (I)
Common
(Com)
230 Vac - 50 Hz
M Fan motor
T1
Autotransformer (not installed in all models)
XA1 Fan motor terminal board
XA1
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TURNING THE COIL
TESTING THE FANCOIL
CAUTION!
The fan may reach the speed of 1,000 rpm. Do not insert objects or hands into the electric fan. The motor becomes hot during operation; wait for it to cool before touching it. During the heating mode of operation the exchanger and the connecting pipes may become very hot (80°C).
Wait for the exchanger to cool before touching it or protect hands with suitable gloves. The heat exchange water coils are suitable for working up to ma maximum pressure of 8 bar.
1. Remove the housing (if present).
2. Disconnect the terminal block or the control panel (2), if present, from the side of the appliance.
3. Remove the galvanised panels (4).
4. Remove the coil fi xing screws (5).
5. Take out the coil (1), being careful not to be cut by the fi ns and not to dama- ge them.
6. Remove the knockouts on the opposite side of the fan coil (using a screwdri­ver), to allow the coil connections to pass through.
7. Position the coil, turning it without tipping it upside down, so that the fi ttings are in line with the holes left by the knockouts.
8. Fix the coil using the previously removed screws (5).
9. Shift the control panel (2), if present, or the terminal block (fi xing it to the side opposite the water fi ttings), the motor and sensor cables (3), if present, xing them with their grips. Ensure that the cables pass through the hole in the side of the appliance, protecting them with the relative grommet. If it proves ea­sier to carry out this operation by separating the wires from the terminal blocks, mark the positions of the wires to avoid making mistakes when reconnecting.
10. Reconnect the wires to the relative terminal blocks or control panel (2), taking care that they are correctly positioned.
11. Replace the galvanised panels.
12. Remount the housing (if present).
Upon completion of installation, scrupulously check both the water and the elec­trical connections before switching on the appliance. Before mounting the housing (if present), fi ll the system, bring it up to pres- sure and bleed. Make the water circulate and check for leaks.
Check correct operation of the fan coil at the 3 speeds, of the solenoid valves and of the minimum temperature thermostat (if installed). The ca­binet is covered by a protective fi lm: remove it before fi xing the housing to the appliance. Remount the housing (if present), otherwise the customer has the responsi-
bility of concealing the appliance.
CAUTION! Protect the appliance with a cardboard box if building works are still being carried out (Pic. 18).
To turn the coil, proceed as follows:
Pic. 19
Pic. 18
Pic. 19
P=8
bar max
0 °
6 0 °
5
2
1
3
4
1
2
34
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INSTALLATION, OPERATION
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USING THE APPLIANCE
CLEANING AND MAINTENANCE
CAUTION!
This appliance should only be used by adults. Make sure that children do not touch the controls or play with the appliance. This appliance has been designed for use as a heating and cooling appliance in rooms that are clean and frequen­ted by persons (with normal pollution). Avoid using for any other purpose. This appliance should not be used in places with suspended dust/powder or in po­tentially explosive atmospheres, in very damp environments or in the presence of oil in suspension or in particularly aggressive atmospheres.
The appliance requires no periodic maintenance. Simple checks by the user to keep it in perfect working order are, however, necessary.
CAUTION! Before carrying out any cleaning or maintenance work, discon­nect the appliance from the mains electricity supply!
CLEANING THE AIR FILTER
The appliance is fi tted with an air fi lter on the fan inlet. During normal operation the fi lter withholds impurities in the air. The fi lter should be cleaned periodically to keep its fi ltering properties and the airfl ow to the fan unchanged. It is advisa- ble to clean the fi lter at least once a month, proceeding as follows.
