SystemAir KD-EC 315E, KD-EC 355E, KD-EC 400E, KD-EC 400D, KD-EC 450D Operation And Maintenance Instructions

...
K EC, KVKE EC, TFSR EC, TFSK EC, KVO EC, KD EC
Operation and maintenance instructions……..…….……………..16
GB SE DE
DK ES EE
FI IT LT LV NL NO
PL
RU
SK SI
FR
Drift och underhållsinstruktion……………..………………….…..18
Drifts- og vedligeholdelsesvejledning …..…...…………………...23
Instrucciones de uso y mantenimiento.........................................25
Käitamis- ja hooldusjuhised..........................................................27
Käyttö- ja huolto-ohjeet….............................................................29
Istruzioni di funzionamento e manutenzione................................31
Naudojimo ir techninės priežiūros instrukcijos..............................34
Lietošanas un montāžas instrukcija..............................................36
Gebruiks- en onderhoudsinstructies …….………...……………...38
Drifts- og vedlikeholdsanvisning...................................................40
Instrukcja obsługi i konserwacji....................................................42
Руководство по эксплуатации и техническому обслуживани
Pokyny týkajúce sa prevádzky a údržby ………………..….……..47
Navodila za uporabo in vzdreževanje ……. ..…………………….49
Instructions d’utilisation et d’entretien.........................................51
.44
A002
r
r
K EC:
230V 1~
L
N
NL 1 2 3 4
Internal potentiometer
KVKE EC:
230V 1~
-
1=Min
0
230V 1~
L
N
K EC
NL 12 34
+
5
10
External potentiometer
Optional
Internal potentiomete
010
10K
0-10V DC
External potentiomete
LN
NL
No. Description
1 Tach output, Isink max 10mA 2 GND 3 Control input 0-10 VDC/PWM 4 Output 10 VDC max 1.1 mA
321 4
010
10K
0-10V DC
-
1=Min
0
321 4
5
10
+
KVKE EC
2
206268 Systemair AB
TFSR/TFSK EC:
230V 1~
L
N
NL 1 2 3 4
Internal potentiometer
-
1=Min
0
230V 1~
L
N
NL 12 3 4
+
5
10
External potentiometer
Optional
010
10K
0-10V DC
230 V 1~
Ext. Pot/0-10V DC
3
206268 Systemair AB
KVO EC:
4
206268 Systemair AB
KD EC:
For KD-EC 315E, 355E, 400E
Motor size “B ” (type: _ _ _ _ _-_ I _.B _._ _ _ _)
ECblue Basic
K1
11 - L1 N
14 - - PE
WH
11 14
(_ _ _ _ _-_I_.B_._ _ _ _)
5
Kontaktbelastung
Contact rating
max. AC 250 V 2 A
WH
BU
BN
NL1PE
Netz
Line
1 ~ 200...277 V
50/60 Hz
1
11
A2 GND 10V - - - -
E1 D1 A1 - - - -
GNYE
BU
Eingang
0...10 V
GY
Input
YE
WH
+
4
GN
RD
10V D1GNDA2E1A1
10 kΩ
Internal speed setting
10 V DC Out (I
10V
D1 Digital In 1
D1
GND
GND
A2 Operation Out OC
A2
E1 Analog In 1
E1
A1 Status Out OC
A1
Line voltage 1 ~ 200...277 V, 50/60 Hz External speed setting Input 0...10 V Contact rating max. AC 250 V 2 A
Relay output (K1)
An external fault indicator is available over the potential­free contact of the built-in relays (max. contact rating Technical data and connection diagram). For operation the relay is energized, connections “11” and “14” are bridged. For fault the relay is de-energized (Diagnostics/faults). When switching off via enable (D1 = Digital In 1), the relay remains energized.
= 10 mA)
max
RD
GN
BU
GY
YE
WH
For KD-EC 400D, 450D, 500D
ECblue Basic
24V 10V GND D1 E1 11 14
Internal speed setting
3
= 70 mA)
max
DC Out
(I
(_ _ _ _ _-_I_.D_._ _ _ _), (_ _ _ _ _-_I_.G_._ _ _ _)
= 10 mA)
max (I
DC Out
Digital In 1
10 kΩ
Input
4
0...10 V
Analog In 1
+
3
Kontaktbelastung
2
max. AC 250 V 2 A
PE
Contact rating
L1
L2 L3
L1
K1
Netzspannung Leistungsschild
Line voltage Rating-plate
3 ~ Typ nur in Sonderausführung
für IT-System geeignet
3 ~ type only in special version
suitable for IT-System
1
N
L3/NL2L1PE
Line voltage  rating plate (3 ~ type only in special version suitable for IT-System)  Contact rating max. AC 250 V 2 A
External speed setting Input 0...10 V
5
206268 Systemair AB
K EC:
K EC 160
1=Min
5
0
K EC 200
1=Min
5
10
(10,0V)
0 200 400
600
400
[Pa]
200
0
0 0.04 0.08 0.12 0.16
0 200 400 600 800 1000
500
400
300
[Pa]
200
3V
[m³/h]
K EC 160
4V
[m³/s]
[m³/h]
K EC 200
7,5V
8213/8214
10V
7735/7736
0
K EC 250
1=Min
0
Fig 1
10
(10,0V)
100
0
0 0.1 0.2 0.3
0 300 600 900
1000
750
4V 6,5V
[m³/s]
[m³/h]
10V
8V
K EC 250
7791/7792
5
500
[Pa]
10
(10,0V)
250
0
0 0.1 0.2 0.3
2V 3,5V 5V 10V
[m³/s]
6
206268 Systemair AB
K EC 315 M
1=Min
5
0
K EC 315 L
1=Min
5
10
(10,0V)
0 400 800 1200
500
400
300
[Pa]
200
100
0
0 0.1 0.2 0.3 0.4
0 500 1000 1500 2000
800
600
400
[Pa]
2,5V 5V 7,3V 10V
[m³/h]
K EC 315 M
[m³/s]
[m³/h]
K EC 315 L
7765/7766
7760/7761
0
10
200
(10,0V)
[m³/s]
5V
7,2V
10V
Fig 2
0
0 0.2 0.4 0.6
3V
7
206268 Systemair AB
KVKE EC
KVKE EC 125
1=Min
5
0
10
(10,0V)
KVKE EC 160
1=Min
5
0 100 200 300 400
800
600
400
[Pa]
200
0
0 0.03 0.06 0.09 0.12
0 200 400
600
400
[Pa]
2V
[m³/h]
4,8V
[m³/s]
[m³/h]
KVKE EC 125
7V
KVKE EC 160
8166/8167
10V
7721/7722
0
KVKE EC 200
1=Min
5
0
Fig 3
10
10
(10,0V)
(10,0V)
200
0
0 0.04 0.08 0.12 0.16
0 300 600 900
1000
750
500
[Pa]
250
0
0 0.1 0.2 0.3
4V
6V
[m³/s]
[m³/h]
KVKE EC 200
5V
[m³/s]
7V
10V
8V
7755/7756
10V
8
206268 Systemair AB
KVKE EC 250
1=Min
5
0
10
KVKE EC 315
1=Min
5
(10,0V)
0 300 600 900 1200
1000
750
500
[Pa]
250
0
0 0.1 0.2 0.3 0.4
0 500 1000 1500 2000
1000
750
500
[Pa]
2,5V 4,2V
[m³/h]
KVKE EC 250
6V
[m³/s]
[m³/h]
KVKE EC 315
7788/7789
10V
8159/8228
0
10
250
(10,0V)
[m³/s]
6,5V
10V
0
Fig 4
2,5V 4,5V
0 0.2 0.4 0.6
9
206268 Systemair AB
TFSR EC/TFSK EC
[m³/h]
TFSR EC/TFSK EC 160
TFSR EC/ TFSK EC 160
1=Min
5
0
10
0 200 400 600
800
600
400
[Pa]
200
(10,0V)
4,9V
[m³/s]
[m³/h]
TFSR EC/TFSK EC 200
TFSR EC/
0
0 0.05 0.1 0.15 0.2
0 200 400 600 800 1000
500
400
2,4V
TFSK EC 200
1=Min
5
300
[Pa]
200
8471/8472
7,2V 10V
8376/8529
0
10
100
(10,0V)
0
0 0.1 0.2 0.3
Fig 5
5V
[m³/s]
7V
6V
10V
10
206268 Systemair AB
KVO EC
KVO EC 100
1=Min
5
0
10
(10,0V)
KVO EC 125
1=Min
5
2,1V
[m³/h]
KVO EC 100
4,8V
[m³/s] [m³/h]
KVO EC 125
0 100 200 300
400
300
200
[Pa]
100
0
0 0.03 0.06 0.09
0 200 400
500
400
300
[Pa]
200
7,3V
11327/11328
10
11340/11341
0
KVO EC 160
1=Min
0
10
(10,0V)
5
10
100
4,5V
0
0 0.04 0.08 0.12 0.16
0 200 400
600
400
[Pa]
200
2,3V
7,3V
[m³/s] [m³/h]