1. Take out the fi lter.
2. Place the fi lter on a fl at, dry surface and remove the accumulated dust with a vacuum cleaner.
3. Wash the fi lter with water and detergent (no solvents).
4. Leave the fi lter to dry in a ventilated place in the sun.
5. Replace the fi lter when it is perfectly dry. Clean the fi lter at the beginning and end of every season.
Description Pic. 25: Cleaning the fi lter for the front intake version
NOTE The procedure for ceiling-mounted horizontal version is the same.
USING THE CONTROL PANEL
If the appliance has a built-in control panel, raise the fl ap and proceed as follows.
Heating mode
Put the season selector switch from the off position (
) to the winter position
(
). The fan starts. In models with minimum temperature thermostat (optional), the fan starts when the internal heat exchanger is suffi ciently hot. If the water is not hot enough, the fan does not start.
Cooling mode
Put the season selector switch from the off position (
) to the summer position
(
). The fan starts immediately.
Selecting the fan speed
Put the selector switch to the required speed. The higher the speed the quicker the room will be heated/cooled, although ap­pliance operation will be noisier (Pic. 21).
The room temperature may be set approx. between 10°C and 30°C. If the appliance does not have a built-in control panel, but is controlled by a wall-mounted thermostat, refer to the thermostat instructions for use.
Automatic temperature adjustment (for control panel with built-in thermostat)
This control panel has a built-in temperature sensor, which measures the room air temperature. This information is used for the automatic control of the fan or introduction of water into the internal exchanger through the solenoid valve (optional). The appliance this keeps the room at the temperature set by the user.
Pic. 20
Pic. 21
Pic. 24
Pic. 22
CONTROL PANEL
WITH THERMOSTAT
Min. speed
Turn the knob towards the symbol +
to raise the temperature
Turn the knob towards the symbol -
to lower the temperature
Med. speed Max speed
BASE CONTROL PANEL
ACQUA
+
DETERSIVO
CLEANING THE HOUSING AND THE CONTROL PANEL
To clean the housing, use a dry soft cloth to avoid scratching the enamel. T o clean the control panel and the air outlet louvres, use a vacuum cleaner fi tted with a soft dusting tool or use a separate brush. Delicately clean the louvres and the controls by removing dust from the cracks and corners. Under no circumstances use water.
Pic. 25
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WHA T TO DO IF... DISMANTLING THE APPLIANCE
This appliance is made to last for many years. Qualifi ed personnel are needed to dismantle it in all safety. The fi rst operation to be carried out before disman- tling the appliance is to disconnect it totally from the electricity supply. This appliance has been made using recyclable materials (copper, aluminium, brass, plastic) assembled by screws and push-fi ts to make separation of the parts easy. Contact a fi rm specialised in differentiated waste disposal; it is the only way to be certain of correct recycling and thereby contribute to protection of the environment.
R
R
I
I
F
F
I
I
U
U
T
T
I
I
The fan does not work
Possible cause: power failure Possible remedy: check the on/off switch Possible cause: switch in position “0” Possible remedy: change position on the control panel Possible cause: water in the system not hot enought Possible remedy: check that the outlet temperature is above 40°C
Little outfl owing air
Possible cause: clogged fi lter Possible remedy: clean the fi lter
The appliance does not heat
Possible cause: no hot water in the system Possible remedy: check that the boiler and circulating pump are
working Possible cause: Incorrectly positioned hot/cold switch Possible remedy:
check that the switch is on
for heating and for
cooling.
The appliance does not cool
Possible cause: no cold water in the system Possible remedy: check that the chiller and the circulating pump are
working
The appliance heat/cool very little
Possible cause: incorrectly regulated thermostat Possible remedy: turn the thermostat knob (if installed) left/right Possible cause: air in the pipes Possible remedy: bleed by loosening the valve at the heat exchanger
inlet
Water on the fl oor during cooling
Possible cause: blocked condensate drain Possible remedy: switch off the appliance and contact the installer to
check condensate drainage
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NOTES
Page 12
With the perspective of improvement, and against the continuous action of research and development,
the Manufacturer might modify, even without any prior notice, the given technical data.
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