KVO EC 160
8,2V
10V
11317/11318
(10,0V)
2,5V
0
0 0.04 0.08 0.12 0.16
Fig 6
4V
[m³/s]
6,5V
10V
11
206268 Systemair AB
[m³/h]
KVO EC 200
11323/11324
KVO EC 200
1=Min
5
0
10
0 300 600 900
600
400
[Pa]
200
KVO EC 250
1=Min
5
(10,0V)
1,9V
0
0 0.1 0.2 0.3
0 400 800 1200 1600
750
500
[Pa]
3,4V
5V
[m³/s] [m³/h]
KVO EC 250
10
11338/11339
0
10
250
(10,0V)
0
0 0.2 0.4
KVO EC 315
1=Min
5
0
10
0 500 1000 1500 2000
1000
750
500
[Pa]
250
2,4V 4,3V
6,2V
[m³/s] [m³/h]
KVO EC 315
10V
11349/11351
(10,0V)
4,3V
0
0 0.2 0.4 0.6
Fig 7
3V
[m³/s]
6,9V
10V
12
206268 Systemair AB
0
KD EC
KD EC 315E
1=Min
5
0
10
KD EC 355E
1=Min
5
(10,0V)
0 1000 2000 3000
400
300
200
[Pa]
100
0
0 0.25 0.5 0.75 1
0 1000 2000 3000 4000
300
200
[Pa]
[m³/h]
KD EC 315E
3V 5,5V
[m³/s] [m³/h]
KD EC 355E
11087/11346
10
8V
11354/11355
100
0
10
(10,0V)
0
0 0.3 0.6 0.9 1.2
0 2000 4000 6000
600
3V
KD EC 400E
400
1=Min
5
[Pa]
200
0
10
5,2V
[m³/s]
[m³/h]
7,2V
KD EC 400E
10V
11360/11388
(10,0V)
0
0 0.5 1 1.5 2
Fig 8
2,8V
5V 7,5V
[m³/s]
1
13
206268 Systemair AB
0 3000 6000
1000
KD EC 400D
1=Min
5
0
10
[Pa]
750
500
250
[m³/h]
KD EC 400D
11352/11353
(10,0V)
3V
0
0 1 2 3
KD EC 450D
1=Min
5
0 2500 5000 7500 10000
800
600
400
[Pa]
5,2V 7,2
[m³/s] [m³/h]
10V
KD EC 450D
11344/11345
0
10
200
(10,0V)
0
0 1 2 3
KD EC 500D
1=Min
5
0
10
0 2500 5000 7500 10000
800
600
400
[Pa]
200
2,9V 5,3V
[m³/s] [m³/h]
KD EC 500D
7,V5
10V
11358/11359
(10,0V)
[m³/s]
6V
8V 10V
0
0 1 2 3
Fig 9
3,5V
14
206268 Systemair AB
Type Screw K EC 160 II K EC 200 I + II K EC 250 I + II K EC 315 M/L I + II
15
206268 Systemair AB
GB
Declaration of Conformity
Manufacturer
Systemair AB Industrivägen 3 SE-73930 Skinnskatteberg SWEDEN Office: +46 222 440 00 Fax: +46 222 440 99
www.systemair.com
hereby confirms that the following products:
Duct fans with circular connection: K EC 160-315L, KVO EC 100-315, KD EC 315-500 Insulated duct fans with circular connection: KVKE EC 125-315 Roof fans with circular or square connection: TFSR EC/TFSK EC 160-200
(The declaration applies only to product in the condition it was delivered in and installed in the facility in accordance with the included installation instructions. The insurance does not cover components that are added or actions carried out subsequently on the product)
Comply with all applicable requirements in the following directives
Machinery Directive 2006/42/EC Low Voltage Directive 2006/95/EC EMC Directive 2004/108/EC
The following harmonized standards are applied in applicable parts: EN ISO 12100-1 Safety of machinery – Basic concepts, general principles for design – Part 1: Basic
terminology, methodology EN ISO 12100-2 Safety of machinery – Basic concepts, general principles for design – Part 2: Technical principles
EN 14121-1:2007 Safety of machinery – Risk assessment – Part 1: Principles EN 13857 Safety of machinery – Safety distances to prevent hazard zones being reached by upper or lower limbs EN 60 335-1 Household and similar electrical appliances – Safety Part 1: General requirements EN 60 335-2-80 Household and similar electrical appliances – Safety – Part 2-80: Particular requirements
for fans EN 50 366-1 Household and similar electrical appliances – Electromagnetic fields – Methods for evaluations and measurement EN 50 106:2007 Safety of household and similar appliances – Particular rules for routine tests referring to appliances under the scope of EN 60 335-1 and EN 60967 EN 60 034-5 Rotating electrical machines – Part 5: Degrees of protection provided by the integral design of rotating electrical machines (IP code)
EN 60 204-1 Safety of machinery – Electrical equipment of machines – Part 1: General requirements EN 60730-1 Automatic electrical controls for household and similar use - Part 1: General requirements EN 61000-6-2 Electromagnetic compatibility (EMC) – Part 6-2: Generic standards – Immunity for industrial
environments EN 61000-6-3 Electromagnetic compatibility (EMC) – Part 6-3: Generic standards – Emission standards for residential, commercial and light-industrial environments
Skinnskattberg 15-05-2012
Mats Sándor
Technical Director
Doument in original language
16
GB
Safety Information
This machinery must not be put into operation prior to reading mounting instructions and safety information. All fans are intended for transportation of air in air handling systems. If installed in non-heated rooms, fan casing must be insulated in order to avoid condensation. They are designed to be used once built into machines or ducted to be used into machines or duct systems or after contact protection grid has been installed. (EN ISO 13857). Fans with duct connections must be connected to ducts on both sides (inlet/outlet). Should there be a risk of water entering the motor, via the ducts, external protection is required. No moving parts shall be accessible after installation. The fans are not to be used in hazardous environments or connected to flue ducts. The fans must not be installed outdoors (except TFSR/TFSK EC, K EC ). Safety accessories (i.e. safety grille) may not be dismounted, short cut or disconnected. CAUTION Before servicing or maintenance, switch off power, (all-pole circuit breaker), and make sure the impeller has come a standstill. CAUTION the fans can have sharp edges and corners which may cause injuries. CAUTION be careful when opening the fans service-hatches (swing-out), the fan and motor assembled on the hatch is relatively heavy (applies to KVKE, KVO). The fan motor has built in protection for locked rotor, which implies that the motor tries to restart with a preprogrammed interval whenever it senses that the rotor is standing still. When the blockage is removed the fan will start up by itself without any further measures. At high motor temperatures the current will be cut from the motor. It can then only be restarted by manually disconnecting the mains supply to the fan for couple of minutes.
Transportation and Storage
All fans are packaged at the factory to withstand normal transport handling. When handling the goods use suitable lifting equipment in order to avoid damage to fans and personnel. Do not lift the fans by the connecting cable, connection box, impeller or inlet cone. Avoid blows and shock loads. Store the fans in a dry place protected from weather and dirt until final installation. Permissible storage temperatures -40…+80°C
Installation
Refer to Safety information above. Installation, electrical connection and commissioning are only to be carried out by authorised personnel and in accordance with requirements and demands. Electrical connection according to the wiring diagram in the terminal box, markings on terminal blocks or on cable. CAUTION do not use metal compression gland fittings with plastic terminal boxes. Use a dummy plug seal for the compression gland fitting as well. The K-EC fan must be installed with the connection box at the top of the unit ± 90 degrees. If permanent installation is carried out using cables with diameter 12-14 mm, the electrical gland must be replaced (applies to type K-EC). Assemble the fan in the direction of airflow (see arrow on unit). The fan must be installed so that vibration is not transmitted via ducted systems or building structure. (Suitable accessories such as fast clamps and diffusers are available). Make sure the assembly of the fan is firm and stable. The fan can be mounted in any direction unless stated otherwise. The fans must be assembled so that service and maintenance can be performed easily and safely. Disturbing noise can be avoided by installing silencers (available accessory). The fans are meant for continuous use within the temperature range stated.
For fans which reset by cutting the current, must be taken into consideration when connecting surrounding equipment with automatic on/off function. EC motors have a leakage current to earth corresponding to <=3,5 mA. This needs to be considered whenever the fan is connected together with an earth fault breaker.
Integral potentiometer
The integral potentiometer is factory preset (Fig. 1-9). This value can be changed manually to obtain a different motor rpm/fan performance. Fan preformance charts for this purpose are shown in the table by voltage steps on page 5­13 (Fig. 1-9) to the right of the pot. symbols. An external potentiometer can be connected if necessary. If so the internal potentiometer needs to be disconnected from the connection terminals.
Tach output
Terminal No. 1 in the wiring diagrams (white signal cable) enables connection of an rpm counter (one pulse per revolution), controller, alarm or a speed display. The Tacho a signal with max 10mA.
Operation
Before initial operation, check the following:
- Electrical connection has been properly completed.
- Protective conductor has been connected.
- Safety devices in place (protection grid)
- Leftover installation materials and foreign materials have been removed from the casing. When putting into operation, check the following:
- Connection data corresponds to the specifications on the nameplate: Maximum voltage +6%, -10%, according to IEC
38. Rated current must not be exceeded with more than 5% at rated voltage.
- Smoothness of motor operation, (no abnormal noises).
-Fans must only be operated by a person which has suitable knowledge or education within this field or carried out with the supervision of a suitably qualified person.
Maintenance, Service and Repair
Prior to maintenance, service or repair make sure that:
- Power supply is interrupted (all-pole circuit breaker).
- Fan impeller has come to a complete standstill
- Observe personnel safety regulations! The fan should be cleaned when necessary, at least 1/year to avoid imbalance and unnecessary damage to the bearings. A filter will further improve the time interval between cleaning of the fan. (It is sometimes recommended to install a filter guard). The fan bearings are maintenance free and should only be replaced if damaged. Do not use a high-pressure cleaner (steam jet) when cleaning the fan. Make sure the fan impeller's balance weights are not moved or the fan impeller distorted. Listen for abnormal operating noise.
The following applies in case the fan has stopped:
- Try to restart the fan by cutting the power a couple of minutes.
- Ensure that the impeller is not locked. Possible obstruction to be removed after the current has been switched off. Check that the fan starts after reconnecting the current. Should the fan not start please contact your place of purchase.
Doument in original language
17
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